CN101787247A - Chain type fully-automatic magnetic path adhering equipment and method for adhering components - Google Patents
Chain type fully-automatic magnetic path adhering equipment and method for adhering components Download PDFInfo
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- CN101787247A CN101787247A CN201010042627A CN201010042627A CN101787247A CN 101787247 A CN101787247 A CN 101787247A CN 201010042627 A CN201010042627 A CN 201010042627A CN 201010042627 A CN201010042627 A CN 201010042627A CN 101787247 A CN101787247 A CN 101787247A
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Abstract
The invention relates to chain type fully-automatic path adhering equipment and a method for adhering components. The chain type full-automatic magnetic path adhering equipment comprises a conveyor part (1), a baking part (2), a preprocessing part (3), a component supply part (4), a tray pick-and-place part (7), a recovery part (5) and at least one tray (114), wherein the component supply part (4) is responsible for supplying components to be processed to the preprocessing part (3); the at least one tray (114) is responsible for bearing the components; the preprocessing part (3) is responsible for preprocessing the components; the baking part (2) is responsible for baking the preprocessed components; and the recovery part (5) is responsible for recovering and storing the baked components. The method reduces manual intervention, increases yield, improves rate of finished products and is particularly suitable for processing products having high dust-free requirements; and the equipment of the invention is simple in structure and low in cost.
Description
Technical field
The present invention relates to a kind of fully-automatic magnetic path adhering equipment, it can be used for bonding multilayer or multipart product, for example is used for the magnetic circuit of bonding moving coil speaker; The invention still further relates to a kind of method for adhering components that utilizes described fully-automatic magnetic path adhering equipment to carry out.
Background technology
Disclose a kind of chain in application number is 200820106082 Chinese utility model, this chain has hollow roller, and wherein, chain is made up of several hollow rollers, Chain link for chain grate, chain hinge pin.This hollow roller can obtain by purchase on market.
A kind of full-automatic rotating disc type ultrasonic bonding machine is disclosed in application number is 200820204701 Chinese utility model, wherein, this full-automatic rotating disc type ultrasonic bonding machine comprises rotating disk one, rotating disk two and discharge bucket, rotating disk one is provided with the mould one that is used to place product, and rotating disk two is provided with the mould two that is used to place product; Also comprise the feeding device of feeding in mould two, the product on the mould one is changed in the mould two and welding plant that the mechanical manipulator one, the hold-down gear that the combined prod in the mould two is compressed that make up, the product after will compressing weld and with mould two in product after the welding change mechanical manipulator three in the discharge bucket over to.At this, used two kinds of moulds, and transloading equipment to be quite complicated, and to need to adopt mechanical manipulator that the parts in the mould one are sent into mould two, this has proposed very high requirement to Controlling System.
Summary of the invention
From above-mentioned prior art, task of the present invention is to provide a kind of simple chain type fully-automatic magnetic path adhering equipment, because the hollow roller that has utilized one of composition member as chain dexterously as transfer mechanism, has therefore reduced manual intervention, increase output, and improved yield rate.
Chain type fully-automatic magnetic path adhering equipment disclosed by the invention comprises delivery section, baking portion, pretreatment portion, parts provide portion, pallet picks and places portion, recoverer and at least one pallet, wherein, the described parts portion of providing is responsible for providing parts to be processed to described pretreatment portion, described at least one pallet is responsible for load bearing component, described pretreatment portion is responsible for pretreatment component, described baking portion is responsible for baking through pretreated parts, described recoverer is responsible for reclaiming and preserve the parts after baking, described full rotation type bonding apparatus is characterised in that, described delivery section comprises the chain and the chain drive mechanism of circular flow, described chain has a plurality of hollow rollers, the described pallet portion of picking and placeing comprises catching robot and handgrip, be responsible for taking off empty pallet from described chain, and the also responsible pallet that will carry by the pretreated parts of described pretreatment portion of the described pallet portion of picking and placeing is inserted in the hollow roller of idle, described chain is responsible for the described pallet that carries pretreated parts is carried the described baking of process portion, during carrying through described baking portion, described baking portion toasts described pretreated parts.At this, the advantage of this chain type fully-automatic magnetic path adhering equipment mainly shows the integration of pre-treatment and bake process.Here, preprocessing process is to finish in two different function portions with bake process, but chain by having hollow roller and pallet and pick and place the auxiliary of portion by means of pallet make described preprocessing process and bake process couple together " seamless ".Thereby alleviated staff's manual work, increased output.Chain can use at an easy rate repeatedly, only needs after after a while this chain is being carried out daily maintenance.And the replacing of this chain also spends very little.Therefore, this chain type fully-automatic magnetic path adhering equipment is with low cost.This chain type fully-automatic magnetic path adhering equipment is particularly useful for processing dustless exigent product, this is because whole process can be finished in the dustless factory building space of a sealing, and this moment only need the manual intervention of minute quantity, thereby avoid or reduced the pollution problem that in handling process and personnel's turnover process, may occur significantly.Therefore be particularly suitable for making precise electronic and mechanical means, for example when producing high-grade earphone, use it for the magnetic circuit or the circuit of bonding earphone.
