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CN100403068C - optical low pass filter - Google Patents

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CN100403068C
CN100403068C CNB2006100660914A CN200610066091A CN100403068C CN 100403068 C CN100403068 C CN 100403068C CN B2006100660914 A CNB2006100660914 A CN B2006100660914A CN 200610066091 A CN200610066091 A CN 200610066091A CN 100403068 C CN100403068 C CN 100403068C
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pass filter
optical low
film
plate
adhesive
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CN1841100A (en
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上原健彦
原和弘
儿岛忠雄
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Seiko Epson Corp
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Seiko Epson Corp
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Abstract

本发明提供的光学低通滤波器即使通过使用粘合剂贴合相位差膜而构成时也能提高防潮性。将作为1/4波长板的由高分子膜构成的相位差膜10与粘合剂4、5一起贴在作为双折射板的水晶板2、3之间,在至少包括粘合剂层4的全部外周边4a、粘合剂层5的全部外周边5a和相位差膜10的全部外周边10a的区域内形成有密封部20。密封部20可以由物理成膜层、化学成膜层、胶带和树脂组合物构成。

Figure 200610066091

The optical low-pass filter provided by the present invention can improve moisture resistance even when it is constituted by bonding a retardation film with an adhesive. A retardation film 10 made of a polymer film as a 1/4 wavelength plate is pasted together with adhesives 4, 5 between crystal plates 2, 3 as birefringent plates, and at least the adhesive layer 4 is included. The sealing portion 20 is formed in the region of the entire outer periphery 4 a , the entire outer periphery 5 a of the adhesive layer 5 , and the entire outer periphery 10 a of the retardation film 10 . The sealing portion 20 can be composed of a physical film-forming layer, a chemical film-forming layer, an adhesive tape, and a resin composition.

Figure 200610066091

Description

光学低通滤波器 optical low pass filter

技术领域 technical field

本发明涉及抑制空间频率高通成分的光学低通滤波器。The present invention relates to optical low-pass filters that suppress high-pass components of spatial frequencies.

背景技术 Background technique

数码相机、数码摄像机等的摄像装置含有CCD或CMOS等的摄像元件,通过按照一定距离排列的有限像素将光学图像转换为电子信号,从而对影像进行拍摄。在这种摄像装置中,如果光学图像的空间频率小于等于由像素的排列间距决定的取样频率的1/2,就不会产生摩尔纹等虚假信号;但如果光学图像的空间频率超过了取样频率的1/2,就会产生虚假信号使画质降低。An imaging device such as a digital still camera or a digital video camera includes an imaging element such as a CCD or a CMOS, and converts an optical image into an electronic signal with limited pixels arranged at a certain distance to capture an image. In this camera device, if the spatial frequency of the optical image is less than or equal to 1/2 of the sampling frequency determined by the arrangement pitch of the pixels, false signals such as moiré will not be generated; but if the spatial frequency of the optical image exceeds the sampling frequency 1/2 of that, false signals will be generated to degrade the picture quality.

为了抑制所述摩尔纹等虚假信号的产生,在以往的摄像装置中,在摄像元件的前面安装抑制光学图像空间频率的高通成分的光学滤镜(所谓的光学低通滤波器)。In order to suppress the generation of spurious signals such as moiré, in conventional imaging devices, an optical filter (so-called optical low-pass filter) that suppresses high-pass components of the spatial frequency of an optical image is mounted on the front of the imaging element.

作为这种光学低通滤波器的结构,一般有3张双折射板的类型和在2张双折射板的中间夹有相板的类型,在2张双折射板之间夹有作为相板的1/4波长板的结构的垂直附加类型以高性能为人所知。As the structure of such an optical low-pass filter, there are generally three birefringent plates, a phase plate sandwiched between two birefringent plates, and a phase plate sandwiched between two birefringent plates. The vertical attachment type of the structure of the 1/4 wavelength plate is known for its high performance.

近年,提出了将以一轴延伸法形成的高分子膜用作1/4波长板(例如,参照专利文献1)。通过使用高分子膜能够实现薄型化并降低制造成本。一般使用水晶板作为双折射板。In recent years, it has been proposed to use a polymer film formed by a uniaxial stretching method as a 1/4 wavelength plate (for example, refer to Patent Document 1). Thinning and manufacturing cost can be reduced by using a polymer film. A crystal plate is generally used as a birefringent plate.

[专利文献1]特开平7-152035号公报[Patent Document 1] JP-A-7-152035

发明内容 Contents of the invention

然而,对于通过粘着剂层或粘合剂层将2张作为双折射板的水晶板与夹在其间的高分子膜进行贴合而形成的光学低通滤波器,在长时间曝露于高温高湿条件下的耐久性实验后发现,在高分子膜与水晶板之间产生了沿外周向中心的剥落现象(下文称为剥落现象),存在质量上的问题。However, an optical low-pass filter formed by laminating two birefringent crystal plates and a polymer film sandwiched between them with an adhesive layer or an adhesive layer will suffer from prolonged exposure to high temperature and high humidity. After the durability test under the conditions, it was found that peeling phenomenon (hereinafter referred to as peeling phenomenon) along the outer circumference to the center occurred between the polymer film and the crystal plate, and there was a quality problem.

本发明是鉴于上述情况提出的,其目的在于提供即使在高温高湿条件下也不易产生剥落现象的高质量光学低通滤波器。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a high-quality optical low-pass filter that is less prone to peeling even under high-temperature and high-humidity conditions.

为了实现所述目的,本发明提供第1光学低通滤波器,其特征为,所述光学低通滤波器是通过粘着剂层或粘合剂层将高分子膜的相板贴在2张双折射板之间而形成的,在光学低通滤波器的全部外周面设置有密封部。In order to achieve the above object, the present invention provides the first optical low-pass filter, which is characterized in that, the optical low-pass filter is made by pasting the phase plate of the polymer film on two double sheets through an adhesive layer or an adhesive layer. Formed between the refracting plates, a sealing portion is provided on the entire outer peripheral surface of the optical low-pass filter.

本发明的发明人认识到,由于用于粘合双折射板和高分子膜相板的粘着剂层或粘合剂层在高温高湿条件下吸水,粘着力或粘合力降低,成为剥落现象的原因,并且发现,防止水分从粘着剂层或粘合剂层的外周进入内部对于防止剥落现象的发生是有效的,并且为此而在包括粘着剂层或粘合剂层全部外周边在内的光学低通滤波器的外周面上设置阻断内部和外部的密封部对于防止剥落现象的发生是有效的。The inventors of the present invention have recognized that since the adhesive layer or the adhesive layer used for bonding the birefringent plate and the polymer film phase plate absorbs water under high temperature and high humidity conditions, the adhesion or cohesive force decreases, becoming a peeling phenomenon and found that preventing moisture from entering the interior from the outer periphery of the adhesive layer or the adhesive layer is effective for preventing the peeling phenomenon, and for this reason, the adhesive layer or the entire outer periphery of the adhesive layer It is effective to prevent the occurrence of the peeling phenomenon by providing a sealing portion blocking the inside and the outside on the outer peripheral surface of the optical low-pass filter.

本发明提供第2光学低通滤波器,其如所述第1的光学低通滤波器,其特征为,所述密封部由按照物理成膜法形成的成膜层或按照化学成膜法形成的成膜层构成。The present invention provides a second optical low-pass filter, which is the same as the first optical low-pass filter, wherein the sealing portion is formed by a film-forming layer formed by a physical film-forming method or by a chemical film-forming method. The film-forming layer constitutes.

通过选用适当的材料和成膜法,由蒸镀等物理成膜法或CVD法等化学成膜法形成的成膜层,能够构成为阻挡水分由外部渗透入内部的密封部。By selecting appropriate materials and film-forming methods, the film-forming layer formed by physical film-forming methods such as vapor deposition or chemical film-forming methods such as CVD can be configured as a sealing part that prevents moisture from penetrating from the outside to the inside.

本发明提供第3光学低通滤波器,其如所述第1的光学低通滤波器,其特征为,所述密封部由胶带构成。The present invention provides a third optical low-pass filter as described in the first optical low-pass filter, wherein the sealing portion is formed of an adhesive tape.

通过将使用了难以透过潮气的树脂膜或金属膜的胶带缠绕在外周面上来形成包覆粘着剂层或粘合剂层外周边的密封部,能够从外部阻挡水分而有效防止剥落现象。By wrapping a tape using a moisture-resistant resin film or metal film on the outer peripheral surface to form a sealing portion covering the adhesive layer or the outer periphery of the adhesive layer, moisture can be blocked from the outside to effectively prevent peeling.

本发明提供第4光学低通滤波器,其如所述第1的光学低通滤波器,其特征为,所述密封部由树脂组合物构成。The present invention provides a fourth optical low-pass filter as described in the first optical low-pass filter, wherein the sealing portion is made of a resin composition.

