CN101116535A - Process for allocating and mixing tobacco shred - Google Patents
Process for allocating and mixing tobacco shred Download PDFInfo
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- CN101116535A CN101116535A CNA2006100197602A CN200610019760A CN101116535A CN 101116535 A CN101116535 A CN 101116535A CN A2006100197602 A CNA2006100197602 A CN A2006100197602A CN 200610019760 A CN200610019760 A CN 200610019760A CN 101116535 A CN101116535 A CN 101116535A
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Abstract
The invention discloses a smoke wire-blending method, which relates to the cigarette technological field, in particular to the cut tobacco blending. The procedures of blending the smoke wire takes the total amount of the leaves per batch ( A) as the norm of measure to work out the total amount of all kinds of blending substance (B) added to the total amount of the leaves per batch (A). And the data are inputted into the computer respectively. And the computer monitors the electronic weigher in order to control the blending of the cut leaves and various blending substance in accordance with the ratio of A: B. The invention has a cut tobacco- mixing procedure before the fragrance-adding procedure, wherein the cut leaves and various blending substances are put into the smoke wire-mixing cabinet, and the mixture is imposed with the fragrance-adding procedure after being stirred, blended and mixed well. The technical proposal of the invention is simple and practical, and changes the blending method of the cut leaves and various blending substances without increasing the investment. And the invention has a smoke-mixing procedure, which eliminates the problem in the existing technology, promotes the quality of the smoke wire and lays a foundation for the high quality of the sequent procedure.
Description
Technical field
The present invention relates to technical field of cigarettes, especially relate to the method for completing the square field of mixing of pipe tobacco.
Background technology
Cigarette has the many different brands or the trade mark, and the main difference point of the various brands or the trade mark is the prescription difference of pipe tobacco, before cigarette rolls, other various materials in the prescription and spices need be mixed with major ingredient leaf silk and is fitted over.This is one and seems simple working, but affects the quality of pipe tobacco, and further has influence on the quality that cigarette props up.The main index that detects tobacco quality has two of the content of the precision of perfuming and moisture content.The fragrance instability that the not good pipe tobacco of perfuming precision can make cigarette prop up, owing of having is fragrant, and the fragrance that has is too dense, makes the quality cigarette of this brand not high, can not embody the characteristic of this brand, thereby and has influence on the prestige of producer.Moisture in cut tobacco is very important to the manufacturing quality that cigarette props up, and the uneven pipe tobacco of moisture can make the cigarette machine job insecurity, and it is inhomogeneous to cause cigarette to prop up interior tobacco density.Can produce too much offal if moisture in cut tobacco is too little in the process of rolling, form " nominal cigarette ", if moisture in cut tobacco is excessive, can reduce filling power, the pipe tobacco conglomeration is unfavorable for that elater is loose, feeds more pipe tobacco and can form harder cigarette and prop up.Perhaps make the device of regulating cigarette weight on the cigarette machine automatically with the weight of extra moisture, prop up and feed the less softer cigarette of pipe tobacco formation as pipe tobacco.
In the prior art with Ye Si and various mix join thing with electronic scale instantaneous in proportion mix to join finish, that is to say the every weight that claims chronomere's internal lobe silk of the electronic scale that computerizeds control, just having one variously mixes the weight instruction of joining thing and gives the various electronic scales of joining thing of mixing accordingly, thereby weigh corresponding various mix to join thing and mix be fitted on together, enter the perfuming operation then.Above technology seems to seem the comparison perfection, and the weighing of computerizeing control be no problem, and this to mix the tobacco quality that method of completing the square obtains necessarily very stable.But the fact is such tobacco perfuming precision that method of completing the square obtains and moisture mixed all to fluctuate greatlyyer, has quality problems.
Summary of the invention
Above-mentioned deficiency at prior art, the technical problem to be solved in the present invention provides a kind of method of completing the square of mixing of pipe tobacco, make and mix the pipe tobacco of joining in this way to mix mixing ratio accurate, the perfuming precision is improved, particularly the moisture fluctuation is very little, the quality of pipe tobacco is improved, thereby the quality of cigarette also is greatly improved.
