CN101593650B - Method for producing metal electrode of front panel of shadow mask plasma display panel capable of preventing panel from yellowing - Google Patents
Method for producing metal electrode of front panel of shadow mask plasma display panel capable of preventing panel from yellowing Download PDFInfo
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- CN101593650B CN101593650B CN2009100336524A CN200910033652A CN101593650B CN 101593650 B CN101593650 B CN 101593650B CN 2009100336524 A CN2009100336524 A CN 2009100336524A CN 200910033652 A CN200910033652 A CN 200910033652A CN 101593650 B CN101593650 B CN 101593650B
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Abstract
The invention discloses a method for producing a metal electrode of a front panel of a shadow mask plasma display panel capable of preventing the panel from yellowing, which is characterized in that the method synchronously has the characteristics of thick film photolithography and thin film photolithography methods, and prepares the electrode by a method of forming a black slurry layer without silver on a glass substrate (13) first and then forming conductive silver paste on the black slurry layer to prevent a replacement reaction between silver ions in the conductive silver paste and Na andK metal ions in the glass substrate so as to avoid the yellowing phenomenon of the panel. The method utilizes a photosensitive material to form an inverse trapeziform space on the glass substrate through exposure development, fills black slurry and conductive silver paste into the space, and is favorable for reducing the production cost for the shadow mask plasma display panel.
Description
Technical field
The present invention relates to a kind of manufacture method of plasma display panel front glass substrate electrode, especially a kind of manufacturing technology of plasma display front plate metal electrode, particularly a kind of metal electrode manufacture method of utilizing substrate glass substrate before the shadow mask plasma display panel that thin film photolithography technology and thick film technology combine, specifically a kind of manufacture method that can prevent the shadow mask plasma display panel front plate metal electrode of panel yellow.
Background technology
Silk screen print method, photosensitive silver-colored slurry method and thin film photolithography method are electrode preparation methods relatively more commonly used.At present the many of the making usefulness of plasma display panel (PDP) front plate metal electrode is the thick film photolithography method, and this method also is the main method that metal electrode is made on the shadow mask type plasma display board foreplate.The process that adopts thick film to make front plate metal electrode is: apply one deck black glass slurry on glass substrate, the oven dry back is in photosensitive silver slurry of its surface-coated white and oven dry, form electrode pattern by technologies such as exposure, developments then, adopt high temperature to burn till at last the organic substances such as resin in two kinds of slurries of black and white are decomposed, form the metal electrode of firm attachment on front glass substrate.But preparing electrode, this method need print whole to slurry to glass substrate, and the slurry of the final figure that forms only has an appointment 30%, and high-resolution lines need be used film process usually, and the restriction of resolution is the factor that determines whether to use the maximum of thick film technology; The thin film photolithography method is to adopt the vacuum film formation apparatus film forming; form diaphragm above with photoresist; then through series of process technology such as overexposure, development, corrosion; form figure, can obtain whole plate good uniformity, electrode line (several microns are wide) that precision is high, but the lithographic equipment costliness; the manufacturing process complexity; cost is very high, and waste of material is serious, and pollutes easily.
Thin film photolithography technology and thick film technology are combined, not only can accomplish thinner electrode, and cost is far below membrane process, simultaneously owing to do not need whole plate printing slurry, can reduce the waste of unnecessary resource and the increase of manufacturing expense, but high temperature sintering can cause the silver ion in the electrode material diffuse in the glass substrate with glass in element generation displacement reactions such as Na, K form silver colloid, causing electrode jaundice on every side is the panel yellow, thereby influenced the brightness and contrast of plasma display panel, its image quality is reduced.Therefore, existing electrode preparation method can not reach the requirement of high-quality, high efficiency, low-loss, low pollution, no edge-curl phenomenon, can not satisfy existing production needs.
