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CN101832970B - Device and method for reckoning fatigue crack propagation rate of flat alloy by AC potentiometry - Google Patents

Device and method for reckoning fatigue crack propagation rate of flat alloy by AC potentiometry Download PDF

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CN101832970B
CN101832970B CN2010101661431A CN201010166143A CN101832970B CN 101832970 B CN101832970 B CN 101832970B CN 2010101661431 A CN2010101661431 A CN 2010101661431A CN 201010166143 A CN201010166143 A CN 201010166143A CN 101832970 B CN101832970 B CN 101832970B
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张磊
张永康
鲁金忠
姜银方
张朝阳
钱晓明
管海兵
李志飞
方雷
唐振洲
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Jiangsu University
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Abstract

本发明提供交流电位法测算平板合金疲劳裂纹扩展速率的装置和方法,涉及材料疲劳性能检测领域,本发明的方法为平板合金试样表面两对探针,拉拉疲劳测试过程中,试样通过其上的交流电位法传感器实时监测疲劳裂纹扩展时裂纹两侧电位的变化,经放大器送至双踪示波器,显示裂纹两头扩展的电位波形图,通过A/D转换器,输入计算机中,经配套软件分析处理,得出疲劳裂纹扩展速率等疲劳扩展数据。本发明的装置主要包括疲劳试验机和试样夹具、交流电位法传感器、电位测量探针、导线、信号放大器、双踪示波器、A/D转换器、CCD图像采集系统和计算机。本发明适用于合金疲劳裂纹扩展行为的研究。

Figure 201010166143

The invention provides a device and method for measuring and calculating the fatigue crack growth rate of a flat alloy by an AC potential method, and relates to the field of material fatigue performance detection. The method of the invention is two pairs of probes on the surface of a flat alloy sample. The AC potential method sensor on it monitors the potential changes on both sides of the crack in real time when the fatigue crack expands, and sends it to the dual-trace oscilloscope through the amplifier to display the potential waveform diagram of crack expansion at both ends, and input it into the computer through the A/D converter. Software analysis and processing, to obtain fatigue growth data such as fatigue crack growth rate. The device of the present invention mainly includes a fatigue testing machine, a sample fixture, an AC potentiometric sensor, a potential measuring probe, a wire, a signal amplifier, a dual trace oscilloscope, an A/D converter, a CCD image acquisition system and a computer. The invention is suitable for the research on the fatigue crack propagation behavior of the alloy.

Figure 201010166143

Description

交流电位法测算平板合金疲劳裂纹扩展速率的装置和方法Apparatus and method for calculating fatigue crack growth rate of flat alloy by alternating current potential method

技术领域 technical field

本发明涉及材料疲劳性能检测领域,特指一种交流电位法测算平板合金疲劳裂纹扩展速率的方法和装置,主要适用于合金疲劳裂纹扩展行为的研究。The invention relates to the field of material fatigue performance detection, in particular to a method and device for measuring and calculating the fatigue crack growth rate of flat alloys by an alternating current potential method, and is mainly applicable to the research on the fatigue crack growth behavior of alloys.

背景技术 Background technique

材料的抗疲劳裂纹扩展性能在现实构件的设计中成为重要参数,为保证构件安全使用的要求,需研究材料的疲劳和裂纹扩展行为。采用电位法可以推导出疲劳裂纹扩展时电位差与裂纹长度之间的函数公式,因此可将电位差作为表征裂纹位置与尺寸参数的函数,用于计算疲劳裂纹的扩展速率。电位监测法分为直流电位法(DCPD)和交流电位法(ACPD),交流电位法主要是用来监测导体表面裂纹产生和扩展情况。The fatigue crack growth resistance of materials has become an important parameter in the design of real components. In order to ensure the safe use of components, it is necessary to study the fatigue and crack growth behavior of materials. The potential method can be used to derive the functional formula between the potential difference and the crack length during fatigue crack growth. Therefore, the potential difference can be used as a function of the crack position and size parameters to calculate the fatigue crack growth rate. The potential monitoring method is divided into direct current potential method (DCPD) and alternating current potential method (ACPD). The alternating current potential method is mainly used to monitor the occurrence and expansion of cracks on the conductor surface.

交流电位法监测疲劳裂纹扩展时,外加交流电通过一对电流供给探针给构件提供持续的交流电,一对电位测量探针监测两点间疲劳裂纹扩展时的电位差变化,电压表显示相应电位值。通过监测和分析电位差信号,可得出构件表面疲劳裂纹产生和扩展情况,最后得到疲劳裂纹扩展速率等裂纹扩展数据。When the AC potential method monitors the fatigue crack growth, the external AC current is supplied to the component through a pair of current supply probes to provide continuous AC power, and a pair of potential measurement probes monitors the change in the potential difference between the two points when the fatigue crack grows, and the voltmeter displays the corresponding potential value . By monitoring and analyzing the potential difference signal, the formation and propagation of fatigue cracks on the surface of the component can be obtained, and finally the fatigue crack growth rate and other crack growth data can be obtained.

裂纹快速扩展尤其在高速率区,小裂纹疲劳扩展,及扩展中各种噪声干扰,加之外在环境的恶劣,给实时监测表面疲劳裂纹扩展带来不少麻烦。而交流电位法能长时间自动实时监测疲劳裂纹扩展,操作方便、简易,适合作为研究材料裂纹扩展行为的方法。The rapid crack growth, especially in the high-rate area, the fatigue growth of small cracks, and the interference of various noises during the growth, coupled with the harsh external environment, have brought a lot of trouble to the real-time monitoring of surface fatigue crack growth. The AC potential method can automatically monitor the fatigue crack growth in real time for a long time, and is convenient and simple to operate. It is suitable as a method for studying the crack growth behavior of materials.

