Background technology
Die cutting product is widely used in automobile making, electron trade, and especially the plane shows industry, does not use the stratiform thin material especially nowhere.Insulating material, packing, heat-resisting heat-barrier material, sticker product, dust-proof material, shielding material etc. all need adopt the die cutting technique processing and manufacturing.
Die-cutting machine can be divided into two classes substantially, promptly round pressure type and flat-crushing type, and the circle pressure type also claims circle cutting machine or rotary press, flat-crushing type also claims pingqie machine or stamp machine.
Existing cycle type die-cutting machine; its control method generally adopts; open constantly for starting, quicken, moving; be to slow down, stop when job failure or warning; briefly; existing control method generally is by starting i.e. operation; promptly shut down by stopping; although start each time can be provided with an accelerator; shutdown for the first time can be provided with a moderating process, but stops all can to make the tension force of blowing or rolling to produce influence of fluctuations cross cutting quality each time, because of reason frequent shutdowns such as warning or online accent machines; can influence cross cutting efficient, the cross cutting quality is also unstable.On the other hand; often need not shut down online observation during cross cutting or detect the cross cutting goods, existing die-cutting machine generally is a mode reduction of speed of cutting main frame speed by accent, thus the time machine still be normal operating condition; the visual effect of slow running is not obvious, easily the operator is produced unexpected injury.
Summary of the invention
The objective of the invention is to overcome above-mentioned the deficiencies in the prior art part and a kind of control method of die cutting machine is provided, do not need frequent shutdown when adopting the good and operation of this method control die-cutting machine security.
Purpose of the present invention can be achieved through the following technical solutions:
A kind of control method of die cutting machine is suitable for the cycle type die-cutting machine, and it is characterized in that this method may further comprise the steps: (1) powers on; (2) self check, and judge whether self check is passed through, changeed for (99) step if not; (3) default is a halted state, and changes next step; (4) judge whether to press start button, changeed for (3) step if not; (5) default is startup time-delay state, and changes next step; (6) judge whether to press stop button, if changeed for (3) step; (7) judge whether to arrive the startup delay time of setting, changeed for (5) step if not; (8) judged whether warning message, changeed for (13) step if not; (9) default is the tension force hold mode, and changes next step; (10) judge whether to press stop button, if changeed for (3) step; (11) judge whether to arrive tension force and keep setting-up time, if changeed for (3) step; (12) judge whether to press start button, changeed for (9) step if not; (13) default is a running status, and changes next step; (14) judge whether to press inching button, changeed for (13) step if not; (15) default is the state of running slowly, and changes next step; (16) judge whether inching button resets, if changeed for (13) step; (17) judge that the main frame travelling speed whether less than the crawl speed of setting, changeed for (15) step if not; (18) default is the slow running state, and changes next step; (19) judge whether inching button resets,, changeed for (18) step if not if changeed for (13) step; (99) suddenly stop and export self check information.
A kind of control method of die cutting machine is characterized in that, described (15) step also was provided with for (15.1) step with described (16), judged whether to press stop button, if changeed for (9) step, if not, changeed next step.When total generic failure takes place, can get back to the tension force hold mode and advance fixed step solution, and need not to allow die-cutting machine enter the halted state pressure relief fully by pressing stop button.
A kind of control method of die cutting machine is characterized in that, described (18) step also was provided with for (18.1) step with described (19), judged whether to press stop button, if changeed for (9) step, if not, changeed next step.
A kind of control method of die cutting machine is characterized in that, described (15) step also was provided with for (15.2) step with described (16), had judged whether warning message, if changeed for (9) step, if not, changeed next step.When total generic failure takes place, can get back to the tension force hold mode and advance the fixed solution that goes on foot,, and need not to allow die-cutting machine enter the halted state pressure relief fully so that judge if having time as guarantor's solution.
A kind of control method of die cutting machine is characterized in that, described (18) step also was provided with for (18.2) step with described (19), had judged whether warning message, if changeed for (9) step, if not, changeed next step.
A kind of control method of die cutting machine is characterized in that, described die-cutting machine has tri-colour LED, shows three kinds of colors of red, green, blue respectively, every look have extinguish, Chang Liang, three kinds of states of flicker; (3) step, described halted state was set at red colored lamp Chang Liang, (5) described startup time-delay setting state is the blue lamp flicker, (9) step, described tension force hold mode was set at the green light flicker, (13) step, described running status was set at green light Chang Liang, the described setting state that runs slowly of (15) step is the blue lamp flicker, and (18) step, described slow running setting state was blue lamp Chang Liang.Described die-cutting machine also comprises loudspeaker, and described blue lamp is normal when bright, the loudspeaker warning of sounding.To avoid potential safety hazard.
A kind of control method of die cutting machine is characterized in that, (2) goes on foot described self check, is meant the self check that whether die-cutting machine itself is existed fault.Whether unusual described die-cutting machine has cuts a main shaft, blowing main shaft, rolling main shaft, and by servo motor driven, described self check promptly is that predefined project scans, wherein comprise at least servo-drive system detection.
