CN101966612A - Multi-head fully-automatic feed tapping machine - Google Patents
Multi-head fully-automatic feed tapping machine Download PDFInfo
- Publication number
- CN101966612A CN101966612A CN 201010289634 CN201010289634A CN101966612A CN 101966612 A CN101966612 A CN 101966612A CN 201010289634 CN201010289634 CN 201010289634 CN 201010289634 A CN201010289634 A CN 201010289634A CN 101966612 A CN101966612 A CN 101966612A
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- Prior art keywords
- groove
- cylinder
- feeding
- tapping
- linked block
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- 238000010079 rubber tapping Methods 0.000 title claims abstract description 39
- 238000001816 cooling Methods 0.000 claims abstract description 12
- 230000033001 locomotion Effects 0.000 claims description 27
- 238000007599 discharging Methods 0.000 claims description 16
- 244000309464 bull Species 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000000977 initiatory effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000005611 electricity Effects 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 230000007613 environmental effect Effects 0.000 abstract 1
- 239000008187 granular material Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 description 23
- 238000003754 machining Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000000429 assembly Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 229940095686 granule product Drugs 0.000 description 1
- 230000009183 running Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G11/00—Feeding or discharging mechanisms combined with, or arranged in, or specially adapted for use in connection with, thread-cutting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/16—Thread cutting; Automatic machines specially designed therefor in holes of workpieces by taps
- B23G1/20—Machines with a plurality of working spindles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Crushing And Grinding (AREA)
- Jigging Conveyors (AREA)
Abstract
The invention discloses a multi-head fully-automatic feed tapping machine which comprises a feed part, a tapping part and a control part, wherein the feed part comprises a feed disk frame and a feed vibration disk, and a material delivery pipe is arranged on the feed vibration disk; the feed vibration disk comprises a vibration host, an inner vibration disk and a product splitter plate; a tapping mechanism and a motor of the tapping part are arranged on a host frame, and a clamping mechanism is arranged below the tapping mechanism; the motor is connected with the tapping mechanism, and the material delivery pipe is connected to the clamping mechanism; and a cooling oil channel is arranged below the clamping mechanism. In the invention, the clamping mechanism controlled through a vibration feed mechanism, hydraulic pressure and an air cylinder is matched with the multi-head tapping mechanism; on one hand, the volume of the whole machine is greatly reduced, and consumed materials are reduced; on the other hand, the production efficiency of the machine is greatly improved; by taking a frequently used eight-head mode as an example, 1,700 granules can be produced with each kilowatt-hour of electricity; and compared with the traditional technology, the electricity can be saved by more than 60 percent, and the working efficiency is improved by more than 7 times, thus the machine conforms to the requirement for energy saving and environmental protection and is beneficial to the popularization and the application.
Description
Technical field
The present invention relates to the machining equipment technical field, relate in particular to the full-automatic feeding tapping machine of a kind of bull.
Background technology
Tapping machine is the machining equipment that a kind of medial surface of hole of the part in various through holes with different size such as parts housing, equipment end face, nut, ring flange or blind hole processes internal thread, screw or makes tooth buckle.Tapping machine also is tapping machine, screw thread tapping machine, thread tapping machine, automatic tapping machine etc., is the equipment that uses through regular meeting in the modern industry production.Present more advanced on the market automatic tapping machine, the general rotating disc type single head operation principle that adopts, between 1-1.5kw, the output of per minute is the 12-15 grain to the power of power set usually, average every degree electricity can be produced about 800, every production ten thousand granule product power consumption 12-18 degree.By these group data as can be seen, traditional automatic tapping machine consumes energy greatly, not high enough, the not enough energy-conserving and environment-protective of production efficiency; In addition, traditional automatic tapping machine structure is quite complicated, and volume is big, occupation of land is wide, weight is big, consume material is many, cost is high, is unfavorable for applying.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of production efficiency height, power consumption is little, volume is little, the full-automatic feeding tapping machine of the little bull that takes up room.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: the full-automatic feeding tapping machine of a kind of bull is characterized in that: comprise feeding part, tapping part and control section; Feeding partly comprises the feeding plate rail, and the feeding vibrating disk is installed on the feeding plate rail, and the feeding vibrating disk is provided with conveying pipeline; Described feeding vibrating disk involving vibrations main frame, the vibration main frame is installed on the feeding plate rail, on the vibration main frame rotatable vibration inner disc is installed, the inwall of vibration inner disc is provided with rotating gyrate product flow distribution plate, and the Pan Bi that the initiating terminal of conveying pipeline passes the vibration inner disc docks with the product flow distribution plate; Tapping partly comprises mainframe, cooling oil groove, tapper mechanism and motor, tapper mechanism, motor are installed on the mainframe, and the tapper mechanism below is equipped with clamping device, and motor connects tapper mechanism, conveying pipeline is connected to clamping device, and the cooling oil groove is installed in the clamping device below; Control section is program control case, and program control case connects control and send part and tapping part, and program control case is installed on the mainframe.