Summary of the invention
The objective of the invention is at the wasting of resources of the front plate metal electrode manufacture method existence that has plasma display now big, production efficiency is not high, the panel yellow, image quality is low, the problem that loss is big, a kind of employing that proposes is the black paste of containing metal silver Ag not, be formed on the glass substrate with trapezoidal shape, on black paste, form conductive silver paste then, can effectively stop silver-colored particle in the conductive silver paste to diffuse into the manufacture method of the shadow mask plasma display panel front plate metal electrode that can prevent the panel yellow of glass substrate generation yellow reaction downwards.
Technical scheme of the present invention is:
A kind of manufacture method that can prevent the shadow mask plasma display panel front plate metal electrode of panel yellow, it is characterized in that it has the characteristics of thick film photolithography and thin film photolithography method concurrently, and by form the not black slurry bed of material of argentiferous earlier on glass substrate 13, the method that forms conductive silver paste again on the black slurry bed of material prepares electrode and belongs to the generation that ion generation displacement reaction causes the panel aetiolation to prevent silver ion and the Na in the glass substrate, karat gold in the conductive silver paste.
The concrete steps of the manufacture method of the shadow mask plasma display panel front plate metal electrode that can prevent the panel yellow of the present invention comprise:
A. clean glass substrate 13, contain PVA (being polyvinyl alcohol, down together) and can divide the photosensitive layer of taking off 14 in sintering process in glass substrate 13 surface making, the thickness of controlling described photosensitive layer 14 is 10-30 μ m;
B. be tiled in the surface of photosensitive layer 14 with the mask plate 15 that has electrode pattern, mask plate 15 and the photosensitive layer 14 that has an electrode pattern with ultraviolet 16 irradiation exposes again, makes the photosensitive layer 14 can be by the photosensitive layer 18 of the diffraction of light of mask plate 15 protection of band bargraphs and photosensitive layer 17 that refraction effect forms up big and down small inverse taper and uncured up-small and down-big trapezoid;
C. throw off mask plate 15, glass substrate 13 after the exposure is put into developing apparatus to develop, with the glass substrate 13 of the above-mentioned exposure of developer solution 19 sprays, remove uncured photosensitive layer 18, form the glass substrate 13 of the photosensitive layer 17 of the curing that has required figure;
D. the not black paste 20 of argentiferous is filled in the corresponding position of the uncured photosensitive layer 18 that is removed at glass substrate 13, the thickness of control black paste 20 is 5-15 μ m, and make the thickness of the thickness of black paste 20 less than described photosensitive layer 17, oven dry then, remove the partial solvent in the black paste, 20 sets of mill base material are formed in the gap between the photosensitive layer 17 on the glass substrate 13;
E. at the surperficial filled conductive silver slurry 21 of the black paste after the oven dry 20 till the thickness of the thickness of conductive silver paste 21 and final shaped electrode 22 is identical, the partial solvent in the conductive silver paste 21 is removed in oven dry, makes on the black paste after conductive silver paste 21 sets are formed on oven dry 20;
F. in firing furnace, pass through low-temperature sintering, the photosensitive layer 17 of above-mentioned curing is removed in insulation, thoroughly removes the solvent in black paste 20 and the conductive silver paste 21, make black paste 20 and conductive silver paste 21 firm attached on the glass substrate 13, the electrode 22 that finally is shaped.
The bake out temperature of described black paste 20 is 80-130 ℃, and drying time is 15-30min.
The filling thickness that described conductive silver paste is 21 layers is 5-15 μ m.
The bake out temperature of described conductive silver paste 21 is 80-130 ℃, and drying time is 15-30min.
Described conductive silver paste 21 is to be formed on the black paste 20 with the trapezoid shape.
Sintering temperature in the described firing furnace is 530~550 ℃, and is incubated 15~60min.
Beneficial effect of the present invention:
1, the formation method of the shade mask plasma display floater front plate metal electrode of the present invention's proposition, on the glass substrate of Plasmia indicating panel, only the part of utilizing photosensitive material to form realistic model is formed electrode, therefore has the waste of stopping unnecessary conductive silver paste, reduce the manufacturing expense of display floater, the photosensitive layer of employing can directly be removed in sintering process.