According to a second aspect of the invention, described pretreatment portion comprises rotating disk and at least two pretreatment units, and described rotating disk has at least one station that can carry described pallet.Rotating disk with at least one station is a kind of known e Foerderanlage, the station that carries parts can be moved to each pretreatment unit successively by means of rotating disk, thereby utilize these pretreatment units that each parts are handled.It is pointed out that this pretreatment portion might not be a rotating disc type, it also can have other any possible forms.For example, pretreatment portion can comprise travelling belt and at least one pre-treatment mechanism.As long as the pallet portion of picking and placeing can take out pretreated parts and be placed into the hollow roller of hollow chain from this pretreatment portion, and this pretreatment portion be taken off and be offered in the pallet portion of picking and placeing can from hollow chain with the pallet of sky, and so any type of pretreatment portion is feasible.
According to a third aspect of the invention we, these pretreatment units comprise point gum machine tool hand, proofread and correct mechanical manipulator and/or the mechanical manipulator of exerting pressure.Can be by means of point gum machine tool hand to pending parts point glue, some glue can be realized with a shape or annular mode.Proofread and correct the attitude that mechanical manipulator is used to treat processing element and proofread and correct, so that carry out follow-up operation.The mechanical manipulator of exerting pressure can be used to compress each and treat the adherent parts after a glued bundle.By arranging point gum machine tool hand according to suitable mode, proofread and correct mechanical manipulator and the mechanical manipulator of exerting pressure, and in conjunction with utilizing parts that portion is provided, can bonding various types of products, for example magnetic circuit of moving coil speaker.
According to a forth aspect of the invention, described chain is the chain of stepped start-stop system circular flow, or the chain of continuous circular flow.If chain drive is according to the step-by-step system chain drive-belt, the pallet portion of picking and placeing only needs in the predetermined area pallet to be inserted at the fixed time hollow roller so, perhaps in the predetermined area pallet is taken out from hollow roller at the fixed time.This control mode is very simple, and very reliable.If chain drive is according to the mode chain drive-belt of continuous circular flow, the pallet portion of picking and placeing need detect whether there is the hollow roller of idle by means of extra proofing unit (as grating, weight sensor or rang sensor) so, when detecting the hollow roller of idle, just pallet is inserted wherein, vice versa.Certainly, extra proofing unit is used in combination with step-by-step system, also has advantage.
According to a fifth aspect of the invention, between described recoverer and described baking portion aftertreatment portion is set, described aftertreatment portion comprises at least one in the following equipment: cooling apparatus, drying plant, labeling equipment and magnetizing equipment.Can the product behind overbaking be further processed by means of these equipment.This sharp further processing is very important for some product, carries out the product of high bake such as needs, perhaps needs the product of additional label and the product that need magnetize.
According to a sixth aspect of the invention, in described recoverer downstream storage facilities is set.This storage facilities not only can be used to pack the product after the baking, and can be with the further fed downstream operation of these products, thereby realizes the automatization of whole production line.
According to a seventh aspect of the invention, described rotating disk is the stepped start-stop system rotating disk, or the continuous rotary rotating disk.If drive rotating disk according to step-by-step system, the pallet portion of picking and placeing only needs in the predetermined area pallet to be put at the fixed time the station of rotating disk so, perhaps in the predetermined area the station of pallet from rotating disk is taken out at the fixed time.This control mode is very simple, and very reliable.If rotating disk moves according to continuous rotary, the pallet portion of picking and placeing need detect whether there is idle rotating disk station by means of extra proofing unit (as grating, weight sensor or rang sensor) so, when detecting idle rotating disk station, just pallet is put into wherein, vice versa.Certainly, extra proofing unit is used in combination with step-by-step system, also has advantage.Here preferably, rotating disk and chain are worked according to the mode of acting in agreement each other, thereby the pallet portion of picking and placeing only needs to carry out in the predetermined area at the fixed time the predetermined work that picks and places.
According to an eighth aspect of the invention, the cross section at the breach of described hollow roller is in-line, cruciform, circle, ellipse or Polygons.At this, these breach help the fixing pallet that inserts, and can not fall in the process that transportation enters within the baking portion.Preferably adopt circular cross section at this, owing to circularly in heat-processed be not vulnerable to the negative influence of expanding with heat and contract with cold, help the insertion and the taking-up of pallet on the other hand on the one hand.
