CN100467194C - Abrasive surface electrode of efficient high-hardness - Google Patents
Abrasive surface electrode of efficient high-hardness Download PDFInfo
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- CN100467194C CN100467194C CNB2007100351281A CN200710035128A CN100467194C CN 100467194 C CN100467194 C CN 100467194C CN B2007100351281 A CNB2007100351281 A CN B2007100351281A CN 200710035128 A CN200710035128 A CN 200710035128A CN 100467194 C CN100467194 C CN 100467194C
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Abstract
The invention is concerned with wear-resisting build up deposited electrode with high efficiency and high rigidity. It relates to Phi4 H08A cored wire, covering with Phi9 outer diameter. The compose of covering is 3 to 5 percent of silver-graphite, 2 to 6 percent of Boron carbide, 2 to 3 percent of carborundum, 3 to 5 percent of ferromolybdenum, 3 to 5 percent of ferrovanadium, 5 to 10 percent of tungsten carbide, 8 to 16 percent of high carbon ferrochrome, 2 to 3 percent of manganese and 72 percent of iron powder. It changes the existing covering structure by adding lots of iron powder, some kinds of alloy element without adding any ore powder. This method increases the melting efficiency and deposition efficiency with buildup deposited metal rigidity of HRC65 to 68 and certain obdurability and without knocking the sediment in the middle of the multi-pathway and multi-layer to continuous build up deposited welding. This is fit for carbon construct ional steel, the buildup deposited welding to low alloy steel and some middle, high alloy steels, and the wear-resisting situation to the abrasion of milling grain.
Description
Technical field
The present invention relates to a kind of replating material, particularly a kind of built-up welding manufacturing and reparation that is used for equipment component is to improve the abrasive surface electrode of efficient high-hardness of service life of equipment.
Background technology
In the ordinary construction steel electrode, a kind of iron powder electrode is arranged, purpose is to raise the efficiency, iron content is up to 50% generally more than 20% in the electrode coating, except that iron powder, contains more mineral powder in the electrode coating.
At present, in hardfacing electrode, do not see special iron powder electrode and the very high electric welding rod for built-up welding of performance as yet.
Summary of the invention
At above-mentioned situation, the purpose of this invention is to provide a kind of abrasive surface electrode of efficient high-hardness, iron content height in the coating of this welding rod does not contain mineral powder; Add multiple alloying element simultaneously, and optimize welding rod prescription.
For achieving the above object, a kind of abrasive surface electrode of efficient high-hardness, it comprises Φ 4H08A core wire, Φ 9 external diameter coatings, the composition of its coating (weight proportion) is:
Silver strip graphite 3～5 boron carbides 2～6 carborundum 2～3 molybdenum-irons 3～5
Vanadium iron 3～5 tungsten carbides 5～10 high carbon ferro-chromes 8～16 manganese metals 2～3
Iron powder 72.
Its further step also comprises:
The binding agent of described coating is to select the sodium silicates that modulus is 3, Baume concentration is not less than 47 degree for use.
Silver strip graphite purity during described coating is formed is not less than 95%, the boron content of boron carbide is not less than 90%, the W content of tungsten carbide is not less than 93%, manganese metal purity is not less than 99%, carborundum is emery wheel carborundum, iron powder is impure not to be higher than 1%, molybdenum-iron contains molybdenum amount 60%, vanadium iron vanadium content 50%, high carbon ferro-chrome chrome content 65%.
The present invention adds a large amount of iron powders and multiple alloying element and does not add the technical scheme of any mineral powder in electrode coating, changed the coating structure of existing hardfacing electrode, the melting efficiency and the deposition efficiency of welding rod are improved greatly, and deposited metal hardness reaches HRC65～68.
The present invention has following characteristics:
(1) the welding rod manufacture craft is simple, no any mineral powder in the coating, bond by high mode sodium at high concentration waterglass, the conventional oil press is manufactured, iron content is up to 62～72% in the coating, because of the adding of a large amount of iron powders, iron powder produces a large amount of heats in the welding rod combustion process, thereby has quickened the burn-off rate of welding rod;
(2) welding rod melting efficiency height;
(3) welding rod deposition efficiency height;
(4) the welding rod recovery rate is up to 78～82%;
(5) single-layer surfacing thickness is big, is reducing the overlay cladding number of plies, and saving aspect such as man-hour has actual effect;
(6) welding rod hardness can be adjusted between HRC65～68, and has certain obdurability, as the welding rod of embodiment one, is being of a size of built-up welding on the common low carbon steel plate of 400X300X30mm, and the continuous built-up welding one root bead bar of single track individual layer does not crack.
The present invention is fit to structural carbon steel, and the built-up welding of low-alloy steel and some middle and high steel alloy is applied to wear-resisting operating modes such as abrasive wear.