Further, described tapper mechanism comprises driving gear, and driving gear connects motor by power transmission shaft, and driving gear Meshing Pair gear is equipped with screw on the pinion, and screw mandrel passes screw and pinion is fixed on the power plate; Locking on the concentric shafts of driving gear is fixed with a screw tap gear, and this screw tap gear is connected with some groups of intermeshing screw tap gears engaged, and the screw tap gear is connected with the screw tap group.
Further, described clamping device includes discharging cylinder, feeding cylinder, hydraulic cylinder, V groove fixed head, cylinder linked block, blanking plate and motion bar, and hydraulic cylinder connects motion bar, and feeding cylinder connects the cylinder linked block, and the discharging cylinder connects blanking plate; V groove fixed head end face is provided with the V groove, the corresponding cylinder linked block of V groove, and the cylinder linked block is provided with draw-in groove, and draw-in groove alignd with the V groove when cylinder linked block moved to V groove below; Blanking plate is located at the below of V groove, and blanking plate is provided with discharging opening, and discharging opening aligns with the V groove; Corresponding cylinder linked block is provided with motion bar, and the motion bar end face is provided with groove, and groove alignd with draw-in groove when cylinder linked block and motion bar contacted; The cooling oil groove is arranged on the blanking plate below; The groove of the outlet alignment activity bar of conveying pipeline; The screw tap group is aimed at the V groove of V groove fixed head.
Further, the V groove on the described V groove fixed head is the product station, the corresponding product station of the V of a place groove, the corresponding conveying pipeline of the every V of place groove; Entire machine is provided with at least 6 V of place grooves, that is to say at least 6 product stations.
Further, entire machine is provided with the plural number V of place groove, and per two place's V grooves constitute one group of corresponding cylinder linked block, and the both sides of cylinder linked block are provided with draw-in groove, the corresponding V of the place groove of every place draw-in groove; Each cylinder linked block docks with two motion bars, the corresponding place's draw-in groove of motion bar; Each cylinder linked block connects a charging cylinder, and each charging cylinder is controlled place's cylinder linked block.
The present invention makes the volume of entire machine reduce greatly on the one hand, thereby has reduced consumptive material and reduced occupation space by the vibration feeder structure of employing original creation design, by the clamping device and the tapper unit mechanism of hydraulic pressure and cylinder control; Improved the production efficiency of machine on the other hand greatly, with 8 commonly used (i.e. 8 stations, the present invention is minimum to be 6 stations) mode is example, per hour tapping output is about about 6000, average every degree electricity can be produced 1700, compares using electricity wisely more than 60% with conventional art, and work efficiency has improved 7 times more than, meet energy conservation and environment protection, help applying.
Description of drawings
Fig. 1 is overall structure figure of the present invention;
Fig. 2 is a vibration feeder structure structure chart;
Fig. 3 is the tapper mechanism cut-away view;
Fig. 4 is the clamping device structure chart.
Among the figure, 1 is the feeding vibrating disk, and 2 are the feeding plate rail, 3 is mainframe, and 4 is program control case, and 5 are the cooling oil groove, 6 is tapper mechanism, and 7 is motor, and 8 are the discharging cylinder, 9 is feeding cylinder, and 10 is hydraulic cylinder, and 11 are the vibration main frame, 12 are the vibration inner disc, and 13 is the product flow distribution plate, and 14 is conveying pipeline, 15 is driving gear, and 16 is pinion, and 17 is screw, 18 is screw mandrel, and 19 is the screw tap gear, and 20 is the screw tap group, 21 is V groove fixed head, and 22 is the cylinder linked block, and 23 is motion bar, 24 is blanking plate, and 25 is the V groove, and 26 is draw-in groove, 27 is discharging opening, and 28 is groove.