According to a ninth aspect of the invention, described at least one pallet has projection on the bottom surface, and the cross section of described projection is in-line, cruciform, circle, ellipse or Polygons.。The form fit of described projection is in the shape of the breach of hollow roller, so that pallet can not fall in transportation, and can not have difficulties in the taking-up process.
According to the tenth aspect of the invention, described at least one pallet has the junction surface on end face, and the shape at described junction surface is complimentary to one another with the shape of the bottom surface of the parts that carried, and described junction surface and described pallet are one bonded or isolating.The shape at junction surface can be ever-changing, and the manufacturing at this junction surface is fairly simple and cheap, therefore the junction surface that can make various geometrical shapies specially at various parts to be lifted.
According to an eleventh aspect of the invention, the invention still further relates to a kind of method for adhering components that utilizes described fully-automatic magnetic path adhering equipment to carry out, wherein, carry out following steps successively:
A) pallet picks and places step, and wherein, first catching robot that pallet picks and places portion takes off empty pallet by means of first handgrip from chain circular flow, that have hollow roller, and the pallet of described sky is placed in the pretreatment portion;
B) pre-treatment step wherein, is placed on one or more parts to be processed on the described pallet successively by the parts portion of providing, and applies tamanori to described one or more parts to be processed successively by described pretreatment portion in this process;
C) pallet plug-in mounting step, wherein, second catching robot that is picked and placeed portion by described pallet is inserted in the hollow roller of one of them idle of described chain by means of the pallet that second handgrip will carry by the pretreated parts of described pretreatment portion;
D) baking procedure wherein, is carried the pallet of institute's plug-in mounting through overbaking portion by the described chain of circular flow, and toasted the parts by described pallet carrying by described baking portion this moment;
E) recycling step, wherein, by recoverer after the described chain of circular flow reclaims baking parts and the equipment of fed downstream, described pallet still is inserted on the described chain at this moment, and is carried by described chain and to turn back to described pallet and pick and place in the portion.Here, preprocessing process is to finish in two different function portions with bake process, but chain by having hollow roller and pallet and pick and place the auxiliary of portion by means of pallet make described preprocessing process and bake process couple together " seamless ".Not only improve output, and reduced required manual handling operation, thereby reduced cost.This method is particularly useful for processing dustless exigent product, this is because whole process can be finished in the dustless factory building space of a sealing, and this moment only need the manual intervention of minute quantity, thereby avoid or reduced the pollution problem that in handling process and personnel's turnover process, may occur significantly.Therefore be particularly suitable for making precise electronic and mechanical means, for example when producing high-grade earphone, use it for the magnetic circuit or the circuit of bonding earphone.
According to a twelfth aspect of the invention, between described baking procedure and described recycling step, also be provided with post-processing step, in described post-processing step, utilize at least a equipment in cooling apparatus, drying plant, labeling equipment and the magnetizing equipment that the parts after the baking are further processed.Post-processing step is very important for some product, carries out the product of high bake such as needs, perhaps needs the product of additional label and the product that need magnetize.
According to a thirteenth aspect of the invention, after described recycling step, also be provided with storage transhipment step, in described storage transhipment step, utilize the parts after the memory device, stores processing or will process after other equipment of parts fed downstream.In this storage transhipment step, not only can pack the product after the baking, and can be, thereby realize the automatization of whole production line the further fed downstream operation of these products.
According to a fourteenth aspect of the invention, when picking and placeing step, the described pallet of execution described chain is detected by proofing unit, when detecting when having empty pallet, first catching robot that described pallet picks and places portion takes off the pallet of described sky from described chain by means of first handgrip.Detect empty pallet and improved the fault-resistant ability, if recoverer does not have parts or the pallet after the recovery baking in time stuck in hollow roller, utilize proofing unit can find still to carry the pallet of parts so, in this case, can manually or utilize other ordinary methods to remove this pallet, can be grating, weight sensor or rang sensor etc. at this this proofing unit.
According to a fifteenth aspect of the invention, when the described pallet of execution picks and places step, detect described pretreatment portion and whether have the idle station by proofing unit, when detecting the idle station, described pallet picks and places first catching robot of portion and by means of first handgrip pallet of described sky is put into described idle station.The proofing unit of Cai Yonging can be independently proofing unit or the proofing unit that adopts also can be the proofing unit chain time herein, and this proofing unit also can be grating, weight sensor or rang sensor etc.Preferably, the proofing unit one is bonded in the catching robot, detects and the pick-and-place step, improved efficient thereby can integrate.
In in conjunction with the present invention ten six aspect of the present invention aspect second, third, one or more can also be set before or after described pre-treatment step proofread and correct compaction step, proofread and correct in the compaction step at described one or more, the parts that are carried on the described pallet are carried out position correction and apply snap-in force by described correction mechanical manipulator and the described mechanical manipulator of exerting pressure.Advantage herein illustrated in front, no longer repeated here.