Technical scheme of the present invention is: mixing in method of completing the square and the prior art of a kind of pipe tobacco of the present invention is the same, contain and mix allotment of labor's preface, the perfuming operation, and storage wire process, the described allotment of labor's of mixing preface that different is is that various mixing joined thing and mixed the mete-wand of joining with every batch of blade total amount A, calculating every batch, to throw the various amounts of joining thing of mixing that leaf total amount A should add be B, C, D......, above-mentioned data are imported respectively in the computer, and computer is by throwing the leaf amount: various mixing joined thing=A: B is or/and A: C is or/and A: the proportion control electronic scale of D...... heavily carries out Ye Si and the various total amount of joining thing of mixing is mixed and joined.Before the perfuming operation, increase a mixed wire process, Ye Si and various mixing are joined thing and add to mix in the silk cabinet and stir, mix, enter the perfuming operation again after evenly.Leaf silk and various mixing are joined thing and can be entered by same passage and mix a silk cabinet.The leaf silk mixes with various that to join thing also can be to enter by different separately passages to mix a silk cabinet.Leaf silk and various mixing are joined mixing of thing and are joined synchronous or asynchronous carrying out.
Technical scheme of the present invention is simple and practical, does not increase investment, has only changed leaf silk and the various method of completing the square of mixing of joining thing of mixing, and increase a mixed wire process, just solved existing deficiency in the prior art, improved the quality of pipe tobacco, for the high-quality of postorder operation lays the foundation.
Description of drawings
Accompanying drawing 1 is the prior art processes schematic flow sheet;
Accompanying drawing 2 is process flow diagrams of the present invention.
Specific implementation method
The specific embodiment to technical solution of the present invention is described in further detail below.The proposition of technical scheme of the present invention is that at first the inventor has found the deficiencies in the prior art, has seen clearly the reason that causes the prior art deficiency, has broken through the people's conventional thinking, has just invented the technical program.It is inaccurate to mix mixing ratio as the pipe tobacco of above-mentioned prior art, and perfuming precision and moisture all fluctuate bigger, have quality problems.Where does problem go out? the level of present production line state-of-the-art technology is still than higher, all be to computerized control to mix to join, be not have what problem theoretically, who can also not believe that the brilliant of computer do not become? through careful observation, analysis, judgement, comparison, the inventor finds whether " standard " exists problem as the leaf silk of controlling measurement criteria in the prior art.Leaf silk described here is through a series of like this operation: blade-section-loose-and material-storage leaf-chopping-baking Si-Ye Si.In this a series of operation, have plenty of and to add water, have plenty of and to control moisture, having plenty of heating anhydrates, in the end obtain before the leaf silk too many influence factor being arranged, the Ye Siyi that finally obtains under their common influence is not a well-proportioned compounding substances, and it is subjected to the influence of too many factor, and its inhomogeneities is an objective reality.Therefore join various mixing when joining thing when in the prior art leaf silk being mixed as the basis, though the metering of each leaf silk be so accurately, at every turn metering provides according to the leaf silk various mix the instruction of joining thing be so in time, various mix the metering of joining thing also be same accurately, but mixing of drawing joined the result and is inaccurate.Here people have ignored a problem, it is exactly the real state of leaf silk, seem in the accurate metering above people, just anatomize and can find out: when leaf silk moisture more for a long time electronic scale with the moisture that has more also as the weighing of leaf silk, when leaf silk moisture more after a little while electronic scale again the leaf silk is used as not enough moisture and has come weighing.So light is not seen superficial phenomenon, can not be confused by the presentation of the high technology content of computer, seek truth from facts and solve technical problem.In line with such spirit, the invention talent has invented the application's technical scheme just.
It shown in the accompanying drawing 1 technological process of prior art, dotted line represents that information connects (example together down) among the figure, various mix join thing instantaneous in proportion by electronic scale, mix and join synchronously, production is subjected to bigger restriction, be subjected to the influence of leaf silk flow and moisture size, it is bigger to mix the fluctuation of joining the thing precision, and the moisture fluctuation is also bigger behind perfuming precision and the perfuming.
Accompanying drawing 2 is technological processes of the present invention, pass through this method, all kinds of mixing joined thing and carried out total amount by metering and mix and join by throwing leaf amount (being the adding total amount of every batch of blade), can enter by same passage or different passage with the leaf silk and mix the silk cabinet, dual mode all can be synchronous or asynchronous mixing join, the flexibility of producing improves greatly, mix and join the thing precision and not obviously improved by its precision stability that influences of leaf silk flow and moisture size, leaf silk and mixing is joined thing and is entered and mix after mixing the silk cabinet, balance, tobacco structure after offeing for sale is more even, moisture stabilization obviously improves, flow of tobacco stability obviously improves before the perfuming, and moisture stabilization obviously improves behind perfuming precision and the perfuming.Both relatively see the following form.