国内外涉及交流电位法的专利很少,申请号为03128293.8的中国专利“检测地下金属管道腐蚀状况的地面电测量方法”,利用交流电位法原理检测地下金属管道腐蚀状况,其特征在于以交流电位法监测原理为基础,沿垂直于管道走向的测线布置接地供电电极和测量电极,测量电极与广谱电测仪连接取代与原理中的电压表连接,用广谱电测仪不断改变频率进行电位差振幅和相位测量,再根据相位频率谱曲线上管道异常幅值的大小确定管道是否已被腐蚀及被腐蚀程度。该方法在检测中需不断改变广谱电测仪频率,自动性和盲目性较大;以交变电场的振幅和相位的理论公式为基础的公式较繁琐,计算量大;并且以交流电位法检测腐蚀程度,对其它疲劳扩展没有涉及,应用面狭窄,不能自动得出腐蚀疲劳扩展的全过程。There are very few patents involving the AC potential method at home and abroad. The Chinese patent application number 03128293.8 "Ground Electrical Measurement Method for Detecting the Corrosion of Underground Metal Pipelines" uses the principle of the AC potential method to detect the corrosion of underground metal pipelines. Based on the method monitoring principle, the grounding power supply electrode and the measuring electrode are arranged along the measuring line perpendicular to the direction of the pipeline. The measuring electrode is connected to the broad-spectrum electrical measuring instrument instead of the voltmeter in the principle, and the broad-spectrum electrical measuring instrument is used to continuously change the frequency. Potential difference amplitude and phase measurement, and then determine whether the pipeline has been corroded and the degree of corrosion according to the magnitude of the abnormal amplitude of the pipeline on the phase-frequency spectrum curve. This method needs to constantly change the frequency of the broad-spectrum electric measuring instrument in the detection, and the automaticity and blindness are relatively large; the formula based on the theoretical formula of the amplitude and phase of the alternating electric field is more cumbersome and has a large amount of calculation; and the AC potential method The detection of corrosion degree does not involve other fatigue expansion, the application area is narrow, and the whole process of corrosion fatigue expansion cannot be automatically obtained.

王亮[1]等人曾探讨了高温下直流电位法测量疲劳裂纹扩展的方法及使用中出现问题的解决方法([1]王亮,丁传富.高温下直流电位法测量裂纹长度的应用[J].理化检验-物理分册,2006,42(9):454-456)。该方法与交流电位法测量原理类似,不同的是外加电流为直流电,该方法可测得疲劳裂纹长度,提高的自动化程度,不足之处在于该方法采用在试样打孔嵌入电位测量探针,破坏了试样的完整性,难以实现无损检测。Wang Liang [1] and others have discussed the method of measuring fatigue crack growth by direct current potential method at high temperature and the solution to the problems in use ([1] Wang Liang, Ding Chuanfu. Application of direct current potential method to measure crack length at high temperature [J ]. Physical and Chemical Testing-Physical Volume, 2006, 42(9): 454-456). This method is similar to the measuring principle of the alternating current potential method, the difference is that the applied current is direct current, and this method can measure the fatigue crack length, which improves the degree of automation. The integrity of the sample is destroyed, making it difficult to achieve non-destructive testing.

发明内容 Contents of the invention

本发明的目的是为克服电位测量探针嵌入试样有损试样完整性、数据完整记录的局限性、监测各种合金试样疲劳裂纹扩展环境因素的制约及系统装置精度提高等不足,设计出改进的交流电位法传感器,通过改良电位测量探针监测裂纹两头扩展时的电位变化,加上CCD在线拍摄试样表面裂纹扩展的直观图像,从而提出一种交流电位法测算平板合金疲劳裂纹扩展速率的方法和装置。The purpose of the present invention is to overcome the limitations of potential measurement probes embedded in the sample that damage the integrity of the sample, the complete recording of data, the constraints of environmental factors in monitoring the fatigue crack growth of various alloy samples, and the improvement of the accuracy of the system device. An improved AC potential method sensor is developed, and the potential change at both ends of the crack is monitored by the improved potential measurement probe, and the direct image of the crack growth on the sample surface is taken online by the CCD, so an AC potential method is proposed to measure the fatigue crack growth of flat alloys Method and apparatus for speed.

本发明采用的方法为:带有预制裂纹的平板合金试样进行拉拉疲劳测试整个过程中,安装在表面裂纹处的交流电位法传感器通过电位测量探针在线实时监测裂纹两头扩展时的电位信号,经放大器放大后,在双踪示波器中显示出两个电位波形图,监测到的电位信号最后存储于计算机中,通过配套集成软件,从计算机中得出试样疲劳裂纹扩展数据如疲劳裂纹扩展速率等,为具体表述疲劳裂纹扩展整个过程,本发明中采用CCD图像采集系统,记录裂纹扩展过程也存入计算机,从另一角度全面拍摄疲劳裂纹扩展的直观情形,避免疲劳裂纹扩展重要研究细节的疏漏。The method adopted in the present invention is as follows: during the whole process of tensile fatigue test of the flat alloy sample with prefabricated cracks, the AC potentiometric sensor installed at the crack on the surface monitors the potential signal when the two ends of the crack expand in real time through the potential measurement probe. After being amplified by the amplifier, two potential waveforms are displayed on the dual-trace oscilloscope. The monitored potential signal is finally stored in the computer. Through the supporting integrated software, the fatigue crack growth data of the sample is obtained from the computer, such as fatigue crack growth. In order to specifically express the whole process of fatigue crack growth, a CCD image acquisition system is used in the present invention to record the crack growth process and store it in the computer, so as to comprehensively photograph the visual situation of fatigue crack growth from another angle, so as to avoid the important research details of fatigue crack growth omissions.

