CN101891672B - Separation and purification method and device for purifying piperidinol product from piperidone hydrogenation reaction solution - Google Patents
Separation and purification method and device for purifying piperidinol product from piperidone hydrogenation reaction solution Download PDFInfo
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- XUWHAWMETYGRKB-UHFFFAOYSA-N piperidin-2-one Chemical compound O=C1CCCCN1 XUWHAWMETYGRKB-UHFFFAOYSA-N 0.000 title claims abstract description 93
- LKPFBGKZCCBZDK-UHFFFAOYSA-N n-hydroxypiperidine Chemical compound ON1CCCCC1 LKPFBGKZCCBZDK-UHFFFAOYSA-N 0.000 title claims abstract description 62
- 238000005984 hydrogenation reaction Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000000926 separation method Methods 0.000 title claims abstract description 19
- 238000000746 purification Methods 0.000 title abstract description 14
- 238000004821 distillation Methods 0.000 claims abstract description 51
- 238000011084 recovery Methods 0.000 claims abstract description 49
- 239000007788 liquid Substances 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000002699 waste material Substances 0.000 claims abstract description 11
- 238000010992 reflux Methods 0.000 claims description 29
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 25
- 239000008234 soft water Substances 0.000 claims description 15
- 238000009833 condensation Methods 0.000 claims description 14
- 230000005494 condensation Effects 0.000 claims description 8
- 238000000605 extraction Methods 0.000 claims description 8
- 239000003507 refrigerant Substances 0.000 claims description 7
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- 238000012546 transfer Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 150000003053 piperidines Chemical class 0.000 claims 19
- 241000282326 Felis catus Species 0.000 claims 7
- 238000007599 discharging Methods 0.000 claims 2
- 239000000470 constituent Substances 0.000 claims 1
- 239000012530 fluid Substances 0.000 claims 1
- 235000015073 liquid stocks Nutrition 0.000 claims 1
- RALRVIPTUXSBPO-UHFFFAOYSA-N 4-[4-chloro-3-(trifluoromethyl)phenyl]piperidin-4-ol Chemical compound C=1C=C(Cl)C(C(F)(F)F)=CC=1C1(O)CCNCC1 RALRVIPTUXSBPO-UHFFFAOYSA-N 0.000 abstract description 47
- 239000002994 raw material Substances 0.000 abstract description 9
- PIFBMJMXJMZZRG-UHFFFAOYSA-N 2,2,4,6,6-pentamethyl-1,5-dihydropyrimidine Chemical compound CC1=NC(C)(C)NC(C)(C)C1 PIFBMJMXJMZZRG-UHFFFAOYSA-N 0.000 abstract description 8
- 239000000047 product Substances 0.000 description 39
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 13
- 239000012071 phase Substances 0.000 description 13
- 239000007789 gas Substances 0.000 description 11
- 238000002425 crystallisation Methods 0.000 description 7
- 230000008025 crystallization Effects 0.000 description 7
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 6
- 239000012295 chemical reaction liquid Substances 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- 239000000284 extract Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 3
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 3
- 239000012808 vapor phase Substances 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000011344 liquid material Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- YDUWLVXCMYALCH-UHFFFAOYSA-N 1-hydroxypiperidine;2,2,6,6-tetramethylpiperidin-4-ol Chemical compound ON1CCCCC1.CC1(C)CC(O)CC(C)(C)N1 YDUWLVXCMYALCH-UHFFFAOYSA-N 0.000 description 1
- HATFTGLHDQQJKV-UHFFFAOYSA-N CC1(NC(CC(C1)=O)(C)C)C.N1C(CCCC1)=O Chemical compound CC1(NC(CC(C1)=O)(C)C)C.N1C(CCCC1)=O HATFTGLHDQQJKV-UHFFFAOYSA-N 0.000 description 1
- -1 Pyridyl alcohol Chemical compound 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 239000012043 crude product Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