例如,通过以能够形成粘合剂或涂膜的树脂组合物包覆粘着剂层或粘合剂层的全部外周边而形成从外部阻挡水分的密封部,能够有效防止剥落现象。For example, the peeling phenomenon can be effectively prevented by covering the adhesive layer or the entire outer periphery of the adhesive layer with a resin composition capable of forming an adhesive or a coating film to form a seal portion that blocks moisture from the outside.

本发明提供第5光学低通滤波器,其如所述第1的光学低通滤波器,其特征为,通过粘着剂层或粘合剂层将红外线吸收滤波板贴在所述2张双折射板中位于光线入射侧的双折射板的光线入射侧,所述密封部包覆在所述红外线吸收滤波板以及所述粘着剂层或粘合剂层的全部外周面上。The present invention provides a fifth optical low-pass filter, which is the same as the first optical low-pass filter, characterized in that an infrared absorption filter plate is attached to the two birefringent sheets through an adhesive layer or an adhesive layer. On the light incident side of the birefringent plate located on the light incident side of the plate, the sealing part covers the entire outer peripheral surface of the infrared absorption filter plate and the adhesive layer or adhesive layer.

经验上认为红外线吸收滤波板容易吸潮,这被看作是剥落现象的一个重要原因。并且已经认识到,用于粘着双折射板和红外线吸收滤波板的粘着剂层或粘合剂层在高温高湿条件下由于吸收水分会降低粘着力或粘合力,成为剥落现象的原因。因此,在包括红外线吸收滤波板以及粘着剂层或粘合剂层的全部外周边在内的光学低通滤波器的外周面上,通过密封部从外部阻挡水分能够有效防止剥落现象。It is empirically believed that the infrared absorbing filter board is easy to absorb moisture, which is regarded as an important reason for the peeling phenomenon. And it has been recognized that the adhesive layer or adhesive layer used for bonding the birefringent plate and the infrared absorbing filter plate absorbs moisture under high-temperature and high-humidity conditions to reduce the adhesion or cohesive force and become the cause of the peeling phenomenon. Therefore, on the outer peripheral surface of the optical low-pass filter including the infrared absorbing filter plate and the adhesive layer or the entire outer periphery of the adhesive layer, the peeling phenomenon can be effectively prevented by blocking moisture from the outside through the sealing portion.

本发明提供第6光学低通滤波器,其如所述第1的光学低通滤波器,其特征为,所述相板的外周边的至少一部分位于所述2张双折射板中至少1张双折射板的外周边的内侧,形成断坡或凹陷,在所述断坡或凹陷处形成有所述密封部。The present invention provides a sixth optical low-pass filter, which is the same as the first optical low-pass filter, wherein at least a part of the outer periphery of the phase plate is located on at least one of the two birefringent plates A step or a depression is formed inside the outer periphery of the birefringent plate, and the sealing portion is formed at the step or depression.

利用断坡或凹陷能够简单地形成有厚度的密封部,可以准确地将粘着剂层或粘合剂层的外周边与外部进行阻断。The thick sealing portion can be easily formed by using the step or the depression, and the adhesive layer or the outer periphery of the adhesive layer can be accurately blocked from the outside.

本发明提供第7光学低通滤波器,其特征为,所述光学低通滤波器是通过粘着剂层或粘合剂层将高分子膜的相板贴在2张双折射板之间而形成的,其中,以防水处理剂对所形成的光学低通滤波器的全部外周面进行了处理。The present invention provides a seventh optical low-pass filter, which is characterized in that the optical low-pass filter is formed by attaching a phase plate of a polymer film between two birefringent plates through an adhesive layer or an adhesive layer. , wherein the entire outer peripheral surface of the formed optical low-pass filter was treated with a water-repellent treatment agent.

通过使用防水处理剂对暴露在外面的粘着剂层或粘合剂层的外周边进行处理,能够提高粘着剂层或粘合剂层与双折射板以及与高分子膜相板之间的粘着力,并且使水分难以从粘着剂层或粘合剂层的外周边渗透至内部,从而防止剥落现象。By treating the exposed adhesive layer or the outer periphery of the adhesive layer with a water repellent treatment agent, the adhesive force between the adhesive layer or the adhesive layer and the birefringent plate and the polymer film phase plate can be improved , and make it difficult for moisture to penetrate from the outer periphery of the adhesive layer or adhesive layer to the inside, thereby preventing peeling.

本发明提供第8光学低通滤波器,其如所述第7的光学低通滤波器,其特征为,所述防水处理剂为硅烷偶联剂。The present invention provides an eighth optical low-pass filter as described in the seventh optical low-pass filter, wherein the water-repellent treatment agent is a silane coupling agent.

硅烷偶联剂能够提高粘着剂层或粘合剂层与双折射板以及与相板之间的粘着力,即使粘着剂层或粘合剂层发生一定程度的吸潮,也能够有效防止剥落现象。The silane coupling agent can improve the adhesive force between the adhesive layer or adhesive layer and the birefringent plate and the phase plate, even if the adhesive layer or adhesive layer absorbs moisture to a certain extent, it can effectively prevent peeling .

附图说明 Description of drawings

图1(a)是第1实施方式中的光学低通滤波器1的平面图,(b)是光学低通滤波器1的截面图。FIG. 1( a ) is a plan view of the optical low-pass filter 1 in the first embodiment, and FIG. 1( b ) is a cross-sectional view of the optical low-pass filter 1 .

图2是示意表示第1实施方式的光学低通滤波器的其他实施例的截面图。2 is a cross-sectional view schematically showing another example of the optical low-pass filter of the first embodiment.

图3是示意表示第2实施方式的光学低通滤波器的大致结构的截面图。3 is a cross-sectional view schematically showing a schematic configuration of an optical low-pass filter according to a second embodiment.

图4(a)是第3实施方式的实施例1中的光学低通滤波器1的平面图,(b)是光学低通滤波器1的截面图。4( a ) is a plan view of the optical low-pass filter 1 in Example 1 of the third embodiment, and FIG. 4( b ) is a cross-sectional view of the optical low-pass filter 1 .

图5(a)是第3实施方式的实施例2中的光学低通滤波器1的平面图,(b)是光学低通滤波器1的截面图。5( a ) is a plan view of the optical low-pass filter 1 in Example 2 of the third embodiment, and FIG. 5( b ) is a cross-sectional view of the optical low-pass filter 1 .

图6(a)是第3实施方式的实施例3中的光学低通滤波器1的平面图,(b)是光学低通滤波器1的截面图。6( a ) is a plan view of the optical low-pass filter 1 in Example 3 of the third embodiment, and (b) is a cross-sectional view of the optical low-pass filter 1 .

图7是摄像装置中的光学低通滤波器1和固体摄像元件130的截面图。FIG. 7 is a cross-sectional view of the optical low-pass filter 1 and the solid-state imaging device 130 in the imaging device.

符号说明Symbol Description

1光学低通滤波器1 optical low pass filter

2、3水晶板2, 3 crystal plate

2a、2b、2c、2d凹陷(间隙)2a, 2b, 2c, 2d Concavity (gap)

3a、3b、3c、3d断坡3a, 3b, 3c, 3d step slope

4、5、6粘合剂层4, 5, 6 Adhesive layers

7红外线吸收滤波板7 Infrared absorption filter board

4a、5a、10a外周边4a, 5a, 10a outer periphery

10相位差膜10 phase difference film

20密封部20 sealing part

21防水处理部21 waterproof treatment department

100摄像装置100 cameras

110、111防反射膜110, 111 anti-reflection film

120红外线吸收过滤器120 infrared absorption filter

130固体摄像元件130 solid-state imaging elements

131外部连接配线131 External connection wiring

132接合线132 bonding wire

140包装140 packs

140a开口部140a opening

A箭头A arrow

具体实施方式 Detailed ways

下面对本发明的光学低通滤波器的实施方式进行说明,但本发明并不仅限于以下实施方式。Embodiments of the optical low-pass filter of the present invention will be described below, but the present invention is not limited to the following embodiments.

[第1实施方式][the first embodiment]

图1(a)是第1实施方式中的光学低通滤波器1的平面图,图1(b)是光学低通滤波器1的截面图。FIG. 1( a ) is a plan view of the optical low-pass filter 1 in the first embodiment, and FIG. 1( b ) is a cross-sectional view of the optical low-pass filter 1 .

将作为1/4波长板的由高分子膜构成的相位差膜10与粘合剂层4、5一起贴在作为双折射板的水晶板2、3之间,并且设置密封部20,将至少包括粘合剂层4的外周边4a、粘合剂层5的外周边5a和相位差膜10的外周边10a在内的全部区域包覆。A retardation film 10 made of a polymer film as a 1/4 wavelength plate is pasted together with adhesive layers 4, 5 between the crystal plates 2, 3 as birefringent plates, and a sealing portion 20 is provided, so that at least The entire area including the outer periphery 4 a of the adhesive layer 4 , the outer periphery 5 a of the adhesive layer 5 , and the outer periphery 10 a of the retardation film 10 are covered.

