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CN100482892C - Lower chord opening beam type corrugated steel web combination beam - Google Patents

Lower chord opening beam type corrugated steel web combination beam Download PDF

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CN100482892C
CN100482892C CNB2008100896324A CN200810089632A CN100482892C CN 100482892 C CN100482892 C CN 100482892C CN B2008100896324 A CNB2008100896324 A CN B2008100896324A CN 200810089632 A CN200810089632 A CN 200810089632A CN 100482892 C CN100482892 C CN 100482892C
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lower chord
steel
concrete
web
corrugated steel
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CN101280546A (en
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聂建国
吴丽丽
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Tsinghua University
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Abstract

下弦开敞桁式波纹钢腹板组合梁,属于桥梁支承构件。该下弦开敞桁式波纹钢腹板组合梁由上翼缘混凝土板、波纹钢腹板和下弦开敞桁式的矩形钢管混凝土构件组成。与钢桁式腹板组合截面相比,本发明采用了抗剪强度较高的波纹钢腹板代替钢腹杆,具有很高的抗剪承载力。开敞桁式下弦由两根平行放置的矩形钢管及内部灌注的混凝土、矩形钢管之间的水平支撑、斜撑组成。下弦采用这种钢管混凝土构件,还可以克服传统波纹钢腹板箱梁和钢桁式腹板组合截面中下翼缘混凝土板需搭设脚手架、支模、混凝土浇筑等施工的作业量较大等问题,而且可有效提高结构的抗裂性,避免裂缝外露等,结构的耐久性可显著提高。其下弦为支撑连接的开敞式结构,构造简单,施工快捷方便。

Figure 200810089632

The lower chord open truss type corrugated steel web composite beam belongs to the bridge support component. The lower chord open truss type corrugated steel web composite beam is composed of an upper flange concrete slab, a corrugated steel web and a lower chord open truss rectangular steel pipe concrete member. Compared with the combined section of the steel truss web, the present invention adopts the corrugated steel web with higher shear strength instead of the steel web, which has a high shear bearing capacity. The lower chord of the open truss is composed of two rectangular steel pipes placed in parallel, concrete poured inside, horizontal supports between the rectangular steel pipes, and diagonal braces. The lower chord adopts this kind of steel tube concrete member, which can also overcome the problems of the lower flange concrete slab in the traditional corrugated steel web box girder and steel truss web combined section, which requires a large amount of construction work such as scaffolding, formwork, and concrete pouring. It can effectively improve the crack resistance of the structure, avoid the exposure of cracks, etc., and the durability of the structure can be significantly improved. Its lower chord is an open structure supported and connected, with simple structure and quick and convenient construction.

Figure 200810089632

Description

下弦开敞桁式波纹钢腹板组合梁 Bottom Chord Open Truss Type Corrugated Steel Web Composite Beam

技术领域 technical field

本发明涉及一种可应用于铁路桥梁及公路桥梁的下弦开敞桁式波纹钢腹板组合梁;属于桥梁结构技术领域。The invention relates to a lower chord open truss type corrugated steel web composite beam applicable to railway bridges and highway bridges, belonging to the technical field of bridge structures.

背景技术 Background technique

传统的钢桁式腹板组合截面是由混凝土箱形截面发展而来,它采用钢桁杆代替箱形截面的混凝土腹板,从而形成由上翼缘混凝土板、钢桁杆及下翼缘混凝土板共同受力的结构体系,如图1所示。该类结构的腹杆采用钢桁杆时,为避免钢桁杆受压屈曲,往往需要在受压桁杆中灌注混凝土,为降低拉应力水平有时需对受拉弦杆施加预应力,现场施工作业量大。与此同时,钢桁式腹板组合截面与传统的波纹钢腹板箱梁(见图2)类似,下翼缘混凝土板的浇筑需现场搭设脚手架、支模板等,存在现场作业量及施工难度大等问题。另一方面,混凝土底板在正弯矩作用下容易出现开裂,裂缝会降低结构的承载力、刚度及耐久性。The traditional steel truss web composite section is developed from the concrete box section, which uses steel truss instead of the concrete web of the box section, thus forming a concrete slab consisting of upper flange, steel truss and lower flange concrete The structural system of the joint stress of the plates is shown in Figure 1. When steel trusses are used for the webs of this type of structure, in order to avoid buckling of the steel trusses under compression, it is often necessary to pour concrete into the compression trusses, and sometimes it is necessary to apply prestress to the tension chords in order to reduce the level of tensile stress. A lot of work. At the same time, the composite section of the steel truss web is similar to the traditional corrugated steel web box girder (see Figure 2). The pouring of the lower flange concrete slab requires on-site erection of scaffolding and support formwork, which involves on-site workload and construction difficulties. Big and other issues. On the other hand, the concrete floor is prone to cracking under the action of positive bending moments, and the cracks will reduce the bearing capacity, stiffness and durability of the structure.