2, the black paste that adopts of the present invention containing metal silver Ag not is formed on the glass substrate with trapezoidal shape, can effectively stop the silver-colored particle in the conductive silver paste to diffuse into glass substrate generation yellow reaction downwards.
3, the preparation method of metallic electrode of shadow mask plasma display board of the present invention utilizes photosensitive material, only the part that forms the virtual electrode figure is formed electrode, stop the waste of unnecessary black paste and conductive silver paste, reduce the manufacturing expense of display floater, and can enhance productivity.
4, final curing black paste and the conductive silver paste that is shaped of the present invention is trapezoidal, can effectively prevent the generation of edge-curl phenomenon, improves the quality of products.
5, the sintering temperature of employing of the present invention is lower than the sintering temperature of general electrode, can alleviate the speed that silver ion in the electrode material diffuses into glass substrate.
6, the present invention is not only applicable to the manufacturing of the metal electrode on the header board, and is equally applicable to the manufacturing of second electrode pair on the plate of back.
Description of drawings
Fig. 1 is the preparation process schematic diagram of shadow mask type plasma display board front plate metal electrode of the present invention.
Fig. 2 is the structural representation of photosensitive layer;
Fig. 3 is the exposure status schematic diagram;
Fig. 4 is the development view; Fig. 1 d fills black paste, conductive silver paste and oven-dried condition signal;
Fig. 5 is the end-state figure of electrode thermal sintering.
Fig. 6 is the structure chart of shadow mask plasma display panel of the present invention.
Embodiment
Below in conjunction with accompanying drawing 1 and embodiment content of the present invention is further described.
As shown in Figure 6.
Shadow mask plasma display panel of the present invention adopts the planar mask of using always in the color cathode ray tube CRT production in its manufacture craft be that the metal gate web plate substitutes barrier manufacturing complicated among the plasma display panel PDP, independent processing metal aperture plate plate, and make fluorescent material thereon.As shown in Figure 6, shadow mask plasma display panel, comprise metacoxal plate 1, prebasal plate 2, shadow mask 3, wherein shadow mask 3 is encapsulated in front-back baseboard 2, between 1, described metacoxal plate 1 is that addressing electrode, dielectric layer 6, diaphragm 7 are formed by back substrate glass substrate 4, second electrode 5 mainly, and wherein second electrode pair 5 is parallel on the back substrate glass substrate 4, dielectric layer 6 covers on second electrode pair 5, and 7 of diaphragms cover on the dielectric layer 6; Described prebasal plate 2 is that metal electrode, dielectric layer 10 are formed by preceding substrate glass substrate 8, first electrode 9 mainly, wherein first electrode 9 is positioned on the preceding substrate glass substrate 8, dielectric layer 10 covers on first electrode 9,5 one-tenth spatial vertical quadratures of second electrode pair on first electrode 9 and the metacoxal plate 1, it is characterized in that described shadow mask 3 for comprising the conductive plate of grid hole 12 arrays, described shadow mask 3, first electrode 9 and second electrode 5 are formed the elementary cell that medium blocking type exchanges the subtend discharge-type.Metacoxal plate 1, shadow mask 3, prebasal plate 2 are put well by the fixed position, use the glass powder with low melting point hermetic seal all around, shadow mask can or be imprinted on conducting film on the substrate by lead-in wire and draw with external circuit and be connected, at last to wherein charging into a certain amount of required working gas, sealing-in forms shadow mask plasma display panel.
Embodiment one.
Shown in Fig. 1-5.
A kind of manufacture method that can prevent the shadow mask plasma display panel front plate metal electrode of panel yellow, its essence is the characteristics of having received thick film photolithography and thin film photolithography method simultaneously, and by form the not black slurry bed of material of argentiferous earlier on glass substrate 13, the method that forms conductive silver paste again on the black slurry bed of material prepares electrode and belongs to the generation that ion generation displacement reaction causes the panel aetiolation to prevent silver ion and the Na in the glass substrate, karat gold in the conductive silver paste.