In aspect the present invention the 17 of second aspect present invention, during carrying out described method, described chain and described rotating disk are worked in the mode of stepping synchronized with each other, perhaps work in the mode of continuous circular flow.Advantage herein illustrated in front, no longer repeated here.
Chain type fully-automatic magnetic path adhering equipment disclosed by the invention and described method for adhering components are particularly useful for bonding multilayer or multipart product.This chain type fully-automatic magnetic path adhering equipment and described method for adhering components level of automation are very high, and reliable in function.
Description of drawings
Also in conjunction with the embodiments the present invention is further specified below in conjunction with accompanying drawing, among the figure:
Fig. 1 schematically illustrates an embodiment of chain type fully-automatic magnetic path adhering equipment of the present invention, wherein only shows a part of chain;
Fig. 2 schematically illustrates an embodiment of pallet of the present invention.
Embodiment
The preferred embodiment of chain type fully-automatic magnetic path adhering equipment of the present invention comprises that delivery section 1, baking portion 2, pretreatment portion 3, parts provide portion 4, pallet to pick and place portion 7, recoverer 5 and a plurality of pallet 114.
Delivery section 1 comprises the chain 220 and the chain drive mechanism 112,211,212 of circular flow.It is pointed out that for the sake of brevity accompanying drawing 2 only shows a part of chain and three chain drive mechanisms.What those of ordinary skills can expect is, can adopt the chain of any length, and the chain drive mechanism of suitable quantity, and does not depart from protection scope of the present invention.Chain 220 is made up of several hollow rollers, Chain link for chain grate and chain hinge pin.In the present invention, chain 220 is also referred to as hollow chain.These chain drive mechanisms for example are the sprocket wheels shown in the figure, and these sprocket wheels turn round synchronously with one another.
, be provided with the chain that zigzag ground extends in the baking portion 2 here, these chains form long loop in horizontal plane.Certainly, arrange that otherwise chain also is feasible.As shown in Figure 1, sprocket wheel 211,212 is arranged within the baking portion 2, and sprocket wheel 112 is arranged on outside the baking portion 2.In this baking portion 2, heat, solidify so that for example finish viscose glue by Electric heating.Baking portion 2 is exemplary purely, specifically adopts which kind of roasting plant, should depend on the needs.
Pretreatment portion 3 comprises multi-work-station formula rotating disk 311 and point gum machine tool hand 416,417,418,419,420,421.Pretreatment portion 3 is not to adopt rotating disk 311, can adopt other any type of transportation equipments yet.Pretreatment portion 3 for example can comprise the pre-treatment mechanism of travelling belt and a plurality of other types.Point gum machine tool hand 416,417,418,419,420,421 is finished fixed point or annular point glue, and the tackiness agent that is adopted can be A glue or B glue.Certainly, this point gum machine tool hand is to illustrate purely, specifically adopts which kind of point gum machine tool hand, should depend on the needs.At this, pallet picks and places portion 7 can take out product from pretreatment portion 3, perhaps product is placed on the pretreatment portion 3.
At this preferably, pretreatment portion 3, recoverer 5, parts provide portion 4 and pallet to pick and place portion 7 and include multifunction manipulator and automatic grasping mechanism.Preferably, the one joint has proofing unit respectively in each mechanical manipulator, detects and the pick-and-place step thereby can integrate, and has improved the efficient and the reliability of entire equipment.Described proofing unit for example is magneticsensor, acceleration transducer, grating, weight sensor or rang sensor etc.
In conjunction with Fig. 1, parts provide portion 4 to comprise catching robot 412,413,414 and handgrip 423,424,425.These handgrips are mechanical type, vacuum type or electromagnetic type preferably.Catching robot 412,413,414 grasps product parts with handgrip 423,424,425 from the pay-off (not shown) respectively, is placed on the tray supporter that is loaded with pallet 114 (station) of central turnplate 311.Can utilize proofing unit that the free time/seizure condition of station is detected during this period, grasp and place so that suitably carry out.Detect empty pallet and improved the fault-resistant ability, if recoverer 5 does not have parts or the pallet 114 after the recovery baking in time stuck in the breach 113 of hollow roller, utilize proofing unit can find still to carry the pallet 114 of parts so, in this case, can manually or utilize other ordinary methods to remove this pallet 114.Certainly, preferably, this rotating disk 311 and chain 220 turn round according to mode synchronized with each other, and this moment, each handgrip was all carried out predetermined actions at preset time.At this moment, it also is feasible need not proofing unit.