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- 239000007792 gaseous phase Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- LVWZTYCIRDMTEY-UHFFFAOYSA-N metamizole Chemical compound O=C1C(N(CS(O)(=O)=O)C)=C(C)N(C)N1C1=CC=CC=C1 LVWZTYCIRDMTEY-UHFFFAOYSA-N 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000012452 mother liquor Substances 0.000 description 1
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- 231100000719 pollutant Toxicity 0.000 description 1
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- 230000008023 solidification Effects 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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Abstract
本发明公开了哌啶酮加氢反应液提纯哌啶醇产品的分离提纯方法及装置,本方法包括以下步骤:(a)将哌啶醇粗品原料液通入哌啶酮回收蒸馏塔进料口,哌啶酮和丙酮宁等轻组分从哌啶酮回收蒸馏塔的塔顶排出后经回收冷凝器冷凝后部分回流同时部分作为哌啶酮产品采出;(b)从哌啶酮回收蒸馏塔底部采出的物料送入哌啶醇精馏塔的进料口,在哌啶醇精馏塔塔顶采出气相哌啶醇,气相哌啶醇经冷凝器冷凝后部分回流同时另一部分作为产品采出,在哌啶醇精馏塔塔底排出的釜残部分经哌啶醇精馏塔的塔底再沸器加热后形成气相返回塔内同时部分作为废液排放。采用本方法一次可以获得高纯度的哌啶醇产品(质量百分数99.5%以上),并回收哌啶酮产品。
The invention discloses a separation and purification method and device for purifying piperidinol products from a piperidone hydrogenation reaction solution. The method comprises the following steps: (a) passing the crude piperidinol raw material liquid into the feed port of a piperidone recovery distillation tower , light components such as piperidone and acetonin are discharged from the top of the piperidone recovery distillation tower and then partially refluxed after being condensed by the recovery condenser; The material extracted from the bottom of the tower is sent to the feed port of the piperidine alcohol rectification tower, and the gas phase piperidine alcohol is extracted at the top of the piperidine alcohol rectification tower. The product is recovered, and the residual part of the still discharged from the bottom of the piperidine alcohol rectification tower is heated by the reboiler at the bottom of the piperidine alcohol rectification tower to form a gas phase and return to the tower, while part of it is discharged as waste liquid. By adopting the method, a high-purity piperidinol product (more than 99.5 percent by mass) can be obtained at one time, and the piperidinone product can be recovered.
Description
技术领域 technical field
本发明涉及一种哌啶酮加氢反应液提纯哌啶醇产品的分离提纯方法,还涉及一种哌啶酮加氢反应液提纯哌啶醇产品的分离提纯装置。The invention relates to a separation and purification method for purifying piperidinol products from a piperidone hydrogenation reaction solution, and also relates to a separation and purification device for purifying piperidinol products from a piperidone hydrogenation reaction solution.
背景技术 Background technique
如图1所示的传统的哌啶醇(2,2,6,6-四甲基-4-哌啶醇)生产工艺是先用丙酮作为基础原料,经反应后得到哌啶酮,再将哌啶酮(2,2,6,6-四甲基-4-哌啶酮)加氢后得到哌啶醇粗品,即本发明所涉及的一种哌啶醇、哌啶酮及丙酮宁等组分混合溶液,经过简单脱除酒精后(此时哌啶醇质量百分含量约90%左右),进行第一次结晶,得到95%-97%的哌啶醇。然后,再经过二次结晶才能最终得到99.5%以上的产品。由于结晶单元操作流程长、设备多、物料损失大、劳动强度大的等缺点,造成两次结晶过程后结晶母液带走的哌啶醇产品较多,必然降低产品的单循环收率,吨产品的丙酮消耗量较大。Traditional piperidinol (2,2,6,6-tetramethyl-4-piperidinol) production technology as shown in Figure 1 is to use acetone as basic raw material earlier, obtain piperidone after reaction, and then After hydrogenation of piperidone (2,2,6,6-tetramethyl-4-piperidone), the crude product of piperidinol is obtained, that is, a kind of piperidinol, piperidone and acetonin involved in the present invention, etc. The mixed solution of the components undergoes the first crystallization after simple removal of alcohol (at this time, the mass percentage of piperidinol is about 90%) to obtain 95%-97% of piperidinol. Then, after secondary crystallization, more than 99.5% of the product can be finally obtained. Due to the shortcomings of the crystallization unit, such as long operation process, many equipment, large material loss, and high labor intensity, more piperidinol products are taken away by the crystallization mother liquor after the two crystallization processes, which will inevitably reduce the single-cycle yield of the product, and the product per ton The consumption of acetone is relatively large.