作为双折射板的水晶板2和水晶板3只要是具有双折射性的结晶板即可,除了水晶以外,还可是铌酸锂(LiNbO3)等。可以是两块板都仅使用水晶板,也可以使用水晶和铌酸锂的组合或由其他材料构成的双折射板的组合。双折射是指,入射光分离为所具有的振动方向相互垂直的寻常光线和非常光线两种光线的现象。对于水晶和铌酸锂以外的具有双折射性的结晶,可以例举为智利硝石、铁方解石、金红石、KPD(KH2PO4)、APD(NH4H2PO4)等。The crystal plate 2 and the crystal plate 3 as birefringent plates may be crystal plates having birefringence, and may be lithium niobate (LiNbO 3 ) or the like in addition to crystal. It may be that only crystal plates are used for both plates, or a combination of crystal and lithium niobate or a combination of birefringent plates made of other materials may be used. Birefringence refers to a phenomenon in which incident light is separated into two types of light rays, ordinary rays and extraordinary rays whose vibration directions are perpendicular to each other. Birefringent crystals other than crystal and lithium niobate include Chilean saltpeter, ferrocalcite, rutile, KPD (KH 2 PO 4 ), APD (NH 4 H 2 PO 4 ), and the like.

相位差膜10是为了导入相位差而引入光学系统的透明板,是能够使在相互垂直的主轴方向振动的直线偏振光成分通过,并在这两个成分中导入必需相位差的高分子膜,相位差膜有1/2波长板和1/4波长板等。在光学低通滤波器1中,使用1/2波长板与1/4波长板的组合或单独使用1/4波长板作为相位差膜10。The retardation film 10 is a transparent plate introduced into the optical system in order to introduce a retardation, and is a polymer film capable of passing linearly polarized light components vibrating in mutually perpendicular principal axis directions, and introducing a necessary retardation into these two components, Retardation films include 1/2 wavelength plate and 1/4 wavelength plate, etc. In the optical low-pass filter 1 , a combination of a 1/2 wavelength plate and a 1/4 wavelength plate or a 1/4 wavelength plate alone is used as the retardation film 10 .

在本发明的光学低通滤波器1中,作为1/4波长板,优选使用具有随着入射光波长的增加相位差也增大的波长分散特性的高分子膜。作为这种1/4波长板发挥作用的高分子膜在市面上有销售。销售的高分子膜由经单轴拉伸的玻璃转变温度大于等于200℃的聚碳酸酯制成。In the optical low-pass filter 1 of the present invention, it is preferable to use, as the 1/4 wavelength plate, a polymer film having wavelength dispersion characteristics such that the phase difference increases as the wavelength of incident light increases. A polymer film functioning as such a 1/4 wavelength plate is commercially available. The polymer film sold is made of uniaxially stretched polycarbonate with a glass transition temperature greater than or equal to 200°C.

通过将相位板制成高分子膜10,不仅能够薄薄地构成光学低通滤波器1,还具有随着入射光波长的增加而相位差也增大的波长分散特性,能够跨越大的波长范围将入射光的偏光状态从直线偏振光变换为圆偏振光。因此,能够构成相对于波长范围广阔的入射光具有1/4波长板的作用的高性能的光学低通滤波器1。By making the phase plate into the polymer film 10, not only can the optical low-pass filter 1 be formed thinly, but also have the wavelength dispersion characteristic that the phase difference increases as the wavelength of the incident light increases, and it is possible to cover a large wavelength range. The polarization state of the incident light is converted from linearly polarized light to circularly polarized light. Therefore, it is possible to constitute a high-performance optical low-pass filter 1 that functions as a 1/4 wavelength plate with respect to incident light having a wide wavelength range.

另外,图2的截面图所示的光学低通滤波器1,其基本结构与图1所示的光学低通滤波器1相同,通过粘合剂层5和粘合剂层6将红外线吸收滤波板7夹在双折射板2与相位差膜10之间或夹在双折射板3与相位差膜10之间。红外线吸收滤波板7是在玻璃基板中添加进吸收红外线成分的过滤器,用于隔断红外线成分,防止对红外线也有感度的固体摄像元件由于红外线而曝光。优选红外线吸收滤波板7的配置结构为,通过粘着剂层或粘合剂层将红外线吸收滤波板7接合在2张双折射板2、3中位于光线入射侧的双折射板2或双折射板3与高分子膜10之间。In addition, the optical low-pass filter 1 shown in the sectional view of FIG. 2 has the same basic structure as the optical low-pass filter 1 shown in FIG. Plate 7 is sandwiched between birefringent plate 2 and retardation film 10 or between birefringent plate 3 and retardation film 10 . The infrared absorption filter plate 7 is a filter that absorbs infrared components added to the glass substrate, and is used to block infrared components and prevent solid-state imaging elements that are also sensitive to infrared rays from being exposed to infrared rays. Preferably, the arrangement structure of the infrared absorption filter plate 7 is such that the infrared absorption filter plate 7 is bonded to the birefringent plate 2 or the birefringent plate on the light incident side among the two birefringent plates 2 and 3 through an adhesive layer or an adhesive layer. 3 and the polymer film 10.

经验上认为红外线吸收滤波板7容易吸潮,这被看作是剥落现象的一个重要原因。因此,如图2所示,优选密封部20也包覆红外线吸收滤波板7的全部外周面以从外部阻挡水分。It is empirically believed that the infrared absorbing filter plate 7 tends to absorb moisture, which is considered to be an important cause of the peeling phenomenon. Therefore, as shown in FIG. 2 , it is preferable that the sealing portion 20 also covers the entire outer peripheral surface of the infrared absorption filter plate 7 so as to block moisture from the outside.

密封部20可以由按物理成膜法形成的成膜层、按化学成膜法形成的成膜层、胶带或树脂组合物构成。物理成膜法可以采用真空蒸镀法、离子辅助蒸镀法、离子电镀法、喷溅法等。真空蒸镀法是将薄膜材料在高真空条件下加热蒸发并使这些蒸发颗粒堆积在基板上形成薄膜的方法。离子辅助蒸镀法是将蒸镀颗粒离子化并通过电场加速后使其附着于基板上的方法,分为APS(Advanced Plasma Source)、EBEP(Electron BeamExcited Plasma)法、RF(Radio Frequency)直接基板印加法(于成膜室内产生高频气体等离子的状态下进行反应性真空蒸镀的方法)等方式。喷溅法是使经电场加速的离子与薄膜材料发生碰撞,通过敲打薄膜材料的喷溅使薄膜材料蒸发并使蒸发颗粒堆积在基板上形成薄膜的方法。化学成膜法可以采用CVD(化学气相沉积法)、无电解镀覆法等。The sealing portion 20 may be formed of a film-forming layer formed by a physical film-forming method, a film-forming layer formed by a chemical film-forming method, an adhesive tape, or a resin composition. The physical film-forming method can be a vacuum evaporation method, an ion-assisted evaporation method, an ion plating method, a sputtering method, and the like. The vacuum evaporation method is a method of heating and evaporating thin film materials under high vacuum conditions and depositing these evaporated particles on the substrate to form a thin film. The ion-assisted evaporation method is to ionize the evaporated particles and make them adhere to the substrate after being accelerated by an electric field. It is divided into APS (Advanced Plasma Source), EBEP (Electron Beam Excited Plasma) method, RF (Radio Frequency) direct substrate The Indo method (the method of reactive vacuum evaporation in the state of generating high-frequency gas plasma in the film-forming chamber) and other methods. The sputtering method is a method in which ions accelerated by an electric field collide with the thin film material, and the thin film material is evaporated by knocking the sputtering of the thin film material, and the evaporated particles are deposited on the substrate to form a thin film. As the chemical film forming method, CVD (Chemical Vapor Deposition), electroless plating, or the like can be used.

对于能够以物理成膜法或化学成膜法成膜的材料,可以例举为铝、镍、铜、铬、银、金等金属和金属的碳化物、氮化物、氧化物、硼化物等。对于膜厚没有特殊限制,只要能防止水分渗透至内部即可,一般为50nm~1μm左右。Materials that can be deposited by physical or chemical deposition methods include metals such as aluminum, nickel, copper, chromium, silver, and gold, and carbides, nitrides, oxides, and borides of metals. The thickness of the film is not particularly limited, as long as it can prevent moisture from penetrating inside, and it is generally about 50 nm to 1 μm.

例如,以真空蒸镀法使用氧化硅作金属氧化物进行成膜时可以按照如下方法进行。重叠数张光学低通滤波器,为防止作为表面的部分产生划痕以及防止吸附杂质而设置蒸镀形成的堆积层。划痕或杂质的吸附会影响防潮效果。例如,在真空蒸镀装置中于重叠好的光学低通滤波器的侧面堆积SiO2层。优选SiO2的膜厚为50nm~1μm左右。若膜厚过厚则生产率不好,若膜厚过薄则会得不到足够的阻挡效果。蒸镀可以在每个侧面进行,也可以在蒸镀装置内安装能够使重叠好的光学低通滤波器旋转的结构,连续地或同时对各个侧面进行蒸镀。For example, when forming a film using silicon oxide as a metal oxide by a vacuum deposition method, it can be performed as follows. Several optical low-pass filters are stacked, and a deposited layer formed by vapor deposition is provided to prevent scratches on the surface and to prevent adsorption of impurities. Scratches or adsorption of impurities will affect the moisture-proof effect. For example, a SiO 2 layer is deposited on the side of a stacked optical low-pass filter in a vacuum evaporation device. The film thickness of SiO 2 is preferably about 50 nm to 1 μm. If the film thickness is too thick, productivity will be poor, and if the film thickness is too thin, sufficient barrier effect will not be obtained. Evaporation can be performed on each side, or a structure capable of rotating the overlapped optical low-pass filter can be installed in the evaporation device, and evaporation can be performed on each side continuously or simultaneously.