The specific embodiment
In the present embodiment, with reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the full-automatic feeding tapping machine of described bull comprises feeding part, tapping part and control section; Feeding partly comprises feeding plate rail 2, and feeding vibrating disk 1 is installed on feeding plate rail 2, and feeding vibrating disk 1 is provided with conveying pipeline 14; Feeding vibrating disk 1 involving vibrations main frame 11, vibration main frame 11 is installed on the feeding plate rail 2, on the vibration main frame 11 rotatable vibration inner disc 12 is installed, the inwall of vibration inner disc 12 is provided with rotating gyrate product flow distribution plate 13, and the Pan Bi that the initiating terminal of conveying pipeline 14 passes vibration inner disc 12 docks with product flow distribution plate 13; Tapping partly comprises mainframe 3, cooling oil groove 5, tapper mechanism 6 and motor 7, tapper mechanism 6, motor 7 are installed on the mainframe 3, tapper mechanism 6 belows are equipped with clamping device, motor 7 connects tapper mechanism 6, conveying pipeline 14 is connected to clamping device, and cooling oil groove 5 is installed in the clamping device below; Control section is program control case 4, and program control case 4 connects control and send part and tapping part, and program control case 4 is installed on the mainframe 3.
Tapper mechanism comprises driving gear 15, and driving gear 15 connects motor 7 by power transmission shaft, and driving gear 15 Meshing Pair gears 16 are equipped with screw 17 on the pinion 16, and screw mandrel 18 passes screw 17 and pinion 16 is fixed on the power plate; Locking on the concentric shafts of driving gear 15 is fixed with a screw tap gear 19, and this screw tap gear 19 is connected with a joggle with intermeshing screw tap gear 19, and screw tap gear 19 is connected with screw tap group 20.
Described clamping device includes discharging cylinder 8, feeding cylinder 9, hydraulic cylinder 10, V groove fixed head 21, cylinder linked block 22, blanking plate 24 and motion bar 23, hydraulic cylinder 10 connects motion bar 23, feeding cylinder 9 connects cylinder linked block 22, and discharging cylinder 8 connects blanking plate 24; V groove fixed head 21 end faces are provided with V groove 25, V groove 25 corresponding cylinder linked blocks 22, and cylinder linked block 22 is provided with draw-in groove 26, and draw-in groove 26 alignd with V groove 25 when cylinder linked block 22 moved to V groove 25 belows; Blanking plate 24 is located at the below of V groove 25, and blanking plate 24 is provided with discharging opening 27, and discharging opening 27 aligns with V groove 25; Corresponding cylinder linked block 22 is provided with motion bar 23, and motion bar 23 end faces are provided with groove 28, and groove 28 alignd with draw-in groove 26 when cylinder linked block 22 and motion bar 23 contacted; Cooling oil groove 5 is arranged on blanking plate 24 belows; The groove 28 of the outlet alignment activity bar 23 of conveying pipeline 14; Screw tap group 20 is aimed at the V groove 25 of V groove fixed head 21.
Product is put into feeding vibrating disk 1, machine, set manufacturing parameter by operating program control case 4, machine is started working, under the drive of vibration main frame 11, vibration inner disc 12 and product flow distribution plate 13 rotate, and make product utilize rotation power auto arrangement upwards in vibration inner disc 12 on product flow distribution plate 13, the product of align-err can fall back in the vibration inner disc 12 automatically to be arranged once more, arranges correct product and then enters conveying pipeline 14 by product flow distribution plate 13; The vibration frequency of vibration feed table 1 can arbitrarily be controlled, but the production requirement of dealing with various requirements.Product enters in the draw-in groove 26 of cylinder linked block 22 after the transmission of conveying pipeline 14, feeding cylinder 9 work is transported to V groove 25 places of V groove fixed head 21, hydraulic cylinder 10 work with product, motion bar 23 is advanced into V groove fixed head 21 places, and the groove of motion bar 23 28 is pushed down product; After treating that product machines, hydraulic cylinder 10 resets, and motion bar 23 leaves product; 8 work of discharging cylinder, blanking plate 24 laterally moves, and product enters in the cooling oil groove 5 with cold oil by the discharging opening 27 of blanking plate 24.The power resources of tapper mechanism 6 are in motor 7, the effect that reaches tapping and reset by motor 7 positive and negative runnings.Motor 7 directly drives driving gear 15 rotations, driving gear 15 drives pinion 16 rotations, because screw 17 is fixed on the pinion 16, and screw mandrel 18 is fixed on the power plate, therefore and then rotation synchronously of screw when motor 7 positive and negative rotations, power plate is then done and is pumped along with screw mandrel, and pitch is consistent in the motion process; Concentric shafts below the driving gear 15 drive 19 rotations of screw tap gears, and the screw tap gear that this screw tap gear can drive other rotates synchronously, and screw tap gear 19 is longitudinal sliding motions with screw tap group 20, thus when screw tap gear 19 rotates screw tap group 20 can be and then with apart from rotating; Driving gear 15 transmits because the rotation of all gears is all passed through, so the rotation of screw tap group 20 and knee-action all be synchronous, and driving gear just can make the screw tap group finish tapping and action such as reset by positive and negative rotation.The knee-action of screw tap group 20 all is to control by the cooperation between screw mandrel 18 and the screw 17, therefore, only needs to change different screw mandrels 18 and just can reach the screw effect of making different pitch with screw 17 sub-assemblies.
