CN101947676B - Clamp for part machining and machining method thereof - Google Patents
Clamp for part machining and machining method thereof Download PDFInfo
- Publication number
- CN101947676B CN101947676B CN2010102557280A CN201010255728A CN101947676B CN 101947676 B CN101947676 B CN 101947676B CN 2010102557280 A CN2010102557280 A CN 2010102557280A CN 201010255728 A CN201010255728 A CN 201010255728A CN 101947676 B CN101947676 B CN 101947676B
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- processed
- clamping plate
- processing
- rotating shaft
- anchor clamps
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- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000003754 machining Methods 0.000 title abstract description 9
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 4
- 238000005553 drilling Methods 0.000 claims description 4
- 229910052750 molybdenum Inorganic materials 0.000 claims description 4
- 239000011733 molybdenum Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000003672 processing method Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
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- Drilling And Boring (AREA)
Abstract
The invention discloses a clamp for part machining and a machining method thereof, and the clamp comprises a clamping plate (5) and a rotating shaft (4) vertically arranged on the plane surface on one side of the clamping plate (5), the rotating shaft (4) is riveted with the clamping plate (5) through a pin (2), an inner hole is arranged on the plane surface on the other side of the clamping plate (5), the shape of the inner hole is consistent with the shape of a part (3) to be machined, the part (3) to be machined is fixed on a screw (1) on the clamping plate (5), and the inner hole and the outer circumference of the rotating shaft (4) are concentric with the hole to be machined of the part (3) to be machined. The clamp for machining the parts, which has the special structure, fixes the parts to be machined in the clamping plates, screws up the screw rods, and machines the inner holes of the parts to be machined on the lathe by clamping the rotating shaft of the clamp, so that the machining time of the nonstandard parts in the online cutting process is reduced, the concentration of the machining steps of the parts is improved, the production cost is reduced, and the production efficiency is improved.
Description
Technical field
The present invention relates to a kind of anchor clamps and processing method thereof that is used for part processing, in particular for the batch machining of shop parts.
Background technology
At present in the fine finishining production process, run into the batch process part of some non-standard components through regular meeting, design of part shown in Figure of description 1 mostly adopts the method for line cutting to process.Profile and endoporus cut completion on a blank, this just needs a part to wear twice molybdenum filament and will bore two apertures, and this just must waste great amount of time, inefficiency, processing cost height.Be not suitable for producing in batches, and the cost of line cutting processing is also than higher, the time of processing is longer, thereby, cause the waste of human and material resources.
Summary of the invention
Technical problem to be solved by this invention is to the problem that exists in the prior art a kind of anchor clamps and processing method thereof that is used for part processing to be provided; Its objective is and utilize this kind special fixture to combine lathe to reach the processing technology that changes part; Improve concentrating of part processing work step, effectively controlled production of products cost and production time.
Technical scheme of the present invention is the anchor clamps that this kind is used for part processing; The rotating shaft that comprises clamping plate and be vertically set on clamping plate one side plane surface; The opposite side plane surface of described clamping plate is provided with endoporus; And the shape of this described endoporus is consistent with the profile of part to be processed, and the endoporus of described rotating shaft and excircle are concentric with the hole to be processed of part to be processed.
Described rotating shaft is riveted together through pin and clamping plate.
Described rotating shaft and clamping plate weld together.
Described anchor clamps also are provided with part to be processed are fixed on the screw rod on the clamping plate.
The method of utilizing above-mentioned described a kind of anchor clamps that are used for part processing to carry out part processing is:
1) part blank is placed on carries out grinding on the surface grinding machine, and be worked into the dimensional thickness that needs;
2) on the drilling machine to the aperture of an angular bit of part to be processed after the processing, fix part to be processed on the online cutting work top, penetrate from aperture that molybdenum filament is disposable accomplishes the sharp processing of part to be processed;
3) combine the part to be processed that processes profile with described anchor clamps, and be installed on the lathe;
4) utilize lathe to treat the processing that processing parts carries out endoporus.
A kind of anchor clamps and processing method thereof that is used for part processing with said structure has the following advantages:
1, this kind be used for part processing anchor clamps through part to be processed is fixed in the clamping plate; Tighten screw rod; And through the rotating shaft clamping of anchor clamps is processed the endoporus of part to be processed on lathe; Change the processing technology of part, thereby reduced the process time of the online cutting process of this shop parts.
