1100kV combined electrical apparatus hollow combined insulator and manufacture method thereof
Technical field
The present invention relates to a kind of hollow combined insulator that a kind of power industry high voltage power transmission and transforming is used, hollow combined insulator and the manufacture method thereof used on specifically a kind of 1100kV combined electrical apparatus.
Background technology
Relevant by retrieval patent documentation does not retrieve hollow combined insulator and the manufacture method of using on the 1100kV combined electrical apparatus identical with structure of the present invention thereof at present as yet.Existing power transmission and transformation insulator mainly is divided into two big classes: the insulator of ceramic material and silicon rubber hollow combined insulator.The weight of insulator is big, easily injures miscellaneous equipment after the blast, and anti-pollution characteristic is low, the burning process complexity, and large-scale insulator rate of finished products is low.For extra-high voltage electric transmission and transformation with insulator because it requires highly, at present domesticly can only depend on import.The applicant is the hollow combined insulator of application in the past, can apply to high-tension power transmission and transformation equipment preferably, then be necessary to carry out further developmental research for the hollow combined insulator that uses on the 1100kV extra-high voltage combined electrical apparatus, so that improve the quality and the level of power transmission and transforming equipment.
Summary of the invention
The objective of the invention is to provide a kind of employing glass fibre is that material is made insulated tube, and externally overall time is injected high-temperature silicon disulfide rubber again, is applied to the hollow combined insulator of 1100kV extra-high voltage combined electrical apparatus outlet sleeve pipe.
Another object of the present invention is that the method for making above-mentioned hollow combined insulator will be provided.
To achieve these goals, the present invention adopts following technical scheme:
A kind of 1100kV combined electrical apparatus hollow combined insulator comprises end coupling, insulated tube, umbrella body, and end coupling cements in the two ends of insulated tube, it is characterized in that: the outside cementation at insulated tube has an integrally-built umbrella body; Described insulated tube is the winding body that is provided with inner covering; Described umbrella body is for being the integral body of material integral injection molding with the high-temperature silicon disulfide rubber.
The inner covering of described insulated tube is epoxide-resin glue and SF
6The aspect of analyte mixture.
Described insulated tube is that the hollow body that forms is solidified in the glass fiber yarn coiling that is impregnated with epoxy resin.
Glass fiber yarn in the described insulated tube is uninterrupted glass fiber yarn.
The material of described umbrella body is a high-temperature silicon disulfide rubber, and it includes with the lower part forms: methyl vinyl silicone rubber and white carbon, aluminium hydroxide, silicone oil, vulcanizing agent etc.
The composition by weight of described high-temperature silicon disulfide rubber is: methyl vinyl silicone rubber 20-50%, white carbon 20~60%, aluminium hydroxide 25~50%, silicone oil 2~5%, vulcanizing agent 1%.
A kind of method of making above-mentioned 1100kV combined electrical apparatus with hollow combined insulator may further comprise the steps:
1. on the core rod of insulated tube to be wound, according to the fixing pin of going up in the axis two ends of analog track;
2. on the core rod of insulated tube to be wound, evenly be coated with and be covered with epoxide-resin glue and SF
6The mixture of analyte;
3., the glass fiber yarn that has flooded epoxide-resin glue is wrapped on the core rod 2. on the basis in step, forms hollow body, to predefined thickness;
4. the hollow pipe that 3. step is made carries out hot setting;
5. the hollow pipe that 4. step is made carries out machine work, makes insulated tube;
6. the even brushing coupling agent of the insulated tube outer wall of 5. step being made;
7. step insulative 6. is contained on the core;
8. step insulated tube 7. is positioned in the rubber injection machine die cavity closed die together with core;
9. rubber injection machine applies certain pressure, and the locking mould makes and forms vacuum state in the die cavity, the injector injecting glue, and the whole umbrella body of disposable formation cements in the periphery of insulated tube;
10. sulfuration, temperature is 150~190 ℃, 20~60 minutes time;
(11) open mould, take out insulator, repair;
(12) at the two ends of insulated tube with the fixing upper end connector of crosslinking agent bonding, make finished product.
3. described step of manufacturing also comprises the controlling organization that keeps glass fibre uniform winding and constant-tension.
Described step of manufacturing locked mode pressure 9. is 500~3000t, and the sizing material injection pressure is 120~180bar, and each injection point evenly distributes, and keeps insulated tube each point pressurized even.
The present invention compared with prior art has following remarkable advantage:
1, the inner covering of insulated tube adopts epoxide-resin glue and SF
6The version that analyte is mixing cured can improve the antiseptic property of product widely, makes the more reliable performance of product.
2, this hollow combined insulator umbrella body is as a whole, and combining between umbrella body and the insulated tube, be to make the high-temperature silicon disulfide rubber thermosetting in the insulated tube surface at the vacuum high-temperature state, thereby make bonding strength height, the performance of umbrella body and insulated tube more stable, reliable, electric erosion resistance can obviously improve.
3, when making insulated tube, adopt uninterrupted glass fibre to be wound in the integral insulation pipe, guaranteed that the intensity of insulated tube is even.
4, when twining insulated tube, adopt and carry out analog orbit by computer earlier, fix pin in the two axial ends relevant position of core rod again, during winding, take even constant-tension mechanism to control, thereby glass fibre is laid evenly, and glass fiber yarn and axial angle can be done very for a short time simultaneously, have improved the performance of insulated tube greatly.