发明内容 Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种原材料消耗少、产品纯度高并且排污量小的哌啶酮加氢反应液提纯哌啶醇产品的分离提纯方法。The object of the present invention is to overcome the deficiencies of the prior art, and provide a separation and purification method for purifying piperidinol products from piperidone hydrogenation reaction liquid with less consumption of raw materials, high product purity and low pollution discharge.
本发明的另一目的在于提供一种具有高效节能、安全稳定优势的哌啶酮加氢反应液提纯哌啶醇产品的分离提纯装置。Another object of the present invention is to provide a separation and purification device for purifying piperidinol products from piperidone hydrogenation reaction liquid with the advantages of high efficiency, energy saving, safety and stability.
本发明的哌啶酮加氢反应液提纯哌啶醇产品的分离提纯方法,它包括以下步骤:The separation and purification method of piperidinone hydrogenation reaction liquid purification piperidinol product of the present invention, it comprises the following steps:
(a)将哌啶醇粗品原料液通入哌啶酮回收蒸馏塔中部进料口,哌啶酮和丙酮宁等轻组分从所述哌啶酮回收蒸馏塔的塔顶排出后经回收冷凝器冷凝后部分回流同时部分作为哌啶酮产品采出;所述的哌啶酮回收蒸馏塔的塔顶操作压力为-0.090~0.080MPa,塔顶与塔底的压差为1~3kPa;(a) feed the crude piperidinol raw material liquid into the middle part of the piperidone recovery distillation tower, and light components such as piperidone and acetonin are discharged from the top of the piperidone recovery distillation tower and then recovered and condensed After the device is condensed, it is partly refluxed and partly extracted as piperidone product; the operating pressure at the top of the piperidone recovery distillation tower is -0.090~0.080MPa, and the pressure difference between the top and the bottom of the tower is 1~3kPa;
(b)从所述哌啶酮回收蒸馏塔底部采出的物料送入哌啶醇精馏塔的中部进料口,在所述的哌啶醇精馏塔塔顶采出气相哌啶醇,气相哌啶醇经冷凝器冷凝后部分回流同时另一部分作为产品采出,在所述的哌啶醇精馏塔塔底排出的釜残部分经哌啶醇精馏塔的塔底再沸器加热后形成气相返回塔内同时部分作为废液排放,所述的哌啶醇精馏塔顶操作压力为-0.090~-0.080MPa,塔顶与塔底的压差为2~3kPa。(b) The material extracted from the bottom of the piperidone recovery distillation tower is sent to the middle feed port of the piperidinol rectification tower, and the gas phase piperidinol is extracted at the top of the piperidine alcohol rectification tower, After the vapor phase piperidinol is condensed by the condenser, part of it is refluxed and the other part is taken out as a product, and the remaining part of the still discharged from the bottom of the piperidine alcohol rectification tower is heated by the bottom reboiler of the piperidine alcohol rectification tower After that, the gas phase is formed and returned to the tower while part of it is discharged as waste liquid. The operating pressure at the top of the piperidine alcohol rectification tower is -0.090~-0.080MPa, and the pressure difference between the top and the bottom of the tower is 2~3kPa.
