Summary of the invention
The purpose of this invention is to provide a kind of pattern texture unanimity of controlling the production Ceramic Tiles effectively, be not easy distortion, natural beauty, and the method and the device thereof of the powder cloth that can enhance productivity greatly.
In order to achieve the above object, the present invention is by the following technical solutions:
A kind of distributing method of ceramic powder may further comprise the steps:
A, stack ceramic powder in proper order by the demand of ceramic pattern texture;
B, the ceramic powder of stacking is carried out vertical pre-heap repoussage type;
C, ceramic powder that will vertical pre-heap repoussage type are delivered to the horizontal plane typing;
D, with the typing the ceramic powder level push to mould.
Implement the ceramic powder distribution device of said method, it comprises
One straight feeding device, straight feeding device delivery direction the place ahead is connected with mould;
One measurer is positioned at the top of straight feeding device;
One pusher calibrator is positioned at the top of straight feeding device; Be provided with between described measurer and the straight feeding device ceramic powder that carries out vertical pre-heap repoussage type and will pile the repoussage type in advance for ceramic powder be delivered on the straight feeding device loading end the precompressed apparatus for shaping.
Described precompressed apparatus for shaping comprises that one by one end is positioned at measurer discharging opening below and the other end and presses close to the polygon belt drive that the vertical guide plate and of straight feeding device can form the sealed soft cavity volume with vertical guide plate; Described vertical guide plate and horizontal plane angle are 45 °~135 °; Described polygon belt drive is parallel with vertical guide plate on one side, on one side parallel with straight feeding device loading end, and its driving belt is provided with transverse sealing pusher bar and both sides longitudinal sealing backgauge bar; In order to form the sealed soft cavity volume and to push powder with guide plate.
The liftable propelling movement magazine of described pusher calibrator, it is located at precompressed apparatus for shaping rear; Described straight feeding device is provided with feeding belt wheel and belt.
Described pusher calibrator also can be the propelling movement magazine of along continuous straight runs motion, and it is located at precompressed apparatus for shaping the place ahead; Described precompressed apparatus for shaping is liftable precompressed apparatus for shaping; Described straight feeding device is a material conveying platform.
Distance between the adjacent two transverse sealing pusher bars adapts with the size in diel chamber.
Described polygon sports belt driver is the triangular motion belt drive, or is quadrangle sports belt driver.
The present invention adopts above technical scheme that following beneficial effect is arranged: powder is realized vertical pre-heap repoussage type after by the precompressed apparatus for shaping, and can produce the extremely strong pattern effect of grain, the integral body of having strengthened powder is in conjunction with effect and compactness, control the effect of Ceramic Tiles pattern texture effectively, product is not easy distortion, natural beauty, and can enhance productivity greatly.
Description of drawings
Fig. 1 is the workflow step one structure cutaway view of apparatus of the present invention embodiment one;
Fig. 2 is the workflow step two structure cutaway views of apparatus of the present invention embodiment one;
Fig. 3 is the workflow step three structure cutaway views of apparatus of the present invention embodiment one;
Fig. 4 is the workflow step four structure cutaway views of apparatus of the present invention embodiment one;
Fig. 5 is the workflow step five structure cutaway views of apparatus of the present invention embodiment one;
Fig. 6 is the workflow step six structure cutaway views of apparatus of the present invention embodiment one;
Fig. 7 is the longitudinal sectional view of apparatus of the present invention belt;
Fig. 8 is the transverse sectional view of apparatus of the present invention belt;
Fig. 9 is the workflow step one structure cutaway view of apparatus of the present invention embodiment two;
Figure 10 is the workflow step two structure cutaway views of apparatus of the present invention embodiment two;
Figure 11 is the workflow step three structure cutaway views of apparatus of the present invention embodiment two;
Figure 12 is the workflow step four structure cutaway views of apparatus of the present invention embodiment two;
Figure 13 is the workflow step five structure cutaway views of apparatus of the present invention embodiment two;
Figure 14 is the workflow step six structure cutaway views of apparatus of the present invention embodiment two;
Figure 15 is the workflow step seven structure cutaway views of apparatus of the present invention embodiment two;
Figure 16 is the workflow step eight structure cutaway views of apparatus of the present invention embodiment two.
The specific embodiment
The invention will be further described now to reach specific embodiment in conjunction with the accompanying drawings:
Embodiment one
The distributing method of a kind of ceramic powder of the present invention may further comprise the steps:
A, stack ceramic powder in proper order by the demand of ceramic pattern texture;
B, the ceramic powder of stacking is carried out vertical pre-heap repoussage type;
C, ceramic powder that will vertical pre-heap repoussage type are delivered to the horizontal plane typing;
D, with the typing the ceramic powder level push to mould.
Shown in Fig. 1 to 6, the ceramic powder distribution device of implementing said method comprises measurer 1, precompressed apparatus for shaping 4, straight feeding device 2, pusher calibrator 5 and mould 3.