A kind of control method of die cutting machine is characterized in that, described warning message is meant the fracture warning, or Scroll/the straight border of dispensing shaft reality diameter exceeds the range of set value warning, or electric door is opened warning.The actual diameter of rolling/dispensing shaft is the actual diameter of institute's roll of material on the spindle, and the rotating speed by die cut lines speed and rolling/dispensing shaft draws, and setting value comprises maximal value and minimum value, the diameter when maximal value refers to full material, the diameter when minimum value refers to empty material.
Control method of die cutting machine of the present invention, be provided with and start time-delay state and tension force hold mode, a buffering is arranged after startup, can carry out operations such as some simple fault eliminatings, die-cutting machine does not move at once after entering the tension force hold mode, need press start button, get back to halted state otherwise arrive time-delay back system, so as to avoid an accident; Control method of die cutting machine of the present invention; also be provided with the state of running slowly and slow running state; some online observations and testing can be carried out under the slow running state; some simple faults also can be operated under the slow running state; do not need frequent shutdown, on the other hand, be independent of normal operating condition in system because deceleration and low speed are distinguished; sound and light alarm can be set, also further guarantee handling safety.
Embodiment
With reference to figure 1, first embodiment of the invention is a kind of control method of die cutting machine, is suitable for the cycle type die-cutting machine, and this method may further comprise the steps: (1) powers on; (2) self check, and judge whether self check is passed through, changeed for (99) step if not; (3) default is a halted state, and changes next step; (4) judge whether to press start button, changeed for (3) step if not; (5) default is startup time-delay state, and changes next step; (6) judge whether to press stop button, if changeed for (3) step; (7) judge whether to arrive the startup delay time of setting, changeed for (5) step if not; (8) judged whether warning message, changeed for (13) step if not; (9) default is the tension force hold mode, and changes next step; (10) judge whether to press stop button, if changeed for (3) step; (11) judge whether to arrive tension force and keep setting-up time, if changeed for (3) step; (12) judge whether to press start button, changeed for (9) step if not; (13) default is a running status, and changes next step; (14) judge whether to press inching button, changeed for (13) step if not; (15) default is the state of running slowly, and changes next step; (16) judge whether inching button resets, if changeed for (13) step; (17) judge that the main frame travelling speed whether less than the crawl speed of setting, changeed for (15) step if not; (18) default is the slow running state, and changes next step; (19) judge whether inching button resets,, changeed for (18) step if not if changeed for (13) step; (99) suddenly stop and export self check information.Described (15) step also was provided with for (15.1) step with described (16), judged whether to press stop button, if changeed for (9) step, if not, changeed next step.When total generic failure takes place, can get back to the tension force hold mode and advance fixed step solution, and need not to allow die-cutting machine enter the halted state pressure relief fully by pressing stop button.Described (18) step also was provided with for (18.1) step with described (19), judged whether to press stop button, if changeed for (9) step, if not, changeed next step.Described (15) step also was provided with for (15.2) step with described (16), had judged whether warning message, if changeed for (9) step, if not, changeed next step.When total generic failure takes place, can get back to the tension force hold mode and advance the fixed solution that goes on foot,, and need not to allow die-cutting machine enter the halted state pressure relief fully so that judge if having time as guarantor's solution.Described (18) step also was provided with for (18.2) step with described (19), had judged whether warning message, if changeed for (9) step, if not, changeed next step.During this enforcement was complete, described die-cutting machine had tri-colour LED, shows three kinds of colors of red, green, blue respectively, every look have extinguish, Chang Liang, three kinds of states of flicker; (3) step, described halted state was set at red colored lamp Chang Liang, (5) described startup time-delay setting state is the blue lamp flicker, (9) step, described tension force hold mode was set at the green light flicker, (13) step, described running status was set at green light Chang Liang, the described setting state that runs slowly of (15) step is the blue lamp flicker, and (18) step, described slow running setting state was blue lamp Chang Liang.In the present embodiment, described die-cutting machine also comprises loudspeaker, and described blue lamp is normal when bright, the loudspeaker warning of sounding.To avoid potential safety hazard.(2) goes on foot described self check, is meant the self check that whether die-cutting machine itself is existed fault.In the present embodiment, described die-cutting machine has cuts a main shaft, blowing main shaft, rolling main shaft, and by servo motor driven, and whether unusual described self check promptly be to servo-drive system detection.In the present embodiment, described warning message is meant the fracture warning, or Scroll/the straight border of dispensing shaft reality diameter exceeds the range of set value warning, or electric door is opened warning.The actual diameter of rolling/dispensing shaft is the actual diameter of institute's roll of material on the spindle, and the rotating speed by die cut lines speed and rolling/dispensing shaft draws, and setting value comprises maximal value and minimum value, the diameter when maximal value refers to full material, the diameter when minimum value refers to empty material.