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CN101996742B - Surface-mounted transformer magnetic core for liquid crystal display - Google Patents

Surface-mounted transformer magnetic core for liquid crystal display Download PDF

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Publication number
CN101996742B
CN101996742B CN2009100567444A CN200910056744A CN101996742B CN 101996742 B CN101996742 B CN 101996742B CN 2009100567444 A CN2009100567444 A CN 2009100567444A CN 200910056744 A CN200910056744 A CN 200910056744A CN 101996742 B CN101996742 B CN 101996742B
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CN
China
Prior art keywords
magnetic core
shape
lcd
mounted transformer
shape magnetic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2009100567444A
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Chinese (zh)
Other versions
CN101996742A (en
Inventor
沈永春
唐云舟
陈俊
熊小东
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Muyang Kangshun Magnetic Equipment Co., Ltd.
Shanghai Kangshun Magnetism Component Plant Co., Ltd.
Original Assignee
SHANGHAI KANGSHUN MAGNETISM COMPONENT PLANT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI KANGSHUN MAGNETISM COMPONENT PLANT Co Ltd filed Critical SHANGHAI KANGSHUN MAGNETISM COMPONENT PLANT Co Ltd
Priority to CN2009100567444A priority Critical patent/CN101996742B/en
Publication of CN101996742A publication Critical patent/CN101996742A/en
Application granted granted Critical
Publication of CN101996742B publication Critical patent/CN101996742B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention relates to a surface-mounted transformer magnetic core for a liquid crystal display, comprising an I-shaped magnetic core and a C-shaped magnetic core, wherein the I-shaped magnetic core is a cuboid, the C-shaped magnetic core is in a C shape, and the right side of the surface-mounted transformer magnetic core is provided with a bulge. Compared with the prior art, the surface-mounted transformer magnetic core has relatively simple structure and shape, large radiating area, simple manufacturing technology and better electromagnetic performance, is beneficial to surface mount and can be used for manufacturing large-size magnetic cores; the inductive dispersion of the surface-mounted transformer magnetic core is strictly controlled within 10 percent, the leakage inductance consistency is strictly controlled within 3 percent, the power loss requirement is controlled within 60mW/g, and the inductance, the leakage inductance and the power loss are ensured.