发明内容 Contents of the invention

本发明的目的是为大幅度减少组合箱梁浇筑混凝土搭设脚手架、支模板等的施工作业量,而提出一种能提高结构承载力、刚度和抗裂性能的一种下弦开敞桁式波纹钢腹板组合梁。The purpose of the present invention is to significantly reduce the construction workload of the composite box girder pouring concrete and setting up scaffolding, supporting formwork, etc., and propose a lower chord open truss corrugated steel that can improve the structural bearing capacity, stiffness and crack resistance Web composite beam.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种下弦开敞桁式波纹钢腹板组合梁,其特征在于:该组合梁由上翼缘混凝土板、波纹钢腹板和下弦矩形钢管混凝土构件组成,所述的下弦矩形钢管混凝土构件采用开敞桁式结构,该开敞桁式结构是由两根平行放置的矩形钢管及内部灌注的混凝土,以及设置在所述两根矩形钢管之间的水平支撑和斜撑组成;在所述的矩形钢管内预留下弦张拉预应力钢筋束的孔道。A lower chord open truss-type corrugated steel web composite beam, characterized in that: the composite beam is composed of an upper flange concrete slab, a corrugated steel web and a lower chord rectangular steel tube concrete member, and the lower chord rectangular steel tube concrete member adopts open Open truss structure, the open truss structure is composed of two rectangular steel pipes placed in parallel, concrete poured inside, and horizontal supports and diagonal braces arranged between the two rectangular steel pipes; In the steel pipe, holes are reserved for tensioning and prestressing tendons.

本发明的技术特征还在于:在所述的矩形钢管的内侧焊接牛腿A和牛腿B,用于连接两根矩形钢管之间的水平支撑和斜撑。The technical feature of the present invention is that the corbel A and the corbel B are welded on the inside of the rectangular steel pipe to connect the horizontal support and the diagonal brace between the two rectangular steel pipes.

本发明的又一技术特征是:在所述的矩形钢管的上表面预留混凝土灌注孔。Another technical feature of the present invention is: reserve concrete pouring holes on the upper surface of the rectangular steel pipe.

本发明相对于现有技术具有以下优点及突出性效果:①与钢桁式腹板组合截面相比,采用了抗剪强度较高的波纹钢腹板代替钢腹杆,具有很高的抗剪承载能力。②下弦采用钢管混凝土,可以克服传统波纹钢腹板箱梁和钢桁式腹板组合截面中下翼缘混凝土板的浇筑需搭设脚手架、支模等施工作业量较大的问题。由于采用钢管混凝土,还可有效地提高结构的抗裂性,避免裂缝外露等,结构的耐久性可显著提高。③该结构采用下弦开敞桁式,矩形钢管之间仅用支撑连接,形式简单合理,结构高度减小,能够有效降低结构自重,减轻地震作用,并降低基础部分的造价。④该结构下弦水平支撑和斜撑还可为上翼缘混凝土板的浇筑提供支撑,减少了模板工程和混凝土湿作业工作量和支模工序,工业化程度高。钢结构部分主要为工厂预制,质量易于保证。Compared with the prior art, the present invention has the following advantages and outstanding effects: ①Compared with the combined section of the steel truss web, the corrugated steel web with higher shear strength is used instead of the steel web, which has high shear resistance Carrying capacity. ②The lower chord is made of concrete filled steel tube, which can overcome the problem that the pouring of the lower flange concrete slab in the combined section of the traditional corrugated steel web box girder and steel truss web requires a large amount of construction work such as erecting scaffolding and formwork. Due to the use of steel pipe concrete, it can also effectively improve the crack resistance of the structure, avoid crack exposure, etc., and the durability of the structure can be significantly improved. ③The structure adopts the lower chord open truss type, and the rectangular steel pipes are only connected by supports. ④ The lower chord horizontal support and diagonal brace of the structure can also provide support for the pouring of the upper flange concrete slab, which reduces the workload of formwork engineering and concrete wet work and the formwork support process, and has a high degree of industrialization. The steel structure part is mainly prefabricated in the factory, and the quality is easy to guarantee.

