CN101428432A - Production process for ordinary cement composite thermal-insulation external wall panel and panel spreading and applying machine matching the same - Google Patents

Abstract

A method for producing normal cement compound insulating exterior wall boards and a matching smearing plate machine, which is characterized in that an insulating layer plate is pretreated by forming a groove on one side thereof and a convex path on the other side thereof; thin gluing mortar is pre-coated on the two sides of the insulating layer plate; a semicircular metal ring half penetrates the surface of the insulating layer, and the two ends thereof are exposed from the surface for 1 cm; then a normal cement surface course is smeared and glass fiber cloth is laid by the smearing plate machine. The smearing plate machine comprises orbits, a portal frame, an electrical console, a speed adjusting motor, a workbench, a smearing upper surface motor, a workbench lifting system, an orbit self-moving system, a hydraulic ground self-moving system and the like. The method for producing normal cement compound insulating exterior wall boards and a matching smearing plate machine can produce not only high quality exterior wall insulation boards, but also macroporous solid internal wall sound insulation boards, cement thin boards and fireproof boards, and the like; therefore, the smearing plate machine is a multifunctional machine. The compound insulating exterior wall boards produced by the production process and the spread smearing plate machine have the characteristics of low cost, high quality, high efficiency, low machine cost, energy conservation and carbon emission reduction. Therefore, the popularization of the production process and the smearing plate machine can prompt the prosperous development of the construction industry, and gain great economic benefit and social benefit.

Description

The production method of ordinary cement composite thermal-insulation external wall panel and the panel spreading and applying machine that matches thereof

One, technical field

The present invention relates to the production method of ordinary cement composite thermal-insulation external wall panel and supporting panel spreading and applying machine thereof.

Two, background technology

At present, the production of cement composite heat preserving external wall plate, the machinery of use is combination shuttering machine, earlier used heat-insulation layer sheet material is put into die cavity, hollow all around, shop, two sides fiberglass gridding cloth, cast quick hardening cement slurry vibrates hot briquetting.Produce with this process, very big deficiency is arranged: 1, cost height, require in the production to adopt quick hardening cement, ordinary cement then can't be produced, and quick hardening cement doubles than ordinary cement price.2, efficient is low, even if used quick hardening cement, need be but go out one-off pattern with 70 minutes, and 7 moulds are just done in per tour, are example with 8 groups of moulds, totally 56, are roughly equal to about 100 square metres.3, machine cost height, machinery combination shuttering machine are that example need be used 5 tons of steel with 8 groups, and 17 kilowatts of demands are refused to obey the state basic policy of closing energy-saving and emission-reduction.4, the composite plate thermal bridge area of output is big, thick about 1 centimeter of limit, the two sides rib of composite plate, and sticking the seam with 5 millimeters calculating, the thermal bridge area of each piece plate just reaches 0.075 square metre.5, the anti-impact force of composite plate, bending power are poor, and with the composite thermal-insulation external wall panel of this explained hereafter, surface layer and heat-insulation layer do not have bonding force substantially, capablely do not become an integral body, can only lean on the support force of both sides rib.The easy crackle of piece when 6, the difficult problem of this type of plate maximum is installation.

Three, summary of the invention

In order to overcome existing cement composite heat preserving external wall plate cost height, thermal bridge area is big, anti-impact force, bending power difference and supporting machinery equipment efficient low, the defective that energy consumption is high, the present invention proposes a kind of processing to be given on insulation laminate surface, make it to strengthen cohesive force, indehiscent composite thermal-insulation external wall panel when boundless rib does not have bridge heat, installation, and design the rail mounted portal frame that matches with this and walk multilayer composite heat insulating Side fascia panel spreading and applying machine certainly.

The present invention is achieved in that required insulation laminate is left groove on one side, leave protruding road on one side, at the gluing mortar of two sides precoating thin layer, partly wear insulation layer surface with the half dollar becket again, expose about 1 centimeter at two ends, plate was connected with plate when horizontal shop steel wire dew connector was equipped with the back installation, and then spread out and smear the ordinary cement surface layer, spread glass fabric.Gluing mortar of precoating thin layer and stand smear ordinary cement can be by hand or machine carry out, smear but multilayer laminates the stand.