实施该方法的装置包括疲劳试验机和试样夹具、预制裂纹平板合金试样、交流电位法传感器、电位测量探针、引线、信号放大器、双踪示波器、A/D转换器、CCD图像采集系统和带有配套集成软件的计算机。将交流电位法传感器的一对矩形诱导线圈连同两对电位测量探针安装在带有预制裂纹的平板合金试样的表面,两对电位测量探针位于预制裂纹的两头并将该裂纹包含于中间位置,交流电位法传感器的两个诱导线圈分别位于被测合金试样表面预制裂纹两头并将两对电位测量探针包含其中,整体置于疲劳试验机上,用夹具将合金试样两端固定;每对电位测量探针的其中一个探针的平顶盖子上的导线与一个信号放大器的输入端相连,而另一个平顶盖子上的导线则与双踪示波器的输出端相连;再用导线将两个信号放大器的输出端与双踪示波器的两个输入端连接,双踪示波器的输出端则与A/D转换器的输入端相连,最后将A/D转换器的输出端与带有配套集成软件的计算机。CCD图像采集系统以及疲劳试验机也是与该计算机相连的。The device for implementing the method includes a fatigue testing machine and a sample fixture, a prefabricated crack flat alloy sample, an AC potentiometric sensor, a potential measurement probe, a lead wire, a signal amplifier, a dual-trace oscilloscope, an A/D converter, and a CCD image acquisition system and a computer with accompanying integrated software. A pair of rectangular induction coils of the AC potentiometric sensor and two pairs of potential measurement probes are installed on the surface of a flat alloy sample with a prefabricated crack, and the two pairs of potential measurement probes are located at both ends of the prefabricated crack and the crack is included in the middle Position, the two induction coils of the AC potential method sensor are respectively located at the two ends of the prefabricated crack on the surface of the tested alloy sample and include two pairs of potential measuring probes, which are placed on the fatigue testing machine as a whole, and the two ends of the alloy sample are fixed with clamps; The wire on the flat top cover of one probe of each pair of potential measurement probes is connected to the input end of a signal amplifier, while the wire on the other flat top cover is connected to the output end of the dual-trace oscilloscope; The output terminals of the two signal amplifiers are connected with the two input terminals of the dual-trace oscilloscope, the output terminals of the dual-trace oscilloscope are connected with the input terminals of the A/D converter, and finally the output terminals of the A/D converter are connected with the supporting A computer with integrated software. The CCD image acquisition system and the fatigue testing machine are also connected with the computer.

电位测量探针由两部分构成,即圆柱形外壳和嵌有导线的平顶盖子。圆柱形外壳通过中间的弹簧搭扣连接,在平板合金试样上预制裂纹两头区域中塑造的两对圆柱体形状的导电胶,用圆柱形外壳将两对圆柱体形状的导电胶套住,再继续向这两对圆柱形外壳内注入导电胶,让圆柱体形状的导电胶和外壳紧密结合,使得电位测量探针能固定在测量区内,最后盖上嵌有导线的平顶盖子。Potentiometric measuring probes consist of two parts, a cylindrical housing and a flat-topped cover with embedded leads. The cylindrical shell is connected by a spring buckle in the middle, and two pairs of cylindrical conductive adhesives are molded in the two ends of the prefabricated crack on the flat alloy sample, and the cylindrical shell is used to cover the two pairs of cylindrical conductive adhesives, and then Continue to inject conductive glue into the two pairs of cylindrical shells, so that the cylindrical conductive glue and the shell are tightly combined, so that the potential measurement probe can be fixed in the measurement area, and finally cover the flat top cover with embedded wires.

圆柱形外壳拆卸方便、自由,无需破环试样的完整性,可重复使用。平顶盖子设计成平顶状,可以确保导电胶将外壳注满,同时导线内的金属丝贯穿在外壳中,确保最佳的导电效果。圆柱形外壳和平顶盖子是由两种材料复合而成,外层均采用绝缘材料如绝缘橡胶制成,能屏蔽外界大电阻等的干扰,内层均采用导电材料,如铜制成,保证导电性好。这样设计的电位测量探针既能固定在疲劳裂纹扩展测量区监测电位变化,也不需要破坏试样,如给试样打孔嵌入探针等,而且绝缘的设计可以避免外界高电阻物体对疲劳裂纹监测时的干扰。The cylindrical shell is easy and free to disassemble without destroying the integrity of the sample and can be used repeatedly. The flat top cover is designed in a flat top shape, which can ensure that the conductive glue fills the shell, and at the same time, the metal wire in the wire runs through the shell to ensure the best conductive effect. The cylindrical shell and the flat top cover are made of two materials. The outer layer is made of insulating material such as insulating rubber, which can shield the interference of external large resistance. The inner layer is made of conductive material, such as copper, to ensure electrical conductivity. Good sex. The potential measurement probe designed in this way can not only be fixed in the fatigue crack growth measurement area to monitor the potential change, but also does not need to destroy the sample, such as punching holes for the sample to embed the probe, etc., and the insulation design can prevent external high-resistance objects from affecting fatigue. Interference during crack monitoring.

交流电位法传感器的两个诱导线圈分别位于被测合金试样表面预制裂纹两头并将两对电位测量探针包含其中,用诱导线圈按矩形绕至22mm-25mm高度,该矩形长55mm-59mm、宽25mm-29mm,Δ=35-39mm。外加激励电流流于该对诱导线圈,变化的电场产生诱导磁场,在两对电位测量探针之间诱导产生诱导电流,给该传感器提供外加电流。此改进的交流电位法中的诱导线圈将诱导电流聚集到局部测试范围,电流扩散变小,监测到电位值就相对清晰,精度提升。The two induction coils of the AC potential method sensor are respectively located at the two ends of the prefabricated cracks on the surface of the tested alloy sample and include two pairs of potential measurement probes. The induction coils are wound in a rectangle to a height of 22mm-25mm. The rectangle is 55mm-59mm long. Width 25mm-29mm, Δ=35-39mm. An external excitation current flows through the pair of induction coils, and the changing electric field generates an induction magnetic field, which induces an induction current between the two pairs of potential measurement probes, and provides an external current to the sensor. The induction coil in this improved AC potential method gathers the induced current to the local test range, the current spread becomes smaller, the monitored potential value is relatively clear, and the accuracy is improved.