Pallet picks and places portion 7 and comprises catching robot 411,415 and handgrip 422,426.Catching robot 411 usefulness handgrips 422 grasp empty pallet 114 from hollow chain 220, are placed on the tray supporter (station) of the sky of central turnplate 311.Catching robot 415 usefulness handgrips 426 grasp the pallet 114 that carries pretreated product parts from the station of central turnplate 311, are placed in the hollow roller of idle of hollow chain 220.Can utilize proofing unit to detect during this period to the hollow roller of chain and to the station of rotating disk 311, only when the station of hollow roller or rotating disk 311 is idle, just pallet 114 or product parts are placed on the station of this hollow roller or rotating disk 311.The proofing unit that is used to detect the proofing unit of station and is used to detect chain can be independently proofing unit or the proofing unit that adopts also can be the proofing unit chain time, and this proofing unit also can be grating, weight sensor or rang sensor etc.When grasping, then detect whether there is corresponding pallet 114, only when detecting pallet 114, just carry out corresponding the extracting.Certainly, preferably, rotating disk 311 and chain 220 turn round according to mode synchronized with each other, and this moment, each handgrip was all carried out predetermined actions at preset time.At this moment, it also is feasible need not proofing unit.What deserves to be explained is, pallet picks and places portion 7 not necessarily will comprise two catching robots, it can comprise the catching robot more than or three, as long as it can be finished from pretreatment portion 3 and take out the pallet 114 that carries pretreated product parts, and in the hollow roller of the idle that places it in hollow chain 220, and can finish and from the hollow roller of hollow chain 220, take out empty pallet 114, and place it on the empty tray supporter (station), the catching robot of various forms and quantity is feasible so.
The mechanical manipulator of recoverer 5 is set for the recovery finished product.Preferably, storage facilities 6 is set in recoverer 5 downstreams, in order to deposit, transhipment or packaging final prod.In this storage facilities 6, not only can pack the product after the baking, and can be, thereby realize the automatization of whole production line the further fed downstream operation of these products.Preferably, aftertreatment portion (not shown) is set between recoverer 5 and baking portion 2.This aftertreatment portion comprises at least one in the following equipment: cooling apparatus, drying plant, labeling equipment and magnetizing equipment.Thereby can cool off finished product, dry, label and/or magnetize, this is very favorable for following situation, has for example passed through the product of high bake, perhaps needs the product of additional label (also can be RFID) and the product that need magnetize.
Referring to Fig. 2, pallet 114 and hollow roller are described.Pallet 114 has bottom and top.Its bottom has projection, and this projection is in-line, cruciform, circle, ellipse or Polygons.By means of this projection pallet is inserted in the breach 113 of hollow roller of hollow chain 220.Which kind of shape is this projection specifically adopt, and depend on the shape of breach 113 of the hollow roller of the hollow chain 220 that is adopted.Corresponding therewith, the shape of the breach 113 of this hollow roller also can be in-line, cruciform, circle, ellipse or Polygons.Important part is that pallet can be connected with hollow roller reliably by means of different bottom.This connection not only will guarantee to prevent that in transportation pallet from falling, and will avoid causing because of expanding with heat and contract with cold and can't take out pallet 114.Therefore it is preferred adopting circular bottom.Circle helps processing on the one hand, reliably and between being easy to take out has found a kind of optimal solution in transportation on the other hand.Pallet 114 has junction surface 115 on end face, the shape at junction surface 115 is complimentary to one another with the shape of the bottom surface of the parts that carried.Thereby can connect these parts simply again securely.The shape at junction surface 115 can be ever-changing, because the manufacturing at junction surface 115 is simple relatively and cheap, so the junction surface 115 that can make various geometrical shapies specially at various parts to be lifted.
Workflow
This workflow is exemplary purely, and this is a kind of application mode of the present invention as automatic bonder.Wherein illustrational magnetic sheet, magnet ring and basin frame (all not shown) are each parts of using when the magnetic circuit of bonding moving coil speaker, those skilled in the art should be able to associate various parts, various product and various flow process after reading this specification sheets.In the following embodiments, central turnplate rotates 1/12 circumference at every turn, and this only is exemplary.What can expect is that at different Production Flow Charts, the angle of dial rotation can be different.
Among Fig. 1, chain 220 moves along the L direction, and rotating disk 311 rotates along the M direction.Equally, chain 220 also can move in opposite directions, and rotating disk 311 also moves in opposite directions.When work, chain 220 is preferably worked in mode synchronized with each other with rotating disk 311 in this enforcement.Under the situation that is equipped with the relevant detection device, they also continuously the mode of circular flow work.
