CN101241911A - Grid drive circuit integrated on display panel and manufacturing method thereof - Google Patents
Grid drive circuit integrated on display panel and manufacturing method thereof Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种整合于显示面板的栅极驱动电路及其制作方法,尤其涉及一种无需利用透明导电层桥接第一层金属图案与第二层金属图案的栅极驱动电路及其制作方法。The present invention relates to a gate driving circuit integrated in a display panel and a manufacturing method thereof, in particular to a gate driving circuit which does not need to use a transparent conductive layer to bridge a first-layer metal pattern and a second-layer metal pattern and a manufacturing method thereof.
背景技术 Background technique
显示面板目前被广泛的应用在生活中,例如:薄膜晶体管液晶显示器(TFT-LCD)、有机发光二级管显示器(OLED)、低温多晶硅(LTPS)显示器以及等离子体显示器(PDP)等。请参考图1。图1绘示公知的薄膜晶体管液晶显示面板的示意图。如图1所示,薄膜晶体管显示面板10包含有多个呈阵列状排列的像素12,像素12是通过多条数据线D1、D2、…、Dn与多条栅极线G1、G2、…、Gn控制,其中数据线电连接至数据驱动电路14并接受其驱动,而栅极线电连接至栅极驱动电路16并接受其驱动。另外,薄膜晶体管显示面板10也与印刷电路板18电连接,而印刷电路板18上的电路可将影像信号转换为电压信号并将电压信号通过控制总线(bus)20传送至数据驱动电路14与栅极驱动电路16。Display panels are currently widely used in daily life, such as Thin Film Transistor Liquid Crystal Display (TFT-LCD), Organic Light Emitting Diode Display (OLED), Low Temperature Polysilicon (LTPS) Display and Plasma Display (PDP). Please refer to Figure 1. FIG. 1 is a schematic diagram of a known thin film transistor liquid crystal display panel. As shown in FIG. 1 , the
近年来,将栅极驱动电路结构直接制作于显示面板上的作法已逐渐取代传统利用外部栅极驱动晶片驱动像素的作法,从而减少元件数目并降低制造成本。请参考图2。图2绘示整合于显示面板的栅极驱动电路(gatedriver-on-array,GOA)的电路图。如图2所示,栅极驱动电路的作用在于产生固定时序的脉冲,此脉冲会传送至薄膜晶体管显示面板10,以控制像素中薄膜晶体管的开启。栅极驱动电路主要包含多条信号线(例如L1、L2、L3与L4)、多个薄膜晶体管(例如T1、T2、T3与T4)、电容(例如C1),以及导线(例如W1)。信号线L1用以传输一电压信号Vss、信号线L2用于传输一起始脉冲(start pulse)信号Vst、信号线L3用以传输一时钟(clock)信号Vck,而信号线L4用以传输一反向时钟(complementary clock)信号Vxck。导线W1的作用在于将信号线例如信号线L4的信号传递至内部元件,例如薄膜晶体管T2。请再参考图3。图3为公知栅极驱动电路的示意图,其绘示沿图2的剖面线A-A’、剖面线B-B’与剖面线C-C’的剖面示意图。如图3所示,公知整合于显示面板的栅极驱动电路主要由第一层金属图案22、栅极绝缘层24、半导体层26与重掺杂半导体28、第二层金属层30、保护层32以及透明导电层(像素电极)34等六层薄膜堆叠而成。在栅极驱动电路结构中,部分第一层金属图案22必须与第二层金属图案30电性连接,以发挥所需的电路功能。举例来说,由第二层金属图案30定义的信号线L4必须连接至由第一层金属图案22定义的导线W1,信号Vck可通过导线W1传送至薄膜晶体管T2的漏极。另外,薄膜晶体管T1的栅极(第一层金属图案22)必须与其漏极(第二层金属图案30)电性连接。In recent years, the method of directly manufacturing the gate driving circuit structure on the display panel has gradually replaced the traditional method of using an external gate driver chip to drive pixels, thereby reducing the number of components and lowering the manufacturing cost. Please refer to Figure 2. FIG. 2 is a circuit diagram of a gate driver-on-array (GOA) integrated in a display panel. As shown in FIG. 2 , the function of the gate driving circuit is to generate pulses with a fixed time sequence, and the pulses will be sent to the
如图3所示,在公知栅极驱动电路结构中,第一层金属图案22与第二层金属图案30的电性连接方式于对应位置的保护层32中以及保护层32下方的栅极绝缘层24中形成接触洞32A,并通过透明导电层34填入接触洞32A以桥接方式连接第一层金属图案22与第二层金属图案30。然而,利用透明导电层34桥接第一层金属图案22与第二层金属图案30的作法会产生下列缺点。首先,接触洞部分容易于后续产生腐蚀问题(through hole corrosion),且桥接处容易产生耦合电容。再者,公知作法常将透明导电层桥接结构藏于框胶之下,但如此作法容易造成透明导电层产生金属成分析出现象,造成第一层金属图案与第二层金属图案接触不良,而使得输出波形异常。此外,使用透明导电层连接第一层金属图案与第二层金属图案的作法,也会增加栅极驱动电路的布局面积。As shown in FIG. 3 , in the known gate drive circuit structure, the electrical connection between the first-