用胶带构成密封部20时可以采用如下方法,使用阻气性出色的PEN(聚萘二酸乙二酯)等树脂膜、金属箔作胶带的基材,处理其中一面使硅酮类粘合剂能够粘着,在该面上涂抹硅酮类粘合剂,然后使用赋予了基材和粘合剂不透水性的胶带对光学低通滤波器的外周面缠绕至少1周以上。When forming the sealing portion 20 with an adhesive tape, a resin film such as PEN (polyethylene naphthalate) having excellent gas barrier properties, or a metal foil is used as a base material of the adhesive tape, and one side thereof is treated to make a silicone adhesive. To enable adhesion, apply a silicone adhesive on the surface, and then wrap the outer peripheral surface of the optical low-pass filter for at least one turn with a tape that imparts water-impermeability to the base material and the adhesive.

对于具体的缠绕胶带的方法可以举例为,在PEN膜的一个面上涂抹硅酮类粘合剂(10μm),形成胶带状后对光学低通滤波器的侧面缠绕至少1周。缠绕的方法为,将光学低通滤波器固定在安装有真空吸盘的旋转台上,将胶带的一端粘在光学低通滤波器的侧面。可以通过使旋转台旋转至少一周后剪断胶带来进行缠绕。由此能够将防止粘合剂吸潮的胶带均匀且无间隙地缠绕。For a specific method of wrapping the tape, for example, apply a silicone adhesive (10 μm) on one side of the PEN film, form a tape, and then wrap it around the side of the optical low-pass filter for at least one turn. The winding method is to fix the optical low-pass filter on a rotary table equipped with a vacuum chuck, and stick one end of the adhesive tape to the side of the optical low-pass filter. Winding can be performed by cutting the tape after rotating the turntable at least one turn. As a result, the adhesive tape that prevents moisture absorption can be wound evenly and without gaps.

对于构成密封部20的树脂组合物,可以例举为粘着剂、可用作密封材料的密封用树脂。对于粘着剂可以例举为耐湿性出色的环氧类粘着剂、丙烯酸类粘着剂、热熔类粘着剂、硅酮类粘着剂。对于密封用树脂可以例举为不易透过水的材料,例如用于密封半导体的环氧树脂、硅酮树脂、聚丙烯、甲基丙烯酸树脂、聚对苯二甲酸乙二醇酯、聚对苯二甲酸丁二醇酯、氯乙烯树脂、偏氯乙烯树脂、聚酰胺、含氟树脂等。The resin composition constituting the sealing portion 20 may, for example, be an adhesive or a sealing resin usable as a sealing material. The adhesives may, for example, be epoxy adhesives, acrylic adhesives, hot melt adhesives, or silicone adhesives excellent in moisture resistance. The resin for sealing can be exemplified by materials that are not easily permeable to water, such as epoxy resin, silicone resin, polypropylene, methacrylic resin, polyethylene terephthalate, polyethylene terephthalate, etc., used for sealing semiconductors. Butylene glycol diformate, vinyl chloride resin, vinylidene chloride resin, polyamide, fluorine-containing resin, etc.

根据粘着剂的种类按照刷涂式、模压式、喷雾式、刮刀式、辊轮式等规定的涂布方法将粘着剂涂在光学低通滤波器的外周面上并使其固化,利用这种方法使形成密封部20。对于环氧类粘着剂可以例举双液混合型的CS2340-5(商品名,Cemedine株式会社制造)。而且,对于丙烯酸类紫外线固化型粘着剂可以例举为由株式会社Adell制造的防水防潮性出色的OPTOKLEB UT20。该UT20涂在光学低通滤波器的外周面后通过在氮气条件下经紫外线照射后固化。According to the type of adhesive, the adhesive is applied to the outer peripheral surface of the optical low-pass filter and cured according to the prescribed coating methods such as brushing, molding, spraying, scraper, and roller. The method is to form the sealing portion 20 . The epoxy-based adhesive may, for example, be CS2340-5 (trade name, manufactured by Cemedine Co., Ltd.) of a two-component mixing type. Furthermore, the acrylic UV-curable adhesive can be exemplified by OPTOKLEB UT20 manufactured by Adell Co., Ltd. which is excellent in water and moisture resistance. After the UT20 is coated on the peripheral surface of the optical low-pass filter, it is cured after being irradiated with ultraviolet rays under nitrogen gas.

用密封用树脂形成密封部20时,可以以适当的溶剂稀释树脂后,使用该溶液以毛刷涂布在光学低通滤波器的外周面,然后在100℃的烘箱中干燥1小时使溶剂蒸发,形成密封部20。除了刷涂式以外,涂布方法也可以是模压式、喷雾式、刮刀式和辊轮式等方法。When forming the sealing portion 20 with a sealing resin, the resin can be diluted with an appropriate solvent, and the solution can be applied to the outer peripheral surface of the optical low-pass filter with a brush, and then dried in an oven at 100°C for 1 hour to evaporate the solvent. , forming the sealing portion 20 . In addition to the brush coating method, the coating method may also be a die-press method, a spray method, a doctor blade method, and a roller method.

对于树脂组合物形成的密封部20的厚度没有特殊限制,优选0.001μm~50μm的范围。若厚度过薄会无法得到足够的阻挡水分的效果,若厚度过厚则生产率不好。The thickness of the sealing portion 20 formed of the resin composition is not particularly limited, but is preferably in the range of 0.001 μm to 50 μm. If the thickness is too thin, a sufficient moisture blocking effect cannot be obtained, and if the thickness is too thick, productivity will be poor.

在第1实施方式的光学低通滤波器中,在光学低通滤波器1的至少包括粘合剂4的全部外周边4a、粘合剂5的全部外周边5a和相位差膜10在内的全部外周边10a的外周区域形成密封部20,由此能够防止粘合剂4、5或相位差膜10以及红外线吸收滤波板吸潮,防止水晶板2、3、相位差膜10与粘合剂层4、5之间的剥落现象。In the optical low-pass filter of the first embodiment, in the optical low-pass filter 1 including at least the entire outer periphery 4a of the adhesive 4, the entire outer periphery 5a of the adhesive 5, and the retardation film 10 The outer peripheral area of the entire outer periphery 10a forms a sealing portion 20, which can prevent the adhesive 4, 5 or the retardation film 10 and the infrared absorption filter plate from absorbing moisture, and prevent the crystal plates 2, 3, the retardation film 10 from contacting the adhesive. Peeling phenomenon between layers 4 and 5.

[第2实施方式][the second embodiment]

图3是示意表示第2实施方式的光学低通滤波器的大致结构的截面图。光学低通滤波器的基本结构与图2基本相同,因此对于同一部分使用相同的符号并省略其说明。与图2所示的光学低通滤波器不同之处在于设有防水处理部21来代替密封部20,所述防水处理部21是用防水处理剂处理光学低通滤波器的外周面中粘合剂层4、5、6外周边的暴露的部分形成的,覆盖着这些粘合剂层4、5、6和相位差膜10的全部外周边、以及红外线吸收滤波板7的全部外周面。该防水处理部21覆盖了粘合剂层4、5、6和相位差膜10的全部外周边以及红外线吸收滤波板7的全部外周面,由此这些粘合剂层4、5、6和相位差膜10的全部外周边以及红外线吸收滤波板7的全部外周面得到了防水处理。3 is a cross-sectional view schematically showing a schematic configuration of an optical low-pass filter according to a second embodiment. The basic structure of the optical low-pass filter is basically the same as in FIG. 2 , so the same symbols are used for the same parts and their descriptions are omitted. The difference from the optical low-pass filter shown in FIG. 2 is that a waterproof treatment part 21 is provided instead of the sealing part 20, and the waterproof treatment part 21 is bonded in the outer peripheral surface of the optical low-pass filter with a waterproof treatment agent. The exposed parts of the outer peripheries of the adhesive layers 4, 5, 6 are formed to cover the entire outer peripheries of the adhesive layers 4, 5, 6 and the phase difference film 10, and the entire outer peripheral surface of the infrared absorption filter plate 7. The waterproof treatment part 21 has covered the entire outer periphery of the adhesive layer 4, 5, 6 and the phase difference film 10 and the entire outer peripheral surface of the infrared absorption filter plate 7, thus these adhesive layers 4, 5, 6 and the phase difference film The entire outer periphery of the differential film 10 and the entire outer peripheral surface of the infrared absorbing filter plate 7 are subjected to waterproof treatment.