Pick and place in the step at pallet, mechanical manipulator 411 usefulness handgrips 422 grasp on the station 323 (tray supporter) of central turnplate 311 that empty pallet 114 is placed into pretreatment portion 3 from hollow chain 222.On the one hand, if desired, when this pallet of execution picks and places step, also can detect chain 220 by proofing unit, only when detecting the pallet 114 that has sky, the mechanical manipulator 411 that pallet picks and places portion 7 just takes off empty pallet 114 by means of handgrip 422 from chain 220.On the other hand, also can whether have the idle station by the central turnplate 311 that proofing unit detects pretreatment portion 3, only when detecting the idle station, pallet picks and places the mechanical manipulator 411 of portion 7 and just by means of handgrip 422 pallet 114 of sky is put into the idle station.
Subsequently, in pre-treatment step, central turnplate rotates 1/12 circumference, and mechanical manipulator 412 usefulness suction nozzles 423 are drawn magnetic sheet from the pay-off (not shown) and are placed on the station that carries pallet 114 323 of central turnplate 311, and this moment, magnetic sheet was positioned on this pallet 114.Next, central turnplate rotates 1/12 circumference, the magnetic sheet point A glue of carrying on 416 pairs of stations 323 of point gum machine tool hand.Then, central turnplate rotates 1/12 circumference, the magnetic sheet point B glue on 417 pairs of stations 323 of point gum machine tool hand.And then, central turnplate rotates 1/12 circumference, mechanical manipulator 413 usefulness suction nozzles 424 are drawn the station 323 that magnet ring is placed into central turnplate 311 from pay-off, and exist A glue and B glue this moment between magnet ring and magnetic sheet, and station 323 is carrying magnetic sheet and magnet ring by pallet 114.Subsequently, central turnplate rotates 1/12 circumference, the magnet ring point A glue on 418 pairs of stations 323 of point gum machine tool hand.And then, central turnplate rotates 1/12 circumference, the magnet ring point B glue on 419 pairs of stations 323 of point gum machine tool hand.Subsequently, central turnplate rotates 1/12 circumference, mechanical manipulator 414 usefulness suction nozzles 425 are drawn the station 323 that the basin frame is placed into central turnplate 311 from pay-off, this moment the basin chord position on magnetic sheet and magnet ring, and this basin frame is bonded together by A glue and B glue and magnetic sheet and magnet ring.Subsequently, central turnplate rotates 1/12 circumference, and the part of proofreading and correct on 420 pairs of stations 323 of mechanical manipulator is proofreaied and correct the central position.Subsequently, central turnplate rotates 1/12 circumference, the part pressurization of 421 pairs of stations of mechanical manipulator, 323 carryings of exerting pressure.
Next, in pallet plug-in mounting step, central turnplate rotates 1/12 circumference, and mechanical manipulator 415 usefulness handgrips 426 are placed on the hollow chain 220 from the station 323 extracting pallets 114 (together with product) of central turnplate 311.
In baking procedure subsequently, because hollow chain 220 rotates synchronously with central turnplate 311, therefore the pallet 114 that carries through pretreated product enters in the cranky baking portion 2.Pallet 114 together with product in baking portion 2 through 10 to 30 minute campaigns, finish baking-curing, and get back to the station 116 of equipment 1.
At last, in recycling step, take product after the baking away from the described chain 220 of circular flow, be placed in the storage facilities 6 (for example finished product case) by recoverer 5.Subsequently, empty pallet 114 returns the position 114 that arrives hollow chain 220 again, finishes whole flow process.
What also will remark additionally is, as required, between baking procedure and recycling step, post-processing step can also be set, product be further processed, as additional label, cool off and magnetize etc. by the aftertreatment portion (not shown) that is between recoverer 5 and the baking portion 2.As required, storage transhipment step can be set also after recycling step, in this storage transhipment step, utilize the parts after the storing device 6 storage processing or will process after other equipment of parts fed downstream.
This chain type fully-automatic magnetic path adhering equipment and this method for adhering components are particularly useful for processing dustless exigent product, this is because whole adhesion process can be finished in the dustless factory building space of a sealing, and this moment only need the manual intervention of minute quantity, thereby avoid or reduced the pollution problem that in handling process and personnel's turnover process, may occur significantly.Therefore be particularly suitable for making precise electronic product and engineering goods, for example when producing high-grade earphone, use equipment of the present invention and method to come in the magnetic circuit or circuit of bonding earphone.
The embodiment of the above is not to limit practical range of the present invention with this only as preferred embodiment of the present invention, so the equivalence that all shapes according to the present invention, structure and principle are done changes, all should be covered by in protection scope of the present invention.