本发明的哌啶酮加氢反应液提纯哌啶醇产品的分离提纯装置,它包括哌啶酮回收蒸馏塔和哌啶醇精馏塔,在所述的哌啶酮回收蒸馏塔和哌啶醇精馏塔的塔顶连接有冷凝和回流装置并且在哌啶酮回收蒸馏塔和哌啶醇精馏塔的塔下部分别连接有再沸器,在哌啶酮回收蒸馏塔和哌啶醇精馏塔塔体的中部分别开有进料口,所述的哌啶酮回收蒸馏塔的塔底出料口通过管线与所述的哌啶醇精馏塔的进料口相连,在所述的哌啶醇精馏塔的塔底连接有废液管线。The separation and purification device for purifying piperidinol products from the piperidone hydrogenation reaction liquid of the present invention comprises a piperidone recovery distillation tower and a piperidinol rectification tower, and in the piperidone recovery distillation tower and piperidinol The top of the rectifying tower is connected with a condensation and reflux device and is connected with a reboiler at the lower part of the piperidone recovery distillation tower and the piperidinol rectification tower respectively. The middle part of the tower body has a feed port respectively, and the outlet at the bottom of the piperidine recovery distillation tower is connected to the feed port of the piperidine alcohol rectification tower through a pipeline. A waste liquid pipeline is connected to the bottom of the pyridine alcohol rectification tower.
采用本发明方法和装置的有益效果是:The beneficial effects of adopting the inventive method and device are:
1)由传统的结晶分离提纯工艺改进为本发明的双塔连续减压蒸馏技术,一次可以获得高纯度的哌啶醇产品(质量百分数99.5%以上),并回收哌啶酮产品;1) By improving the traditional crystallization separation and purification process to the double-tower continuous vacuum distillation technology of the present invention, a high-purity piperidinol product (more than 99.5% by mass) can be obtained at one time, and the piperidinone product can be recovered;
2)缩短了分离流程,提高了分离效率;减少了工人劳动强度,减少了污染物的排放。2) The separation process is shortened, the separation efficiency is improved; the labor intensity of workers is reduced, and the discharge of pollutants is reduced.
3)采用“蒸发-冷凝”式冷凝器的设计方法,节约了冷却水的消耗量,回收了蒸馏余热,降低了生产成。3) The design method of "evaporation-condensation" condenser is adopted, which saves the consumption of cooling water, recovers the waste heat of distillation, and reduces the production cost.
4)采用低压力降规整填料和强制循环再沸器,减少了蒸馏釜残热敏结焦量,提高了产品收率。4) Low pressure drop structured packing and forced circulation reboiler are used to reduce residual heat-sensitive coking in the distillation pot and increase product yield.
附图说明 Description of drawings
图1是传统结晶分离流程简图;Fig. 1 is a schematic diagram of the traditional crystallization separation process;
图2是本发明的哌啶酮加氢反应液提纯哌啶醇产品的分离提纯方法的流程简图;Fig. 2 is the schematic flow sheet of the separation and purification method of piperidinone hydrogenation reaction liquid purification piperidinol product of the present invention;
图3是本发明方法中哌啶醇精馏塔塔顶采用的“蒸发-冷凝”式冷凝器的结构示意图。Fig. 3 is the structural representation of the "evaporation-condensation" type condenser adopted in the top of the piperidine alcohol rectifying tower in the method of the present invention.
