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CN101806129A - Metal-straw fireproof thermal insulating decoration board and manufacture method thereof - Google Patents

Metal-straw fireproof thermal insulating decoration board and manufacture method thereof Download PDF

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Publication number
CN101806129A
CN101806129A CN 201010158174 CN201010158174A CN101806129A CN 101806129 A CN101806129 A CN 101806129A CN 201010158174 CN201010158174 CN 201010158174 CN 201010158174 A CN201010158174 A CN 201010158174A CN 101806129 A CN101806129 A CN 101806129A
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layer
straw
straw fireproof
thin aluminum
aluminum sheet
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吴世光
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Abstract

The invention provides a metal-straw thermal insulating decoration board and a manufacture method thereof, and relates to a decoration material for interior and exterior walls of a building. The decoration board is manufactured and formed by using a straw fireproof synthesis material, an XPS or EPS insulation material, a structural adhesive, a thin aluminum plate and a fluorocarbon coating for one step, and the decoration board is divided into a five-layer board or a four-layer board, wherein the five-layer board orderly comprises a straw fireproof synthesis board layer (1), an XPS insulation material lay (2A), a structural adhesive layer (3), a thin aluminum plate layer (4) and a fluorocarbon coating layer (5). The board has the functions of light weight, thermal insulation, fire resistance, decoration and the like, and has the advantages of simple product structure, convenient production process, easy installation and high quality.