The rail mounted that matches with the ordinary cement composite thermal-insulation external wall panel manufacture craft, portal frame are by track, portal frame, electric control panel from walking the multilayer panel spreading and applying machine, buncher (three usefulness), surface motor is spread at workbench, stand, promotes work system, and hydraulic pressure ground self-walking apparatus constitutes.Portal frame top is equipped with electric control panel, be equipped with three usefulness bunchers and and driving shaft link, have on the driving shaft gear and and walking dial power, promote and fall workbench and dial power, it is continuous that hydraulic pressure is dialled wooden fork; The capable refitting of track is equipped with walking and dials power, sprocket wheel, chain and link to each other with four rail wheels, and four rail wheels are positioned on respectively below four legs of portal frame, interlock with track, when walking, push to walking and dial power, separate two other group power, start buncher, the work of just can walking in orbit; Workbench is to be made of a cubic plain plate, be equipped with motor on one side, the middle part has the rectangle blanking hole, the top also is provided with cement hopper, be equipped with stirring, vibration, spread out and smear axle, workbench front, back respectively are provided with the shop barrier film, the glass fibre cloth apparatus, during work, cement does not stop is stirred vibration, is spread out on the warming plate (or bottom surface) walking that does not stop by machine and the effect of workbench lower plane by the rectangle blanking hole, evenly smooth surface layer is finished, and spreads barrier film and glass fabric simultaneously; The lifting table device comprises, the power of dialling falls in lifting, sprocket wheel, chain, bevel gear etc., four screw rods are positioned on the leg of four jiaos of portal frames, and link to each other with four jiaos of workbench, separate other two when adjusting workbench and dial power, push to lifting and dial power, start buncher, regulate the thickness or the multilayer stand of veneer with regard to liftable and spread face; Hydraulic pressure ground self-walking apparatus is dialled power, steering yoke, is shouldered beam, oil pump, oil cylinder, wheel, walked to connect sprocket wheel etc. certainly and form by hydraulic pressure.During work, separate other group power, push to hydraulic pressure and dial power, oil cylinder shifts machine weight and self-walking apparatus on thick stick beam tire, is used for machine and walks out the track walking of turning on the ground.

During machine works, barrier film and screen cloth are pulled to the machine rear from the place ahead through the workbench below to be pushed down, adjust workbench and ground level (thickness of surface layer), push to from walking to dial power, start buncher and smear motor with stirring to spread out, surface layer just is spread out in bottom uniformly, according to the order of sequence pretreated insulation laminate is placed on the surface layer then, add vibration less, heat-insulation layer just and the firm bonding of bottom surface layer together.The stand goes back to machine when spreading surface layer, the screen cloth of back is passed from the workbench bottom press, and adjusts the thickness of upper layer, and surface layer is spread at the stand that starts the machine.

It has following characteristics with this production technology and coverlay panel spreading and applying machine:

1, cost is low, so technology uses is ordinary cement, and the cost of composite thermal-insulation external wall panel is reduced greatly.Ordinary cement is 1/2nd of a quick hardening cement valency.

2, anti-folding load and impact resistance are strong, because of surface layer and heat-insulation layer bonding firmly, improved anti-folding load, can reach more than the 5000N according to test, the also corresponding enhancing of impact resistance surpasses national standard.(JC/T893-2001 GB)

3, no bridge heat, because of the boundless rib of producing of wallboard, heat-insulation layer one side is a groove, Yi Bian be protruding road, piece sticks with glue in conjunction with tight again, has eliminated bridge heat, surpasses national standard.

4, panel spreading and applying machine efficient height, this machine is furnished with buncher, can walk two kilometers in 8 hours by general speed calculating slowly soon, can produce thousands of square metres, and existing machine is just produced 100 square metres.

5, utilization of area rate height, but this technology multilayer laminates production, has improved the utilization of area rate, has remedied the slow defective of ordinary cement natural coagulation.

6, power consumption is low, and panel spreading and applying machine is with two 0.75 kilowatt motor, just 1.5 kilowatts of general powers, and uniform machines is need more than 17 kilowatts then.

7, the cost of panel spreading and applying machine is low, and 350 kilograms of this machine gross weights use steel few, and existing similar machine is then wanted 5 tons of-tens tons of weights.

8, a tractor serves several purposes, panel spreading and applying machine not only can be produced the composite thermal-insulation external wall panel batten, also can produce the solid interior wall strip of macropore, and can produce thin cement sheet material, fire-proof and water-proof sheet material.

In a word, the production method of ordinary cement composite thermal-insulation external wall panel and panel spreading and applying machine thereof are produced thermal insulation external wall panel, will popularize and create conditions for energy-conservation, antidetonation type building, provide valency of fine quality low composite thermo-insulating wall board, promote the prosperity and development of Building Trade in China, obtain huge economic benefit and social benefit.

Four, description of drawings

Accompanying drawing 1 is the cross-sectional view of ordinary cement composite thermal-insulation external wall panel: (1) is glass fiber mesh, and (2) are the cement surface layers, and (3) are the heat-insulation layer grooves, (4) be the protruding road of heat-insulation layer, (5) are bonding cement mortar surface layers, and (6) are the half dollar beckets, (7) be heat-insulation layer, (8) horizontal shop steel wire.