具体实施方式 Detailed ways
下面结合具体的实施例,并参照附图,对本发明做进一步的说明:Below in conjunction with specific embodiment, and with reference to accompanying drawing, the present invention will be further described:
如图2所示的本发明的哌啶酮加氢反应液提纯哌啶醇产品的分离提纯方法,它包括以下步骤:(a)将哌啶醇粗品原料液通常加热至70℃左右后通入哌啶酮回收蒸馏塔1中部进料口,哌啶酮和丙酮宁等轻组分从所述哌啶酮回收蒸馏塔的塔顶排出后经回收冷凝器3冷凝后部分回流同时部分作为哌啶酮产品采出;所述的哌啶酮回收蒸馏塔的塔顶操作压力为-0.090~0.080MPa(绝压),塔顶与塔底的压差为1~3kPa;(b)从所述哌啶酮回收蒸馏塔底部采出的物料送入哌啶醇精馏塔4的中部进料口,在所述的哌啶醇精馏塔塔顶采出气相哌啶醇,气相哌啶醇经冷凝器冷凝后部分回流同时另一部分作为产品采出,在所述的哌啶醇精馏塔塔底排出的釜残部分经哌啶醇精馏塔的塔底再沸器加热后形成气相返回塔内同时部分作为废液排放,所述的哌啶醇精馏塔顶操作压力为-0.090~-0.080MPa(绝压),塔顶与塔底的压差为2~3kPa。As shown in Figure 2, the separation and purification method of the piperidinone hydrogenation reaction solution of the present invention to purify the piperidinol product comprises the following steps: (a) usually heating the piperidinol crude raw material solution to about 70°C and passing it into Piperidone
在本发明方法中哌啶酮回收蒸馏塔塔顶的回收冷凝器是通过气相管线与塔顶相连,被冷凝器冷凝下来的液体物料进入回流罐,一部分作为蒸馏塔必需的回流液体,该液体通过回流泵进入塔顶回流分布器内,从回流泵出口出来的物料除回流一部分外,另外一部分进入哌啶酮产品罐。从哌啶酮回收塔的底部的液体采出口采出的液相物料大部分是哌啶醇,只有极少部分的比哌啶醇沸点更高些的重组分杂质,该股物料被输送到哌啶醇精馏塔的中间进料口作为哌啶醇精馏塔的进料。In the method of the present invention, the recovery condenser at the top of the piperidone recovery distillation tower is connected to the top of the tower through a gas phase line, and the liquid material condensed by the condenser enters the reflux tank, and a part is used as the necessary reflux liquid of the distillation tower. The reflux pump enters the reflux distributor at the top of the tower, and the material from the outlet of the reflux pump enters the piperidone product tank except for the reflux part. Most of the liquid phase material extracted from the liquid extraction outlet at the bottom of the piperidone recovery tower is piperidinol, only a very small part of heavy component impurities with a higher boiling point than piperidinol, and this stock is transported to piperidinol The middle inlet of the pyridine alcohol rectification tower is used as the feed of the piperidine alcohol rectification tower.
优选的所述的哌啶醇精馏塔的塔底再沸器采用强制循环,这样可以加快物料的流速,从而避免塔底物料凝固,堵塞再沸器换热管。Preferably, the bottom reboiler of the piperidine alcohol rectification tower adopts forced circulation, which can speed up the flow rate of the material, thereby avoiding the solidification of the bottom material and blocking the heat exchange tube of the reboiler.
哌啶酮回收塔回收冷凝器可以选用传统的固定管板式换热器,冷媒用一股循环冷却水即可,但要控制哌啶酮被冷凝的温度不能低于45℃,因为哌啶酮凝固点是39℃。低于这个温度时,哌啶酮将被凝固,堵塞换热器,严重时造成事故停车。优选的所述的(b)步骤中的哌啶醇精馏塔的塔顶回流采用内回流并且塔顶冷凝器采用软水作为冷媒。哌啶醇精馏塔塔顶冷凝器是被直接设计在塔顶,与塔体靠筒体法兰连接在一起,这样气相物料能更迅捷地进入冷凝器换热管内通道,被冷凝器冷凝下来的液体物料直接回到该塔的最上部、冷凝器换热管下部的收集器内,一部分作为蒸馏塔必需的回流液体,该液体通过液体导管进入塔顶液体回流分布器内,另外部分的液体从塔顶靠近收集器地方的采出管引出塔外,进入哌啶醇产品罐。The recovery condenser of the piperidone recovery tower can use a traditional fixed tube-plate heat exchanger, and a stream of circulating cooling water can be used as the refrigerant, but the temperature at which piperidone is condensed must not be lower than 45°C, because the freezing point of piperidone It is 39°C. Below this temperature, piperidone will be solidified, block the heat exchanger, and cause an accident to stop in serious cases. Preferably, the overhead reflux of the piperidinol rectifying tower in the (b) step adopts internal reflux and the overhead condenser adopts soft water as a refrigerant. The overhead condenser of the piperidinol rectification tower is designed directly at the top of the tower, and is connected with the tower body by the cylinder flange, so that the gaseous phase materials can enter the inner channel of the condenser heat exchange tube more quickly and be condensed by the condenser The liquid material is directly returned to the uppermost part of the tower and the collector at the lower part of the condenser heat exchange tube, part of it is used as the necessary reflux liquid of the distillation tower, and the liquid enters the top liquid reflux distributor through the liquid conduit, and the other part of the liquid The extraction pipe at the top of the tower near the collector leads out of the tower and enters the piperidinol product tank.