Description

A kind of LCD is used the surface mount magnetic core of transformer
Technical field
The present invention relates to a kind of magnetic core of transformer, especially relate to a kind of LCD and use the surface mount magnetic core of transformer.
Background technology
Along with the requirement of consumer to the LCD TV industry, the LCD TV industry has been accelerated lightness, slimming process, and the consumer has higher requirement to the reliability of LCD TV simultaneously; In order to satisfy the demands of consumers, each big LCD TV manufacturer has accelerated the dynamics of research and development, 2005 to 2009 one after another; LCD TV is developed into V5 generation by V1 generation; Almost every year more a new generation, the boost conversion transformer above the core PCB of LCD TV carries out very big upgrading, is example with 46 o'clock LCD TVs; Transformer specification upgrades to the CI type by the EPC type, and number transformer reduces to V5 generations 4 cover by 64 covers in V1 generation.The present invention researches and develops under the background of LCD TV upgrading just, and the successful development professional etiquette modelling volume production of going forward side by side at short notice.The shipment amount of LCD TV is about 2,000 ten thousand/year at present, and the demand of CI type transformer is about 4000-5000 ten thousand covers, and the demand of CI type magnetic core is ten thousand pairs/year of about 5000-6000.
Summary of the invention
The object of the invention is exactly to provide a kind of simple in structure for the defective that overcomes above-mentioned prior art existence, and the LCD that electromagnetic performance is good is used the surface mount magnetic core of transformer.
The object of the invention can be realized through following technical scheme:
A kind of LCD is used the surface mount magnetic core of transformer, it is characterized in that, this magnetic core comprises two parts, and parts are C shape magnetic core; Another parts are I shape magnetic core, described C shape magnetic core be shaped as that " [" shape, the length of this magnetic core are 4.9-5.1mm; Width is 31.75-32.25mm, highly is 49.7-50.3mm, and the thickness in left side is 2.4-2.6mm; The thickness of right side projection is 2.4-2.6mm, highly is 6.2-6.8mm, and described I shape magnetic core is a rectangular shape; The thickness of this magnetic core is 3.6-3.8mm, and width is 21.55-22.05mm, highly is 50.7-51.5mm.
The manufactured materials of described magnetic core comprises MnZn ferrite material.
Described magnetic core is located at C shape magnetic core on the I shape magnetic core when mounted, and the projection of C shape magnetic core is connected with I shape magnetic core.
Described magnetic core is in surface mount is installed in 37 o'clock LCD TVs.
Compared with prior art, the present invention has the following advantages:
(1) this core structure shape is simple relatively; The magnetic core area of dissipation is big, help surface mount, manufacture craft is simple, can also make the large scale magnetic core, adopts the surface mount mode; Do not influence the final height of pcb board; The transformer conversion efficiency made from this magnetic core increases substantially, one above the pcb board as long as the transformer that 2 these magnetic cores of cover are processed just can reach the conversion effect of former dozens of EPC type transformer, greatly reduce the production cost of pcb board; Owing to the rapid minimizing of number transformer, the functional reliability of pcb board increases substantially simultaneously;
(2) electromagnetic performance is better; The inductance discreteness of magnetic core is strictly controlled at 10% with interior (the conventional products discreteness is generally 25%); The leakage inductance consistency be strictly controlled at 3% with interior (the control leakage inductance requires the mill processing dimension consistency of magnetic core to be controlled in the 0.05mm, conventional products 0.30mm with interior also can), power loss requires to be controlled in the 60mW/g; In order to guarantee the performance of magnetic core; Strict chosen material, and fixedly sintering process and mill processing technology guarantee inductance, leakage inductance, the power loss of magnetic core.
Description of drawings
Fig. 1 is the front view of C shape magnetic core;
Fig. 2 is the right view of C shape magnetic core;
Fig. 3 is the front view of I shape magnetic core;
Fig. 4 is the right view of I shape magnetic core;
Fig. 5 is the assembling front view of this CI magnetic core;
Fig. 6 is the assembling right view of this CI magnetic core.
1 is C shape magnetic core among the figure, and 2 is I shape magnetic core.
Embodiment
Below in conjunction with accompanying drawing and specific embodiment the present invention is elaborated.
Embodiment 1
A kind of LCD is used the surface mount magnetic core of transformer, and this magnetic core is made up of C shape magnetic core 1 and 2 two parts of I shape magnetic core, and KP95 processes by MnZn ferrite material.The front view of C shape magnetic core 1 is as shown in Figure 1, and right view is as shown in Figure 2, and C shape magnetic core 1 is " [" shape; The length of this magnetic core is 5.0mm, and width is 32.0mm, highly is 50.0mm; The thickness in left side is 2.5mm, and the thickness of right side projection is 2.5mm, highly is 6.5mm; The front view of I shape magnetic core 2 is as shown in Figure 3, and right view is as shown in Figure 4, and I shape magnetic core 2 is a cuboid, and thickness is 3.7mm, and width is 21.8mm, highly is 51.1mm.The installation front view of CI magnetic core is as shown in Figure 5; Right view is as shown in Figure 6; During installation C shape magnetic core 1 is located on the I shape magnetic core 2; The projection of C shape magnetic core 1 is connected with I shape magnetic core 2, through surface-pasted method this magnetic core is installed in 37 o'clock the LCD TV, installs at least at present in 5 machines.
Embodiment 2
A kind of LCD is used the surface mount magnetic core of transformer, and this magnetic core is made up of C shape magnetic core and two parts of I shape magnetic core, and KP95 processes by MnZn ferrite material.C shape magnetic core be shaped as that " [" shape, the length of this magnetic core are 4.9mm, and width is 31.75mm, highly are 49.7mm, and the thickness in left side is 2.4mm, and the thickness of right side projection is 2.4mm, highly are 6.2mm; I shape magnetic core is a cuboid, and thickness is 3.6mm, and width is 21.55mm, highly is 50.7mm.During installation C shape magnetic core is located on the I shape magnetic core, the projection of C shape magnetic core is connected with I shape magnetic core, through surface-pasted method this magnetic core is installed in 37 o'clock the LCD TV, installs at least at present in 5 machines.
Embodiment 3
A kind of LCD is used the surface mount magnetic core of transformer, and this magnetic core is made up of C shape magnetic core and two parts of I shape magnetic core, and KP95 processes by MnZn ferrite material.C shape magnetic core be shaped as that " [" shape, the length of this magnetic core are 5.1mm, and width is 32.25mm, highly are 50.3mm, and the thickness in left side is 2.6mm, and the thickness of right side projection is 2.6mm, highly are 6.8mm; I shape magnetic core is a cuboid, and thickness is 3.8mm, and width is 22.05mm, highly is 51.5mm.During installation C shape magnetic core is located on the I shape magnetic core, the projection of C shape magnetic core is connected with I shape magnetic core, through surface-pasted method this magnetic core is installed in 37 o'clock the LCD TV, installs at least at present in 5 machines.