The specific embodiment
Embodiment one
A kind of abrasive surface electrode of efficient high-hardness, it mainly comprises core wire, coating, adopts following weight proportion preparation electrode coating: silver strip graphite 3, boron carbide 2, carborundum 2, molybdenum-iron 3, vanadium iron 3, tungsten carbide 5, high carbon ferro-chrome 16, manganese metal 2, iron powder 72; Core wire is Φ 4H08A, and the electrode coating external diameter is Φ 9, and high mode sodium at high concentration waterglass is made the welding rod binding agent, conventional oil press suppression electrode; Welding rod welds after by low temperature, hyperthermia drying, uses the positive connection welding of DC welder, and the built-up welding individual layer polishes the back and surveys hardness, and its average hardness is HRC65, and the built-up welding sample dimensions is the common low carbon steel plate of 100X60X20mm.
Embodiment two
A kind of abrasive surface electrode of efficient high-hardness, it mainly comprises core wire, coating, adopts following weight proportion preparation electrode coating: silver strip graphite 4, boron carbide 6, carborundum 2, molybdenum-iron 5, vanadium iron 5, tungsten carbide 10, high carbon ferro-chrome 8, manganese metal 3, iron powder 72; All the other implementation steps all adopt the identical embodiment with embodiment one.Deposited metal hardness is HRC66.
Embodiment three
A kind of abrasive surface electrode of efficient high-hardness, it mainly comprises core wire, coating, adopts following weight proportion preparation electrode coating: silver strip graphite 5, boron carbide 4, carborundum 3, molybdenum-iron 4, vanadium iron 4, tungsten carbide 7, high carbon ferro-chrome 12, manganese metal 2, iron powder 72; All the other implementation steps all adopt the identical embodiment with embodiment one.Deposited metal hardness HRC68.
Outstanding substantive distinguishing features such as the present invention has efficiently, high rigidity, its primary structure and principle will be described in further detail.
A, electric welding rod for built-up welding of the present invention have fast burn-off rate, need not strike slag in the weld deposit process, can shorten the built-up welding time, improve built-up welding speed, particularly in preheating surfacing, especially in the built-up welding in hot day, working condition can be improved significantly, labour intensity can significantly be alleviated.In addition, welding rod deposition efficiency height, the individual layer bead thickness reaches greatly more than the 7mm, and Special Significance is arranged in actual production; For example, the built-up welding workpiece that has will keep the thick deposited metal layer of 5mm after built-up welding processing, common surfacing welding needs 2～3 layers of built-up welding, use welding rod of the present invention only to need built-up welding one deck just can reach requirement, and, there are not the consumption of mineral powder and the loss of mineral powder melting heat without mineral powder in the electric welding rod for built-up welding coating of the present invention.The user also receives more tangible benefits, as buys 1.6 kilograms of the common electric welding rod for built-up welding that electric welding rod for built-up welding of the present invention is equivalent to buy existing band mineral powder for 1 kilogram, because the recovery rate of electric welding rod for built-up welding of the present invention reaches 78～82%, and the recovery rate of contrast welding rod has only about 50%.The main cause that the welding rod recovery rate is high is: a, general welding rod contain more mineral powder, and welding rod of the present invention does not have mineral powder; B, welding rod external diameter of the present invention overstriking are to Φ 9, and gravity coefficient of coating increases greatly, and coating becomes deposited metal after the fusing fast substantially; C, because the overstriking of welding rod external diameter, the welding rod radical of Unit Weight reduces, the discard electrode of losing when freezing is few; Thereby saved the part raw material, so recovery rate can significantly increase.
B, electric welding rod for built-up welding of the present invention have higher melting efficiency and deposition efficiency.The melting efficiency of welding rod is to calculate by the unit interval bar weight that freezes, and the contrast welding rod in the present embodiment is to originate in that to contain manganese in a kind of deposited metal of certain unit be 16% high manganese steel surfacing electrode, and its melting efficiency and deposition efficiency have belonged to higher class.In the built-up welding contrast test, the experimental condition that present embodiment is determined is same welder, same equipment, and same technological parameter, particularly welding current is identical.The result of contrast test shows: the melting efficiency of contrast welding rod is 2kg/ hour, and the melting efficiency of electric welding rod for built-up welding of the present invention is 3kg/ hour.Why at a high speed electric welding rod for built-up welding of the present invention fusing, is because added a large amount of iron powders in the electrode coating, can produce a large amount of heats in the welding rod combustion process, has accelerated the fusing of welding rod itself.The deposition efficiency of welding rod is meant that deposited metal weight or effective weld metal weight account for the percentage of the bar core wire weight that freezes, the deposition efficiency of obviously general structural steel electrode is less than 1, promptly 100%, to add a large amount of manganese in the above-mentioned contrast electrode coating, to guarantee containing 16% manganese in the deposited metal, its deposition efficiency also has only 104.9%, and the deposition efficiency of electric welding rod for built-up welding of the present invention reaches 226.9%, this is that all the other all are alloy compositions because electric welding rod for built-up welding coating of the present invention based on iron powder, reaches 62～72% of coating weight, all can fuse in the deposited metal, simultaneously, the core wire of welding rod is Φ 4, and the welding rod external diameter is then more special, overstriking is to Φ 9, so covering of an electrode weight far surpasses the core wire weight of welding rod, this has improved the efficient of built-up welding from practical application.