通过以防水剂对粘合剂层4、5、6暴露在外部的外周边和相位差膜10的外周边以及红外线吸收滤波板7的外周面进行处理,能够提高双折射板2、3和相位差膜10以及红外线吸收滤波板7对粘合剂层4、5、6的粘着力,并且由于防水处理得到了防水性,使水分难以从粘合剂层4、5、6或相位差膜10或红外线吸收滤波板7的外周面渗透至内部,能够有效防止剥落现象。By treating the outer peripheries of the adhesive layers 4, 5, 6 exposed to the outside, the outer peripheries of the phase difference film 10, and the outer peripheries of the infrared absorption filter plate 7 with a water repellant, the birefringent plates 2, 3 and the phase can be improved. The adhesion of the difference film 10 and the infrared absorption filter plate 7 to the adhesive layer 4, 5, 6, and the water resistance has been obtained due to the waterproof treatment, making it difficult for moisture to escape from the adhesive layer 4, 5, 6 or the retardation film 10 Or the outer peripheral surface of the infrared absorption filter plate 7 penetrates into the inside, which can effectively prevent the peeling phenomenon.

对于防水处理剂,可以例举为硅烷偶联剂、含氟硅烷化合物、含氟树脂、含氟表面活性剂等。The water repellent agent may, for example, be a silane coupling agent, a fluorine-containing silane compound, a fluorine-containing resin, or a fluorine-containing surfactant.

这里所指的硅烷偶联剂是指,在同一分子中具有带有与有机材料成键的取代基的有机基团和与无机材料进行反应的水解基团的碳功能的(carbofunctional)硅烷。具体地说,是以R1SiX1 mX2 (3-m)表示的化合物,其中,R1表示有机基团,X1表示-OR2、-Cl,X2表示-R2,R2表示碳原子数为1~4的烷基,m为2或3。The silane coupling agent referred to here refers to a carbon functional (carbofunctional) silane having an organic group having a substituent bonding with an organic material and a hydrolyzing group reacting with an inorganic material in the same molecule. Specifically, it is a compound represented by R 1 SiX 1 m X 2 (3-m) , wherein R 1 represents an organic group, X 1 represents -OR 2 , -Cl, X 2 represents -R 2 , R 2 represents an alkyl group having 1 to 4 carbon atoms, and m is 2 or 3.

硅烷偶联剂与水晶板2、3,粘合剂4、5、6以及相位差膜10的表面上的羟基进行化学吸附,提高了粘合剂与相位差膜10以及与水晶板2、3之间的粘合力,同时还具有防水性,因此即使粘合剂4、5、6有一些吸潮也能够防止剥落现象。这些硅烷偶联剂中,特别是使用R1为全氟代烷基CnF2n+1或全氟代烷基醚CpF2p+1O(CpF2pO)r的含氟硅烷偶联剂时,由于固体表面的表面自由能低于25mJ/m2,与具有极性的材料的亲和性变小,能够进一步提高防水性,因此适宜使用。Silane coupling agent and crystal plate 2,3, the hydroxyl group on the surface of adhesive 4,5,6 and retardation film 10 carries out chemical adsorption, improves adhesive and retardation film 10 and with crystal plate 2,3 The bonding strength between them is also waterproof, so even if the adhesives 4, 5, and 6 have some moisture absorption, they can prevent peeling. Among these silane coupling agents, especially the fluorine-containing silane coupling agent in which R 1 is perfluoroalkyl C n F 2n+1 or perfluoroalkyl ether C p F 2p+1O (C p F 2p O) r In the case of a combination agent, since the surface free energy of the solid surface is lower than 25mJ/m 2 , the affinity with polar materials becomes smaller, and the water repellency can be further improved, so it is suitable for use.

具体地说,作为硅烷偶联剂可以例举为CF3-CH2CH2-Si(OCH3)3、CF3(CF2)3-CH2CH2-Si(OCH3)3、CF3(CF2)5-CH2CH2-Si(OCH3)3、CF3(CF2)5-CH2CH2-Si(OC2H5)3、CF3(CF2)7-CH2CH2-Si(OCH3)3、CF3(CF2)11-CH2CH2-Si(OC2H5)3、CF3(CF2)3-CH2CH2-Si(CH3)(OCH3)2、CF3(CF2)7-CH2CH2-Si(CH3)(OCH3)2、CF3(CF2)8-CH2CH2-Si(CH3)(OC2H5)2、CF3(CF2)8-CH2CH2-Si(C2H5)(OC2H5)2、CF3O(CF2O)6-CH2CH2-Si(OC2H5)3、CF3O(C3F6O)4-CH2CH2-Si(OCH3)3、CF3O(C3F6O)2(CF2O)3-CH2CH2-Si(OCH3)3、CF3O(C3F6O)8-CH2CH2-Si(OCH3)3、CF3O(C4F9O)5-CH2CH2-Si(OCH3)3、CF3O(C4F9O)5-CH2CH2-Si(CH3)(OC2H5)2、CF3O(C3F6O)4-CH2CH2-Si(C2H5)(OCH3)2等。但并不仅限于这些结构。Specifically, examples of the silane coupling agent include CF 3 -CH 2 CH 2 -Si(OCH 3 ) 3 , CF 3 (CF 2 ) 3 -CH 2 CH 2 -Si(OCH 3 ) 3 , CF 3 (CF 2 ) 5 -CH 2 CH 2 -Si(OCH 3 ) 3 , CF 3 (CF 2 ) 5 -CH 2 CH 2 -Si(OC 2 H 5 ) 3 , CF 3 (CF 2 ) 7 -CH 2 CH 2 -Si(OCH 3 ) 3 , CF 3 (CF 2 ) 11 -CH 2 CH 2 -Si(OC 2 H 5 ) 3 , CF 3 (CF 2 ) 3 -CH 2 CH 2 -Si(CH 3 ) (OCH 3 ) 2 , CF 3 (CF 2 ) 7 -CH 2 CH 2 -Si(CH 3 )(OCH 3 ) 2 , CF 3 (CF 2 ) 8 -CH 2 CH 2 -Si(CH 3 )(OC 2 H 5 ) 2 , CF 3 (CF 2 ) 8 -CH 2 CH 2 -Si(C 2 H 5 )(OC 2 H 5 ) 2 , CF 3 O(CF 2 O) 6 -CH 2 CH 2 -Si (OC 2 H 5 ) 3 , CF 3 O(C 3 F 6 O) 4 -CH 2 CH 2 -Si(OCH 3 ) 3 , CF 3 O(C 3 F 6 O) 2 (CF 2 O) 3 - CH 2 CH 2 -Si(OCH 3 ) 3 , CF 3 O(C 3 F 6 O) 8 -CH 2 CH 2 -Si(OCH 3 ) 3 , CF 3 O(C 4 F 9 O) 5 -CH 2 CH 2 -Si(OCH 3 ) 3 , CF 3 O(C 4 F 9 O) 5 -CH 2 CH 2 -Si(CH 3 )(OC 2 H 5 ) 2 , CF 3 O(C 3 F 6 O) 4 -CH 2 CH 2 -Si(C 2 H 5 )(OCH 3 ) 2 and so on. But it is not limited to these structures.

对于硅烷偶联剂的涂布方法,可以例举为刷涂式、模压式、喷雾式、刮刀式、辊轮式等。对于涂布的膜厚没有特殊限制,优选0.001μm~50μm的范围。若厚度过薄会得不到足够的防水性,若厚度过厚则生产率不好。The coating method of the silane coupling agent may, for example, be a brush coating method, a press method, a spray method, a doctor blade method, a roller method or the like. The coating film thickness is not particularly limited, but is preferably in the range of 0.001 μm to 50 μm. If the thickness is too thin, sufficient waterproofness cannot be obtained, and if the thickness is too thick, productivity will be poor.

作为实施例,使用硅烷偶联剂对光学低通滤波器进行了防水处理。例如,使用信越化学工业(株式会社)制造的商品名为KBM603的产品作为硅烷偶联剂,用乙醇稀释使其浓度为3wt%。用毛刷将此溶液涂在光学低通滤波器的外周,在100℃的烘箱中干燥1小时。由此能够均匀且无间隙地设置防止粘合剂吸潮的防水处理剂。并且,可以对光学低通滤波器一张张地进行涂抹,不过需要大量生产时,将数张叠在一起后按上述方法同时进行涂抹会提高效率,因此是优选的。As an example, the optical low-pass filter was subjected to water-repellent treatment using a silane coupling agent. For example, Shin-Etsu Chemical Co., Ltd. product named KBM603 was used as a silane coupling agent, and diluted with ethanol to a concentration of 3 wt%. This solution was applied to the outer periphery of the optical low-pass filter with a brush, and dried in an oven at 100°C for 1 hour. Thereby, the water-repellent treatment agent for preventing the adhesive from absorbing moisture can be provided uniformly and without gaps. In addition, the optical low-pass filter can be coated one by one, but when mass production is required, it is preferable to stack several sheets together and apply the above-mentioned method at the same time to improve efficiency.