Below the present invention is described in detail, the above only is the present invention's preferred embodiment, when can not limiting the scope of the present invention, promptly allly does impartially to change and modify according to the application's scope, all should still belong in the covering scope of the present invention.
Claims (5)
1. the full-automatic feeding tapping machine of bull is characterized in that: comprise feeding part, tapping part and control section; Feeding partly comprises the feeding plate rail, and the feeding vibrating disk is installed on the feeding plate rail, and the feeding vibrating disk is provided with conveying pipeline; Described feeding vibrating disk involving vibrations main frame, the vibration main frame is installed on the feeding plate rail, on the vibration main frame rotatable vibration inner disc is installed, the inwall of vibration inner disc is provided with rotating gyrate product flow distribution plate, and the Pan Bi that the initiating terminal of conveying pipeline passes the vibration inner disc docks with the product flow distribution plate; Tapping partly comprises mainframe, cooling oil groove, tapper mechanism and motor, tapper mechanism, motor are installed on the mainframe, and the tapper mechanism below is equipped with clamping device, and motor connects tapper mechanism, conveying pipeline is connected to clamping device, and the cooling oil groove is installed in the clamping device below; Control section is program control case, and program control case connects control and send part and tapping part, and program control case is installed on the mainframe.
2. the full-automatic feeding tapping machine of bull according to claim 1, it is characterized in that: described tapper mechanism comprises driving gear, driving gear connects motor by power transmission shaft, driving gear Meshing Pair gear, screw is installed on the pinion, and screw mandrel passes screw and pinion is fixed on the power plate; Locking on the concentric shafts of driving gear is fixed with a screw tap gear, and this screw tap gear is connected with some groups of intermeshing screw tap gears engaged, and the screw tap gear is connected with the screw tap group.
3. the full-automatic feeding tapping machine of bull according to claim 1 and 2, it is characterized in that: described clamping device includes discharging cylinder, feeding cylinder, hydraulic cylinder, V groove fixed head, cylinder linked block, blanking plate and motion bar, hydraulic cylinder connects motion bar, feeding cylinder connects the cylinder linked block, and the discharging cylinder connects blanking plate; V groove fixed head end face is provided with the V groove, the corresponding cylinder linked block of V groove, and the cylinder linked block is provided with draw-in groove, and draw-in groove alignd with the V groove when cylinder linked block moved to V groove below; Blanking plate is located at the below of V groove, and blanking plate is provided with discharging opening, and discharging opening aligns with the V groove; Corresponding cylinder linked block is provided with motion bar, and the motion bar end face is provided with groove, and groove alignd with draw-in groove when cylinder linked block and motion bar contacted; The cooling oil groove is arranged on the blanking plate below; The groove of the outlet alignment activity bar of conveying pipeline; The screw tap group is aimed at the V groove of V groove fixed head.
4. according to claim 1 or the full-automatic feeding tapping machine of 3 described bulls, it is characterized in that: the V groove on the described V groove fixed head is the product station, the corresponding product station of the V of a place groove, the corresponding conveying pipeline of the every V of place groove; Entire machine is provided with at least 6 V of place grooves.