Two kinds of method quality testings of the table 1:A trade mark are table of comparisons unit: Kg as a result
Throw the leaf amount | Ye Siliang | Stem amount (20%) | Expanded cut tobacco amount (10%) | Perfuming accuracy standard deviation | Moisture standards deviation behind the perfuming |
Theoretical amount | 5000 | 4800 | 960 | 480 | ||
Out-of-date methods: record 1 | 5000 | 4850 | 975(970) | 490(485) | 0.25 | 0.12 |
Out-of-date methods: record 2 | 5000 | 4768 | 950(954) | 470(477) | 0.26 | 0.13 |
New method: record 1 | 5000 | 4843 | 960 | 480 | 0.18 | 0.02 |
New method: record 2 | 5000 | 4821 | 960 | 480 | 0.16 | 0.03 |
As above table is seen, it is when throwing leaf amount is 5000Kg that A board cigarette is mixed the theoretical amount of joining, and baking posterior lobe silk amount is 4800Kg, and the stem amount of mixing leaf silk amount 20% is 960Kg, and the expanded cut tobacco amount of mixing 10% leaf silk amount is 480Kg.When producing with prior art processes, from writing down 1: find out, throwing the leaf amount is the actual 4850Kg that is weighed as of 5000Kg baking posterior lobe silk, stem is mixed in 20% ratio of Ye Siliang and is joined, in fact mix dosage 975Kg (than theoretical value 970Kg height), expanded cut tobacco is mixed by 10% of Ye Siliang and is joined, and in fact mixes dosage 490Kg (than theoretical value 485Kg height).Detect behind the perfuming, perfuming accuracy standard deviation is 0.25, and the moisture standards deviation is 0.12 behind the perfuming.Record 2 is the same substantially with record 1, and just the stem amount is low than theoretical value, and the expanded cut tobacco amount is also low than theoretical value, and testing result is that perfuming accuracy standard deviation is 0.26 behind its perfuming, and the moisture standards deviation is 0.13 behind the perfuming.
Analyze: because final moisture content always has certain fluctuation, cause every batch of actual pipe tobacco amount and theory that certain difference is arranged, stem and expanded cut tobacco are mixed in proportion according to actual leaf silk amount, influenced by flowed fluctuation, the last actual amount of mixing has certain discrepancy with theory, and precision is under some influence.And leaf silk, stem, expanded cut tobacco go into perfuming after mixing, and these three kinds of mass flows have certain fluctuation, and mixed fluctuation is bigger, causes the fluctuation of perfuming precision also bigger.Three kinds of materials do not carry out sufficient water balance, cause the moisture fluctuation bigger yet.By finding out that the perfuming accuracy standard deviation of new method obviously diminishes in the table, particularly the moisture standards deviation significantly diminishes behind the perfuming, and the control of moisture has reached higher level.
Technical scheme of the present invention also has two records, find out that therefrom stem, expanded cut tobacco all carry out total amount according to throwing leaf amount by theoretical amount and mix, (table middle period silk amount is the detection limit of the present invention when doing experiment not dried by the fire the influence of posterior lobe silk moisture, flowed fluctuation, it does not give birth to influence to mixing the volume production of joining thing), thereby mix precision and stability is improved significantly.Enter after leaf silk, stem, expanded cut tobacco mix and mix the silk cabinet, carry out the mixing of water balance and material, tobacco structure after offeing for sale is more even, moisture stabilization obviously improves, flow of tobacco stability obviously improves before the perfuming, tobacco structure after offeing for sale is more even, moisture stabilization obviously improves, flow of tobacco stability obviously improves before the perfuming, and moisture stabilization obviously improves behind perfuming precision and the perfuming.
The present invention is owing to adopt total amount to mix to join, and the variation of the flow of leaf silk and the thread attitude of leaf does not all exert an influence to total mixing ratio of mixing, various mix join thing only with throw leaf amount generation proportionate relationship, to be easy to mix registration true so relation is single.Describedly be meant synchronously on production line that the leaf silk enters and mix in the silk cabinet that various mixing joined thing and also entered the leaf silk thread simultaneously or enter simultaneously and mix a silk cabinet.Described asynchronous be to say that the application's technical scheme is owing to adopted total amount to mix the method for joining, therefore when needing or in the time of necessary, also can take nonsynchronous method to mix joins, at this moment, the leaf silk of not weighing simultaneously and various mixing can be joined thing and entered successively and mix a silk cabinet, can reach equally and mix mixing ratio effect accurately.The selectivity of Sheng Chaning is just bigger like this, and flexibility is also bigger, can not be subjected to the influence of individual device or operation and influences integral body and mix and join.