对于含氟硅烷化合物,可以举例为如下通式(1)所示的化合物。The fluorine-containing silane compound may, for example, be a compound represented by the following general formula (1).

[化合物1][Compound 1]

Figure C20061006609100121
Figure C20061006609100121

通式(1)中的Rf为碳原子数为1~16的直链状或支链状全氟代烷基,优选其为CF3-、C2F5-和C3F7-。X为碘或氢,Y为氢或低级烷基,Z为氟或三氟甲基。R1为能够水解的基团,优选如卤素、-OR3、-OCOR3、-OC(R3)=C(R4)2、-ON=C(R3)2、-ON=CR5。更优选是氯、-OCH3、-OC2H5。这里,R3为脂肪族烃基或芳香族烃基,R4为氢或低级脂肪族烃基,R5为碳原子数为3~6的2价脂肪族烃基。R2为氢或非活性1价有机基团,优选其为碳原子数为1~4的1价烃基。a、b、c、d为0~200的整数,优选其为1~50,e为0或1。m和n为0~2的整数,优选其为0。p为大于等于1的整数,优选其为1~10的整数。并且,分子量为5×102~1×105,但优选其为5×102~1×104R f in the general formula (1) is a linear or branched perfluoroalkyl group having 1 to 16 carbon atoms, preferably CF 3 -, C 2 F 5 - and C 3 F 7 -. X is iodine or hydrogen, Y is hydrogen or lower alkyl, and Z is fluorine or trifluoromethyl. R 1 is a group capable of hydrolysis, preferably halogen, -OR 3 , -OCOR 3 , -OC(R 3 )=C(R 4 ) 2 , -ON=C(R 3 ) 2 , -ON=CR 5 . More preferred are chlorine, -OCH 3 , -OC 2 H 5 . Here, R 3 is an aliphatic hydrocarbon group or an aromatic hydrocarbon group, R 4 is hydrogen or a lower aliphatic hydrocarbon group, and R 5 is a divalent aliphatic hydrocarbon group having 3 to 6 carbon atoms. R 2 is hydrogen or an inactive monovalent organic group, preferably a monovalent hydrocarbon group having 1 to 4 carbon atoms. a, b, c, and d are integers of 0-200, preferably 1-50, and e is 0 or 1. m and n are integers of 0-2, preferably 0. p is an integer greater than or equal to 1, preferably an integer of 1-10. And, the molecular weight is 5×10 2 to 1×10 5 , but preferably it is 5×10 2 to 1×10 4 .

此通式(1)所示的含氟硅烷化合物用于形成眼镜透镜的防污层,具有非常出色的防水防油性。对于含氟硅烷化合物的销售产品,可以例举为大金工业株式会社制造的OPTOOL DSX(商品名)和信越化学工业株式会社制造的KY-130(商品名)。The fluorine-containing silane compound represented by the general formula (1) is used to form an antifouling layer of spectacle lenses, and has very excellent water and oil repellency. As commercial products of fluorine-containing silane compounds, OPTOOL DSX (trade name) manufactured by Daikin Industries, Ltd. and KY-130 (trade name) manufactured by Shin-Etsu Chemical Co., Ltd. may be mentioned.

对于含氟树脂可以使用分子内含有氟原子的低聚物或聚合物,具体举例为,聚四氟乙烯(PTFE)、乙烯-四氟乙烯共聚物、六氟丙烯-四氟乙烯共聚物、聚偏氟乙烯(PVdF)、聚(甲基丙烯酸十五氟庚基乙酯)(PPFMA)、聚(丙烯酸全氟辛基乙酯)等具有长链全氟代烷基结构的乙烯、酯、丙烯酸酯、甲基丙烯酸酯、乙烯基、氨酯、硅酮、酰亚胺、碳酸酯类聚合物。对于适宜用作防水处理的含氟树脂,可以例举为HERBES株式会社销售的商品名为DURASURF的DS-3300TH系列。商品名为DURASURF的该DS-3300TH系列,是将含氟树脂溶解于不可燃的含氟类溶剂中成为溶液形式的含氟涂料,其能够用于防水防油处理剂、降低反射的涂层、和赋予防污性等用途。For the fluorine-containing resin, oligomers or polymers containing fluorine atoms in the molecule can be used, specifically, polytetrafluoroethylene (PTFE), ethylene-tetrafluoroethylene copolymer, hexafluoropropylene-tetrafluoroethylene copolymer, polytetrafluoroethylene Vinylidene fluoride (PVdF), poly(pentadecafluoroheptylethyl methacrylate) (PPFMA), poly(perfluorooctylethyl acrylate) and other ethylene, ester and acrylic acid with long-chain perfluoroalkyl structure Ester, methacrylate, vinyl, urethane, silicone, imide, carbonate polymers. Fluorine-containing resins suitable for water repellent treatment include, for example, DS-3300TH series sold by HERBES Corporation under the trade name DURASURF. The DS-3300TH series, whose trade name is DURASURF, is a fluorine-containing coating that dissolves a fluorine-containing resin in a non-flammable fluorine-containing solvent to form a solution. It can be used for water and oil repellent treatment agents, coatings that reduce reflection, and imparting antifouling properties.

对于含氟硅烷化合物和含氟树脂的涂布方法,可以采用溶解于有机溶剂后涂布在光学低通滤波器的外周面,然后再进行干燥除去溶剂的方法。对于涂布方法,可以使用浸渍法、旋涂法、喷雾法、流涂法、刮刀法、辊涂、凹版涂布、帘式淋涂等。对于有机溶剂可以例举为全氟代己烷、全氟代环丁烷、全氟代辛烷、全氟代癸烷、全氟代甲基环己烷、全氟代-1,3-二甲基环己烷、全氟代-4-甲氧基丁烷、全氟代-4-乙氧基丁烷、六氟化间二甲苯等。而且还可以使用全氟代醚油、氯三氟乙烯低聚物油。此外,还可以例举氟里昂225(CF3CF2CHCl2和CClF2CF2CHClF的混合物)。这些有机溶剂中可以单独使用1种也可以至少2种混合使用。As for the coating method of the fluorine-containing silane compound and the fluorine-containing resin, it is possible to adopt a method of dissolving in an organic solvent, coating the outer peripheral surface of the optical low-pass filter, and then drying to remove the solvent. As the coating method, a dipping method, a spin coating method, a spray method, a flow coating method, a doctor blade method, a roll coating, a gravure coating, a curtain coating, and the like can be used. The organic solvent can be exemplified by perfluorohexane, perfluorocyclobutane, perfluorooctane, perfluorodecane, perfluoromethylcyclohexane, perfluoro-1,3-bis Methylcyclohexane, perfluoro-4-methoxybutane, perfluoro-4-ethoxybutane, m-xylene hexafluoride, and the like. Furthermore, perfluoroether oil and chlorotrifluoroethylene oligomer oil can also be used. In addition, Freon 225 (a mixture of CF 3 CF 2 CHCl 2 and CCIF 2 CF 2 CHClF) can also be exemplified. Among these organic solvents, one type may be used alone or at least two types may be used in combination.

优选以有机溶剂稀释时的浓度为0.03wt%~1wt%。若浓度过低,有时会难以形成具有足够厚度的防水处理层21,无法得到足够的防水效果;另一方面,若浓度过高,则防水处理层过厚,有时不能提高涂布效果,经济上划不来。Preferably, the concentration when diluted with an organic solvent is 0.03 wt% to 1 wt%. If the concentration is too low, sometimes it will be difficult to form a water-repellent treatment layer 21 with sufficient thickness, and sufficient waterproof effect cannot be obtained; Not worth it.

对于由含氟硅烷化合物和含氟树脂构成的防水处理层21的厚度没有特殊限制,一般为0.001μm~0.5μm,优选0.001μm~0.03μm。若防水处理层的膜厚过薄,则防水效果不足;若膜厚过厚,则表面发粘,所以不是优选的。The thickness of the waterproof treatment layer 21 composed of fluorine-containing silane compound and fluorine-containing resin is not particularly limited, and is generally 0.001 μm to 0.5 μm, preferably 0.001 μm to 0.03 μm. If the film thickness of the water-repellent treatment layer is too thin, the waterproof effect will be insufficient, and if the film thickness is too thick, the surface will be sticky, so it is not preferable.

作为实施例,使用商品名为DURASURF的DS-3300TH系列在光学低通滤波器的外周面形成防水处理层。以含氟溶剂稀释含氟树脂使其固体成分浓度为0.2%,使用该溶液作为涂布液。用毛刷涂刷光学低通滤波器的外周后在20℃的烘箱中干燥1小时。As an example, a water-repellent treatment layer was formed on the outer peripheral surface of the optical low-pass filter using DS-3300TH series under the trade name DURASURF. The fluorine-containing resin was diluted with a fluorine-containing solvent to have a solid content concentration of 0.2%, and this solution was used as a coating liquid. The outer periphery of the optical low-pass filter was painted with a brush and dried in an oven at 20° C. for 1 hour.