Accompanying drawing 2 is panel spreading and applying machine side views, (9) be portal frame, (10) are control apparatuses, and (11) are three to use buncher, (12) be driving shaft and sprocket wheel, geared system, (13) be that worktable lifting is dialled power, (14) are that track travel is dialled wooden fork, and (15) are that hydraulic pressure is dialled power, (16) be high-pressure oil pump, (17) be hydraulic cylinder, (18) are to place the barrier film device, and (19) are to place the glass fibre cloth apparatus, (20) be to promote the workbench screw rod, (21) cement hopper, (22) are to stir the stand to smear motor, and (23) are to stir, axle is smeared at the stand, (24) be workbench, (25) be the rectangle blanking hole, (26) are tire thick stick beams, and (27) are steering yokes, (28) be the capable heavy chain wheel of track, (29) be track, (30) are tires, and (31) are that ground is from walking to link sprocket wheel.

Five, the specific embodiment

Get one wide 60 centimeters, long 300 centimeters warming plate (7), on groover, leave the protruding road of groove (3) (4), spread thin cement-bonded mortar layer (5) with artificial or machine, several half dollar rings (6) on the warming plate turnable two surface, about 1.5 centimeters of plate face is exposed at two, and two is broken flat high about 0.5 centimeter off with the fingers and thumb, horizontal shop steel wire (8) reveals connector, and preliminary treatment insulation laminate is finished.

Panel spreading and applying machine sails track (29) into, on barrier film device (18) and placement glass fibre cloth apparatus (19), leave behind barrier film and screen cloth (1), be pressed on the ground backward from workbench (24) below, push to worktable lifting and dial power (13), open turn on (10) and start buncher (11), adjust workbench (24) and ground distance, also be that the thickness of cement surface layer (2) is smeared at the stand, power (13) is dialled in the separation stage lifting, pushes to track travel and dials wooden fork (14), start the stand and smear motor (22), cement material in the hopper (21) is through stirring, the effect of axle (23) is smeared at the stand, is put on the ground from oblong openings (25) stand, and bottom surface layer (2) is finished; Then the good insulation laminate (7) of preliminary treatment is placed on the bottom surface layer (2) and adds vibration less, like this, cement-bonded mortar layer (5) and ordinary cement surface layer (2) glass layer (1) insulation flaggy (7) half dollar metal (6) horizontal shop steel wire (8) never ftracture with regard to firm being combined into one.When surface layer is spread at the stand, go back to machine, spread out the surface layer face of spreading again by the program of front.With this production method can on many tracks, laminate repeatedly, multilayer stand smears composite thermal-insulation external wall panel, the length of plate is not subjected to any restriction.

Claims (2)

1, a kind of production method of ordinary cement composite thermal-insulation external wall panel, comprise that the two sides is the cement surface layer, shop glass fabric, centre are the insulation laminates, and its principal character is: on one side earlier the insulation laminate is left groove, leave protruding road on one side, smear the gluing mortar of thin layer on the two sides in advance, partly wear insulation layer surface with the half dollar becket again, horizontal shop steel wire reveals connector, the stand float coat uses panel spreading and applying machine, the method production that laminates with ordinary cement multiple road multilayer.

2, a kind of panel spreading and applying machine that matches with process comprises track, buncher, electrical equipment etc., principal character of the present invention is: adopt gantry stand, top is equipped with electric control panel, three usefulness bunchers and and driving shaft binding, gear is arranged on the driving shaft and dial wooden fork with walking, lifting is fallen to open as platform and is dialled power, and hydraulic pressure is dialled power and linked to each other; The track travel device has walking group power, sprocket wheel, chain to link to each other with four track sprocket wheels, and four rail wheels are positioned on four legs belows of portal frame respectively and interlock with track; Workbench is to be made of a cubic plain plate, puts in portal frame central authorities, and anterior the middle part has the rectangle blanking hole, is provided with cement hopper by motor is arranged, and is equipped with stirring, vibration, spreads out and smear axle, respectively is provided with shop barrier film, glass fibre cloth apparatus before and after the workbench; Table device falls in lifting to be had to promote and falls workbench and dial power, sprocket gear, chain, bevel gear, and four screw rods are positioned on the inboard of four jiaos of legs of portal frame, and link to each other with four jiaos of workbench; Hydraulic pressure ground self-walking apparatus has hydraulic pressure to dial power, oil pump, shoulders beam, shoulder beam and place portal frame two outsides, on be equipped with four oil cylinders, corresponding with portal frame four legs, be equipped with four tires before and after shouldering beam, front two tires are equipped with sprocket gear, chain, and link to each other with the fifth wheel of walking certainly on shouldering beam, and steering yoke is positioned on thick stick beam trailing wheel top.

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