CN101200830A - Cotton imitation polyester filament yarn fabric and preparation method thereof - Google Patents
Cotton imitation polyester filament yarn fabric and preparation method thereof Download PDFInfo
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- CN101200830A CN101200830A CNA2006101614843A CN200610161484A CN101200830A CN 101200830 A CN101200830 A CN 101200830A CN A2006101614843 A CNA2006101614843 A CN A2006101614843A CN 200610161484 A CN200610161484 A CN 200610161484A CN 101200830 A CN101200830 A CN 101200830A
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Abstract
The invention discloses cotton imitating polyester filament fabrics and its preparation method thereof. At least one yarn of warp yarn and weft yarn for composing the fabrics is cotton imitating polyester filament which is air deformed composite yarn. The production method includes: manufacturing the cotton imitating polyester filament at first; producing grey fabrics with the cotton imitating polyester filament which is at least one of the warp yarn and the weft yarn. Then, a product is obtained after the post treatment on the grey fabrics, including the steps of continuous alkali decrement treatment, drying and moister absorption and finishing setting. The product produced through the invention has the advantages of light weight, wear resistance, washing easiness and rich, fine and soft appearance and handle and perfect moisture absorption performance which are similar to cotton fabrics.
Description
Technical field:
The present invention relates to a kind of textiles and preparation method thereof.
Background technology:
The imitative cotton product of polyester be we can say of common occurrence in market now, all has the soft fine and smooth feel of reasonable COTTON FABRIC, some advantages of polyester textile have been given full play to, good as the strong durable shape-retaining ability of polyester textile, has certain elastic recovery capability, and can fast light preferably and chemicals-resistant, remedied the some shortcomings of COTTON FABRIC to a certain extent; Develop its fabric and mainly have two kinds of technological means now, a kind of is the imitative cotton technology of polyester staple fibers, mainly be by polyester filament being cut into and cotton similar length, copy into cotton type yarn by spinning process then, give the similar cotton thread of yarn the same filoplume, its technological process is long and complicated, and cost is higher; Another kind of technology is, polyester filament fabric by fluffing processing, is reached the similar surperficial style of COTTON FABRIC, but the less stable of its filoplume, the cotton sense in washing back easily weakens, and these two kinds of fabrics that technology is made, and moisture pick-up properties is all poor.
Summary of the invention:
The objective of the invention is to break through prior art, the employing cotton imitation polyester filament yarn is a raw material, provide a kind of light weight, wear-resisting, easily wash, and have similar COTTON FABRIC to enrich fabric of fine and smooth soft feel and preparation method thereof.
Technical solution of the present invention is:
A kind of cotton imitation polyester filament yarn fabric is characterized in that: form that to have a kind of yarn at least in the warp thread of this fabric and the weft yarn be cotton imitation polyester filament yarn, cotton imitation polyester filament yarn is the air-texturing complex yarn.
Cotton imitation polyester filament yarn is to be in the decorative yarn of pre-oriented yarn, heart yarn that the yarn kind the is full-drawn yarn feeding air-texturing jet by the yarn kind, produces distortion through the air-flow effect and makes; Wherein the filament length difference of heart yarn and decorative yarn is 2%～10%, and the filament number of decorative yarn is that the filament number of 0.2D/F～1.0D/F heart yarn is 1.0D/F～3.0D/F.Pre-oriented yarn accounts for 55～70% of whole cotton imitation polyester filament yarn weight, and full-drawn yarn accounts for 30～45% of whole cotton imitation polyester filament yarn weight.Cotton imitation polyester filament yarn yarn weight accounts for 35%～100% of whole fabric weight in the fabric.Fabric adopts three foundation weave or three former alternative constructions.The yarn twist of forming fabric is 0～600T/M.
A kind of preparation method of cotton imitation polyester filament yarn fabric, it is characterized in that: carry out the cotton imitation polyester filament yarn manufacturing earlier, be at least a grey cloth of making in warp thread and the weft yarn again with the cotton imitation polyester filament yarn, the post processing of grey cloth through including continuous alkali decrement treatment, dyeing moisture absorption, arrangement fixating shape step makes product; When wherein cotton imitation polyester filament yarn is made, be that the decorative yarn of pre-oriented yarn, the heart yarn that the yarn kind is full-drawn yarn feed in the air-texturing jet, produce distortion through the air-flow effect and make by the yarn kind; Wherein the filament length difference of heart yarn and decorative yarn is 2%～10%, and the filament number of decorative yarn is 0.2D/F～1.0D/F, and the filament number of heart yarn is 1.0D/F～3.0D/F.