交流电位法测算平板合金疲劳裂纹扩展速率的方法具体步骤如下:The specific steps of the method for calculating the fatigue crack growth rate of flat alloys by alternating current potential method are as follows:

(6)在平板合金试样上的预制裂纹两头区域安装两对电位测量探针,将预制裂纹包含于中间位置,再在裂纹两头绕上诱导线圈形成交流电位法传感器,整体置于疲劳试验机上,外加激励电流流于诱导线圈,将每对电位测量探针的其中一个平顶盖子上的导线与一个信号放大器相连,而另一个平顶盖子上的导线则与双踪示波器的输出端连接,再开启系统中用导线连接在一起的信号放大器、双踪示波器、A/D转换器、CCD图像采集系统和带有配套集成软件的计算机等装置,并让疲劳试验机处于工作状态。(6) Install two pairs of potential measuring probes on the two ends of the prefabricated crack on the flat alloy sample, include the prefabricated crack in the middle position, and then wind the induction coil at both ends of the crack to form an AC potential sensor, and place it on the fatigue testing machine as a whole , the external excitation current flows in the induction coil, and the wire on one of the flat-topped covers of each pair of potential measurement probes is connected to a signal amplifier, while the wire on the other flat-topped cover is connected to the output terminal of the dual-trace oscilloscope, Then turn on the signal amplifier, dual-trace oscilloscope, A/D converter, CCD image acquisition system, computer with supporting integrated software and other devices connected by wires in the system, and put the fatigue testing machine in working condition.

(7)交流电位法传感器通过两对电位测量探针在线实时监测疲劳裂纹扩展导致的裂纹两头电位变化的信号。(7) The AC potentiometric sensor uses two pairs of potential measuring probes to monitor the signal of the potential change at both ends of the crack caused by fatigue crack growth in real time.

(8)两个信号放大器将两对电位测量探针监测到的裂纹两头电位变化信号放大,传送至双踪示波器中,通过双踪示波器同时显示裂纹两头扩展时的电位数据和可测波形图。(8) Two signal amplifiers amplify the potential change signal at both ends of the crack monitored by two pairs of potential measuring probes, and transmit it to the dual-trace oscilloscope, which simultaneously displays the potential data and measurable waveforms when the crack expands at both ends.

(9)上述双踪示波器收集到的电信号经两个A/D转换器输入计算机中,电位数据经计算机处理得出疲劳裂纹扩展速率等裂纹扩展数据。计算机软件以Johnson推导的电位变化与疲劳裂纹扩展参数之间的函数关系式为基础。(9) The electric signal collected by the above-mentioned double-trace oscilloscope is input into the computer through two A/D converters, and the potential data is processed by the computer to obtain crack growth data such as the fatigue crack growth rate. The computer software is based on Johnson's derivation of the functional relationship between the potential change and the fatigue crack growth parameter.

(10)CCD用来拍摄整个疲劳裂纹扩展过程的图像,记录信息并储存在含有配套软件的计算机中,避免疲劳裂纹扩展重要研究细节的疏漏,对疲劳裂纹扩展的后续处理做好备用。(10) The CCD is used to take images of the entire fatigue crack growth process, record the information and store it in a computer with supporting software, to avoid omission of important research details of fatigue crack growth, and make a backup for the follow-up processing of fatigue crack growth.

本发明与现有的电位法监测疲劳裂纹扩展相比,具有以下优势:Compared with the existing potential method for monitoring fatigue crack growth, the present invention has the following advantages:

(1)本发明中设计的电位测量探针,即具备传递交流电流的作用,又能隔绝外界可能的高电阻干扰。该探针由两部分构成,即圆柱形外壳和平顶盖子,圆柱形外壳由两种材料整合而成,内层材料具有较高的导电能力,而外层具有屏蔽作用,能够自由打开,便于多次使用;平顶盖子设计,目的是使向内注入的导电胶塑造的圆柱形与此外壳完全符合,提高导电效率。(1) The potential measurement probe designed in the present invention not only has the function of transmitting alternating current, but also can isolate possible high resistance interference from the outside. The probe is composed of two parts, namely a cylindrical shell and a flat top cover. The cylindrical shell is made of two materials. First use; flat top cover design, the purpose is to make the cylindrical shape of the injected conductive glue completely conform to the shell, and improve the conductive efficiency.

(2)本发明中对一般交流电位法进行改进,采用“磁电相生”的电磁场理论,用激励电流激发磁场,在局部监测区域产生诱导电流,与一般交流电位法相比,该诱导电流发散少,能聚集在监测区域,提高了监测电位信号的精度。(2) In the present invention, the general AC potential method is improved, and the electromagnetic field theory of "magnetoelectricity" is adopted to excite the magnetic field with the excitation current, and the induced current is generated in the local monitoring area. Compared with the general AC potential method, the induced current diverges less , can be gathered in the monitoring area, improving the accuracy of monitoring potential signals.

(3)在裂纹两头设置两对电位测量探针,并将监测到的试样两头疲劳裂纹扩展时电位信号,经放大器放大后,送至双踪示波器,这样不仅可以同时读出电位信号的大小,更能直观显示出该两对电位测量探针监测到的电位信号的波形图。(3) Set up two pairs of potential measurement probes at both ends of the crack, and send the monitored potential signal of fatigue crack growth at both ends of the sample to the dual-trace oscilloscope after being amplified by the amplifier, so that not only the magnitude of the potential signal can be read at the same time , which can more intuitively display the waveform diagram of the potential signal monitored by the two pairs of potential measuring probes.