Description

A kind of metal-straw fireproof thermal insulating decoration board and preparation method thereof
Technical field: the present invention relates to a kind of architecture inside and outside decoration material, a kind of lightweight, insulation, fireproof metal covering wall board material and preparation method thereof, specifically a kind of metal-straw fireproof thermal insulating decoration board and preparation method thereof.
Background technology: on June 6th, 2003, applicant Yang Yingda invents " a kind of metal covering walling, wallboard and preparation method thereof " application number 03135172.7, the power of patenting in 2007, the same year, Yang Yingda transferred the present inventor Wu generation light with patent right, in the implementation process of this patent, the inventor finds that this patent working difficulty of getting up is bigger, make complicated, synthetic at straw fireproof synthetic materials and the bonding heating pressurization of the compound employing of metal decking rivet clasp nail post especially, want the bonding prefabricated plastic cement rivet core material that finishes and be the well word arrangement at the aluminium sheet back side earlier, the straw fireproof synthetic materials plate that will leave prefabricated eyelet then is bonding with it, the eyelet of the straw fireproof plate of material of prefabricated eyelet will cooperate heating pressurization rivet clasp synthetic with the mutual hole for nailing of plastic cement rivet, also to make the keel frame on the wall in addition when the walling wallboard uses, therefore make and use all inconveniences.
Summary of the invention: the objective of the invention is to overcome the shortcoming of above-mentioned technology and a kind of new metal-straw fireproof thermal insulating decoration board and production method thereof are provided, raw materials used except that the thin aluminum sheet material, all be directly to make of raw material, not restricted by other manufacturer, preparation method is simple, one-shot forming, quality is better than like product, directly is screwed on the wall during use to get final product.
The present invention is the further research and development of " a kind of metal walling, wallboard and preparation method thereof " application number 03135172.7 patent of invention, thereby the product structure of producing than patent of invention " a kind of metal covering walling, wallboard and preparation method thereof " application number 03135172.7 is simpler, production technology is easier, it is easier to install, better quality.
A kind of metal straw of the present invention fireproof heat insulating decorative panel, be to be that raw material is made by certain method by straw fireproof synthetic materials, XPS or EPS heat insulating material, structure glue, thin aluminum sheet and fluorocarbon coating, according to the structure difference, divide five laminates or four laminates, five veneer structures to be followed successively by the synthetic flaggy of straw fireproof, XPS or EPS adiabator layer, structure glue-line, thin aluminum sheet layer and fluorocarbon coating layer, four-sheet structure are followed successively by the synthetic flaggy of straw fireproof, structure glue-line, thin aluminum sheet layer and fluorocarbon coating layer, product is easy to install.
Wherein five laminates insulation heat-insulating property is better than four laminates, and four laminates are lower than five laminate costs of manufacture.Each layer thickness of five laminates is: straw fireproof hard board bed thickness 0.5~1cm, XPS or EPS heat insulating material bed thickness 1~2cm, thin aluminum sheet bed thickness 0.5~0.6mm, all the other structure glue-lines and fluorocarbon coating layer are the uniform thin layers of spraying, are difficult to measure thickness; Each layer thickness of four laminates is: straw fireproof hard board bed thickness 0.8~1cm, and XPS or EPS heat insulating material bed thickness are 0, thin aluminum sheet bed thickness 0.5~0.6mm, all the other structure glue-lines and fluorocarbon coating layer are the uniform thin layers of spraying, are difficult to measure thickness.
Above-mentioned straw fireproof synthesizes flaggy, as described in patent of invention " a kind of metal covering walling, wallboard and preparation method thereof " application number 03135172.7, be to join 30% ashes as 70% (weight ratio) powders such as rice straw, straw, wood chip or rape stalks with straw stalks, ashes comprises agstone, crushed crude pearlite or industrial waste such as coal ash etc., adds an amount of bonding agent, add water, the furnishing slurry is injection model then, and the drying curing molding is made the straw fireproof hard board; Above-mentioned XPS heat insulating material is meant extrusion molding polystyrene polyfoam for heat insulation; Above-mentioned EPS heat insulating material is meant the polystyrene foam plastics with hole-closing structure or claims the expansion polyphenyl panel material; Said structure glue is meant intensity height, antistripping, the impact-resistant bonding adhesive that is used on the stressed member; Above-mentioned fluorocarbon coating is meant with the fluororesin to be the coating of main film forming substance, claims fluorine carbon lacquer again.
No matter a kind of metal straw of the present invention fireproof heat insulating decorative panel four laminates or five laminates, its preparation method all is the moulding of producing once, the concrete preparation method of five-layer structure plate be with straw fireproof hard board raw material be poured over straw fireproof hard board mould of the same size in, floating, before the slurry bone dry solidifies, with extruding machine directly the XPS material is extruded or with foaming machine with EPS directly foaming be laid on the straw fireproof hard board aspect, floating, on smooth XPS or EPS aspect, evenly spray one deck structure glue, thin aluminum sheet is pressed on the XPS or EPS aspect that scribbles structure glue, then with the light jewelling thin plate of machine plate, after waiting to solidify, spraying one deck fluorocarbon coating on thin aluminum sheet takes out one-time formed metal-straw fireproof thermal insulating at last and decorates the five-layer structure plate from mould.The concrete preparation method of four-layer structure plate be with straw fireproof hard board raw material be poured over straw fireproof hard board mould of the same size in, floating, before the slurry bone dry solidifies, spraying one deck structure glue on smooth straw fireproof hard board slurry aspect, thin aluminum sheet is pressed on the straw fireproof hard board slurry aspect that scribbles structure glue, then with the light jewelling thin plate of machine plate, after waiting to solidify, spraying one deck fluorocarbon coating on thin aluminum sheet takes out one-time formed metal-straw fireproof thermal insulating at last and decorates the four-layer structure plate from mould.The size of thin aluminum sheet should be consistent with straw fireproof hard board size.
The present invention and original technology " a kind of metal covering walling, wallboard and preparation method thereof " application number 03135172.2 relatively has more advantage, shows:
(1) light weight, panel density 18~45Kg/m 3
(2) manufacture craft is simple, once production moulding;
Without the keel frame, metal construction glue is injected in directly perforating, squeezes into expansible plug, pierces screw, is connected firm with cement wall surface, never drop-off when (3) installing;
(4) direct material is made, and not restricted by other producer;
(5) fluorine carbon surface of aluminum plate coating is colorful stable, and during maintenance, as long as spray fluorocarbon coating again, the combustion one that can shine of plate face is new.
A kind of metal-straw fireproof thermal insulating decoration board five veneer structure schematic diagrames of description of drawings: Fig. 1, Fig. 2; A kind of metal-straw fireproof thermal insulating decoration board four-sheet structure of Fig. 3 schematic diagram.