Added multiple carbide in C, the electrode coating of the present invention, as boron carbide, carborundum, tungsten carbide, and carbon and carbide former, molybdenum, vanadium, chromium are optimized by the ratio of adjusting them, make the hardness of its deposited metal reach HRC65～68.Because alloying element kind volume is few, crystal grain thinning is remarkable etc., and welding rod has certain obdurability.
Claims (3)
1, a kind of high-hardness wear-resisting bead welding rod, it comprises Φ 4 H08A core wires, Φ 9 external diameter coatings is characterized in that the composition (weight proportion) of coating is:
Silver strip graphite 3～5
Boron carbide 2～6
Carborundum 2～3
Molybdenum-iron 3～5
Vanadium iron 3～5
Tungsten carbide 5～10
High carbon ferro-chrome 8～16
Manganese metal 2～3
Iron powder 72.
2, high-hardness wear-resisting bead welding rod according to claim 1, the binding agent that it is characterized in that described coating are to select the sodium silicates that modulus is 3, Baume concentration is not less than 47 degree for use.
3, high-hardness wear-resisting bead welding rod according to claim 1, it is characterized in that the described coating silver strip graphite purity in forming is not less than 95%, the boron content of boron carbide is not less than 90%, the W content of tungsten carbide is not less than 93%, manganese metal purity is not less than 99%, carborundum is emery wheel carborundum, iron powder is impure not to be higher than 1%, molybdenum-iron contains molybdenum amount 60%, vanadium iron vanadium content 50%, high carbon ferro-chrome chrome content 65%.
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| CNB2007100351281A CN100467194C (en) | 2007-06-14 | 2007-06-14 | Abrasive surface electrode of efficient high-hardness |
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| CNB2007100351281A CN100467194C (en) | 2007-06-14 | 2007-06-14 | Abrasive surface electrode of efficient high-hardness |
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| CN101073861A CN101073861A (en) | 2007-11-21 |
| CN100467194C true CN100467194C (en) | 2009-03-11 |
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Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101450429B (en) * | 2007-12-08 | 2010-10-13 | 淄博齐鲁焊业有限公司 | Tungsten carbide alloy abrasion-proof build-up electrode |
| CN101224527B (en) * | 2008-02-04 | 2010-09-29 | 湘潭大学 | High hardness ferritic stainless steel wearable surfacing flux-cored wire |
| CN101961821B (en) * | 2010-11-04 | 2012-07-25 | 沈阳哈维尔表面工程技术有限公司 | High temperature resistance and corrosion resistance wear-resistant surfacing electrode |
| CN103042317B (en) * | 2012-12-28 | 2015-03-11 | 北京工业大学 | Alloy powder material for Fe-based nonmagnetic cladding layer and cladding layer preparing method |
| US9475154B2 (en) | 2013-05-30 | 2016-10-25 | Lincoln Global, Inc. | High boron hardfacing electrode |
| CN103752218A (en) * | 2013-11-06 | 2014-04-30 | 溧阳市江大技术转移中心有限公司 | Manufacturing method of welding material |
| CN103722308B (en) * | 2013-12-25 | 2016-08-24 | 沈阳哈维尔表面工程技术有限公司 | The wear-resisting multiple-bead deposit welding rod of flawless resistance to high temperature oxidation |
| CN105710564B (en) * | 2016-04-22 | 2018-09-07 | 广州鑫钻新材料科技开发有限公司 | A kind of hardfacing electrode coating and the welding rod containing the coating |
| CN105689923B (en) * | 2016-04-22 | 2018-09-07 | 广州鑫钻新材料科技开发有限公司 | A kind of hardfacing electrode coating and the welding rod containing the coating |
| CN106956066A (en) * | 2017-03-31 | 2017-07-18 | 安徽再制造工程设计中心有限公司 | The built-up welding of tractor idle pulley, flux cored wire used for submerged arc welding and its application method |
| CN108890169A (en) * | 2018-08-06 | 2018-11-27 | 万国雄 | A kind of wear-resisting type surfacing welding containing high carbon ferro-chrome |
| CN109483086A (en) * | 2018-12-30 | 2019-03-19 | 柳州凯通新材料科技有限公司 | A kind of medicine core of abrasion-resistant welding wire |
| CN110026706B (en) * | 2019-03-20 | 2021-05-28 | 江苏孚尔姆焊业股份有限公司 | Wear-resistant flux-cored wire for oil drill pipe head and manufacturing method thereof |
| CN110919234B (en) * | 2019-12-11 | 2021-06-11 | 江苏科技大学 | Self-protection flux-cored wire for in-situ generation of glass slag coating and preparation method thereof |
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| CN101073861A (en) | 2007-11-21 |
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