(4)对合金试样表面处疲劳裂纹扩展采用CCD图像采集系统,可以实时拍摄合金试样表面疲劳裂纹的扩展情况,通过该系统中配套设计的软件,可以对表面疲劳裂纹扩展进行后续研究处理,从多方面、多角度了解疲劳裂纹扩展,不易疏忽重要的疲劳裂纹扩展的细节。(4) The CCD image acquisition system is used for the fatigue crack growth on the surface of the alloy sample, which can capture the growth of the fatigue crack on the surface of the alloy sample in real time. Through the software designed in this system, the follow-up research and processing of the fatigue crack growth on the surface can be carried out , understand the fatigue crack growth from many aspects and angles, and it is not easy to ignore the important details of fatigue crack growth.

(5)计算机内装有疲劳试验机控制软件、疲劳裂纹扩展分析软件和CCD图像采集系统软件集成系统。疲劳裂纹扩展分析软件以Johnson电位与疲劳裂纹扩展参数之间的函数关系为基础,可以在线得出疲劳裂纹扩展速率等疲劳扩展数据包括数值和图示。(5) The computer is equipped with fatigue testing machine control software, fatigue crack growth analysis software and CCD image acquisition system software integration system. The fatigue crack growth analysis software is based on the functional relationship between Johnson potential and fatigue crack growth parameters, and can obtain fatigue growth data such as fatigue crack growth rate online, including numerical values and graphics.

附图说明 Description of drawings

图1为交流电位法测算平板合金疲劳裂纹扩展速率的闭合控制系统示意图。Figure 1 is a schematic diagram of the closed control system for measuring and calculating the fatigue crack growth rate of flat alloys by AC potential method.

图2为装置在合金试样表面裂纹处的交流电位法传感器(4)的示意图。Fig. 2 is a schematic diagram of an AC potentiometric sensor (4) installed at a crack on the surface of an alloy sample.

图3为置于合金试样表面裂纹处的交流电位法传感器(4)系统装置三视图。Fig. 3 is a three-view view of the AC potentiometric sensor (4) system device placed at the crack on the surface of the alloy sample.

图4为电位测量探针(6)结构设计图。Fig. 4 is a structural design diagram of the potential measuring probe (6).

图5为电位测量探针(6)嵌有引线(7)的平顶盖子(17)Fig. 5 is a flat top cover (17) with lead wires (7) embedded in the potential measurement probe (6)

图6为监测电位信号的探针(6)圆柱形外壳(18)结构图。Fig. 6 is a structural diagram of a probe (6) cylindrical casing (18) for monitoring potential signals.

图7为对试样表面处疲劳裂纹扩展进行实时拍摄的CCD图像采集系统(12)图示Fig. 7 is the diagram of the CCD image acquisition system (12) for real-time shooting of fatigue crack growth at the sample surface

图8为安装有疲劳试验机控制软件、疲劳裂纹扩展分析软件和CCD图像采集系统软件的计算机(11)示意图。Fig. 8 is a schematic diagram of a computer (11) installed with fatigue testing machine control software, fatigue crack growth analysis software and CCD image acquisition system software.

图中,1.疲劳试验机  2.试样夹具  3.平板合金试样  4.交流电位法传感器  5.预制表面裂纹  6.电位测量探针  7.导线  8.信号放大器  9.双踪示波器  10.A/D转换器  11.计算机  12.CCD图像采集系统  13.诱导线圈  14.激励电流  15.诱导电流  16.诱导磁场  17.平顶盖子  18.圆柱形外壳  19.金属丝  20.弹簧搭扣。In the figure, 1. Fatigue testing machine 2. Sample fixture 3. Flat alloy sample 4. AC potentiometric sensor 5. Prefabricated surface crack 6. Potential measurement probe 7. Wire 8. Signal amplifier 9. Dual trace oscilloscope 10. A/D converter 11. Computer 12. CCD image acquisition system 13. Induction coil 14. Excitation current 15. Induction current 16. Induction magnetic field 17. Flat top cover 18. Cylindrical shell 19. Metal wire 20. Spring buckle.

具体实施方式 Detailed ways

下面结合附图详细说明本发明提出的具体装置的细节和工作情况。The details and working conditions of the specific device proposed by the present invention will be described in detail below in conjunction with the accompanying drawings.

用本发明进行交流电位法测算平板合金疲劳裂纹扩展速率的装置包括疲劳试验机(1)、试样夹具(2)和之间的平板试样(3)、试样上装置的交流电位法传感器(4)、预制表面裂纹(5)、电位测量探针(6)、引线(7)、信号放大器(8)、双踪示波器(9)、A/D转换器(10)、CCD图像采集系统(12)和安装配套软件控制程序的计算机(11)。The device for measuring and calculating the fatigue crack growth rate of flat alloys by using the AC potential method of the present invention includes a fatigue testing machine (1), a sample clamp (2) and a flat sample (3) between them, and an AC potential sensor on the sample. (4), prefabricated surface crack (5), potential measurement probe (6), lead wire (7), signal amplifier (8), dual trace oscilloscope (9), A/D converter (10), CCD image acquisition system (12) and the computer (11) that installs supporting software control program.