Among the figure: 1. straw fireproof synthetic materials layer, 2A.XPS adiabator layer 2B, EPS adiabator layer, 3. structure glue-line; 4. thin aluminum sheet layer; 5. fluorocarbon coating layer.
The specific embodiment: below in conjunction with Figure of description, the invention will be further described.
Embodiment 1, metal-straw fireproof thermal insulating decoration board five laminates, by the straw fireproof synthetic materials, the XPS heat insulating material, structure glue, thin aluminum sheet and fluorocarbon coating are made by certain method, whole decorative panel is divided into five layers, be followed successively by the synthetic flaggy 1 of straw fireproof, XPS adiabator layer 2A, structure glue-line 3, thin aluminum sheet layer 4 and fluorocarbon coating layer 5, its concrete preparation method be with straw fireproof hard board raw material be poured over straw fireproof hard board mould of the same size in, floating, before the slurry bone dry solidifies, directly the XPS material is extruded on the straw fireproof hard board aspect that is laid in extruding machine, floating, on smooth XPS aspect, evenly spray one deck structure glue, thin aluminum sheet is pressed on the XPS aspect that scribbles structure glue, then with the light jewelling thin plate of machine plate, after waiting to solidify, spraying one deck fluorocarbon coating on thin aluminum sheet takes out one-time formed metal-straw fireproof thermal insulating at last and decorates the five-layer structure plate from mould.The size of thin aluminum sheet should be consistent with the synthetic flaggy size of straw fireproof.
Assay:
Kind Density (Kg/m 3) Coefficient of thermal conductivity W/mK Vapor permeation is ng/ (mhPa) Tensile strength (Mpa) Dimensional stability (%) Oxygen index (OI) Combustibility
Extrusion molding polystyrene polyfoam (XPS) ??30-45 ??≤0.030 ?≤3.0 ??≥.15 ??≤2 ??≥30 The B2 level
Above parameter is compared with existing decorative panel, weight reduces 40-60%, intensity increases 45-65%, water absorption rate<1%, thereby has an excellent heat-holding dampproof function, with this product decoration building, can be for building indoor winter warming or cooling in summer reduce the power consumption of 40-60, this will make huge contribution for the country and people.
Each layer thickness of metal-straw fireproof thermal insulating decoration board five laminates is: straw fireproof hard board 1 bed thickness 0.5~1cm, XPS bed thickness 1~2cm, thin aluminum sheet bed thickness 0.5~0.6mm, all the other structure glue-lines and fluorocarbon coating layer are the uniform thin layers of spraying, are difficult to measure thickness.
Embodiment 2, metal-straw fireproof thermal insulating decoration board five laminates, by the straw fireproof synthetic materials, the EPS heat insulating material, structure glue thin aluminum sheet and fluorocarbon coating are made by certain method, whole decorative panel is divided into five layers, be followed successively by the synthetic flaggy 1 of straw fireproof, EPS adiabator layer 2B, structure glue-line 3, thin aluminum sheet layer 4 and fluorocarbon coating layer 5, its concrete preparation method be with straw fireproof hard board raw material be poured over straw fireproof hard board mould of the same size in, floating, before the slurry bone dry solidifies, with foaming machine with EPS directly foaming be laid on the straw fireproof hard board aspect, floating, on smooth EPS aspect, evenly spray one deck structure glue, thin aluminum sheet is pressed on the EPS aspect that scribbles structure glue, then with the light jewelling thin plate of machine plate, after waiting to solidify, spraying one deck fluorocarbon coating on thin aluminum sheet takes out one-time formed metal-straw fireproof thermal insulating at last and decorates the five-layer structure plate from mould.The size of thin aluminum sheet should be consistent with the synthetic flaggy size of straw fireproof.
Assay:
Kind Density (Kg/m 3) Coefficient of thermal conductivity W/mK Vapor permeation is ng/ (mhPa) Tensile strength (Mpa) Dimensional stability (%) Oxygen index (OI) Combustibility
Expansion polyphenyl panel material (EPS) ??18-22 ??≤0.041 ??≤4.5 ??≥0.10 ??≤3 ??≥30 The B2 level
Above parameter is compared with existing decorative panel, weight reduces 40-60%, intensity increases 45-65%, thereby has an excellent heat-holding dampproof function, with this product decoration building, can be for building indoor winter warming or cooling in summer reduce the power consumption of 40-60, this will make huge contribution for the country and people.
Each layer thickness of metal-straw fireproof thermal insulating decoration board five laminates is: straw fireproof hard board 1 bed thickness 0.5~1cm, EPS bed thickness 1~2cm, thin aluminum sheet bed thickness 0.5~0.6mm, all the other structure glue-lines and fluorocarbon coating layer are the uniform thin layers of spraying, are difficult to measure thickness.
Embodiment 3, metal-straw fireproof thermal insulating decoration board four laminates, by the straw fireproof synthetic materials, structure glue, thin aluminum sheet, fluorocarbon coating is made by certain method, whole decorative panel is divided into 4 layers, be followed successively by straw fireproof synthetic materials layer 1, structure glue-line 3, thin aluminum sheet layer 4 and fluorocarbon coating layer 5, its concrete preparation method be with straw fireproof hard board raw material slurry be poured over straw fireproof hard board mould of the same size in, floating, before the slurry bone dry solidifies, on smooth straw fireproof hard board slurry aspect, evenly spray one deck structure glue, thin aluminum sheet is pressed on the straw fireproof hard board slurry aspect that scribbles structure glue, then with the light jewelling thin plate of machine plate, after waiting to solidify, spraying one deck fluorocarbon coating on thin aluminum sheet takes out one-time formed metal-straw fireproof thermal insulating at last and decorates the four-layer structure plate from mould.The size of thin aluminum sheet should be consistent with the synthetic flaggy size of straw fireproof.
Metal-straw fireproof thermal insulating is decorated each layer thickness of four laminates: straw fireproof synthetic materials layer 1 thick 0.8~1cm, and thin aluminum sheet layer 4 thick 0.5~0.6mm, the structure glue-line 3 and the fluorocarbon coating layer 5 of all the other sprayings are very thin, are difficult to measure thickness.
Assay: product four laminates of the present invention send the check of NFA Equipment Quality Surveillance inspection center, check conclusion: press GB/T9978-1999 " building unit fire resistance test method " check, its fire endurance is 1.20 hours.See Appendix.
This product fluorine carbon surface of aluminum plate coating is colorful, stable, can keep never decolouring.Thereby maintenance becomes convenient feasible, will become after the maintenance and take on an entirely new look.
The present invention in manufacturing process up to moulding, simple, the tool economical with materials is the saving of labor again, make product sturdy and durable, prevent fires energy-conservation, the insulation multiple use, use does not need the keel frame directly in order to method installation down at interior exterior wall, and externally popularization will be played multinomial benefits such as saving, environmental protection, fire prevention to country to construction.
The present invention adopts the construction of perforating technology, does not need the keel frame, and metal construction glue is injected in perforating on the promptly direct wall, squeezes into expansible plug, pierces screw, sheet material is connected firm with cement wall surface, never drop-off.Contrast present aluminium-plastic panel and granite and compare, construction becomes simple, can be the Construction Party and economizes on the use of funds 60%.
The above the present invention moulding because the employing chain of rings is produced once, the quality of this product reaches top quality product.