Continuous alkali decrement condition: caustic soda concentration is 5%-20%, the time of staying: 10 minutes, and speed: 30～60 meters/minute, alkali reduction rate: 5%-30%; Dyeing moisture absorption treatment conditions: 130～135 ℃ * 15～40 minutes, bath raio: 1: 15～30, the adding hydrophilizing agent when the dyeing moisture absorption is handled, the hydrophilizing agent consumption is the 2%-10% of fabric weight.
This kind cotton imitation polyester filament yarn fabric, in order to make fabric that the same fine and smooth soft feel of wool of similar COTTON FABRIC be arranged better, the twist of cotton imitation polyester filament yarn is that weak twist is suitable, the concrete twist is 0-600T/M, consider when the tightness of polyester textile is bigger than normal, the feel of fabric is hardened, select medium fabric compactness for use according to the number and the tissue of employing yarn.
When weft yarn is elastomeric yarn such as PTT, for prevent fabric in refining process excess shrinkage and produce wrinkle, can be after making grey cloth, handle through the grey cloth typing earlier: temperature conditions is selected 110 ℃-180 ℃ for use, and the HEAT SETTING processing time is 40 seconds～80 seconds.The alkali decrement treatment is vital one engineering among the cotton imitation polyester filament yarn fabric preparation technology continuously, and its dominant mechanism is: by the decrement effect of caustic soda to polyester fiber, the part or all of top layer of having removed polyester fiber makes fabric more approach cotton feel; And through the polyester fiber after the alkali decrement, there is irregular groove on the surface, in moisture absorption processing, has improved the absorption and the durability of hydrophilizing agent.In order to improve the hygroscopicity of fabric energy, when dyeing, add hydrophilizing agent.Dyeing moisture absorption treatment conditions: 130～135 ℃ * 15～40 minutes, bath raio: 1: 15～30, adding the hydrophilizing agent consumption is the 2%-10% of fabric weight.Its dominant mechanism is: add hydrophilizing agent (hydrophilizing agent described in the present invention in dyeing course, for containing the used for textiles various types of resins auxiliary agent of hydrophilic radical) because the filament number of decorative yarn is 0.2D/F～1.0D/F in the cotton imitation polyester filament yarn, the monofilament radical of long filament is more with respect to the conventional polyester fiber, and the surface imperfection groove that polyester fiber forms in alkali decrement process, with hydrophilizing agent in conjunction with the time increased bonded area, fabric is had be similar to cotton moisture pick-up properties.Add hydrophilizing agent in dyeing course, compare with common padding type hydrophilic treatment, the time of effect is long, more helps hydrophilizing agent and filamentary surface action, has increased the moisture absorption durability of fabric.The consumption of hydrophilizing agent is according to the weight ratio decision that constitutes contained cotton imitation polyester filament yarn in the fabric.
Cotton imitation polyester filament yarn has outer field looped pile effect of yarn and distortion bulkiness among the present invention, and the product that the present invention produces has light weight, and is wear-resisting, easily washes and has the COTTON FABRIC of being similar to and enrich fine and smooth soft outward appearance feel and good moisture pick-up properties.
The invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is cotton imitation polyester filament yarn process principle figure in the embodiment of the invention.
Fig. 2 is a TASLAN nozzle schematic diagram.
The specific embodiment:
Embodiment 1:
A kind of cotton imitation polyester filament yarn fabric, the imitative cotton plyester filament yarn that it uses is the 215T/168 composite yarn, add selected raw yarn in man-hour: decorative yarn 2 is pre-oriented yarn 133T-144-POY, heart yarn 1 is full-drawn yarn 75T-24-FDY, the filament length difference of heart yarn and decorative yarn is 5%, and the filament number of decorative yarn is 0.8D/F, and the filament number of heart yarn is 2.8D/F, pre-oriented yarn accounts for 64% of whole cotton imitation polyester filament yarn weight, and full-drawn yarn accounts for 36% of whole cotton imitation polyester filament yarn weight.In heart yarn, decorative yarn feeding air-texturing jet (TASLAN) 3, produce distortion through the air-flow effect and make; Again to imitate cotton plyester filament yarn 215T/168 composite yarn as warp thread, weft yarn is selected the 150D elastomeric yarn for use, tissue adopts and flies through the face satin weave for 5 piece 2, and thread count is: make grey cloth for 154 pieces/inch * 110 pieces/inch, cotton imitation polyester filament yarn yarn weight accounts for 70% of whole fabric weight in the fabric.Then through grey cloth typing → refining → drying → centre typing → product is made in alkali decrement → dyeing moisture absorption → resin → arrangement typing continuously.