图1为交流电位法测算平板合金疲劳裂纹扩展速率的闭合控制系统示意图。首先把以交流电位法原理为基础的传感器(4)安装在该试样(3)上,之后整体置于疲劳试验机(1)上,整个监测过程中试样都处于拉拉疲劳测试状态。交流电位法传感器(4)一方面给试样提供聚集能力较高的外加交流电(15),另一方面配合表面裂纹(5)两头安置的两对电位测量探针(6),每对电位测量探针(6)都将裂纹(5)包含于中间位置,实时监测疲劳裂纹扩展导致的裂纹两侧电位的变化,这两对电极探针监测(6)到的电位分别通过两个放大器(8)进行放大,再传送至双踪示波器(9)中,通过该示波器(9)可以同时显示裂纹两头扩展的电位波形图,经A/D转换器(10),输入计算机(11)中,进行疲劳裂纹扩展方面数据的处理,可以得出疲劳裂纹扩展速率等裂纹扩展数据。CCD(12)用来拍摄整个疲劳裂纹扩展过程的图像,其图像记录和疲劳试验机(1)载荷加载也是通过该计算机(11)进行控制和储存的,对疲劳裂纹扩展的后续处理做好铺垫,从而形成一个实时监测疲劳裂纹扩展的闭合控制系统。Figure 1 is a schematic diagram of the closed control system for measuring and calculating the fatigue crack growth rate of flat alloys by AC potential method. First, the sensor (4) based on the principle of AC potential method is installed on the sample (3), and then placed on the fatigue testing machine (1) as a whole, and the sample is in the tension fatigue test state during the whole monitoring process. On the one hand, the AC potentiometric sensor (4) provides the sample with an external AC current (15) with high aggregation ability, and on the other hand, it cooperates with two pairs of potential measurement probes (6) placed at both ends of the surface crack (5), each pair of potential measurement probes The probes (6) contain the crack (5) in the middle position, and monitor the potential changes on both sides of the crack caused by the fatigue crack growth in real time. The potentials detected by the two pairs of electrode probes (6) are respectively passed through two amplifiers (8 ) to be amplified, and then sent to the dual-trace oscilloscope (9), by which the oscilloscope (9) can simultaneously display the potential waveform diagrams of crack expansion at both ends, through the A/D converter (10), input in the computer (11), and carry out The data processing of fatigue crack growth can obtain crack growth data such as fatigue crack growth rate. CCD (12) is used to take images of the entire fatigue crack growth process, and its image recording and fatigue testing machine (1) load loading are also controlled and stored by the computer (11), paving the way for the follow-up processing of fatigue crack growth , thus forming a closed control system for real-time monitoring of fatigue crack growth.

图2为装置在合金试样表面裂纹处的交流电位法传感器(4)的示意图。在被测合金试样表面搭建一对矩形诱导线圈(13),诱导线圈按矩形绕至22mm-25mm高度,该矩形长55mm-59mm、宽25mm-29mm,两个矩形的中心线间距Δ=35-39mm。外加激励电流(14)流于该对诱导线圈,变化的电场产生诱导磁场(16),根据右手定则和诱导线圈电流环路的方向可以判定该诱导磁场的方向,如图2,诱导磁场方向是垂直于试样表面的。变化的磁场产生电场,由此在该对诱导线圈中间产生聚集性强的诱导电流(15)。Fig. 2 is a schematic diagram of an AC potentiometric sensor (4) installed at a crack on the surface of an alloy sample. Build a pair of rectangular induction coils (13) on the surface of the tested alloy sample. The induction coils are wound to a height of 22mm-25mm in a rectangle. The rectangle is 55mm-59mm long and 25mm-29mm wide. -39mm. An external excitation current (14) flows in the pair of induction coils, and the changing electric field produces an induction magnetic field (16), and the direction of the induction magnetic field can be determined according to the right-hand rule and the direction of the induction coil current loop, as shown in Figure 2, the induction magnetic field direction is perpendicular to the sample surface. The changing magnetic field generates an electric field, thereby generating a concentrated induced current (15) between the pair of induced coils.

图3为装置在合金试样表面裂纹处的交流电位法传感器(4)系统装置三视图。左上图为改进的交流电位法技术的俯视图,左下图和右图为侧视图。对一般交流电位法进行改进,在被测试样上搭建一对矩形诱导线圈(13),a=25mm-29mm、b=55mm-59mm、c=22mm-25mm、h=5~12mm、H=0mm,给此对诱导线圈通入激励电流(14),使在两线圈中间诱导产生诱导电流(15),而此诱导电流流过裂纹相当于上述示意图2中直接用导线引入的外加交流电流,此改进的交流电位法中的诱导电流不是用导线直接引入,而是诱导产生的。此改进的交流电位法技术比一般的电位法技术监测到的电位值要大很多,尤其是对应力腐蚀裂纹扩展的监测,其监测到的电位值比一般电位法要大几十倍,其精度也比一般电位法技术更高。改进的交流电位法与一般电位法中使用的电流相比,因为诱导线圈将诱导电流聚集到局部测试范围,电流扩散变小,监测到电位值就相对清晰,精度提升。可见本发明中的交流电位法还可以用来监测表面疲劳裂纹深度方向扩展情况。Fig. 3 is a three-view view of the AC potentiometric sensor (4) system installed at the crack on the surface of the alloy sample. The upper left image is a top view of the modified AC potentiometric technique, and the lower left and right images are side views. Improve the general AC potential method, build a pair of rectangular induction coils (13) on the tested sample, a=25mm-29mm, b=55mm-59mm, c=22mm-25mm, h=5~12mm, H=0mm , feed the excitation current (14) to the induction coil, so that the induction current (15) is induced in the middle of the two coils, and the induction current flows through the crack, which is equivalent to the external AC current directly introduced by the wire in the above schematic diagram 2. The induced current in the improved AC potential method is not directly introduced by wires, but induced. The potential value monitored by this improved AC potential method is much larger than that of the general potential method technology, especially for the monitoring of stress corrosion crack growth. The monitored potential value is dozens of times larger than that of the general potential method, and its accuracy is also It is more technical than the general potentiometric method. Compared with the current used in the general potentiometric method, the improved AC potentiometric method, because the induction coil gathers the induced current to the local test range, the current diffusion becomes smaller, the monitored potential value is relatively clear, and the accuracy is improved. It can be seen that the alternating current potential method in the present invention can also be used to monitor the propagation of surface fatigue cracks in the depth direction.

