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CN101904558A - Preparation method of rolled tobacco sheet - Google Patents

Preparation method of rolled tobacco sheet Download PDF

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Publication number
CN101904558A
CN101904558A CN 201010239050 CN201010239050A CN101904558A CN 101904558 A CN101904558 A CN 101904558A CN 201010239050 CN201010239050 CN 201010239050 CN 201010239050 A CN201010239050 A CN 201010239050A CN 101904558 A CN101904558 A CN 101904558A
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China
Prior art keywords
offal
tobacco
powder
mixed
mixing
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CN 201010239050
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CN101904558B (en
Inventor
张尚明
舒俊生
许宗保
陈闯
葛少林
王宏伟
鲍穗
汪清泽
方鼎
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China Tobacco Anhui Industrial Co Ltd
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China Tobacco Anhui Industrial Co Ltd
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Priority to CN2010102390507A priority Critical patent/CN101904558B/en
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Abstract

The invention discloses a preparation method of a rolled tobacco sheet, comprising the following steps of: a. mixing burley tobacco stems, aromatic tobacco stems and flue-cured tobacco stems to obtain mixed tobacco stems; b. mixing burley tobacco, aromatic tobacco and flue-cured tobacco powder to obtain mixed tobacco powder; c. evenly mixing cocoa powder and CMC (Carboxymethylcellulose) according to the proportion of 1:3-1:10 to obtain a mixed material; d. discharging the mixed tobacco stems and the mixed tobacco powder according to the proportion of 1:4-4:1 to obtain mixed powder; and e. quantitatively adding the mixed powder to a wet and dry material mixer, simultaneously adding a liquorice extract and decocting into a liquorice extract solution, squeezing, drying, cutting into shreds, drying the shreds and preparing into the tobacco sheet. The invention can effectively endow the tobacco sheet with characteristic aroma which is consistent with the style of blended type tobacco, promote the flue gas concentration and the clustering degree of the tobacco sheet, reduce the offensive taste and the irritation of the sheet, and remarkably improve the mouthfeel of the rolled sheet.