Claims (15)
1. chain type fully-automatic magnetic path adhering equipment, it comprises that delivery section (1), baking portion (2), pretreatment portion (3), parts provide portion (4), pallet to pick and place portion (7), recoverer (5) and at least one pallet (114),
Wherein, described parts provide portion (4) to be responsible for providing parts to be processed to described pretreatment portion (3), described at least one pallet (114) is responsible for load bearing component, described pretreatment portion (3) is responsible for pre-treatment and is provided portion's parts that (4) provide by described parts, described baking portion (2) is responsible for baking through pretreated parts, described recoverer (5) is responsible for reclaiming and the parts of preservation after baking
Described chain type fully-automatic magnetic path adhering equipment is characterised in that,
Described delivery section (1) comprises the chain (220) and the chain drive mechanism (112,211,212) of circular flow, and described chain (220) has hollow roller,
Described pallet picks and places portion (7) and has first catching robot (411) and second catching robot (415), described first catching robot (411) has first handgrip (422), described second catching robot (415) has second handgrip (426), described first catching robot (411) takes off empty pallet (114) by means of described first handgrip (422) from described chain (220), described second catching robot (415) is inserted in the hollow roller of one of them idle by means of the pallet (114) that described second handgrip (426) will carry by the pretreated parts of described pretreatment portion (3), thereby the described pallet (114) that carries pretreated parts is fixed on the described chain (220)
Described chain (220) is responsible for the described pallet (114) that carries pretreated parts is carried through described baking portion (2), and during carrying through described baking portion (2), described baking portion (2) toasts described pretreated parts.
2. chain type fully-automatic magnetic path adhering equipment according to claim 1, it is characterized in that, described pretreatment portion (3) comprises rotating disk (311) and at least two pretreatment units, and described rotating disk (311) has the station that at least one can carry described pallet (114).
3. chain type fully-automatic magnetic path adhering equipment according to claim 2 is characterized in that, described pretreatment unit comprises point gum machine tool hand, proofreaies and correct mechanical manipulator (420) and/or the mechanical manipulator of exerting pressure (421).
4. chain type fully-automatic magnetic path adhering equipment according to claim 1 is characterized in that, described chain (220) is the chain of stepped start-stop system circular flow, or the chain of continuous circular flow.
5. according to each the described chain type fully-automatic magnetic path adhering equipment in the claim 1 to 4, it is characterized in that, between described recoverer (5) and described baking portion (2) aftertreatment portion is set, described aftertreatment portion comprises at least one in the following equipment: cooling apparatus, drying plant, labeling equipment and magnetizing equipment.
6. according to each the described chain type fully-automatic magnetic path adhering equipment in the claim 1 to 4, it is characterized in that, storage facilities (6) is set in described recoverer (5) downstream.
7. according to each the described chain type fully-automatic magnetic path adhering equipment in the claim 2 to 4, it is characterized in that described rotating disk (311) is the stepped start-stop system rotating disk, or the continuous rotary rotating disk.
8. according to each the described chain type fully-automatic magnetic path adhering equipment in the claim 1 to 4, it is characterized in that the cross section of the breach of described hollow roller (113) is in-line, cruciform, circle, ellipse or Polygons.
9. according to each the described chain type fully-automatic magnetic path adhering equipment in the claim 1 to 4, it is characterized in that, described at least one pallet (114) has projection on the bottom surface, the cross section of described projection is in-line, cruciform, circle, ellipse or Polygons.
10. chain type fully-automatic magnetic path adhering equipment according to claim 9, it is characterized in that, described at least one pallet (114) has junction surface (115) on end face, the shape at described junction surface (115) is complimentary to one another with the shape of the bottom surface of the parts that carried, and described junction surface (115) are one bonded or isolating with described pallet (114).
11. a method for adhering components that utilizes each the described fully-automatic magnetic path adhering equipment in the claim 1 to 10 to carry out wherein, is carried out following steps successively:
A) pallet picks and places step, wherein, first catching robot (411) that pallet picks and places portion (7) takes off empty pallet (114) by means of first handgrip (422) from chain circular flow, that have hollow roller (220), and the pallet (114) of described sky is placed in the pretreatment portion (3);
B) pre-treatment step wherein, provides portion (4) successively one or more parts to be processed to be placed on the described pallet (114) by parts, applies tamanori to described one or more parts to be processed successively by described pretreatment portion (3) in this process;
C) pallet plug-in mounting step, wherein, second catching robot (415) that picks and places portion (7) by described pallet is inserted in the hollow roller of one of them idle of described chain (220) by means of the pallet (114) that second handgrip (426) will carry by the pretreated parts of described pretreatment portion (3);
D) baking procedure wherein, is carried the pallet (114) of institute's plug-in mounting through overbaking portion (2) by the described chain (220) of circular flow, and toasted the parts by described pallet (114) carrying by described baking portion (2) this moment;
E) recycling step, wherein, by recoverer (5) after the described chain (220) of circular flow reclaims baking parts and the equipment of fed downstream, described pallet this moment (114) still is inserted on the described chain (220), and is carried by described chain and to turn back to described pallet and pick and place in the portion (7).