图4为电位测量探针(6)结构设计图。该探针由两部分构成,即圆柱形外壳(18)和嵌有导线的平顶盖子(17)。在平板合金试样(3)上预制裂纹(5)两头区域中塑造的两对圆柱体形状的导电胶,用圆柱形外壳(18)将两对圆柱体形状的导电胶套住,再继续向这两对圆柱形外壳(18)内注入导电胶,让圆柱体形状的导电胶和外壳(18)紧密结合,使得电位测量探针(6)能固定在测量区内,最后盖上嵌有导线的平顶盖子(17);一对电位测量探针(6)之间的距离为5mm~12mm。导电胶可选用铜镀银导电橡胶等。这样设计的电位测量探针(6)既能固定在疲劳裂纹扩展测量区监测电位变化,也不需要破坏试样(3),如给试样打孔嵌入探针等,而且绝缘的设计可以避免外界高电阻物体对疲劳裂纹监测时的干扰。Fig. 4 is a structural design diagram of the potential measuring probe (6). The probe consists of two parts, a cylindrical shell (18) and a flat top cover (17) embedded with wires. Two pairs of conductive adhesives in the shape of cylinders are molded in the regions at both ends of the prefabricated cracks (5) on the flat alloy sample (3), and the two pairs of conductive adhesives in the shape of cylinders are covered with a cylindrical shell (18), and then continue to These two pairs of cylindrical shells (18) are injected with conductive glue, so that the cylindrical conductive glue and the shell (18) are tightly combined, so that the potential measurement probe (6) can be fixed in the measurement area, and finally the cover is embedded with wires The flat top cover (17); the distance between a pair of potential measuring probes (6) is 5 mm to 12 mm. The conductive adhesive can be copper-plated silver conductive rubber and the like. The potential measurement probe (6) designed in this way can be fixed in the fatigue crack growth measurement area to monitor the potential change, and there is no need to destroy the sample (3), such as punching holes for the sample to embed the probe, etc., and the insulation design can avoid The interference of external high-resistance objects on fatigue crack monitoring.

图5为电位测量探针(6)嵌有引线(7)的平顶盖子(17)。平顶盖子(17)由两种材料复合而成,外层采用绝缘材料,如绝缘橡胶制作,内层采用导电材料,如铜制作,之所以这样设计,因为可以确保导电胶将该电位测量探针外壳(18)注满,同时引线(7)内的金属丝(19)贯穿在电位测量探针外壳(18)中,确保最佳的导电效果。Fig. 5 is a flat top cover (17) with lead wires (7) embedded in the potential measuring probe (6). The flat top cover (17) is made of two kinds of materials, and the outer layer is made of insulating material, such as insulating rubber, and the inner layer is made of conductive material, such as copper. The needle shell (18) is filled, and the metal wire (19) in the lead wire (7) runs through the potentiometric probe shell (18) simultaneously to ensure the best conduction effect.

图6为监测电位信号的探针(6)圆柱形外壳(18)结构图。圆柱形外壳(18)通过中间的弹簧搭扣(20)连接,把在平板合金试样(3)上预制裂纹(5)两头区域中塑造的两对圆柱体形状的导电胶套住。外壳(18)拆卸方便、自由,无需破环试样的完整性,可重复使用,由两种材料复合而成,外层采用绝缘材料如绝缘橡胶制成,能屏蔽外界大电阻等的干扰,内层采用导电材料,如铜制成,保证导电性好。Fig. 6 is a structural diagram of a probe (6) cylindrical casing (18) for monitoring potential signals. The cylindrical shell (18) is connected by a spring buckle (20) in the middle, and covers two pairs of cylindrical conductive glue molded in the two ends of the prefabricated crack (5) on the flat alloy sample (3). The shell (18) is easy and free to disassemble, without destroying the integrity of the sample, and can be reused. It is made of two kinds of materials. The outer layer is made of insulating material such as insulating rubber, which can shield the interference of external large resistance, etc. The inner layer is made of conductive material, such as copper, to ensure good conductivity.

图7为对试样表面处疲劳裂纹扩展进行实时拍摄的CCD图像采集系统(12)图示。该系统包括拍摄系统和存储系统,拍摄系统又有两部分组成,即光学显微镜、CCD摄像头和视频采集卡组成的图像输入部分,还有高分辨率显示器这个图像输出部分,图1中的计算机(11)可作为图像存储、处理和分析设备。其中CCD摄像头需用脉冲激光器脉冲作用下驱动,形成视频信号。视频采集卡则将摄像头采集的视频信号输入计算机中,此卡装有A/D转换器和图像显示电路,能迅速输入动态图像和实物。高分辨率显示器输出设备能将处理整个流程的图像快速显示出来,与输入设备相连。Fig. 7 is a diagram of a CCD image acquisition system (12) for real-time shooting of fatigue crack growth on the surface of the sample. The system includes a shooting system and a storage system, and the shooting system is composed of two parts, i.e. an image input part composed of an optical microscope, a CCD camera and a video capture card, and an image output part of a high-resolution display, and the computer in Fig. 1 ( 11) It can be used as image storage, processing and analysis equipment. Among them, the CCD camera needs to be driven by pulsed laser pulses to form video signals. The video capture card inputs the video signal collected by the camera into the computer. This card is equipped with an A/D converter and an image display circuit, which can quickly input dynamic images and real objects. The high-resolution display output device can quickly display the image of the entire process, and is connected to the input device.

图8为安装有疲劳试验机控制软件、疲劳裂纹扩展分析软件和CCD图像采集系统软件的计算机(11)示意图。疲劳裂纹扩展分析软件以Johnson推导的电位与疲劳裂纹扩展参数之间的函数关系式为基础,可以在线得出疲劳裂纹扩展速率数据包括数值和图示,还存有各种国家标准试样疲劳试验的数据,可以视为参照对比对象,使得该发明具有目的性和可比性。Fig. 8 is a schematic diagram of a computer (11) installed with fatigue testing machine control software, fatigue crack growth analysis software and CCD image acquisition system software. The fatigue crack growth analysis software is based on the functional relationship between the potential and the fatigue crack growth parameters derived by Johnson, and the fatigue crack growth rate data can be obtained online, including numerical values and diagrams, and there are various national standard sample fatigue tests The data can be regarded as a reference and comparison object, making the invention purposeful and comparable.