Claims (5)
1. a pipe tobacco mixes method of completing the square, contain and mix allotment of labor's preface, perfuming operation, and storage wire process, it is characterized in that: it is that multiple mixing joined thing and mixed the mete-wand of joining that the described allotment of labor's of mixing preface is thrown leaf total amount A with every batch, calculating every batch, to throw the various amounts of joining thing of mixing that leaf total amount A should add be B, C, D......, above-mentioned data are imported respectively in the computer, and computer is by throwing the leaf amount: various mixing joined thing=A: B is or/and A: C is or/and A: the proportion control electronic scale of D...... heavily carries out Ye Si and the various total amount of joining thing of mixing is mixed and joined.
2. method according to claim 1 is characterized in that: increased a mixed wire process before the perfuming operation, Ye Si and various mixing are joined thing and add to mix in the silk cabinet and stir, mix, enter the perfuming operation again after evenly.
3. method according to claim 2 is characterized in that: Ye Si and various mixing are joined thing and are entered by same passage and mix a silk cabinet.
4. method according to claim 2 is characterized in that: Ye Si mixes with various that to join thing be to enter by different separately passages to mix the silk cabinet.
5. according to the described method of arbitrary claim among the claim 2-4, it is characterized in that: Ye Si and various mixing are joined mixing of thing and are joined synchronous or asynchronous carrying out.
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CNA2006100197602A CN101116535A (en) | 2006-07-31 | 2006-07-31 | Process for allocating and mixing tobacco shred |
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CNA2006100197602A CN101116535A (en) | 2006-07-31 | 2006-07-31 | Process for allocating and mixing tobacco shred |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100584225C (en) * | 2008-04-17 | 2010-01-27 | 山东中烟工业公司 | Leaf silk, stem, expansion thread, sheet and shreds and reclaim the method for completing the square of mixing of pipe tobacco |
CN102960841A (en) * | 2012-12-13 | 2013-03-13 | 广东中烟工业有限责任公司 | Method and device for controlling tobacco shred production |
CN103750530A (en) * | 2011-12-31 | 2014-04-30 | 贵州中烟工业有限责任公司 | Tobacco shred blending process |
CN104770846A (en) * | 2015-03-05 | 2015-07-15 | 云南中烟工业有限责任公司 | Method for improving reconstituted cut tobacco blending accuracy |
CN104770845A (en) * | 2015-03-05 | 2015-07-15 | 云南中烟工业有限责任公司 | Method for improving blending accuracy of expanded cut tobaccos |
CN109998146A (en) * | 2019-04-01 | 2019-07-12 | 红云红河烟草(集团)有限责任公司 | Production data management method and system for blending and perfuming tobacco shreds |
CN111084401A (en) * | 2018-10-24 | 2020-05-01 | 贵州中烟工业有限责任公司 | Tobacco leaf blending method |
CN114399222A (en) * | 2022-01-21 | 2022-04-26 | 广东中烟工业有限责任公司 | Automatic control method, system and computer medium for tobacco shred blending precision |
-
2006
- 2006-07-31 CN CNA2006100197602A patent/CN101116535A/en active Pending
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100584225C (en) * | 2008-04-17 | 2010-01-27 | 山东中烟工业公司 | Leaf silk, stem, expansion thread, sheet and shreds and reclaim the method for completing the square of mixing of pipe tobacco |
CN103750530A (en) * | 2011-12-31 | 2014-04-30 | 贵州中烟工业有限责任公司 | Tobacco shred blending process |
CN102960841A (en) * | 2012-12-13 | 2013-03-13 | 广东中烟工业有限责任公司 | Method and device for controlling tobacco shred production |
CN104770846A (en) * | 2015-03-05 | 2015-07-15 | 云南中烟工业有限责任公司 | Method for improving reconstituted cut tobacco blending accuracy |
CN104770845A (en) * | 2015-03-05 | 2015-07-15 | 云南中烟工业有限责任公司 | Method for improving blending accuracy of expanded cut tobaccos |
CN104770846B (en) * | 2015-03-05 | 2017-03-08 | 云南中烟工业有限责任公司 | A kind of raising is reproduced cut tobacco and mixes the method for joining precision |
CN111084401A (en) * | 2018-10-24 | 2020-05-01 | 贵州中烟工业有限责任公司 | Tobacco leaf blending method |
CN111084401B (en) * | 2018-10-24 | 2022-05-03 | 贵州中烟工业有限责任公司 | Tobacco leaf blending method |
CN109998146A (en) * | 2019-04-01 | 2019-07-12 | 红云红河烟草(集团)有限责任公司 | Production data management method and system for blending and perfuming tobacco shreds |
CN114399222A (en) * | 2022-01-21 | 2022-04-26 | 广东中烟工业有限责任公司 | Automatic control method, system and computer medium for tobacco shred blending precision |
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