Claims (5)

1. metal straw fireproof heat insulating decorative panel, it is characterized in that by the straw fireproof synthetic materials, XPS or EPS heat insulating material, structure glue, thin aluminum sheet and fluorocarbon coating are that raw material is made by certain method, according to the structure difference, divide five laminates or four laminates, five veneer structures are followed successively by the synthetic flaggy (1) of straw fireproof, XPS adiabator layer (2A) or EPS adiabator layer (2B), structure glue-line (3), thin aluminum sheet layer (4) and fluorocarbon coating layer (5), four-sheet structure is followed successively by the synthetic flaggy (1) of straw fireproof, structure glue-line (3), thin aluminum sheet layer (4) and fluorocarbon coating layer (5), product is easy to install.
2. a kind of metal straw fireproof heat insulating decorative panel according to claim 1, it is characterized in that: each layer thickness of five laminates is: straw fireproof synthesizes the thick 0.5~1cm of flaggy (1), XPS adiabator layer (2A) or the thick 1~2cm of EPS adiabator layer (2B), thick 0.5~the 0.6mm of thin aluminum sheet layer (4), all the other structure glue-lines (3) and fluorocarbon coating layer (5) all are the uniform thin layers of spraying, are difficult to measure thickness; Each layer thickness of four laminates is: straw fireproof synthesizes the thick 0.8~1cm of flaggy (1), XPS adiabator layer (2A) or EPS adiabator layer (2B) are thick to be 0, thick 0.5~the 0.6mm of thin aluminum sheet layer (4), all the other structure glue-lines (3) and fluorocarbon coating layer (5) all are the uniform thin layers of spraying, are difficult to measure thickness.
3. the preparation method of a kind of metal straw heat insulating decorative board according to claim 1, it is characterized in that: the moulding of producing once, the concrete preparation method of five-layer structure plate be with straw fireproof hard board raw material slurry be poured over straw fireproof hard board mould of the same size in, floating, before the slurry bone dry solidifies, with extruding machine directly the XPS material is extruded or with foaming machine with EPS directly foaming be laid on the straw fireproof hard board aspect, floating, on smooth XPS or EPS aspect, evenly spray one deck structure glue, thin aluminum sheet is pressed on the XPS or EPS aspect that scribbles structure glue, then with the light jewelling thin plate of machine plate, after waiting to solidify, spraying one deck fluorocarbon coating on thin aluminum sheet takes out one-time formed metal-straw fireproof thermal insulating at last and decorates the five-layer structure plate from mould.
4. the preparation method of a kind of metal straw heat insulating decorative board according to claim 1, it is characterized in that: the moulding of producing once, the concrete preparation method of four-layer structure plate be with straw fireproof hard board raw material slurry be poured over straw fireproof hard board mould of the same size in, dry, before the slurry bone dry solidifies, spraying one deck structure glue on smooth straw fireproof hard board slurry aspect, thin aluminum sheet is pressed on the straw fireproof hard board slurry aspect that scribbles structure glue, then with the light jewelling thin plate of machine plate, after waiting to solidify, spraying one deck fluorocarbon coating on thin aluminum sheet takes out one-time formed metal-straw fireproof thermal insulating at last and decorates the four-layer structure plate from mould.
5. the installation and application of a kind of metal straw heat insulating decorative board according to claim 1 is characterized in that: directly perforating on the wall, inject metal construction glue, and squeeze into the expansion post, pierce screw, sheet material is connected firm with metope.
CN 201010158174 2010-04-28 2010-04-28 Metal-straw fireproof thermal insulating decoration board and manufacture method thereof Pending CN101806129A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101962979A (en) * 2010-09-20 2011-02-02 吴世光 Metal covering wall brick and preparation method and application thereof
CN102409819A (en) * 2011-07-29 2012-04-11 郑斯强 Granite insulating-fireproof composite board and production method thereof
CN102535661A (en) * 2012-03-20 2012-07-04 上海伯涵热能科技有限公司 Internal wall thermal insulation building with high thermal resistance and thermal stability
CN106545139A (en) * 2015-09-16 2017-03-29 大连普乐士低碳节能科技有限公司 Insulating outer wall decorative boards
CN108104292A (en) * 2017-12-19 2018-06-01 王旭东 A kind of thermal insulation board and its production method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2158088A1 (en) * 1994-09-21 1996-03-22 Mitsuo Minagawa Waterproof Lightweight Grain-Tone Decorative Panel
CN1363461A (en) * 2001-05-15 2002-08-14 杨洪炳 Technology for manufacturing composite aluminium plate
CN2639427Y (en) * 2003-08-21 2004-09-08 邓超 Thermal insulation wall decoration board
CN1553031A (en) * 2003-06-06 2004-12-08 杨英达 Metal-face wall material and wall panel, manufacturing method thereof
CN201411857Y (en) * 2009-06-01 2010-02-24 苏州美亚美保温涂装工程有限公司 Double-sided composite heat-insulating energy-saving finished board