哌啶醇精馏塔塔顶“软水蒸发-冷凝式”冷凝器被用在哌啶醇塔顶,该冷凝器优选采用40-50℃软水作为初始冷媒,进入该冷凝器的壳程。当软水在一定压力下吸热汽化后,通过焊接在壳程上部的蒸汽管线被排出冷凝器壳程,该蒸汽压力在0.3-0.4MPa,这样可以保证哌啶醇精馏塔顶操作压力在-0.090~-0.080MPa。之所以用软水是因为它不易结垢,保证冷凝器的传热系数较高。The "soft water evaporation-condensation" condenser at the top of the piperidine alcohol rectification tower is used at the top of the piperidine alcohol tower. The condenser preferably uses 40-50°C soft water as the initial refrigerant and enters the shell side of the condenser. When the soft water absorbs heat and vaporizes under a certain pressure, it is discharged from the shell side of the condenser through the steam line welded on the upper part of the shell side. The steam pressure is 0.3-0.4MPa, which can ensure that the top operating pressure of the piperidine alcohol rectification tower is - 0.090~-0.080MPa. The reason why soft water is used is that it is not easy to scale and ensures a high heat transfer coefficient of the condenser.
本发明的哌啶酮加氢反应液提纯哌啶醇产品的分离提纯装置,它包括哌啶酮回收蒸馏塔1和哌啶醇精馏塔4,在所述的哌啶酮回收蒸馏塔和哌啶醇精馏塔的塔顶连接有回流装置并且在哌啶酮回收蒸馏塔和哌啶醇精馏塔的塔下部分别连接有再沸器2、5,在哌啶酮回收蒸馏塔和哌啶醇精馏塔塔体的中部分别开有进料口,所述的哌啶酮回收蒸馏塔的塔底出料口通过管线与所述的哌啶醇精馏塔的进料口相连,在所述的哌啶醇精馏塔的塔底连接有废液管线。The separation and purification device for purifying piperidinol products from piperidone hydrogenation reaction liquid of the present invention comprises piperidone
所述的哌啶酮回收蒸馏塔的回流装置为外回流装置。The reflux device of the piperidone recovery distillation tower is an external reflux device.
优选的所述的哌啶醇精馏塔的冷凝和回流装置为内冷凝和回流装置6。所述的内冷凝和回流装置可以包括壳体,在所述的壳体内上部沿竖直方向设置有多个换热管6-1并且在该处壳体上开有进水口6-3和蒸汽出口6-2,在所述的换热管下部的壳体内装有折流板,收集器沿壳体内壁的圆周方向设置并且收集器的底壁与所述的壳体内壁相连,靠近壳体内壁设置的折流板的导流壁位于所述的收集器顶部的上方以使导流液能够流入所述的收集器,位于所述的收集器位置处的壳体上开有物料采出口6-4,在所述的壳体内下部设置有液体回流分布器6-6,所述的收集器的底部通过导流管6-5与所述的液体回流分布器相连通,所述的壳体底部与哌啶醇精馏塔4的塔顶通过筒体法兰相连接。The preferred condensation and reflux device of the piperidine alcohol rectification tower is the internal condensation and
优选的所述的哌啶醇精馏塔的塔底再沸器为强制循环再沸器。Preferably, the bottom reboiler of the piperidinol rectification column is a forced circulation reboiler.