交流电位法传感器实时监测疲劳裂纹扩展电位信号,经计算机软件处理得出疲劳裂纹扩展速率等参数,CCD图像采集系统在线拍摄疲劳裂纹扩展动态图像,多角度全面了解疲劳裂纹扩展情况。The AC potential method sensor monitors the potential signal of fatigue crack growth in real time, and obtains the fatigue crack growth rate and other parameters through computer software processing. The CCD image acquisition system shoots dynamic images of fatigue crack growth online to fully understand the fatigue crack growth from multiple angles.

Claims (4)

1. the device of reckoning fatigue crack propagation rate of flat alloy by AC potentiometry; It is characterized in that, comprise fatigue tester (1) and specimen holder (2), ac potential method sensor (4), potential measurement probe (6), lead (7), signal amplifier (8), dual trace oscilloscope (9), A/D converter (10), ccd image acquisition system (12) and computing machine (11); The a pair of rectangle of said ac potential method sensor (4) induces coil (13) and two pairs of described potential measurement probes (6) to be installed in the surface of the flat alloy sample (3) that has precrack; Two tops that said two pairs of potential measurement probes (6) are positioned at the precrack of alloy sample (3) are contained in the centre position with this crackle; Induce coil (13) to lay respectively at two tops of the surperficial precrack of tested alloy sample (3) and two pairs of potential measurement probes (6) are comprised wherein for said two, alloy sample (3) places on the fatigue tester (1); The lead (7) of one of them probe of every pair of potential measurement probe (6) links to each other with the input end of a signal amplifier (8), and the lead of another probe (7) then links to each other with the output terminal of dual trace oscilloscope (9); The output terminal of two said signal amplifiers (8) is connected with two input ends of dual trace oscilloscope (9) through lead (7); The output terminal of dual trace oscilloscope (9) links to each other with the input end of A/D converter (10) through lead (7), and the output terminal of A/D converter (10) links to each other with computing machine (11) through lead (7); Said ccd image acquisition system (12) links to each other with this computing machine (11) through lead (7) with fatigue tester (1); The crack Propagation analysis software that said computing machine (11) is installed is the basis with the potential change of Johnson derivation and the functional relation between the crack Propagation parameter.
2. the device of reckoning fatigue crack propagation rate of flat alloy by AC potentiometry according to claim 1; It is characterized in that; Said potential measurement probe (6) is made up of cylinder blanket (18) and flat deck roof (17); Said flat-top lid (17) is the flat-top shape, is embedded with lead, and the tinsel (19) in the said lead is applied in the cylinder blanket (18); Said cylinder blanket (18) can freely be opened, through snap lock (20) connection of centre; Said cylinder blanket (18) and flat deck roof (17) are to be composited by two kinds of materials, and skin all adopts insulating material, and internal layer all adopts conductive material to process.
3. the device of reckoning fatigue crack propagation rate of flat alloy by AC potentiometry according to claim 1 and 2; It is characterized in that; Two of said ac potential method sensor (4) induce coil (13) to press rectangle around to the 22mm-25mm height; The long 55mm-59mm of said rectangle, wide 25mm-29mm, the centreline spacing Δ=35-39mm of two said rectangles; To said coil (13) the extrinsic motivated electric current (14) of inducing, the electric field of variation produces induced magnetic field (16), between two pairs of potential measurement probes (6), induces to produce induced current (15), impressed current is provided for this sensor.
4. implement the method for the device of reckoning fatigue crack propagation rate of flat alloy by AC potentiometry according to claim 2, it is characterized in that, concrete steps are following:
(1) precrack two head region on flat alloy sample (3) are installed two pairs of potential measurement probes (6), and precrack is contained in the centre position, again crackle two around on induce coil (13) to form ac potential method sensor (4); The conducting resinl of two pairs of cylindrical shapes in last precrack (5) two head region of flat alloy sample (3), moulding; Entangle with the conducting resinl of cylinder blanket (18) two pairs of cylindrical shapes; Continue in these two pairs of cylinder blankets (18), to inject conducting resinl again; Let the conducting resinl and the shell (18) of cylindrical shape combine closely, make potential measurement probe (6) can be fixed in the measurement zone, cover the flat-top lid (17) that is embedded with lead at last; Integral body places on the fatigue tester (1); Extrinsic motivated electric current (14) flows in inducing coil (13); Lead on one of them flat-top lid (17) of every pair of potential measurement probe (6) is linked to each other with a signal amplifier (8); Lead on another flat-top lid (17) then is connected with the output terminal of dual trace oscilloscope (9), opens the device of described reckoning fatigue crack propagation rate of flat alloy by AC potentiometry;
(2) signal of crackle two potential change of causing of two pairs of potential measurement probes (6) the on-line real time monitoring crack Propagation through said ac potential method sensor (4);
(3) said two signal amplifiers (8) amplify crackle two potential change signal that two pairs of potential measurement probes (6) monitor; Be sent in the dual trace oscilloscope (9), the potential data that shows crackle two when expansion through dual trace oscilloscope (9) simultaneously with can survey oscillogram;
(4) in electric signal two A/D converters of warp (10) input computing machines (11) that said dual trace oscilloscope (9) is collected, potential data is handled through computing machine (11) and is drawn fatigue crack growth rate;
(5) said ccd image acquisition system (12) is used for taking the image of whole Fatigue Cracks Propagation; Recorded information also is stored in the computing machine (11) that contains software kit; Avoid the careless omission of crack Propagation research details, carry out subsequent use the subsequent treatment of crack Propagation.
CN2010101661431A 2010-05-07 2010-05-07 Device and method for reckoning fatigue crack propagation rate of flat alloy by AC potentiometry Expired - Fee Related CN101832970B (en)

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