将所得到的形成有防水处理层的光学低通滤波器和没有形成防水处理层的光学低通滤波器于60℃、90%RH的条件下暴露1000小时,然后使用显微镜观察光学低通滤波器外周部上的剥落状态。结果观察到,没有形成防水处理层的光学低通滤波器的外周部上,由外周边向中心形成了弯曲的水槽状的剥落。另一方面,在形成有防水处理层的光学低通滤波器的外周部上没有观察到剥落。The resulting optical low-pass filter with the water-repellent treatment layer and the optical low-pass filter without the water-repellent treatment layer were exposed for 1000 hours at 60°C and 90%RH, and then the optical low-pass filter was observed using a microscope. Peeling state on the outer peripheral portion. As a result, it was observed that on the outer peripheral portion of the optical low-pass filter on which the water repellent treatment layer was not formed, curved water-trough-shaped peelings were formed from the outer peripheral edge to the center. On the other hand, no peeling was observed on the outer peripheral portion of the optical low-pass filter on which the water-repellent treatment layer was formed.

另外,表面活性剂是以R1Y1表示的化合物,Y1为亲水性的极性基团、-OH、-(CH2CH2O)nH、-COOH、-COOK、-COONa、-CONH2、-SO3H、-SO3Na、-OSO3H、-OSO3Na、-PO3H2、-PO3Na2、-PO3K2、-NO2、-NH2、-NH3Cl(铵盐)、-NH3Br(铵盐)、≡NHCl(吡啶嗡盐)、≡NHBr(吡啶嗡盐)等。In addition, the surfactant is a compound represented by R 1 Y 1 , where Y 1 is a hydrophilic polar group, -OH, -(CH 2 CH 2 O) n H, -COOH, -COOK, -COONa, -CONH 2 , -SO 3 H, -SO 3 Na, -OSO 3 H, -OSO 3 Na, -PO 3 H 2 , -PO 3 Na 2 , -PO 3 K 2 , -NO 2 , -NH 2 , -NH 3 Cl (ammonium salt), -NH 3 Br (ammonium salt), ≡NHCl (pyridinium salt), ≡NHBr (pyridinium salt), etc.

对于表面活性剂可以具体举例为CF3-CH2CH2-COONa、CF3(CF2)3-CH2CH2-COONa、CF3(CF2)3-CH2CH2-NH3Br、CF3(CF2)5-CH2CH2-NH3Br、CF3(CF2)7-CH2CH2-NH3Br、CF3(CF2)7-CH2CH2-OSO3Na、CF3(CF2)11-CH2CH2-NH3Br、CF3(CF2)8-CH2CH2-OSO3Na、CF3O(CF2O)6-CH2CH2-OSO3Na、CF3O(C3F6O)2(CF2O)3-CH2CH2-OSO3Na、CF3O(C3F6O)4-CH2CH2-OSO3Na、CF3O(C4F9O)5-CH2CH2-OSO3Na、CF3O(C3F6O)8-CH2CH2-OSO3Na等。但并不仅限于这些结构。Concrete examples of surfactants include CF 3 -CH 2 CH 2 -COONa, CF 3 (CF 2 ) 3 -CH 2 CH 2 -COONa, CF 3 (CF 2 ) 3 -CH 2 CH 2 -NH 3 Br, CF 3 (CF 2 ) 5 -CH 2 CH 2 -NH 3 Br, CF 3 (CF 2 ) 7 -CH 2 CH 2 -NH 3 Br, CF 3 (CF 2 ) 7 -CH 2 CH 2 -OSO 3 Na , CF 3 (CF 2 ) 11 -CH 2 CH 2 -NH 3 Br, CF 3 (CF 2 ) 8 -CH 2 CH 2 -OSO 3 Na, CF 3 O(CF 2 O) 6 -CH 2 CH 2 - OSO 3 Na, CF 3 O(C 3 F 6 O) 2 (CF 2 O) 3 -CH 2 CH 2 -OSO 3 Na, CF 3 O(C 3 F 6 O) 4 -CH 2 CH 2 -OSO 3 Na, CF 3 O(C 4 F 9 O) 5 -CH 2 CH 2 -OSO 3 Na, CF 3 O(C 3 F 6 O) 8 -CH 2 CH 2 -OSO 3 Na, etc. But it is not limited to these structures.

[第3实施方式][the third embodiment]

第3实施方式的光学低通滤波器,其相板的外周边的至少一部分位于2张双折射板中的至少1张双折射板的外周边的内侧,从而形成有断坡或凹陷,利用该断坡或凹陷形成密封部。In the optical low-pass filter according to the third embodiment, at least a part of the outer periphery of the phase plate is located inside the outer periphery of at least one birefringent plate among the two birefringent plates, so that a step or a depression is formed. The step or depression forms the seal.

图4(a)是第3实施方式的实施例1中的光学低通滤波器1的平面图,图4(b)是光学低通滤波器1的截面图。4( a ) is a plan view of the optical low-pass filter 1 in Example 1 of the third embodiment, and FIG. 4( b ) is a cross-sectional view of the optical low-pass filter 1 .

作为双折射板的水晶板2比用作双折射板的水晶板3小。将作为1/4波长板的由高分子膜构成的相位差膜10与和粘合剂4、5一起进行贴合时,将水晶板2贴在水晶板3的内侧,以使存在由于水晶板2与水晶板3的大小不同而形成的断坡3a、3b、3c、3d。断坡3a、3b、3c、3d可以分别不相等。作为2张水晶板的外周部不一致的断坡部分,在此断坡3a、3b、3c、3d上形成了上述密封部20。水晶板2和水晶板3的大小关系也可以反过来。The crystal plate 2 serving as a birefringent plate is smaller than the crystal plate 3 serving as a birefringent plate. When the retardation film 10 made of a polymer film as a 1/4 wavelength plate is bonded together with the adhesives 4, 5, the crystal plate 2 is pasted on the inside of the crystal plate 3 so that the presence of the crystal plate 2 Steps 3a, 3b, 3c, 3d formed by different sizes from the crystal plate 3. Steps 3a, 3b, 3c, 3d may not be equal respectively. The above-mentioned sealing portion 20 is formed on the step slopes 3 a , 3 b , 3 c , and 3 d as step portions where the outer peripheral portions of the two crystal plates do not match. The size relationship between the crystal plate 2 and the crystal plate 3 can also be reversed.

此第3实施方式的实施例1中,由于2张水晶板2、3的大小不同,在2张水晶板2、3各自的外周面之间产生了断坡3a、3b、3c、3d,作为2张水晶板的外周部不一致的断坡部分,利用该断坡3a、3b、3c、3d能够简单地形成有一定厚度的密封部20,还具有更加稳定的防潮性,能够防止剥落现象。In Example 1 of this 3rd embodiment, because the sizes of the two crystal plates 2 and 3 are different, step slopes 3a, 3b, 3c, and 3d are formed between the respective outer peripheral surfaces of the two crystal plates 2 and 3. For the non-uniform step portion of the outer periphery of the crystal plate, the step 3a, 3b, 3c, 3d can be used to simply form the sealing portion 20 with a certain thickness, which also has more stable moisture resistance and can prevent peeling.

下面对第3实施方式的实施例2进行说明,仅对与实施例1不同的事项进行说明,未进行说明的事项与实施例1相同。Next, Example 2 of the third embodiment will be described, and only matters different from Example 1 will be described, and matters not described will be the same as those of Example 1. FIG.

图5(a)是实施例2中的光学低通滤波器1的平面图,图5(b)是光学低通滤波器1的截面图。5( a ) is a plan view of the optical low-pass filter 1 in Embodiment 2, and FIG. 5( b ) is a cross-sectional view of the optical low-pass filter 1 .

作为双折射板的水晶板2、3大小相同。将水晶板2和水晶板3沿斜线方向错开后,将作为1/4波长板的由高分子膜构成的相位差膜10与粘合剂4、5一起进行贴合,由此就可以在水晶板2和水晶板3之间形成断坡3a、3b、3c、3d。断坡3a、3d与断坡3b、3c为相同方向的断坡。作为2张水晶板的外周部不一致的断坡部分,在此断坡3a、3b、3c、3d上形成了所述的密封部20。对于错开水晶板2、3位置的方法,既可以进行相对旋转,也可以沿斜线方向错开,还可以同时进行旋转和斜线方向的移动。The crystal plates 2 and 3 as birefringent plates have the same size. After the crystal plate 2 and the crystal plate 3 are staggered along the direction of the oblique line, the retardation film 10 made of a polymer film as a 1/4 wavelength plate is bonded together with the adhesives 4 and 5. Steps 3a, 3b, 3c, 3d are formed between the crystal plate 2 and the crystal plate 3 . The step slopes 3a, 3d and the step slopes 3b, 3c are step slopes in the same direction. The above-mentioned sealing portion 20 is formed on the step slopes 3 a , 3 b , 3 c , and 3 d as step portions where the outer peripheral portions of the two crystal plates do not coincide. For the method of staggering the positions of the crystal plates 2 and 3, both relative rotation and oblique direction staggering can be performed, and rotation and oblique direction movement can also be performed simultaneously.