发明内容 Contents of the invention
本发明的目的之一在于提供一种整合于显示面板(例如薄膜晶体管液晶显示器、有机发光二级管显示器、低温多晶硅显示器以及等离子体显示器等)的栅极驱动电路及其制作方法,以缩减栅极驱动电路的布局面积、增加其电性可靠度,并简化其工艺。One of the objects of the present invention is to provide a gate drive circuit integrated in a display panel (such as a thin-film transistor liquid crystal display, an organic light-emitting diode display, a low-temperature polysilicon display, and a plasma display, etc.) The layout area of the electrode driving circuit is reduced, its electrical reliability is increased, and its process is simplified.
为达上述目的,本发明的一优选实施例提供一种整合于显示面板的栅极驱动电路,包括一基板以及一栅极驱动电路结构。基板包括一周边区。栅极驱动电路结构设置于该基板的该周边区,其包括第一层金属图案、第二层金属图案、一绝缘层,以及一半导体层。第一层金属图案包括多个连接节点。绝缘层设置该第一层金属图案与该第二层金属图案之间,且该绝缘层具有多个接触洞暴露出这些连接节点。第二层金属图案填入这些接触洞并直接搭接于该第一层金属图案的这些连接节点上,从而完成该栅极驱动电路结构所需的电性连接。To achieve the above purpose, a preferred embodiment of the present invention provides a gate driving circuit integrated in a display panel, including a substrate and a gate driving circuit structure. The substrate includes a peripheral area. The gate driving circuit structure is disposed on the peripheral area of the substrate, and includes a first layer metal pattern, a second layer metal pattern, an insulating layer, and a semiconductor layer. The first layer metal pattern includes a plurality of connection nodes. The insulating layer is disposed between the first-layer metal pattern and the second-layer metal pattern, and the insulating layer has a plurality of contact holes exposing the connection nodes. The second-layer metal pattern fills the contact holes and directly overlaps the connection nodes of the first-layer metal pattern, so as to complete the electrical connection required by the gate driving circuit structure.
为达上述目的,本发明的另一实施例提供一种制作整合于显示面板的栅极驱动电路的方法,上述方法包括下列步骤。首先提供一基板,并于该基板上定义出一周边区。接着于该基板的该周边区形成一第一层金属图案,其中该第一层金属图案包括多个连接节点。随后于该基板与该第一层金属图案上形成一绝缘层和一半导体层,并于该绝缘层上形成多个接触洞,分别对应该连接节点以暴露出该第一层金属图案的这些连接节点,并一并形成晶体管元件的通道图案。接着于该绝缘层上形成一第二层金属图案,并使该第二层金属图案填入这些接触洞。To achieve the above object, another embodiment of the present invention provides a method for manufacturing a gate driving circuit integrated in a display panel, the method includes the following steps. Firstly, a substrate is provided, and a peripheral area is defined on the substrate. Then a first layer metal pattern is formed on the peripheral area of the substrate, wherein the first layer metal pattern includes a plurality of connection nodes. Then an insulating layer and a semiconductor layer are formed on the substrate and the first metal pattern, and a plurality of contact holes are formed on the insulating layer, respectively corresponding to the connection nodes to expose the connections of the first layer metal pattern nodes, and together form the channel pattern of the transistor element. Then a second layer metal pattern is formed on the insulating layer, and the second layer metal pattern is filled into the contact holes.