优选的在哌啶酮回收蒸馏塔和哌啶醇精馏塔的塔体外设置有保温夹套或保温盘管,这样对装置开、停车时比较合适。Preferably, an insulation jacket or an insulation coil is arranged outside the tower body of the piperidone recovery distillation tower and the piperidinol rectification tower, which is more suitable when the device is started and shut down.
实施例1Example 1
将哌啶醇粗品原料液加热至70℃通入哌啶酮回收蒸馏塔1中部进料口,哌啶酮和丙酮宁等轻组分从所述哌啶酮回收蒸馏塔的塔顶排出后经回收冷凝器3冷凝后部分回流同时部分作为哌啶酮产品采出;所述的哌啶酮回收蒸馏塔的塔顶操作压力为-0.090MPa(绝压,下同),塔顶与塔底的压差为2kPa;(b)从所述哌啶酮回收蒸馏塔底部采出的物料送入哌啶醇精馏塔4的中部进料口,在所述的哌啶醇精馏塔塔顶采出气相哌啶醇,气相哌啶醇经冷凝器冷凝后部分回流同时另一部分作为产品采出,在所述的哌啶醇精馏塔塔底排出的釜残部分经哌啶醇精馏塔的塔底再沸器加热后形成气相返回塔内同时部分作为废液排放,所述的哌啶醇精馏塔顶操作压力为-0.085MPa(绝压,下同),塔顶与塔底的压差为2.5kPa。所述的哌啶醇精馏塔的塔底再沸器采用强制循环。Heat the crude piperidinol raw material liquid to 70°C and feed it into the feed port in the middle of the piperidone
经检测:哌啶醇产品质量百分纯度为99.5%以上,并回收哌啶酮产品。After testing: the quality percent purity of the piperidinol product is above 99.5%, and the piperidinone product is recovered.
实施例2Example 2
将哌啶醇粗品原料液加热至72℃通入哌啶酮回收蒸馏塔1中部进料口,哌啶酮和丙酮宁等轻组分从所述哌啶酮回收蒸馏塔的塔顶排出后经回收冷凝器3冷凝后部分回流同时部分作为哌啶酮产品采出;所述的哌啶酮回收蒸馏塔的塔顶操作压力为0.01MPa(绝压),塔顶与塔底的压差为1kPa;(b)从所述哌啶酮回收蒸馏塔底部采出的物料送入哌啶醇精馏塔4的中部进料口,在所述的哌啶醇精馏塔塔顶采出气相哌啶醇,气相哌啶醇经冷凝器冷凝后部分回流同时另一部分作为产品采出,在所述的哌啶醇精馏塔塔底排出的釜残部分经哌啶醇精馏塔的塔底再沸器加热后形成气相返回塔内同时部分作为废液排放,所述的哌啶醇精馏塔顶操作压力为-0.080MPa,塔顶与塔底的压差为3kPa。所述的哌啶醇精馏塔的塔底再沸器采用强制循环。哌啶醇精馏塔塔顶采用“软水蒸发-冷凝式”冷凝器,冷凝器采用45℃软水作为初始冷媒,进入该冷凝器的壳程。当软水在一定压力下吸热汽化后,通过与焊接在壳程上部的蒸汽管线被排出冷凝器壳程,该蒸汽压力在0.4MPa。Heat the crude piperidinol raw material liquid to 72°C and feed it into the feed port in the middle of the piperidone
经检测:哌啶醇产品质量百分纯度为99.5%以上,并回收哌啶酮产品,副产蒸汽150kg/hr。After testing: the quality percentage purity of the piperidinol product is above 99.5%, and the piperidone product is recovered, and the by-product steam is 150kg/hr.