Straight feeding device 2 is positioned at measurer 1 below, it is provided with feeding belt wheel and belt, mould 3 is located at straight feeding device 2 throughput direction the place aheads, precompressed apparatus for shaping 4 and pusher calibrator 5 are located between measurer 1 and the straight feeding device 2, the ceramic powder that described precompressed apparatus for shaping 4 carries out vertical pre-heap repoussage type for ceramic powder and will pile the repoussage type in advance is delivered on the straight feeding device loading end, described pusher calibrator 5 is liftable propelling movement magazine, and it is located at precompressed apparatus for shaping 4 rears (shown in Fig. 1 to 6), in order to powder typing that precompressed apparatus for shaping 4 is sent and the typing film chamber 31 that is pushed to mould 3; Described precompressed apparatus for shaping 4 comprises that one by one end is positioned at measurer 1 discharging opening below and the other end and presses close to the polygon sports belt driver 42 that the vertical guide plate 41 and of straight feeding device 2 can form the sealed soft cavity volumes with vertical guide plate 41, described polygon sports belt driver 42 is the triangular motion belt drive; Described vertical guide plate 41 is 45 °~135 ° with horizontal plane angle, described triangular motion belt drive is parallel with vertical guide plate 41 on one side, parallel with straight feeding device 2 loading ends on one side, and its driving belt 421 is provided with transverse sealing pusher bar 422 and both sides longitudinal sealing backgauge bar 423 (shown in Fig. 7,8), in order to form the sealed soft cavity volume and to push powder with guide plate 41, the distance between its adjacent two transverse sealing pusher bars 42 adapts with the size in diel chamber
Below with the workflow of this device the present invention is further described:
(1) (shown in Figure 1) stacks different ceramic powders in proper order by the demand of ceramic pattern texture, triangular motion belt drive running cooperates measurer work, and powder enters vertical guide plate and forms with the triangular motion belt drive that the sealed soft cavity volume is filled and vertically pile the repoussage type in advance.
(2) (shown in Figure 2) triangular motion belt drive continues operation, and also running simultaneously of the belt of straight feeding device simultaneously pushes by vertical turning the material piece after the pushing integer to horizontal direction.
(3) belt of (shown in Figure 3) triangular motion belt drive and straight feeding device continues operation simultaneously, and material piece level is pushed.
(4) after the belt of (shown in Figure 4) triangular motion belt drive and straight feeding device is pushed to propelling movement magazine position to the material piece, the belt of straight feeding device shuts down, push magazine decline work, the triangular motion belt drive remains in operation to occupied state and carries out vertical pre-heap repoussage type cloth.
(5) (shown in Figure 5) pushes the belt synchronous operation of magazine and straight feeding device after the propelling movement magazine is with the typing of powder piece, and the material piece is delivered in the typing film chamber of mould, and simultaneously, measurer is started working.
(6) (shown in Figure 6) pushes magazine rising return, and beginning is circulation next time.
Embodiment two
The distributing method of a kind of ceramic powder of the present invention may further comprise the steps:
A, stack ceramic powder in proper order by the demand of ceramic pattern texture;
B, the ceramic powder of stacking is carried out vertical pre-heap repoussage type;
C, ceramic powder that will vertical pre-heap repoussage type are delivered to the horizontal plane typing;
D, with the typing the ceramic powder level push to mould.
Shown in Fig. 9 to 16, the ceramic powder distribution device of implementing said method comprises measurer 1, precompressed apparatus for shaping 4, straight feeding device 2, pusher calibrator 5 and mould 3.
The described ceramic powder distribution device of present embodiment with embodiment one different be (shown in Fig. 9 to 16): but as described in precompressed apparatus for shaping 4 be the precompressed apparatus for shaping of integral elevating (the precompressed apparatus for shaping among the embodiment one does not need lifting); Described pusher calibrator 5 is that the propelling movement magazine along horizontal movement (is liftable propelling movement magazine among the embodiment one, and 2 li propelling movements of embodiment magazine does not need lifting, it only moves horizontally), it is located on the straight feeding device 2 of precompressed apparatus for shaping 4 the place aheads (it is located at precompressed apparatus for shaping 4 rears among the embodiment one), this straight feeding device is a material conveying platform (not needing as embodiment one belt pulley for feeding foil and belt to be set), can send precompressed apparatus for shaping 4 to the material piece typing of material conveying platform and can be pushed to mould along the material conveying platform level along the propelling movement magazine of horizontal movement.Described quick other architectural feature of powder distribution device of present embodiment is as described in the embodiment one.
Below with the workflow of this device the present invention is further described:
(1) (shown in Figure 9) stacks different ceramic powders in proper order by the demand of ceramic pattern texture, triangular motion belt drive running cooperates measurer work, and powder enters vertical guide plate and forms with the triangular motion belt drive that the sealed soft cavity volume is filled and vertically pile the repoussage type in advance.
(2) (shown in Figure 10) measurer quits work after finishing setting batching prescription, the triangular motion belt drive is rotated, the belt transverse sealing pusher bar that utilizes sealed soft cavity volume porch is with the gathering sill of powder plate through being made up of triangular motion belt drive and vertical guide plate, powder plate behind the heap repoussage type is pushed under the limit that the horizontal mode of triangular motion belt drive is provided with, just on material conveying platform, the V belt driver stops afterwards.
(3) (shown in Figure 11) precompressed apparatus for shaping rises to predetermined altitude, and the propelling movement magazine of being located on the material conveying platform in precompressed apparatus for shaping the place ahead pushes forward along the material conveying platform level.
(4) (shown in Figure 12) pushes in magazine propelling movement process forward above-mentioned powder plate is inserted in wherein, finalizes the design and continues to be pushed in the typing film chamber of mould.(the interior outage degree of propelling movement magazine is equal to or greater than the thickness of powder plate)
(5) (shown in Figure 13) in pushing the magazine course of work, measurer can be started working, the powder for preparing is piled up and is filled the sealed soft cavity volume.
(6) (shown in Figure 14) after bed die descends, pushes magazine and turns back to initial point when pushing the mould down position of magazine arrival setting.
(7) (shown in Figure 15) pushing after magazine turns back to initial point, and the precompressed apparatus for shaping drops on the material conveying platform face.
(8) (shown in Figure 16) moulding compacting, beginning is circulation next time.
Should be noted that the triangular motion belt drive described in above-mentioned two embodiment is a kind of of polygon belt drive, it can also be a quadrangle sports belt driver.