Concrete making step comprises:
A. clean glass substrate 13 and (can be the glass substrate of the preceding substrate glass substrate 8 of final formation, also can be the glass substrate of final formation back substrate glass substrate 4), contain PVA and can divide the photosensitive layer of taking off 14 in sintering process in glass substrate 13 surface making, the thickness of controlling described photosensitive layer 14 is 10-30 μ m; As Fig. 1.
B. be tiled in the surface of photosensitive layer 14 with the mask plate 15 that has electrode pattern, mask plate 15 and the photosensitive layer 14 that has an electrode pattern with ultraviolet 16 irradiation exposes again, makes the photosensitive layer 14 can be by the photosensitive layer 18 of the diffraction of light of mask plate 15 protection of band bargraphs and photosensitive layer 17 that refraction effect forms up big and down small inverse taper and uncured up-small and down-big trapezoid; As Fig. 2.
C. throw off mask plate 15, glass substrate 13 after the exposure is put into developing apparatus to develop, with the glass substrate 13 of the above-mentioned exposure of developer solution 19 sprays, remove uncured photosensitive layer 18, form the glass substrate 13 of the photosensitive layer 17 of the curing that has required figure; As Fig. 3.
D. the not black paste 20 of argentiferous is filled in the corresponding position of the uncured photosensitive layer 18 that is removed at glass substrate 13, the thickness of control black paste 20 is 5-15 μ m, and make the thickness of the thickness of black paste 20 less than described photosensitive layer 17, oven dry then, remove the partial solvent in the black paste, black paste 20 sets are formed in the gap between the photosensitive layer 17 on the glass substrate 13; As shown in Figure 4.
E. at the surperficial filled conductive silver slurry 21 of the black paste after the oven dry 20 till the thickness of the thickness of conductive silver paste 21 and final shaping electroplax 22 is identical, the partial solvent in the conductive silver paste 21 is removed in oven dry, makes on the black paste after conductive silver paste 21 sets are formed on oven dry 20; As shown in Figure 4.
F. in firing furnace, pass through low-temperature sintering, the photosensitive layer 17 of above-mentioned curing is removed in insulation, thoroughly removes the solvent in black paste 20 and the conductive silver paste 21, make black paste 20 and conductive silver paste 21 firm attached on the glass substrate 13, the electrode 22 that finally is shaped.As shown in Figure 5.
The bake out temperature of black paste 20 is 80-130 ℃ during concrete enforcement, and drying time is 15-30min.
The filling thickness that described conductive silver paste is 21 layers is 5-15 μ m.The bake out temperature of conductive silver paste 21 is 80-130 ℃, and drying time is 15-30min.Conductive silver paste 21 is to be formed on the black paste 20 with the trapezoid shape.Sintering temperature in the firing furnace is 530~550 ℃, and is incubated 15~60min.
Further illustrate as follows:
Example 1.
It specifically may further comprise the steps a kind of manufacture method of front plate metal electrode:
1, cleans glass substrate 13, make a layer thickness 10-30 μ m photosensitive layer 14 on the surface of glass substrate 13.
2, exposure: adopt the contact exposure method, be tiled in the surface of photosensitive layer 14 with the mask plate 15 of belt electrode pattern, again with ultraviolet light 16 irradiation mask plate 15 and photosensitive layers 14, the diffraction of light of above-mentioned pattern mask plate 15 and refraction effect form inverse taper in the exposure process, ultraviolet light 16 penetrates transparent region on the mask plate 15 and shines the corresponding site of photosensitive layer 14, this part photosensitive material is solidified, form the photosensitive material 17 that solidifies; Zone of opacity on the mask plate 15 can block ultraviolet 16 irradiation and make the appropriate section of photosensitive layer 14 that any variation not take place, form uncured photosensitive material 18.
3, develop: the substrate after will exposing is inserted in the developing apparatus, sodium carbonate developer solution 19 spray substrates with 0.1~1.0%, developer solution carries out chemical corrosion to uncured photosensitive material 18, removes uncured photosensitive material 18, is formed with the glass substrate of the photosensitive layer of inverse taper.