12. method for adhering components according to claim 11, it is characterized in that, between described baking procedure and described recycling step, also be provided with post-processing step, in described post-processing step, utilize at least a equipment in cooling apparatus, drying plant, labeling equipment and the magnetizing equipment that the parts after the baking are further processed.
13. method for adhering components according to claim 11, it is characterized in that, after described recycling step, also be provided with storage transhipment step, in described storage transhipment step, utilize the parts after storing device (6) the storage processing or will process after other equipment of parts fed downstream.
14. method for adhering components according to claim 11, it is characterized in that, when picking and placeing step, the described pallet of execution described chain (220) is detected by proofing unit, when detecting when having empty pallet (114), first catching robot (411) that described pallet picks and places portion (7) takes off the pallet (114) of described sky from described chain (220) by means of first handgrip (422).
15. method for adhering components according to claim 11, it is characterized in that, when the described pallet of execution picks and places step, detect described pretreatment portion (3) and whether have the idle station by proofing unit, when detecting the idle station, described pallet picks and places first catching robot (411) of portion (7) and by means of first handgrip (422) pallet (114) of described sky is put into described idle station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010100426275A CN101787247B (en) | 2010-01-08 | 2010-01-08 | Chain type fully-automatic magnetic path adhering equipment and method for adhering components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010100426275A CN101787247B (en) | 2010-01-08 | 2010-01-08 | Chain type fully-automatic magnetic path adhering equipment and method for adhering components |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101787247A true CN101787247A (en) | 2010-07-28 |
| CN101787247B CN101787247B (en) | 2012-08-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010100426275A Expired - Fee Related CN101787247B (en) | 2010-01-08 | 2010-01-08 | Chain type fully-automatic magnetic path adhering equipment and method for adhering components |
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| CN (1) | CN101787247B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106658263A (en) * | 2017-02-11 | 2017-05-10 | 中山市天键通讯技术有限公司 | Automatic assembling equipment for concentric magnetic path assembly |
| CN106792422A (en) * | 2017-02-11 | 2017-05-31 | 中山市天键通讯技术有限公司 | Magnetic circuit component automatic assembly equipment |
| CN108696814A (en) * | 2017-04-11 | 2018-10-23 | 苏州搏技光电技术有限公司 | A kind of earphone board test apparatus |
| CN110418270A (en) * | 2018-04-27 | 2019-11-05 | 深圳市韶音科技有限公司 | The automatic assembly equipment of the magnetic circuit component of bone conduction earphone |
| CN114455258A (en) * | 2022-04-14 | 2022-05-10 | 常州铭赛机器人科技股份有限公司 | Point gum machine conveyor and have device's point gum machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201310560Y (en) * | 2008-09-28 | 2009-09-16 | 王跃平 | Chain hollow bearing |
| CN201304546Y (en) * | 2008-12-05 | 2009-09-09 | 东莞市长江超声波机有限公司 | Full automatic rotating disc type ultrasonic welding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106658263A (en) * | 2017-02-11 | 2017-05-10 | 中山市天键通讯技术有限公司 | Automatic assembling equipment for concentric magnetic path assembly |
| CN106792422A (en) * | 2017-02-11 | 2017-05-31 | 中山市天键通讯技术有限公司 | Magnetic circuit component automatic assembly equipment |
| CN106658263B (en) * | 2017-02-11 | 2023-10-13 | 天键医疗科技(广东)有限公司 | Automatic assembling equipment for concentric magnetic circuit assembly |
| CN108696814A (en) * | 2017-04-11 | 2018-10-23 | 苏州搏技光电技术有限公司 | A kind of earphone board test apparatus |
| CN110418270A (en) * | 2018-04-27 | 2019-11-05 | 深圳市韶音科技有限公司 | The automatic assembly equipment of the magnetic circuit component of bone conduction earphone |
| CN114455258A (en) * | 2022-04-14 | 2022-05-10 | 常州铭赛机器人科技股份有限公司 | Point gum machine conveyor and have device's point gum machine |
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|---|---|
| CN101787247B (en) | 2012-08-08 |
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Address after: 518126, Guangdong, Shenzhen, Baoan District, Xixiang, hang Chau Hengfeng Industrial City, C5 building, 6 floor Applicant after: Shenzhen Andorin Optoelec Technology Co., Ltd. Address before: 518126, Guangdong, Shenzhen, Baoan District, Xixiang, hang Chau Hengfeng Industrial City, C5 building, 6 floor Applicant before: Shenzhen Andorin Optoelec Technology Co., Ltd. |
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Free format text: CORRECT: APPLICANT; FROM: SHENZHEN ANDORIN OPTOELECTRONIC TECHNOLOGY CO., LTD. TO: SHENZHEN ANDORIN AUTOMATION ENGINEERING CO., LTD. |
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Granted publication date: 20120808 Termination date: 20130108 |