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2158088A1 (en) * 1994-09-21 1996-03-22 Mitsuo Minagawa Waterproof Lightweight Grain-Tone Decorative Panel
CN1363461A (en) * 2001-05-15 2002-08-14 杨洪炳 Technology for manufacturing composite aluminium plate
CN1553031A (en) * 2003-06-06 2004-12-08 杨英达 Metal-face wall material and wall panel, manufacturing method thereof
CN2639427Y (en) * 2003-08-21 2004-09-08 邓超 Thermal insulation wall decoration board
CN201411857Y (en) * 2009-06-01 2010-02-24 苏州美亚美保温涂装工程有限公司 Double-sided composite heat-insulating energy-saving finished board

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101962979A (en) * 2010-09-20 2011-02-02 吴世光 Metal covering wall brick and preparation method and application thereof
CN102409819A (en) * 2011-07-29 2012-04-11 郑斯强 Granite insulating-fireproof composite board and production method thereof
CN102535661A (en) * 2012-03-20 2012-07-04 上海伯涵热能科技有限公司 Internal wall thermal insulation building with high thermal resistance and thermal stability
CN106545139A (en) * 2015-09-16 2017-03-29 大连普乐士低碳节能科技有限公司 Insulating outer wall decorative boards
CN108104292A (en) * 2017-12-19 2018-06-01 王旭东 A kind of thermal insulation board and its production method

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Open date: 20100818