2, to be used for the clamp structure of part processing simple for this kind, be easy to realize, and effect is excellent, improved concentrating of part processing work step, reduced production cost and enhanced productivity.
Description of drawings
Below in conjunction with accompanying drawing the present invention is described further:
Fig. 1 is the structural representation of part blank among the present invention.
Fig. 2 is the structural representation of anchor clamps of the present invention.
Fig. 3 is the plan structure sketch map of structure shown in Figure 2.
In Fig. 1-3,1: screw rod; 2: pin; 3: part to be processed; 4: rotating shaft; 5: clamping plate; 6: part blank.
The specific embodiment
Shown in Figure 1 is the structural representation of shop parts to be processed, mostly adopts the method for line cutting to process.Because each part all must wear twice, this just must waste great amount of time, be not suitable for producing in batches, and the cost of line cutting processing is also than higher, thereby, cause the waste of manpower and materials.
Combined and can be known by Fig. 2, structure shown in Figure 3, the present invention is used for the rotating shaft 4 that the anchor clamps of part processing comprise clamping plate 5 and are vertically set on clamping plate 5 one side plane surfaces, and rotating shaft 42 is riveted together with clamping plate 5 through pinning; The opposite side plane surface of clamping plate 5 is provided with endoporus, and the shape of this endoporus is consistent with the profile of part 3 to be processed, with convenient part 3 to be processed is placed in the endoporus of clamping plate 5, and through screw rod 1 with part 3 firm being fixed on the clamping plate 5 to be processed; The endoporus of described rotating shaft 4 and excircle are concentric with the hole to be processed of part 3 to be processed, guaranteed with rotating shaft 4 clampings after on the lathe, treat the requirement that processing parts 3 processing endoporus satisfy dimensional accuracy.
Concrete processing method is:
1) part blank 6 is placed on carries out grinding on the surface grinding machine, and be worked into the dimensional thickness that needs;
2) on the drilling machine to the aperture of an angular bit of part to be processed 3 after the processing, fix part 3 to be processed on the online cutting work tops, penetrate from aperture that molybdenum filament is disposable accomplishes the sharp processing of part 3 to be processed;
3) combine the part to be processed 3 that processes profile with described anchor clamps, and be installed on the lathe;
4) utilize lathe to treat processing parts 3 and carry out the processing of endoporus.
This this kind of part processing technology relates to process equipment to be had: 1) surface grinding machine; 2) radial drilling machine; 3) line cutting; 4) process equipment such as lathe.
This kind is used for the anchor clamps of part processing through part 3 to be processed is fixed in the clamping plate 5; Tighten screw rod 1; And through rotating shaft 4 clampings of anchor clamps are processed the endoporus of part 3 to be processed on lathe; Thereby reduce the process time of the online cutting process of this shop parts, improved concentrating of part processing work step, reduced production cost and enhanced productivity.
Same reason, rotating shaft 4 can also weld together with clamping plate 5, can realize required function equally, satisfies instructions for use.
As everyone knows, when carrying out the production of batch part, the process time of single part and processing cost are that each designer must consider.To increase work efficiency in order reducing cost, to combine under the actual conditions of self,, increase the method for auxiliary clamp and conversion equipment, reach the purpose of part processing through reducing line clipping time.
Line cutting is to be used for processing irregular part, perhaps single a spot of part, if carry out the batch part processing, not only processing cost height but also long processing time cause direct influence to the price and the supply of material of product.Therefore in this case; In conjunction with factory's existing equipment; Processing parts analysis is found out new processing method, designed a kind of anchor clamps through analysis and made the machining hole heart of workpiece concentric, be installed in clamp holder on the scroll chuck of lathe with the clamp holder of anchor clamps; So just can the hole of part have been processed, reached the requirement of product processing with this.Because the processing charges of lathe is well below the processing charges of line cutting, and lathe bore hole speed has improved several times even tens times than line cutting speed, the suitable processing of part in batches.This kind processing technology equipment needed thereby all is a common equipment in addition, is convenient to realize being fit to the processing of many parts of the same type.