The critical process condition:
The grey cloth typing: T=160 ℃, V cloth=40M/MIN, V wind=25HZ sets fabric width 150CM;
Decrement: caustic soda concentration 35%, time of staying 10MIN, reduction rate 16.6%, V cloth=40M/MIN;
Dyeing: 135 ℃ * 35MIN, hydrophilizing agent consumption: 5%;
The arrangement typing: T=180 ℃, V cloth=40M/MIN, V wind=40HZ sets fabric width 140CM;
The same case that all the other process conditions adopt fabrics in general to make.Product has light weight, and is wear-resisting, easily washes and has the COTTON FABRIC of being similar to and enrich fine and smooth soft outward appearance feel and good moisture pick-up properties.
Embodiment 2:
A kind of imitative cotton plyester filament yarn TWILL CLOTH, employed imitative cotton plyester filament yarn is with embodiment 1, be imitative cotton plyester filament yarn through weft yarn, be organized as 2/2 twill, 170 pieces/inch * 56 pieces/inch of thread counts, grey cloth is made product through refining → drying → centre typing → alkali decrement → dyeing moisture absorption → resin → arrangement typing continuously.Cotton imitation polyester filament yarn yarn weight accounts for 100% of whole fabric weight in the fabric.Product has light weight, and is wear-resisting, easily washes and has the COTTON FABRIC of being similar to and enrich fine and smooth soft outward appearance feel and good moisture pick-up properties.
The key project condition:
Decrement: caustic soda concentration 35%, time of staying 10MIN, reduction rate 16.6%, V cloth=40M/MIN;
Dyeing: 135 ℃ * 35MIN, water absorbing agent consumption: 2%;
The arrangement typing: T=180 ℃, V cloth=40M/MIN, V wind=40HZ sets fabric width 145CM;
The same case that all the other process conditions adopt fabrics in general to make.
Embodiment 3:
Carrying out the cotton imitation polyester filament yarn manufacturing earlier, is at least a grey cloth of making in warp thread and the weft yarn again with the cotton imitation polyester filament yarn, and the post processing of grey cloth through including continuous alkali decrement treatment, dyeing moisture absorption, arrangement fixating shape step makes product; When wherein cotton imitation polyester filament yarn is made, be that the decorative yarn of pre-oriented yarn, the heart yarn that the yarn kind is full-drawn yarn feed in the air-texturing jet, produce distortion through the air-flow effect and make by the yarn kind; Wherein the filament length difference of heart yarn and decorative yarn is 2%～10% (example 2%, 6%, 10%), and the filament number of heart yarn is 0.5D/F～2.0D/F (routine 0.5D/F, 1D/F, 2.0D/F).Pre-oriented yarn accounts for 55～70% (examples 55%, 65%, 70%) of whole cotton imitation polyester filament yarn weight, and full-drawn yarn accounts for 30～45% (examples 45%, 35%, 30%) of whole cotton imitation polyester filament yarn weight.Cotton imitation polyester filament yarn yarn weight accounts for 35%～100% (example 35%, 75%, 100%) of whole fabric weight in the fabric.Fabric adopts three foundation weave or three former alternative constructions.The yarn twist of forming fabric is 0～600T/M (routine 0T/M, 300T/M, 600T/M).
Continuous alkali decrement condition: caustic soda concentration is 5%-20% (example 5%, 13%, 20%), the time of staying: 6～10 minutes (example 6 minutes, 8 minutes, 10 minutes), speed: 30～60 meters/minute (30 meters/minute of examples, 45 meters/minute, 60 meter/minute), alkali reduction rate: 5%-30% (example 5%, 20%, 30%); Dyeing moisture absorption treatment conditions: 130～135 ℃ (130 ℃, 132 ℃, 135 ℃ of examples) * 15～40 minutes (example 15 minutes, 30 minutes, 45 minutes); bath raio: 1: 15～30 (examples 1: 15,1: 22,1: 30); the adding hydrophilizing agent when the dyeing moisture absorption is handled, the hydrophilizing agent consumption is the 2%-10% (example 2%, 6%, 10%) of fabric weight.
Claims (8)
1. cotton imitation polyester filament yarn fabric is characterized in that: form that to have a kind of yarn at least in the warp thread of this fabric and the weft yarn be cotton imitation polyester filament yarn, cotton imitation polyester filament yarn is the air-texturing complex yarn.