本发明的栅极驱动电路结构利用第二层金属图案直接搭接第一层金属图案的方式制作,不需于保护层形成接触洞利用透明导电层进行连接,故可缩减栅极驱动电路的布局面积、提高其电路可靠度,并减少工艺步骤,且本发明并不限于液晶显示器,也可广泛应用在其他类型的显示器上。The gate drive circuit structure of the present invention is made by directly overlapping the metal pattern of the second layer with the metal pattern of the first layer, and there is no need to form a contact hole in the protective layer and use a transparent conductive layer for connection, so the layout of the gate drive circuit can be reduced area, improve its circuit reliability, and reduce process steps, and the present invention is not limited to liquid crystal displays, and can also be widely applied to other types of displays.
附图说明 Description of drawings
图1绘示公知的薄膜晶体管液晶显示面板的示意图。FIG. 1 is a schematic diagram of a known thin film transistor liquid crystal display panel.
图2绘示了整合于显示面板的栅极驱动电路的电路图。FIG. 2 illustrates a circuit diagram of a gate driving circuit integrated in a display panel.
图3为公知栅极驱动电路结构的示意图。FIG. 3 is a schematic diagram of a conventional gate driving circuit structure.
图4为本发明整合于显示面板的栅极驱动电路的优选实施例的示意图。FIG. 4 is a schematic diagram of a preferred embodiment of a gate driving circuit integrated in a display panel of the present invention.
图5至图9为本发明制作整合于显示面板的栅极驱动电路的优选实施例的方法示意图。5 to 9 are schematic diagrams of a preferred embodiment of a method for fabricating a gate driving circuit integrated in a display panel according to the present invention.
图10与图11为本发明制作整合于显示面板的栅极驱动电路结构的另一优选实施例的方法示意图。10 and 11 are schematic diagrams of another preferred embodiment of the method for fabricating the gate driving circuit structure integrated in the display panel of the present invention.
其中,附图标记说明如下:Wherein, the reference signs are explained as follows:
10 薄膜晶体管显示面板 12 像素10 Thin Film
14 数据驱动电路 16 栅极驱动电路14
18 印刷电路板 20 总线18 printed
22 第一层金属图案 24 栅极绝缘层22 The
26 半导体层 28 重掺杂半导体26
30 第二层金属层 32 保护层30
32A 接触洞 34 透明导电层32A Contact
50 栅极驱动电路结构 52 基板50 Gate
54 周边区 54A 信号线连接区54
54B 薄膜晶体管区 54C 电容区54B Thin
56 栅极驱动电路结构 58 第一层金属图案56 Gate
58A 连接节点 60 绝缘层
60A 接触洞 62 半导体层
64 重掺杂半导体层 66 第二层金属图案64 Heavily doped
68 保护层 70 基板68
72 周边区 72A 信号线连接区72
72B 薄膜晶体管区 72C 电容区72B Thin
74 第一层金属图案 74A 连接节点74 The
76 绝缘层 76A 接触洞76
78 半导体层 80 重掺杂半导体层78
81 光致抗蚀剂层 81A 开口81
82 第二层金属图案 84 保护层82 Second layer metal pattern 84 Protective layer
具体实施方式 Detailed ways
下文将列举本发明的数个优选实施例,并配合所附附图、元件符号等,详细说明本发明的构成内容及所欲达成的功效。Several preferred embodiments of the present invention will be listed below, together with the accompanying drawings, element symbols, etc., to describe in detail the composition and desired effects of the present invention.