Description

A kind of manufacture method of rolling process reconstituted tobacco
Technical field:
The present invention relates to a kind of manufacture method of rolling process reconstituted tobacco, especially adopt roll-in method to process the manufacture method of the reconstituted tobacoo of medium-to-high grade blended type cigarette.
Background technology:
Reconstituted tobacoo claim again to regenerate tobacco leaf or even matter tobacco leaf, it is the comprehensive utilization product in the tobacco industrial and agricultural production.In fact all tobacco materials may be used to the manufacturing of reconstituted tobacoo, with offal discarded in the whole production of cigarettes process, stalk label, fragment and part discarded tobacco leaf, short stalk through different processing methods, make proterties near in addition be better than the reconstituted tobacco of natural tobacco leaf.Reconstituted tobacoo is according to the difference of production and processing technology, mainly contains three kinds of roll-in method, thick slurry method and paper process thin slices.
The roll-in method thin slice appears at Japan the earliest, and its principle is to utilize physical method, after offal, offal, cellulose, adhesive are mixed with dry state, adds low amounts of water, additive etc. and is pressed into thin slice also oven dry, chopping with pressure roller.The advantage of roll-in method thin slice mainly is facility compact, takes up an area of little, small scale, and technology and equipment are simpler, and power consumption is few, and production cost is low, is well suited for each production of cigarettes processing enterprise and uses.Therefore, since 20th century the mid-1970s, each ironed of production of cigarettes processing enterprise pair roller of China has carried out a lot of technical research, and draw one after another and build the roll-in slice production line, the roll-in thin slice has been carried out applying widely in the Low-end Cigarettes product, obtained very big social benefit and economic benefit.
To have the filling value low but the roll-in method thin slice is compared with the paper process thin slice, anti-machining property is relatively poor, become the silk rate not high, production is made broken bigger, inferior positions such as flammability difference, simultaneously owing to adopt the special producing technological requirement, must use a high proportion of CMC and thin slice glue, and the quality of ironed of these pair rollers all has bigger negative effect, it is heavier to be mainly reflected in assorted gas, stimulate bigger than normal, mouthfeel has residual, greatly reduce the use value of roll-in thin slice, make the roll-in method thin slice be difficult to enter medium-to-high grade cigarette composition, mainly in low-grade Virginian-type cigarette product, use at present.
Summary of the invention:
For overcoming the defective of prior art, the object of the present invention is to provide a kind of manufacture method of rolling process reconstituted tobacco, be specially adapted to the production of the rolling process reconstituted tobacco of blended type cigarette, main by using blended type cigarette stalk powder stock, add cocoa power and licorice root ointment, give thin slice and the corresponding to characteristic perfume of blended type cigarette style, promote the flue gas concentration and the agglomerating sense of thin slice, reduce the assorted gas and the excitant of thin slice, obviously improve the mouthfeel of roll-in thin slice.
Technical solution problem of the present invention adopts following technical scheme:
A kind of manufacture method of rolling process reconstituted tobacco, carry out as follows:
A, evenly mix to such an extent that mix offal by arbitrary proportion burley tobaccos stalk, spices offal, flue-cured tobacco offal, it is standby that described mixing offal is entered the offal quantitative pot;
B, evenly mix to such an extent that mix offal by arbitrary proportion burley tobaccos offal, Turkish tobaccos offal, flue-cured tobacco offal, it is standby that described mixing offal is entered the offal quantitative pot;
C, with cocoa power, CMC by weight percentage 1: 3-1: 10 ratio evenly mix compound, it is standby that described compound is put into the CMC batcher;
D, with described mixing offal, mix offal by weight percentage 1: 4-4: 1 ratio discharging obtains mixing the stalk end, with described mixing stalk end and described compound by weight percentage 100: 4-100: 6 ratio is passed through pulverizer and is got mixed-powder, and it is standby that described mixed-powder is entered holding vessel;
E, steps d gained mixed-powder is quantitatively added dried wet feed blender, add the licorice root ointment liquid that is brewed into by licorice root ointment simultaneously, after evenly stirring, enter the mixing squeezer through dried wet feed blender, enter the drying machine drying that to regulate temperature by three roll-formings, the bake out temperature scope is 120~180 ℃, drying time is 8~20 seconds, through chopping, baking silk, makes reconstituted tobacoo again.
Described licorice root ointment accounts for 0.1~2% of described mixed-powder by weight percentage.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, the present invention fully combines the production and processing technology characteristics of present roll-in thin slice line, existing technology there is not any specification requirement, use simple, quick and easy, and cost is low, strong to roll-in method thin slice production process adaptability, can be widely used in the production of the rolling process reconstituted tobacco of blended type cigarette.
2, add cocoa power and licorice root ointment in the reconstituted tobacoo of the present invention, can effectively give reconstituted tobacoo and the corresponding to characteristic perfume of blended type cigarette style, promote the flue gas concentration and the agglomerating sense of reconstituted tobacoo, reduce the assorted gas and the excitant of thin slice, obviously improve the mouthfeel of roll-in thin slice.
The specific embodiment:
The manufacture method of present embodiment rolling process reconstituted tobacco, carry out as follows:
A, evenly mix to such an extent that mix offal by arbitrary proportion burley tobaccos stalk, spices offal, flue-cured tobacco offal, it is standby that described mixing offal is entered the offal quantitative pot;
B, evenly mix to such an extent that mix offal by arbitrary proportion burley tobaccos offal, Turkish tobaccos offal, flue-cured tobacco offal, it is standby that described mixing offal is entered the offal quantitative pot;
C, with cocoa power, CMC by weight percentage 1: 3-1: 10 ratio evenly mix compound, it is standby that described compound is put into the CMC batcher;
D, with described mixing offal, mix offal by weight percentage 1: 4-4: 1 ratio discharging obtains mixing the stalk end, with described mixing stalk end and described compound by weight percentage 100: 4-100: 6 ratio is passed through pulverizer and is got mixed-powder, and it is standby that described mixed-powder is entered holding vessel;
E, steps d gained mixed-powder is quantitatively added dried wet feed blender, add the licorice root ointment liquid that is brewed into by licorice root ointment simultaneously, after evenly stirring, enter the mixing squeezer through dried wet feed blender, enter the drying machine drying that to regulate temperature by three roll-formings, the bake out temperature scope is 120~180 ℃, drying time is 8~20 seconds, through chopping, baking silk, makes reconstituted tobacoo again.
Described licorice root ointment accounts for 0.1~2% of described mixed-powder by weight percentage.Reconstituted tobacoo of the present invention can adopt existing roll-in method thin slice production process to produce, and existing technology is not had specification requirement, need not reforming equipment.Can be widely used in the production of the rolling process reconstituted tobacco of blended type cigarette.Add cocoa power and licorice root ointment in the reconstituted tobacoo of the present invention, can effectively give reconstituted tobacoo and the corresponding to characteristic perfume of blended type cigarette style, promote the flue gas concentration and the agglomerating sense of reconstituted tobacoo, reduce the assorted gas and the excitant of thin slice, obviously improve the mouthfeel of roll-in thin slice.