5. according to claim 1 or the full-automatic feeding tapping machine of 3 or 4 described bulls, it is characterized in that: entire machine is provided with the plural number V of place groove, per two place's V grooves constitute one group of corresponding cylinder linked block, and the both sides of cylinder linked block are provided with draw-in groove, the corresponding V of the place groove of every place draw-in groove; Each cylinder linked block docks with two motion bars, the corresponding place's draw-in groove of motion bar; Each cylinder linked block connects a charging cylinder.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010289634A CN101966612B (en) | 2010-09-20 | 2010-09-20 | Multi-head fully-automatic feed tapping machine |
| PCT/CN2011/079669 WO2012037859A1 (en) | 2010-09-20 | 2011-09-15 | Multi-head fully-automatic-feed tapping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010289634A CN101966612B (en) | 2010-09-20 | 2010-09-20 | Multi-head fully-automatic feed tapping machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101966612A true CN101966612A (en) | 2011-02-09 |
| CN101966612B CN101966612B (en) | 2012-10-17 |
Family
ID=43545867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010289634A Expired - Fee Related CN101966612B (en) | 2010-09-20 | 2010-09-20 | Multi-head fully-automatic feed tapping machine |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN101966612B (en) |
| WO (1) | WO2012037859A1 (en) |
Cited By (13)
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| WO2012037859A1 (en) * | 2010-09-20 | 2012-03-29 | Wen Shaosong | Multi-head fully-automatic-feed tapping machine |
| CN102728888A (en) * | 2012-06-21 | 2012-10-17 | 温岭市铭创机床有限公司 | Lock cylinder post-machining device |
| CN103008798A (en) * | 2012-11-21 | 2013-04-03 | 无锡众望四维科技有限公司 | Automatic tapping machine |
| CN103586548A (en) * | 2013-11-20 | 2014-02-19 | 惠州市源宝精密五金压铸有限公司 | Full-automatic tapping machine |
| CN103752960A (en) * | 2014-01-21 | 2014-04-30 | 铂翔超精密模具科技（昆山）有限公司 | Tapping feed transmission mechanism |
| CN105855646A (en) * | 2016-05-26 | 2016-08-17 | 郭飚 | Automatic feeding tapping machine |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012037859A1 (en) * | 2010-09-20 | 2012-03-29 | Wen Shaosong | Multi-head fully-automatic-feed tapping machine |
| CN102728888A (en) * | 2012-06-21 | 2012-10-17 | 温岭市铭创机床有限公司 | Lock cylinder post-machining device |
| CN103008798A (en) * | 2012-11-21 | 2013-04-03 | 无锡众望四维科技有限公司 | Automatic tapping machine |
| CN103008798B (en) * | 2012-11-21 | 2015-04-29 | 无锡众望四维科技有限公司 | Automatic tapping machine |
| CN103586548A (en) * | 2013-11-20 | 2014-02-19 | 惠州市源宝精密五金压铸有限公司 | Full-automatic tapping machine |
| CN103752960A (en) * | 2014-01-21 | 2014-04-30 | 铂翔超精密模具科技（昆山）有限公司 | Tapping feed transmission mechanism |
| CN103752960B (en) * | 2014-01-21 | 2016-01-13 | 铂翔超精密模具科技（昆山）有限公司 | Tapping feed transmission mechanism |
| CN105855646B (en) * | 2016-05-26 | 2017-12-22 | 郭飚 | A kind of automatic charging tapping machine |
| CN105855646A (en) * | 2016-05-26 | 2016-08-17 | 郭飚 | Automatic feeding tapping machine |
| CN106077847A (en) * | 2016-08-24 | 2016-11-09 | 昌辉汽车电器（黄山）股份公司 | One quickly positions threading apparatus |
| CN108381454A (en) * | 2018-05-21 | 2018-08-10 | 乐清市远浦电气有限公司 | A kind of electric power connector automatic assembling machine |
| CN109352097A (en) * | 2018-11-08 | 2019-02-19 | 浙江鼎盛汽车紧固件有限公司 | A kind of wind-power electricity generation fastener full automatic production equipment |
| CN111515478A (en) * | 2020-04-29 | 2020-08-11 | 陈成任 | Tapping processing technology for metal connecting piece |
| CN111515478B (en) * | 2020-04-29 | 2021-04-13 | 深圳市博洋精密科技有限公司 | Tapping processing technology for metal connecting piece |
| CN114178633A (en) * | 2021-11-19 | 2022-03-15 | 聊城市金山钢管有限公司 | Machining process of full-automatic double-head vertical tapping machine |
| CN114178633B (en) * | 2021-11-19 | 2024-04-05 | 聊城市金山钢管有限公司 | Processing technology of full-automatic double-head vertical tapping machine |
| CN114054868A (en) * | 2021-12-01 | 2022-02-18 | 新昌县邦琨机械有限公司 | Safe electric tapping machine |
| CN117961195A (en) * | 2024-02-02 | 2024-05-03 | 平湖市沛锐机械制造有限公司 | Tapping machine for flange holes and application method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101966612B (en) | 2012-10-17 |
| WO2012037859A1 (en) | 2012-03-29 |
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