2. cotton imitation polyester filament yarn fabric according to claim 1 is characterized in that: cotton imitation polyester filament yarn is to be in the decorative yarn of pre-oriented yarn, heart yarn that the yarn kind the is full-drawn yarn feeding air-texturing jet by the yarn kind, produces distortion through the air-flow effect and makes; Wherein the filament length difference of heart yarn and decorative yarn is 2%～10%, and the filament number of decorative yarn is 0.2D/F～1.0D/F, the filament number 1.0D/F of heart yarn～3.0D/F
3. cotton imitation polyester filament yarn fabric according to claim 2 is characterized in that: pre-oriented yarn accounts for 55～70% of whole cotton imitation polyester filament yarn weight, and full-drawn yarn accounts for 30～45% of whole cotton imitation polyester filament yarn weight.
4. according to claim 1,2 or 3 described cotton imitation polyester filament yarn fabrics, it is characterized in that: cotton imitation polyester filament yarn yarn weight accounts for 35%～100% of whole fabric weight in the fabric.
5. according to claim 1,2 or 3 described cotton imitation polyester filament yarn fabrics, it is characterized in that: fabric adopts three foundation weave or three former alternative constructions.
6. according to claim 1,2 or 3 described cotton imitation polyester filament yarn fabrics, it is characterized in that: the yarn twist of forming fabric is 0～600T/M.
7. the preparation method of a cotton imitation polyester filament yarn fabric, it is characterized in that: carry out the cotton imitation polyester filament yarn manufacturing earlier, be at least a grey cloth of making in warp thread and the weft yarn again with the cotton imitation polyester filament yarn, the post processing of grey cloth through including continuous alkali decrement treatment, dyeing moisture absorption, arrangement fixating shape step makes product; When wherein cotton imitation polyester filament yarn is made, be that the decorative yarn of pre-oriented yarn, the heart yarn that the yarn kind is full-drawn yarn feed in the air-texturing jet, produce distortion through the air-flow effect and make by the yarn kind; Wherein the filament length difference of heart yarn and decorative yarn is 2%～10%, and the filament number of decorative yarn is 0.2D/F～1.0D/F, and the filament number of heart yarn is 1.0D/F～3.0D/F.
8. the preparation method of cotton imitation polyester filament yarn fabric according to claim 7 is characterized in that: alkali decrement condition continuously: caustic soda concentration is 5%-20%, the time of staying: 6～10 minutes, and speed: 30～60 meters/minute, alkali reduction rate: 5%-30%; Dyeing moisture absorption treatment conditions: 130～135 ℃ * 15～40 minutes, bath raio: 1: 15～30, the dyeing moisture absorption adds the hydrophilizing agent arrangement when handling, and the hydrophilizing agent consumption is the 2%-10% of fabric weight.
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| CN2006101614843A CN101200830B (en) | 2006-12-13 | 2006-12-13 | Cotton imitation polyester filament yarn fabric and preparation method thereof |
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| CN101942731A (en) * | 2009-07-09 | 2011-01-12 | 东丽纤维研究所（中国）有限公司 | Fabric and production method thereof |
| CN102277667A (en) * | 2011-08-05 | 2011-12-14 | 福建百宏聚纤科技实业有限公司 | Super imitation cotton polyester filament and production process thereof |
| CN102433609A (en) * | 2011-10-31 | 2012-05-02 | 福建百宏聚纤科技实业有限公司 | Spinning process of hydrophilic super-cotton-like continuous polymerization polyester yarn |
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| JPS5761716A (en) * | 1980-09-25 | 1982-04-14 | Teijin Ltd | Polyester multifilaments and their production |
| US6074751A (en) * | 1995-09-13 | 2000-06-13 | Toray Industries, Inc. | Composite textured yarn, a process for its production, woven or knitted fabrics made thereof, and an apparatus for producing it |
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| CN102277667A (en) * | 2011-08-05 | 2011-12-14 | 福建百宏聚纤科技实业有限公司 | Super imitation cotton polyester filament and production process thereof |
| CN102433609A (en) * | 2011-10-31 | 2012-05-02 | 福建百宏聚纤科技实业有限公司 | Spinning process of hydrophilic super-cotton-like continuous polymerization polyester yarn |
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Effective date of registration: 20170322 Address after: 226009 Jiangsu province Nantong Ruixing economic and Technological Development Zone, Road No. 301 Patentee after: Dongli wine (Nantong) Co., Ltd. Yi dyeing Address before: 226009 Nantong Province Economic and Technological Development Zone, the New South Road, No. 58, No. Patentee before: Toray Fiber Research Institute (China) Co., Ltd. |