Claims (3)

1. a LCD is used the surface mount magnetic core of transformer, it is characterized in that, this magnetic core comprises two parts, and parts are C shape magnetic core; Another parts are I shape magnetic core, described C shape magnetic core be shaped as that " [" shape, the length of this magnetic core are 4.9-5.1mm; Width is 31.75-32.25mm, highly is 49.7-50.3mm, and the thickness in left side is 2.4-2.6mm; The thickness of right side projection is 2.4-2.6mm, highly is 6.2-6.8mm, and described I shape magnetic core is a rectangular shape; The thickness of this magnetic core is 3.6-3.8mm, and width is 21.55-22.05mm, highly is 50.7-51.5mm; Described magnetic core is located at C shape magnetic core on the I shape magnetic core when mounted, and the projection of C shape magnetic core is connected with I shape magnetic core.
2. a kind of LCD according to claim 1 is used the surface mount magnetic core of transformer, it is characterized in that, the manufactured materials of described magnetic core comprises MnZn ferrite material.
3. a kind of LCD according to claim 1 is used the surface mount magnetic core of transformer, it is characterized in that, described magnetic core is installed in the 37 inch LCD TVs through surface mount.
CN2009100567444A 2009-08-20 2009-08-20 Surface-mounted transformer magnetic core for liquid crystal display Expired - Fee Related CN101996742B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009100567444A CN101996742B (en) 2009-08-20 2009-08-20 Surface-mounted transformer magnetic core for liquid crystal display

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009100567444A CN101996742B (en) 2009-08-20 2009-08-20 Surface-mounted transformer magnetic core for liquid crystal display

Publications (2)

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CN101996742A CN101996742A (en) 2011-03-30
CN101996742B true CN101996742B (en) 2012-08-22

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6154113A (en) * 1998-06-22 2000-11-28 Koito Manufacturing Co., Ltd. Transformer and method of assembling same
CN1832066A (en) * 2005-03-11 2006-09-13 东光株式会社 Current balance transformer and electric-discharge lamp alight apparatus using thereof
CN101236819A (en) * 2007-12-11 2008-08-06 乳源东阳光磁性材料有限公司 A nickel-copper-zinc ferrite and its making method
CN101246776A (en) * 2007-02-16 2008-08-20 达方电子股份有限公司 Discharging light tube driving circuit and its transformer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6154113A (en) * 1998-06-22 2000-11-28 Koito Manufacturing Co., Ltd. Transformer and method of assembling same
CN1832066A (en) * 2005-03-11 2006-09-13 东光株式会社 Current balance transformer and electric-discharge lamp alight apparatus using thereof
CN101246776A (en) * 2007-02-16 2008-08-20 达方电子股份有限公司 Discharging light tube driving circuit and its transformer
CN101236819A (en) * 2007-12-11 2008-08-06 乳源东阳光磁性材料有限公司 A nickel-copper-zinc ferrite and its making method

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ASS Succession or assignment of patent right

Owner name: SHUYANG KANGCHUN MAGNETIC EQUIPMENT CO., LTD.

Effective date: 20130312

C41 Transfer of patent application or patent right or utility model
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Effective date of registration: 20130312

Address after: 201601 Shanghai Songjiang District Sijing town nine trunk road 99 Lane 9, building second, building third

Patentee after: Shanghai Kangshun Magnetism Component Plant Co., Ltd.

Patentee after: Muyang Kangshun Magnetic Equipment Co., Ltd.

Address before: 201601 Shanghai Songjiang District Sijing town nine trunk road 99 Lane 9, building second, building third

Patentee before: Shanghai Kangshun Magnetism Component Plant Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120822

Termination date: 20150820

EXPY Termination of patent right or utility model