4, slurry is prepared, and black paste 20 and conductive silver paste 21 is respectively charged into clean stirring box weighs, and puts into the deaeration machine that stirs, according to the slurry weight adjustment, set and stir and the deaeration time, after slurry stirring deaeration finishes, from mixer, take out, be cooled to room temperature.
5, black paste 20 is evenly filled at the photosensitive material place of removing on glass substrate 13, and dries under 80-130 ℃ of temperature, and drying time is 15-30min, and the purpose of oven dry is to make that solvent volatilizees fully in the slurry, forms 20 layers of black pastes; Then in the surface-coated conductive silver paste 21 and the oven dry of black paste 20, bake out temperature is 80-130 ℃, and drying time is 15-30min, makes that solvent volatilizees fully in the slurry, forms 21 layers of conductive silver pastes;
6, sintering: adopt 540 ℃, the firing condition of insulation 20min carries out sintering to the glass substrate sintering with electrode pattern, and the thickness of sintering back shadow mask formula plasma display board front plate metal electrode 22 is 4-9 μ m.
Example 2.
In above-mentioned example 1, with 550 ℃, the firing condition of insulation 15min carries out sintering to the glass substrate with electrode pattern, and this has just constituted second group of embodiment of the present invention.
Example 3.
In above-mentioned example 1, with 535 ℃, the firing condition of insulation 35min carries out sintering to the glass substrate with electrode pattern, and this has just constituted the 3rd group of embodiment of the present invention.
Example 4.
In above-mentioned example 1, with 530 ℃, the firing condition of insulation 45min carries out sintering to the glass substrate with electrode pattern, and this has just constituted the 4th group of embodiment of the present invention.
In sum, during shade mask plasma panel is made, only the part of utilizing photosensitive material to form realistic model is formed electrode, therefore has the waste of stopping unnecessary conductive silver paste, reduce the manufacturing expense of display floater, and can enhance productivity, simultaneously trapezoidal electrode by on black paste, forming, make the aetiolation of panel obtain inhibition, and obtain the metal electrode that performance satisfies instructions for use.
The above only is a preferred embodiment of the present invention, and all variation and modifications of doing according to claims of the present invention all should belong to the covering scope of patent of the present invention.
Claims (6)
1. manufacture method that can prevent the shadow mask plasma display panel front plate metal electrode of panel yellow, it has the characteristics of thick film photolithography and thin film photolithography method concurrently, and by form the not black slurry bed of material of argentiferous earlier on glass substrate (13), the method that forms conductive silver paste again on the black slurry bed of material prepares electrode and belongs to the generation that ion generation displacement reaction causes the panel aetiolation to prevent silver ion and the Na in the glass substrate, karat gold in the conductive silver paste; It is characterized in that it may further comprise the steps:
A. clean glass substrate (13), contain PVA and can divide the photosensitive layer of taking off (14) in sintering process in the making of glass substrate (13) surface, the thickness of controlling described photosensitive layer (14) is 10-30 μ m;
B. be tiled in the surface of photosensitive layer (14) with the mask plate (15) that has electrode pattern, mask plate (15) and the photosensitive layer (14) of using ultraviolet (16) irradiation to have electrode pattern again expose, and make the photosensitive layer (18) of photosensitive layer (17) that diffraction of light that photosensitive layer (14) can protect by the mask plate (15) of band bargraphs and refraction effect form up big and down small inverse taper and uncured up-small and down-big trapezoid;
C. throw off mask plate (15), glass substrate (13) after the exposure is put into developing apparatus to develop, glass substrate (13) with the above-mentioned exposure of developer solution (19) spray, remove uncured photosensitive layer (18), form the glass substrate (13) of the photosensitive layer (17) of the curing that has required figure;
D. the not black paste of argentiferous (20) is filled in the corresponding position of the uncured photosensitive layer (18) that is removed at glass substrate (13), the thickness of control black paste (20) is 5-15 μ m, and make the thickness of the thickness of black paste (20) less than described photosensitive layer (17), oven dry then, remove the partial solvent in the black paste, black paste (20) set is formed in the gap between the photosensitive layer (17) on the glass substrate (13);
E. at the surperficial filled conductive silver slurry (21) of the black paste after the oven dry (20) till the thickness of the thickness of conductive silver paste (21) and final shaped electrode (22) is identical, the partial solvent in the conductive silver paste (21) is removed in oven dry, makes on the black paste after conductive silver paste (21) set is formed on oven dry (20);
F. in firing furnace, pass through low-temperature sintering, insulation, remove the photosensitive layer (17) of above-mentioned curing, thoroughly remove the solvent in black paste (20) and the conductive silver paste (21), make black paste (20) and conductive silver paste (21) firm attached on the glass substrate (13), the electrode that finally is shaped (22).