Claims (1)

1. the manufacture method of a rolling process reconstituted tobacco is characterized in that carrying out as follows:
A, evenly mix to such an extent that mix offal by arbitrary proportion burley tobaccos stalk, spices offal, flue-cured tobacco offal, it is standby that described mixing offal is entered the offal quantitative pot;
B, evenly mix to such an extent that mix offal by arbitrary proportion burley tobaccos offal, Turkish tobaccos offal, flue-cured tobacco offal, it is standby that described mixing offal is entered the offal quantitative pot;
C, with cocoa power, CMC by weight percentage 1: 3-1: 10 ratio evenly mix compound, it is standby that described compound is put into the CMC batcher;
D, with described mixing offal, mix offal by weight percentage 1: 4-4: 1 ratio discharging obtains mixing the stalk end, with described mixing stalk end and described compound by weight percentage 100: 4-100: 6 ratio is passed through pulverizer and is got mixed-powder, and it is standby that described mixed-powder is entered holding vessel;
E, steps d gained mixed-powder is quantitatively added dried wet feed blender, add the licorice root ointment liquid that is brewed into by licorice root ointment simultaneously, after evenly stirring, enter the mixing squeezer through dried wet feed blender, enter the drying machine drying that to regulate temperature by three roll-formings, the bake out temperature scope is 120~180 ℃, drying time is 8~20 seconds, through chopping, baking silk, makes reconstituted tobacoo again.
Described licorice root ointment accounts for 0.1~2% of described mixed-powder by weight percentage.
CN2010102390507A 2010-07-23 2010-07-23 Method for manufacturing tobacco sheets by rolling method Active CN101904558B (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102972860A (en) * 2012-12-21 2013-03-20 吉林烟草工业有限责任公司 Tobacco sheet and production method thereof
CN103005661A (en) * 2012-12-28 2013-04-03 上海烟草集团有限责任公司 Mixed paper-making reconstituted tobacco as well as preparation method and application thereof
CN105286076A (en) * 2014-07-07 2016-02-03 Comas-建设专用机股份公司 Method for processing tobacco ribs
CN105614940A (en) * 2016-01-29 2016-06-01 陕西中烟工业有限责任公司 Preparation method of tobacco gynostemma pentaphylla slice and method for using gynostemma pentaphylla slice to prepare tobacco
CN105831793A (en) * 2016-04-22 2016-08-10 江苏中烟工业有限责任公司 Smoke concentration regulator for reconstituted tobacco adopting paper making process and use method of smoke concentration regulator
CN106714587A (en) * 2014-08-20 2017-05-24 菲利普莫里斯生产公司 Methods for forming aerosol-generating substrates having a reduced amount of tobacco specific nitrosamines
CN108208907A (en) * 2018-03-28 2018-06-29 湖北中烟工业有限责任公司 A kind of atomization reconstituted tobacco processing method and its application
CN109043632A (en) * 2018-08-27 2018-12-21 云南昆船烟草设备有限公司 A kind of reconstituted tobacoo forming drying equipment and method
CN110754683A (en) * 2019-10-31 2020-02-07 上海烟草集团有限责任公司 A kind of raw material for heat not burn cigarette and preparation method thereof
CN112471578A (en) * 2020-11-27 2021-03-12 云南中烟工业有限责任公司 Preparation method of reconstituted tobacco carrier
CN113331461A (en) * 2021-06-07 2021-09-03 中国船舶工业总公司七一五研究所宜昌分部 Novel thick paste and rolling two-in-one tobacco sheet manufacturing process