请参考图4,并一并参考图2的栅极驱动电路的电路图。图4为本发明整合于显示面板的栅极驱动电路的优选实施例的示意图,其绘示本发明的栅极驱动电路沿图2的剖面线A-A’、剖面线B-B’与剖面线C-C’的剖面示意图。如图4所示,整合于显示面板的栅极驱动电路(gate driver-on-array,GOA)50包括基板52以及栅极驱动电路结构56。基板52为液晶显示面板的阵列基板,其包括周边区54与像素区(图未示),而栅极驱动电路结构56设置于基板52的周边区54内。周边区54包含有信号线连接区54A、薄膜晶体管区54B与电容区54C。本发明的栅极驱动电路结构56由下而上依序包括第一层金属图案58、绝缘层60、半导体62、重掺杂半导体层64、第二属金属图案66与保护层68等薄膜,且上述薄膜组成栅极驱动电路结构56的各元件。例如于信号线连接区54A内,第一层金属图案58作为导线W1,而第二层金属图案66则作为信号线L1、L2、L3、L4;于薄膜晶体管区54B内,第一层金属图案58作为薄膜晶体管T1、T2、T3、T4的栅极、绝缘层60作为栅极绝缘层、半导体层62作为其通道、重掺杂半导体层64作为欧姆接触层,以及第二层金属图案66作为其源极以及漏极;于电容区54C内,第一层金属图案58构成其下电极、绝缘层60作为其电容介电层、第二层金属图案66构成其上电极。Please refer to FIG. 4 and also refer to the circuit diagram of the gate driving circuit in FIG. 2 . 4 is a schematic diagram of a preferred embodiment of the gate drive circuit integrated in the display panel of the present invention, which shows the gate drive circuit of the present invention along the section line AA', section line BB' and section in FIG. 2 Schematic cross-sectional view of line CC'. As shown in FIG. 4 , a gate driver-on-array (GOA) 50 integrated in a display panel includes a
第一层金属图案58包括多个连接节点(connection node)58A,其作用在于与第二层金属图案66电性连接。绝缘层60设置第一层金属图案58与第二层金属图案66之间,且绝缘层60具有多个接触洞60A暴露出第一层金属图案58的连接节点58A。第二层金属图案66位于绝缘层60上,并填入绝缘层60的接触洞60A之内,由此第二层金属图案66可直接搭接于第一层金属图案58的连接节点58A上,完成栅极驱动电路结构所需的电性连接。保护层68则覆盖于第二层金属图案66与绝缘层60上,使第二层金属图案60不致暴露在外。The
第一层金属图案58的连接节点58A可位于整合于显示面板的栅极驱动电路50的第一层金属图案58的任何需要与第二层金属图案66电性连接的位置。举例来说,第一层金属图案58的连接节点58A可为导线(例加图2的导线W1)的一端点,而搭接于连接节点58A上的第二层金属图案66可为信号线(例如信号线L4),换言之信号线L4直接搭接于导线W1上达成电性连接,而非通过另外的导电结构与导线W1电性连接。此外,连接节点58A也可为薄膜晶体管(例如图2的薄膜晶体管T1)的栅极,而搭接于连接节点58A的第二层金属图案66可为薄膜晶体管T1的源极或漏极,因此薄膜晶体管T1的栅极直接搭接于其源极或漏极上达成电性连接,而未通过其它导电结构电性连接。本发明的应用并不以上述位置以及显示器形式为限,除了上述位置以及显示器形式外,整合于显示面板的栅极驱动电路结构50的第一层金属图案58的任何需要与第二层金属图案66电性连接的位置,均可利用第二层金属图案66直接搭接第一层金属图案58的连接节点58A的方式达成。The
不同于图3所示的公知栅极驱动电路结构利用透明导电层34连接第一层金属图案22与第二层金属图案30的方式,本发明的栅极驱动电路结构(如图4所示)利用将第二层金属图案66直接搭接于第一层金属图案58的方式将两者电性连接,因此不需于保护层68中形成接触洞,如此一来保护层68可使第二层金属图案66不会暴露在外,避免接触洞部分容易于后续产生腐蚀问题,更可有效缩减栅极驱动电路的布局面积。Different from the conventional gate drive circuit structure shown in FIG. 3 in which the transparent