2. the manufacture method that can prevent the shadow mask plasma display panel front plate metal electrode of panel yellow according to claim 1, the bake out temperature that it is characterized in that described black paste (20) is 80-130 ℃, drying time is 15-30min.
3. the manufacture method that can prevent the shadow mask plasma display panel front plate metal electrode of panel yellow according to claim 1 is characterized in that the filling thickness of described conductive silver paste (21) layer is 5-15 μ m.
4. the manufacture method that can prevent the shadow mask plasma display panel front plate metal electrode of panel yellow according to claim 1, the bake out temperature that it is characterized in that described conductive silver paste (21) is 80-130 ℃, drying time is 15-30min.
5. the manufacture method that can prevent the shadow mask plasma display panel front plate metal electrode of panel yellow according to claim 1 is characterized in that described conductive silver paste (21) is to be formed on the black paste (20) with the trapezoid shape.
6. the manufacture method that can prevent the shadow mask plasma display panel front plate metal electrode of panel yellow according to claim 1 is characterized in that the sintering temperature in the described firing furnace is 530~550 ℃, and is incubated 15~60min.
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CN102522292A (en) * | 2011-12-31 | 2012-06-27 | 四川虹欧显示器件有限公司 | Display electrode of plasma display panel and production method of display electrode |
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CN105093645B (en) * | 2015-08-06 | 2019-04-30 | 深圳市华星光电技术有限公司 | Colored optical filtering substrates and preparation method thereof |
CN111599669B (en) * | 2020-05-12 | 2023-01-31 | 西安工业大学 | A method for manufacturing ohmic electrodes suitable for heat-generating coating materials |
CN113658936A (en) * | 2021-08-16 | 2021-11-16 | 浙江水晶光电科技股份有限公司 | A kind of metallized glass and preparation method thereof |
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JP2006120379A (en) * | 2004-10-20 | 2006-05-11 | Noritake Co Ltd | Black conductive film of display device |
CN101320665A (en) * | 2008-07-15 | 2008-12-10 | 南京华显高科有限公司 | Production method of shadow mask type plasma display board front plate metal electrode |
CN101419890A (en) * | 2008-12-04 | 2009-04-29 | 南京华显高科有限公司 | Preparation for metallic electrode of shadow mask plasma display board |
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JP2006120379A (en) * | 2004-10-20 | 2006-05-11 | Noritake Co Ltd | Black conductive film of display device |
CN101320665A (en) * | 2008-07-15 | 2008-12-10 | 南京华显高科有限公司 | Production method of shadow mask type plasma display board front plate metal electrode |
CN101419890A (en) * | 2008-12-04 | 2009-04-29 | 南京华显高科有限公司 | Preparation for metallic electrode of shadow mask plasma display board |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102522292A (en) * | 2011-12-31 | 2012-06-27 | 四川虹欧显示器件有限公司 | Display electrode of plasma display panel and production method of display electrode |
CN102522292B (en) * | 2011-12-31 | 2015-07-15 | 四川虹欧显示器件有限公司 | Display electrode of plasma display panel and production method of display electrode |
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