附图说明 Description of drawings

图1为传统的钢桁式腹板组合截面箱梁示意图。Figure 1 is a schematic diagram of a traditional steel truss web composite section box girder.

图2为传统的波纹钢腹板箱梁示意图。Figure 2 is a schematic diagram of a traditional corrugated steel web box girder.

图3为下弦开敞桁式波纹钢腹板组合梁示意图。Figure 3 is a schematic diagram of the lower chord open truss type corrugated steel web composite beam.

图4为下弦开敞桁式波纹钢腹板组合梁施工阶段示意图(未浇筑上翼缘混凝土板时)。Figure 4 is a schematic diagram of the construction stage of the lower chord open truss type corrugated steel web composite beam (when the upper flange concrete slab is not poured).

图5为下弦开敞桁式波纹钢腹板组合梁构造示意图。Figure 5 is a schematic diagram of the structure of the lower chord open truss type corrugated steel web composite beam.

图中:1—上翼缘混凝土板;2—钢桁杆;3—下翼缘混凝土板;4—波纹钢腹板;5—钢板;6—栓钉;7—矩形钢管;8—牛腿A;9—牛腿B;10—水平支撑;11—斜撑;12—临时系杆;13—混凝土灌注孔;14—预应力筋张拉束孔道;15—混凝土。In the figure: 1—concrete slab of upper flange; 2—steel truss; 3—concrete slab of lower flange; 4—corrugated steel web; 5—steel plate; 6—bolt; 7—rectangular steel pipe; A; 9—corbel B; 10—horizontal support; 11—diagonal brace; 12—temporary tie bar; 13—concrete pouring hole; 14—prestressed tendon tensioning channel; 15—concrete.

具体实施方式 Detailed ways

以下结合附图,对本发明的具体实施方式作进一步描述。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

本发明提供了能够大幅度减少组合箱梁浇筑混凝土搭设脚手架、支模板等的施工作业量,并能提高结构承载力、刚度和抗裂性能的一种下弦开敞桁式波纹钢腹板组合梁。如图3~图5所示,该组合梁由上翼缘混凝土板1、波纹钢腹板4和下弦矩形钢管混凝土构件组成,下弦矩形钢管混凝土构件采用开敞桁式结构,该开敞桁式结构是由两根平行设置的矩形钢管7及其内部灌注的混凝土15以及设置在两根矩形钢管7之间的水平支撑10和斜撑11组成;在矩形钢管7的内侧每隔一定距离需焊接牛腿A8和牛腿B9,用于连接矩形钢管间的水平支撑10和斜撑11,且在矩形钢管7内需预留下弦张拉预应力钢筋束的孔道14,且在钢管上表面每隔一定距离预留混凝土灌注孔13。The invention provides a lower chord open truss type corrugated steel web composite beam that can greatly reduce the construction workload of the composite box girder for pouring concrete, erecting scaffolding, supporting formwork, etc., and can improve the structural bearing capacity, stiffness and crack resistance . As shown in Figures 3 to 5, the composite beam is composed of an upper flange concrete slab 1, a corrugated steel web 4, and a lower chord rectangular concrete-filled steel tube member. The lower chord rectangular steel tube concrete member adopts an open truss structure. The structure is composed of two rectangular steel pipes 7 arranged in parallel and the concrete 15 poured inside them, as well as the horizontal support 10 and the diagonal brace 11 arranged between the two rectangular steel pipes 7; The corbel A8 and corbel B9 are used to connect the horizontal support 10 and the diagonal brace 11 between the rectangular steel pipes, and in the rectangular steel pipe 7, it is necessary to reserve the holes 14 for the tensioned prestressed steel tendons, and the upper surface of the steel pipe is separated by a certain distance. Concrete filling holes 13 are reserved.