请再参考图5至图9,并一并参考图2。图5至图9绘示了本发明制作整合于显示面板的栅极驱动电路结构的优选实施例的方法示意图,其中本实施例是以液晶显示面板为例说明本发明的方法,但本发明的方法并不限于应用于液晶显示面板,而可应用于各类型显示面板。如图5所示,首先提供基板70。基板70为液晶显示面板的阵列基板,且基板70上定义有周边区72,用以形成周边电路,且周边区72包含有信号线连接区72A、薄膜晶体管区72B与电容区72C。本实施例的附图仅绘示出信号线连接区72A、薄膜晶体管区72B与电容区72C以便于突显本发明的特征,但本发明的方法的应用并不以此为限。接着于基板70的周边区72内形成金属层(图未示),并利用光刻和蚀刻技术去除部分金属层以形成第一层金属图案74,其中第一层金属图案74分别于信号线连接区72A定义出导线、于薄膜晶体管区72B定义出薄膜晶体管的栅极,以及于电容区72C定义出电容之下电极等结构,且第一层金属图案74包括有多个连接节点74A,作为后续与第二层金属图案(图未示)之用。如前所述,图5中绘示的接点74A的位置仅为举例说明,熟悉本发明所属技术领域的普通技术人员当可依照实际需求,在第一层金属图案74上选择适当的接点位置。Please refer to FIG. 5 to FIG. 9 again, and refer to FIG. 2 together. 5 to 9 are schematic diagrams of the preferred embodiment of the method for fabricating the gate drive circuit structure integrated in the display panel of the present invention, wherein this embodiment uses the liquid crystal display panel as an example to illustrate the method of the present invention, but the present invention The method is not limited to be applied to liquid crystal display panels, but can be applied to various types of display panels. As shown in FIG. 5, a
如图6所示,接着于基板70与第一层金属图案74上形成绝缘层76,并利用光刻和蚀刻技术去除部分绝缘层76,形成多个对应于连接节点74A的接触洞76A,以暴露出连接节点74A。绝缘层76于信号线连接区72A发挥绝缘作用以避免短路、于薄膜晶体管区72B作为栅极绝缘层之用,而于电容区72C作为电容介电层之用。如图7所示,随后薄膜晶体管区72B的绝缘层76上依序形成半导体层78与重掺杂半导体层80,其中半导体层78作为通道,而重掺杂半导体层80作为欧姆接触层。As shown in FIG. 6, an insulating
如图8所示,之后于绝缘层76与重掺杂半导体层80上形成另一金属层(图未示),并利用光刻和蚀刻技术去除部分金属层,以形成第二层金属图案82,最后以第二层金属图案82做硬掩模(hard mask),以形成作为欧姆接触层的重掺杂半导体层80的图案。第二层金属图案82分别于信号线连接区72A定义出信号线、于薄膜晶体管区72B定义出薄膜晶体管的源极及漏极,以及于电容区72C定义出电容之上电极等结构,且在需要与第一层金属图案74电性连接的位置,例如信号线或薄膜晶体管的源极或漏极,第二层金属图案82填入绝缘层76的接触洞76A内而直接搭接于第一层金属图案74的连接节点74A上;值得注意的是,因为第一层金属图案74是利用接触洞76A直接与第二金属图案82电性连接,不需要额外利用其他的导电层来桥接,所以可以缩减栅极驱动电路的布局面积。As shown in FIG. 8, another metal layer (not shown) is formed on the insulating
如图9所示,最后于第二层金属图案82上形成保护层84,并使保护层84覆盖于第二层金属图案82以确保第二层金属图案82不致暴露在外,即形成本发明的整合于显示面板的栅极驱动电路结构。As shown in FIG. 9, a protective layer 84 is finally formed on the second-
在前述实施例中,虽然绝缘层与半导体层分别利用两道不同掩模于不同步骤中加以定义,然而本发明的方法并不以此为限。请参考图10与图11,并一并参考图5与图8至图9。图10与图11绘示了本发明制作整合于显示面板的栅极驱动电路结构的另一优选实施例的方法示意图,其中本实施例与前述实施例的差异为制作绝缘层、半导体层、重掺杂半导体层的步骤方法,而为便于比较本实施例与前述实施例使用相同标号标注相同元件。如图10所示,根据本实施例的方法,在基板70上形成第一层金属图案74后,于基板70与第一层金属图案74上连续沉积出绝缘层76、半导体层78与重掺杂半导体层80,接着再于重掺杂半导体层80上形成于不同区域具有不同厚度的光致抗蚀剂层81。光致抗蚀剂层81的制作可利用灰阶掩模(half-tone mask)进行曝光的方式达成,其中灰阶掩模具有不透光区、透光区与半透光区,其中掩模的不透光区对应到光致抗蚀剂层81较厚的第一厚度T1的区域、掩模的透光区对应到光致抗蚀剂层81的开口81A的区域,而掩模的半透光区则对应到光致抗蚀剂层81较薄的第二厚度T2的区域,由此于曝光后即可于光致抗蚀剂层81形成较厚的第一厚度T1、较薄的第二厚度T2以及开口81A。如图11所示,接着进行通过光致抗蚀剂层81的不同厚度进行蚀刻,以分别于绝缘层76中对应连接节点74A的位置形成接触洞76A,并于薄膜晶体管区72B的绝缘层76上保留部分半导体层78作为通道,以及保留部分重掺杂半导体层80作为欧姆接触层。由上述可知,本实施例的方法仅使用一道掩模定义绝缘层76的接触洞76A以及半导体层78的图案,因此可节省一道掩模,而后续工艺则与前述实施例相似,故可接续图8与图9的作法,在此不再赘述。