实施例3Example 3
将哌啶醇粗品原料液加热至68℃通入哌啶酮回收蒸馏塔1中部进料口,哌啶酮和丙酮宁等轻组分从所述哌啶酮回收蒸馏塔的塔顶排出后经回收冷凝器3冷凝后部分回流同时部分作为哌啶酮产品采出;所述的哌啶酮回收蒸馏塔的塔顶操作压力为0.040MPa(绝压),塔顶与塔底的压差为3kPa;(b)从所述哌啶酮回收蒸馏塔底部采出的物料送入哌啶醇精馏塔4的中部进料口,在所述的哌啶醇精馏塔塔顶采出气相哌啶醇,气相哌啶醇经冷凝器冷凝后部分回流同时另一部分作为产品采出,在所述的哌啶醇精馏塔塔底排出的釜残部分经哌啶醇精馏塔的塔底再沸器加热后形成气相返回塔内同时部分作为废液排放,所述的哌啶醇精馏塔顶操作压力为-0.090MPa,塔顶与塔底的压差为2kPa。所述的哌啶醇精馏塔的塔底再沸器采用强制循环。哌啶醇精馏塔塔顶采用“软水蒸发-冷凝式”冷凝器,冷凝器采用50℃软水作为初始冷媒,进入该冷凝器的壳程。当软水在一定压力下吸热汽化后,通过与焊接在壳程上部的蒸汽管线被排出冷凝器壳程,该蒸汽压力在0.3MPa。Heat the piperidinol crude raw material liquid to 68°C and feed it into the feed port in the middle of the piperidone
经检测:哌啶醇产品质量百分纯度为99.5%以上,并回收哌啶酮产品,副产蒸汽150kg/hr。After testing: the quality percentage purity of the piperidinol product is above 99.5%, and the piperidone product is recovered, and the by-product steam is 150kg/hr.
实施例4Example 4
将哌啶醇粗品原料液加热至70℃通入哌啶酮回收蒸馏塔1中部进料口,哌啶酮和丙酮宁等轻组分从所述哌啶酮回收蒸馏塔的塔顶排出后经回收冷凝器3冷凝后部分回流同时部分作为哌啶酮产品采出;所述的哌啶酮回收蒸馏塔的塔顶操作压力为0.080MPa(绝压),塔顶与塔底的压差为1.5kPa;(b)从所述哌啶酮回收蒸馏塔底部采出的物料送入哌啶醇精馏塔4的中部进料口,在所述的哌啶醇精馏塔塔顶采出气相哌啶醇,气相哌啶醇经冷凝器冷凝后部分回流同时另一部分作为产品采出,在所述的哌啶醇精馏塔塔底排出的釜残部分经哌啶醇精馏塔的塔底再沸器加热后形成气相返回塔内同时部分作为废液排放,所述的哌啶醇精馏塔顶操作压力为-0.092MPa,塔顶与塔底的压差为2kPa。所述的哌啶醇精馏塔的塔底再沸器采用强制循环。哌啶醇精馏塔塔顶采用“软水蒸发-冷凝式”冷凝器,冷凝器采用40℃软水作为初始冷媒,进入该冷凝器的壳程。当软水在一定压力下吸热汽化后,通过与焊接在壳程上部的蒸汽管线被排出冷凝器壳程,该蒸汽压力在0.35MPa。Heat the crude piperidinol raw material liquid to 70°C and feed it into the feed port in the middle of the piperidone
经检测:哌啶醇产品质量百分纯度为99.5%以上,并回收哌啶酮产品,副产蒸汽150kg/hr。After testing: the quality percentage purity of the piperidinol product is above 99.5%, and the piperidone product is recovered, and the by-product steam is 150kg/hr.
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