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1532042B2 (en) * 1966-01-20 1977-04-14 Borgwaldt geb. Murken, Ilse; Grunwald, Georg, Dr.; Otto, Hans-Dietrich, Dr.; 2000 Hamburg DEVICE FOR THE PRODUCTION OF FOIL OR LEAF-LIKE TOBACCO FORMS
US4646764A (en) * 1985-12-16 1987-03-03 R. J. Reynolds Tobacco Company Process for providing roll reconstituted tobacco material
CN2213445Y (en) * 1994-01-15 1995-11-29 中国烟草总公司烟草薄片研究试验室 Equipment for wetting tobacco thin slice with carboxymethyl cellulose sodium using roll-in method
CN1406527A (en) * 2001-08-21 2003-04-02 闽西富福薄片厂 Process and apparatus for cellulose processing in tobacco sheets by roller pressing process
CN2919896Y (en) * 2006-04-14 2007-07-11 河南大学第一光电子技术研究所 Tobacco thin sheets production line level measuring system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1532042B2 (en) * 1966-01-20 1977-04-14 Borgwaldt geb. Murken, Ilse; Grunwald, Georg, Dr.; Otto, Hans-Dietrich, Dr.; 2000 Hamburg DEVICE FOR THE PRODUCTION OF FOIL OR LEAF-LIKE TOBACCO FORMS
US4646764A (en) * 1985-12-16 1987-03-03 R. J. Reynolds Tobacco Company Process for providing roll reconstituted tobacco material
CN2213445Y (en) * 1994-01-15 1995-11-29 中国烟草总公司烟草薄片研究试验室 Equipment for wetting tobacco thin slice with carboxymethyl cellulose sodium using roll-in method
CN1406527A (en) * 2001-08-21 2003-04-02 闽西富福薄片厂 Process and apparatus for cellulose processing in tobacco sheets by roller pressing process
CN2919896Y (en) * 2006-04-14 2007-07-11 河南大学第一光电子技术研究所 Tobacco thin sheets production line level measuring system

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102972860B (en) * 2012-12-21 2014-12-31 吉林烟草工业有限责任公司 Tobacco sheet and production method thereof
CN102972860A (en) * 2012-12-21 2013-03-20 吉林烟草工业有限责任公司 Tobacco sheet and production method thereof
CN103005661A (en) * 2012-12-28 2013-04-03 上海烟草集团有限责任公司 Mixed paper-making reconstituted tobacco as well as preparation method and application thereof
CN103005661B (en) * 2012-12-28 2014-11-19 上海烟草集团有限责任公司 Mixed paper-making reconstituted tobacco as well as preparation method and application thereof
CN105286076B (en) * 2014-07-07 2019-11-15 Comas-建设专用机股份公司 Method for treating tobacco ribs
CN105286076A (en) * 2014-07-07 2016-02-03 Comas-建设专用机股份公司 Method for processing tobacco ribs
CN106714587B (en) * 2014-08-20 2021-10-22 菲利普莫里斯生产公司 Method for forming an aerosol-generating substrate having a reduced amount of tobacco-specific nitrosamines
CN106714587A (en) * 2014-08-20 2017-05-24 菲利普莫里斯生产公司 Methods for forming aerosol-generating substrates having a reduced amount of tobacco specific nitrosamines
CN105614940A (en) * 2016-01-29 2016-06-01 陕西中烟工业有限责任公司 Preparation method of tobacco gynostemma pentaphylla slice and method for using gynostemma pentaphylla slice to prepare tobacco
CN105831793B (en) * 2016-04-22 2017-07-28 江苏中烟工业有限责任公司 A kind of flue gas of papermaking-method reconstituted tobaccos concentration regulator and its application method
CN105831793A (en) * 2016-04-22 2016-08-10 江苏中烟工业有限责任公司 Smoke concentration regulator for reconstituted tobacco adopting paper making process and use method of smoke concentration regulator
CN108208907A (en) * 2018-03-28 2018-06-29 湖北中烟工业有限责任公司 A kind of atomization reconstituted tobacco processing method and its application
CN109043632A (en) * 2018-08-27 2018-12-21 云南昆船烟草设备有限公司 A kind of reconstituted tobacoo forming drying equipment and method
CN110754683A (en) * 2019-10-31 2020-02-07 上海烟草集团有限责任公司 A kind of raw material for heat not burn cigarette and preparation method thereof
CN110754683B (en) * 2019-10-31 2021-09-07 上海烟草集团有限责任公司 A kind of raw material for heat not burn cigarette and preparation method thereof
CN112471578A (en) * 2020-11-27 2021-03-12 云南中烟工业有限责任公司 Preparation method of reconstituted tobacco carrier
CN113331461A (en) * 2021-06-07 2021-09-03 中国船舶工业总公司七一五研究所宜昌分部 Novel thick paste and rolling two-in-one tobacco sheet manufacturing process

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Address after: 230088 No. 606 Huangshan Road, Hefei High-tech Zone, Anhui Province

Patentee after: China Tabacco Anhui Industrial Co., Ltd.

Address before: 230088 Mount Huangshan Road, Anhui, China, No. 606, No.

Patentee before: China Tobacco Anhui Industrial Corporation