Claims (4)
1. the utilization anchor clamps that are used for part processing carry out the method for part processing,
The rotating shaft (4) that this kind anchor clamps comprise clamping plate (5) and are vertically set on clamping plate (5) one side plane surfaces; The opposite side plane surface of described clamping plate (5) is provided with endoporus; And the shape of this described endoporus is consistent with the profile of part to be processed (3), and the endoporus of described rotating shaft (4) and excircle are concentric with the hole to be processed of part to be processed (3);
It is characterized in that: described method is:
1) part blank (6) is placed on carries out grinding on the surface grinding machine, and be worked into the dimensional thickness that needs;
2) on the drilling machine to the aperture of an angular bit of part to be processed (3) after the processing, fix part to be processed (3) on the online cutting work top, penetrate from aperture that molybdenum filament is disposable accomplishes the sharp processing of part to be processed (3);
3) combine the part to be processed (3) that processes profile with described anchor clamps, and be installed on the lathe;
4) utilize lathe to treat processing parts (3) and carry out the processing of endoporus.
2. method according to claim 1 is characterized in that: said rotating shaft (4) is riveted together through pin (2) and clamping plate (5).
3. method according to claim 1 is characterized in that: said rotating shaft (4) and clamping plate (5) weld together.
4. according to the described method of each claim of claim 1-3, it is characterized in that: described anchor clamps also are provided with part to be processed (3) are fixed on the screw rod (1) on the clamping plate (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102557280A CN101947676B (en) | 2010-08-18 | 2010-08-18 | Clamp for part machining and machining method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102557280A CN101947676B (en) | 2010-08-18 | 2010-08-18 | Clamp for part machining and machining method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101947676A CN101947676A (en) | 2011-01-19 |
| CN101947676B true CN101947676B (en) | 2012-05-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102557280A Expired - Fee Related CN101947676B (en) | 2010-08-18 | 2010-08-18 | Clamp for part machining and machining method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101947676B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109277862B (en) * | 2018-12-05 | 2024-04-02 | 宜昌市蓝德光电机械有限公司 | Ratchet wheel machining clamp and machining method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1033169A (en) * | 1987-11-17 | 1989-05-31 | 王以礼 | A kind of the cold-working process of mechanical parts design of Clamping Apparatus method |
| CN101633123A (en) * | 2009-08-21 | 2010-01-27 | 中冶实久建设有限公司 | Method for clamping shaft part and special cylindrical jig |
| CN201736057U (en) * | 2010-07-19 | 2011-02-09 | 安徽鑫龙电器股份有限公司 | Clamp for machining part |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2587538B2 (en) * | 1990-11-30 | 1997-03-05 | 日本ニューマチック工業株式会社 | Vibration cutting equipment |
| TWI226270B (en) * | 2002-12-26 | 2005-01-11 | Ind Tech Res Inst | Method and apparatus of asynchronous wire-cutting electric discharge machine |
-
2010
- 2010-08-18 CN CN2010102557280A patent/CN101947676B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1033169A (en) * | 1987-11-17 | 1989-05-31 | 王以礼 | A kind of the cold-working process of mechanical parts design of Clamping Apparatus method |
| CN101633123A (en) * | 2009-08-21 | 2010-01-27 | 中冶实久建设有限公司 | Method for clamping shaft part and special cylindrical jig |
| CN201736057U (en) * | 2010-07-19 | 2011-02-09 | 安徽鑫龙电器股份有限公司 | Clamp for machining part |
Non-Patent Citations (1)
| Title |
|---|
| JP平4-210306A 1992.07.31 |
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| Publication number | Publication date |
|---|---|
| CN101947676A (en) | 2011-01-19 |
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Address after: 241008 Anhui Province, Wuhu City Jiuhua Jiujiang District Road No. 118 Patentee after: ANHUI SINONET & XINLONG SCIENCE & TECHNOLOGY Co.,Ltd. Address before: 241008 Anhui Province, Wuhu City Jiuhua Jiujiang District Road No. 118 Patentee before: Anhui Xinlong Electric Appliance Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120523 Termination date: 20210818 |
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| CF01 | Termination of patent right due to non-payment of annual fee |