本发明的施工工序为:Construction procedure of the present invention is:

本发明所述的下弦开敞桁式波纹钢腹板组合梁由钢结构的拼(焊)接,下弦钢管混凝土(包括支撑的连接)及上翼缘混凝土板浇筑三部分组成。如图4~5所示,在工厂将波纹钢腹板4与钢板5、矩形钢管7焊牢,在钢板5上熔焊抗剪连接件栓钉6,并在矩形钢管7内侧每隔一定距离焊接牛腿A8和牛腿B9,在矩形钢管7上表面每隔一定距离预留混凝土灌注孔13。将各榀钢构件运至施工现场,进行钢结构的定位,将两榀钢构件通过牛腿A8和牛腿B9用水平支撑10和斜撑11(如工字钢或角钢等缀材)连接起来,同时其上翼缘也采用临时系杆12连接,形成稳定结构后,在矩形钢管7内预留好预应力筋张拉束孔道14,通过混凝土灌注孔13,将混凝土15注入矩形钢管7内,待混凝土15达到一定强度后,支上翼缘混凝土板1的模板、绑扎钢筋并浇筑混凝土。下弦钢管混凝土在施工过程中,当结构承受施工荷载后,变形不满足变形要求时,应根据计算分析在钢管底部每隔一定距离设置临时支撑。The lower chord open truss type corrugated steel web composite beam of the present invention is composed of three parts: steel structure joint (welding), lower chord steel pipe concrete (including the connection of support) and upper flange concrete slab pouring. As shown in Figures 4 to 5, the corrugated steel web 4 is firmly welded to the steel plate 5 and the rectangular steel pipe 7 in the factory, and the shear connector studs 6 are welded on the steel plate 5, and are placed at regular distances inside the rectangular steel pipe 7. The corbel A8 and corbel B9 are welded, and concrete pouring holes 13 are reserved at regular intervals on the upper surface of the rectangular steel pipe 7 . Transport each steel member to the construction site, carry out the positioning of the steel structure, connect the two steel members through the corbel A8 and the corbel B9 with the horizontal support 10 and the diagonal brace 11 (such as I-beam or angle steel, etc.), At the same time, its upper flange is also connected by temporary tie rods 12. After forming a stable structure, a prestressed tendon tension channel 14 is reserved in the rectangular steel pipe 7, and concrete 15 is injected into the rectangular steel pipe 7 through the concrete pouring hole 13. After the concrete 15 reaches a certain strength, the formwork of the upper flange concrete slab 1 is supported, the steel bars are bound and the concrete is poured. During the construction process of the lower chord concrete-filled steel pipe, when the structure bears the construction load and the deformation does not meet the deformation requirements, temporary supports should be set at a certain distance at the bottom of the steel pipe according to the calculation and analysis.

Claims (3)

1、一种下弦开敞桁式波纹钢腹板组合梁,其特征在于:该组合梁由上翼缘混凝土板(1)、波纹钢腹板(4)和下弦矩形钢管混凝土构件组成,所述的下弦矩形钢管混凝土构件采用开敞桁式结构,该开敞桁式结构是由两根平行放置的矩形钢管(7)及内部灌注的混凝土(15),以及设置在所述两根矩形钢管(7)之间的水平支撑(10)和斜撑(11)组成;在所述的矩形钢管(7)内预留预应力筋张拉束孔道(14)。1. A lower chord open truss type corrugated steel web composite beam is characterized in that: the composite beam is composed of an upper flange concrete slab (1), a corrugated steel web (4) and a lower chord rectangular steel tube concrete member. The lower chord rectangular concrete-filled steel tube member adopts an open truss structure, which is composed of two parallel rectangular steel pipes (7) and internal poured concrete (15), and is arranged on the two rectangular steel pipes ( 7) The horizontal support (10) and the diagonal brace (11) between are composed; the prestressed tendon tension beam channel (14) is reserved in the rectangular steel pipe (7). 2、按照权利要求1所述的一种下弦开敞桁式波纹钢腹板组合梁,其特征在于:在所述的矩形钢管(7)的内侧焊接牛腿A(8)和牛腿B(9),用于连接两根矩形钢管之间的水平支撑和斜撑。2. A lower chord open truss type corrugated steel web composite beam according to claim 1, characterized in that: the corbel A (8) and the corbel B (9) are welded on the inner side of the rectangular steel pipe (7) ), used to connect horizontal supports and diagonal braces between two rectangular steel pipes. 3、按照权利要求1所述的一种下弦开敞桁式波纹钢腹板组合梁,其特征在于:在所述的矩形钢管(7)的上表面预留混凝土灌注孔(13)。3. A lower chord open truss type corrugated steel web composite beam according to claim 1, characterized in that: a concrete pouring hole (13) is reserved on the upper surface of the rectangular steel pipe (7).
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