In the foregoing embodiments, although the insulating layer and the semiconductor layer are defined in different steps using two different masks, the method of the present invention is not limited thereto. Please refer to FIG. 10 and FIG. 11 , and refer to FIG. 5 and FIG. 8 to FIG. 9 together. FIG. 10 and FIG. 11 are schematic diagrams of another preferred embodiment of the method for fabricating a gate drive circuit structure integrated in a display panel according to the present invention. Steps and methods for doping a semiconductor layer, and for the convenience of comparison between this embodiment and the previous embodiments, the same symbols are used to label the same components. As shown in FIG. 10 , according to the method of this embodiment, after the first layer of
本发明的栅极驱动电路结构利用第二层金属图案直接搭接第一层金属图案的方式制作,不需于保护层形成接触洞并利用透明导电层或是额外的导电层进行桥接,因此可减少工艺步骤,且第二层金属图案为保护层所覆盖保护而未外露,因此可避免栅极驱动电路结构外露而受损,故可提高栅极驱动电路的可靠度。另外,本发明的栅极驱动电路结构相较于公知利用透明导电层桥接方式,可减少栅极驱动电路的布局面积,进而精简面板外侧布局(slimborder)。The gate drive circuit structure of the present invention is manufactured by using the second layer metal pattern directly overlapping the first layer metal pattern, without forming a contact hole in the protective layer and using a transparent conductive layer or an additional conductive layer for bridging, so it can be used The process steps are reduced, and the metal pattern of the second layer is covered and protected by the protection layer without being exposed, so that the structure of the gate driving circuit can be prevented from being exposed and damaged, thereby improving the reliability of the gate driving circuit. In addition, compared with the known bridging method of using a transparent conductive layer, the gate driving circuit structure of the present invention can reduce the layout area of the gate driving circuit, thereby simplifying the layout outside the panel (slim border).
虽然本发明已以实施例揭示如上,然其并非用以限定本发明,任何具有本发明所属技术领域的普通技术人员,在不脱离本发明的精神和范围内,当可作各种变动与润饰,并可参考其他不同的实施例,因此本发明的保护范围应当视后附的权利要求书所限定的范围为准。Although the present invention has been disclosed above with the embodiments, it is not intended to limit the present invention. Any person with ordinary skill in the technical field of the present invention can make various changes and modifications without departing from the spirit and scope of the present invention. , and can refer to other different embodiments, so the protection scope of the present invention should be determined by the scope defined in the appended claims.
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