Description of drawings
Below with reference to accompanying drawing the present invention is further described:
Accompanying drawing 1 is the structural representation of 1100kV combined electrical apparatus of the present invention with hollow combined insulator;
The structural representation of accompanying drawing 2 core rod that to be 1100kV combined electrical apparatuses use when twining insulated tube with hollow combined insulator.
Embodiment
With reference to accompanying drawing 1, accompanying drawing 2,1100kV combined electrical apparatus of the present invention comprises end coupling 1a, 1b with hollow combined insulator, insulated tube 2, umbrella body 3, end coupling 1a, 1b cement in the two ends of insulated tube 2 respectively, at the outside cementation of insulated tube 2 an integrally-built umbrella body 3 are arranged; Insulated tube 2 is for being provided with the winding body of inner covering 2a; Described umbrella body 3 is for being the integral body of material integral injection molding with the high-temperature silicon disulfide rubber.The inner covering 2a of described insulated tube 2 is epoxide-resin glue and SF
6The aspect of analyte mixture, insulated tube 2 solidifies the hollow body that forms for the glass fiber yarn coiling that is impregnated with epoxy resin, and the glass fiber yarn in the insulated tube 2 is uninterrupted glass fiber yarn.The material of umbrella body 3 is a high-temperature silicon disulfide rubber, it includes with the lower part forms: methyl vinyl silicone rubber and white carbon, aluminium hydroxide, silicone oil, vulcanizing agent etc., composition by weight is: methyl vinyl silicone rubber 20-50%, white carbon 20~60%, aluminium hydroxide 25~50%, silicone oil 2~5%, vulcanizing agent 1%.
Manufacturing example 1 of the present invention:
The material of umbrella body 3 is a high-temperature silicon disulfide rubber, composition by weight: methyl vinyl silicone rubber 25%, white carbon 35%, aluminium hydroxide 35%, silicone oil 4%, vulcanizing agent 1%.
The step of making:
1. on the core rod of insulated tube to be wound 2, according to the fixing pin of going up in the axis two ends of analog track;
2. on the core rod of insulated tube to be wound 2, evenly be coated with and be covered with epoxide-resin glue and SF
6The mixture of analyte forms inner covering 2a;
3. in step 2. on the basis, the glass fiber yarn uniform winding that the controlling organization by constant-tension will flood epoxide-resin glue forms hollow body, to predefined thickness on core rod;
4. the hollow pipe that 3. step is made carries out hot setting;
5. the hollow pipe that 4. step is made carries out machine work, makes insulated tube 2;
6. the even brushing coupling agent of 5. step being made of insulated tube 2 outer walls;
7. step insulated tube 2 6. is sleeved on the core;
8. step insulated tube 2 7. is positioned in the rubber injection machine die cavity closed die together with core;
9. rubber injection machine applies certain pressure, the locking mould, locked mode pressure is 500~3000t, and this example locked mode pressure is 1000t, makes and forms vacuum state in the die cavity, the injector injecting glue, the sizing material injection pressure is 120~180bar, and this example sizing material injection pressure is 150bar, and each injection point evenly distributes, keep insulated tube each point pressurized even, the whole umbrella body of disposable formation cements in the periphery of insulated tube 2;
10. sulfuration, temperature is 150~190 ℃, 20~60 minutes time, this example temperature is 175 ℃, 40 minutes time;
(11) open mould, take out insulator, repair;
(12) at the two ends of insulated tube 2 with crosslinking agent bonding fixedly upper end connector 1a, 1b, make finished product.
Manufacturing example 2 of the present invention:
The material of umbrella body 3 is a high-temperature silicon disulfide rubber, composition by weight: methyl vinyl silicone rubber 30%, white carbon 33%, aluminium hydroxide 33%, silicone oil 3%, vulcanizing agent 1%.
The step of making:
1. on the core rod of insulated tube to be wound 2, according to the fixing pin of going up in the axis two ends of analog track;
2. on the core rod of insulated tube to be wound 2, evenly be coated with and be covered with epoxide-resin glue and SF
6The mixture of analyte forms inner covering 2a;
3. in step 2. on the basis, the glass fiber yarn uniform winding that the controlling organization by constant-tension will flood epoxide-resin glue forms hollow body, to predefined thickness on core rod;
4. the hollow pipe that 3. step is made carries out hot setting;
5. the hollow pipe that 4. step is made carries out machine work, makes insulated tube 2;
6. the even brushing coupling agent of 5. step being made of insulated tube 2 outer walls;
7. step insulated tube 2 6. is sleeved on the core;
8. step insulated tube 2 7. is positioned in the rubber injection machine die cavity closed die together with core;
9. rubber injection machine applies certain pressure, the locking mould, this example locked mode pressure is 1500t, make and form vacuum state in the die cavity, the injector injecting glue, this example sizing material injection pressure is 160bar, each injection point evenly distributes, keep insulated tube each point pressurized even, the whole umbrella body of disposable formation cements in the periphery of insulated tube 2;
10. sulfuration, temperature is 150~190 ℃, 20~60 minutes time, this example temperature is 180 ℃, 45 minutes time;
(11) open mould, take out insulator, repair;
(12) at the two ends of insulated tube 2 with crosslinking agent bonding fixedly upper end connector 1a, 1b, make finished product.