此第3实施方式的实施例2中,由于水晶板2和水晶板3的大小相同,在制造过程中可以没有区别地进行制造,贴合水晶板2和水晶板3时,通过相对错开水晶板2和水晶板3的位置就能够具备断坡3a、3b、3c、3d,利用该断坡3a、3b、3c、3d能够简单地形成有一定厚度的密封部20,还具有更加稳定的防潮性,能够防止剥落现象。In Example 2 of this third embodiment, since the crystal plate 2 and the crystal plate 3 have the same size, they can be manufactured without distinction in the manufacturing process. 2 and the position of crystal plate 3 just can have step 3a, 3b, 3c, 3d, utilize this step 3a, 3b, 3c, 3d to be able to simply form the sealing part 20 that has certain thickness, also have more stable moisture-proof property , can prevent peeling phenomenon.

下面对第3实施方式的实施例3进行说明,仅对与实施例1不同的事项进行说明,未进行说明的事项与实施例1相同。Next, Example 3 of the third embodiment will be described, and only points that are different from Example 1 will be described, and items that are not described are the same as those in Example 1. FIG.

图6(a)是实施例3中的光学低通滤波器1的平面图,图6(b)是光学低通滤波器1的截面图。6( a ) is a plan view of the optical low-pass filter 1 in Embodiment 3, and FIG. 6( b ) is a cross-sectional view of the optical low-pass filter 1 .

作为双折射板的水晶板2、3大小相同。粘合剂4、5与作为1/4波长板的由高分子膜构成的相位差膜10的大小比水晶板2、3小,相位差膜10的全部外周边位于2张水晶板2、3的外周边的内侧,相位差膜10的外周边与2张水晶板2、3的外周边之间形成凹陷(间隙)2a、2b、2c、2d,形成填补该凹陷2a、2b、2c、2d的上述密封部20。凹陷2a、2b、2c、2d可以各自不等,也可以是相对呈倾斜状态的。The crystal plates 2 and 3 as birefringent plates have the same size. The adhesive 4,5 and the retardation film 10 made of a polymer film as a 1/4 wavelength plate are smaller than the crystal plates 2,3, and the entire outer periphery of the retardation film 10 is located in the two crystal plates 2,3 The inner side of the outer periphery of the phase difference film 10 forms depressions (gap) 2a, 2b, 2c, 2d between the outer periphery of the phase difference film 10 and the outer periphery of the two crystal plates 2, 3, forming and filling the depressions 2a, 2b, 2c, 2d The above-mentioned sealing part 20. The depressions 2a, 2b, 2c, and 2d can be different from each other, or can be relatively inclined.

此第3实施方式的实施例3中,由于水晶板2和水晶板3的大小相同,在制造过程中可以没有区别地进行制造,贴合水晶板2和水晶板3时,由于相位差膜10比水晶板2或水晶板3小,要使相位差膜10的外周边位于水晶板2或水晶板3的外周边的内侧,利用相位差膜10的外周边与水晶板2、3的外周边之间的凹陷2a、2b、2c、2d,能够简单地形成有一定厚度的密封部20,还具有更加稳定的防潮性,能够防止剥落现象。In Example 3 of this third embodiment, since the crystal plate 2 and the crystal plate 3 have the same size, they can be manufactured without distinction in the manufacturing process. Smaller than crystal plate 2 or crystal plate 3, the outer periphery of retardation film 10 is positioned at the inner side of the outer periphery of crystal plate 2 or crystal plate 3, utilizes the outer periphery of retardation film 10 and the outer periphery of crystal plate 2,3 The recesses 2a, 2b, 2c, and 2d between them can simply form a sealing portion 20 with a certain thickness, and also have more stable moisture resistance, and can prevent peeling.

[第4实施方式][the fourth embodiment]

下面对将本发明的光学低通滤波器应用于摄像装置的实施方式进行说明。图7是摄像装置中的光学低通滤波器1和固体摄像元件130的截面图。Embodiments in which the optical low-pass filter of the present invention is applied to an imaging device will be described below. FIG. 7 is a cross-sectional view of the optical low-pass filter 1 and the solid-state imaging device 130 in the imaging device.

此摄像装置100中,透过摄像透镜(图中未表示)的光线由箭头A的方向入射后透过防反射膜110和红外线吸收过滤器120。透过该红外线吸收过滤器120的光线中,高空间频率的成分被光学低通滤波器1抑制,穿过防反射膜111射出的光线到达固体摄像元件130。固体摄像元件130接收到的光线被转换为电子信号后被传送到其他所连接的电路上。In the imaging device 100 , the light passing through the imaging lens (not shown in the figure) enters from the direction of the arrow A and passes through the anti-reflection film 110 and the infrared absorption filter 120 . Among the light rays passing through the infrared absorption filter 120 , components of high spatial frequency are suppressed by the optical low-pass filter 1 , and the light rays emitted through the antireflection film 111 reach the solid-state imaging device 130 . The light received by the solid-state imaging device 130 is converted into an electronic signal and transmitted to other connected circuits.

该光学低通滤波器1具有水晶板2、粘合剂4、5、相位差膜10和水晶板3,与防反射膜110和红外线吸收过滤器120成为一体。This optical low-pass filter 1 has a crystal plate 2 , adhesives 4 and 5 , a retardation film 10 , and a crystal plate 3 , and is integrated with an antireflection film 110 and an infrared absorption filter 120 .

固体摄像元件130具有的结构是,其由多数的像素构成,像素按照一定的距离正确排列。固体摄像元件130由例如CCD(Charge CoupledDevice)、CMOS(Complementary MOS)构成,具有将接收到的光线转换为电子信号的功能。The solid-state imaging device 130 has a structure in which it is composed of a large number of pixels, and the pixels are accurately arranged at a constant distance. The solid-state imaging device 130 is composed of, for example, a CCD (Charge Coupled Device) or a CMOS (Complementary MOS), and has a function of converting received light into an electronic signal.

固体摄像元件130被封进作为固定部件的凹型包装140中。该包装140至少具有可以容纳光学低通滤波器1的开口部140a。并且,连接包装140内部和外部的外部连接配线131贯穿包装140的侧壁设置,固体摄像元件130与外部连接配线131通过接合线132电连接。The solid-state imaging device 130 is enclosed in a concave package 140 as a fixing member. The package 140 has at least an opening 140a capable of housing the optical low-pass filter 1 . Furthermore, external connection wiring 131 connecting the inside and outside of package 140 is provided through the side wall of package 140 , and solid-state imaging device 130 and external connection wiring 131 are electrically connected by bonding wire 132 .

作为固定部件的开口部140a与至少光学低通滤波器1,通过由含氟树脂、环氧树脂或丙烯酸树脂等树脂组合物构成的密封部20粘固在一起。该摄像装置100中,光学低通滤波器1还兼作密封固体摄像元件130的包装的防尘玻璃。密封部20至少涂布在包含粘合剂层4、5和相位差膜10的区域上。因此,在该摄像装置100中,密封部20包覆粘合剂层4、5和相位差膜10的全部外周边以防止水分的渗透,同时还作为固定光学低通滤波器1的粘结材料起作用。The opening portion 140a as a fixing member and at least the optical low-pass filter 1 are bonded together by a sealing portion 20 made of a resin composition such as fluorine-containing resin, epoxy resin, or acrylic resin. In this imaging device 100 , the optical low-pass filter 1 also serves as a dustproof glass for a package that seals the solid-state imaging device 130 . The sealing part 20 is coated on at least a region including the adhesive layers 4 , 5 and the retardation film 10 . Therefore, in this imaging device 100, the sealing portion 20 covers the entire outer periphery of the adhesive layer 4, 5 and the phase difference film 10 to prevent the penetration of moisture, and also serves as an adhesive material for fixing the optical low-pass filter 1. kick in.

此摄像装置100中,光学低通滤波器1通过由粘着剂或树脂组合物构成的密封部20被固定在作为固定材料的开口部140a上,同时还能提高光学低通滤波器1的相位差膜10的防潮性。In this imaging device 100, the optical low-pass filter 1 is fixed on the opening 140a as a fixing material through the sealing portion 20 made of an adhesive or a resin composition, and at the same time, the phase difference of the optical low-pass filter 1 can be improved. Moisture resistance of film 10.

另外,在上述说明中,在接合构成光学低通滤波器的各个部分时使用了粘合剂层,若使用粘着剂层也能得到同样的效果。In addition, in the above description, an adhesive layer is used for bonding the respective parts constituting the optical low-pass filter, but the same effect can be obtained by using an adhesive layer.

工业上的可利用性Industrial availability

本发明的光学低通滤波器安装在摄像元件的前面能抑制空间频率的高通成分,由此其能用于提高由摄像元件输出的画质的领域。The optical low-pass filter of the present invention can suppress the high-pass component of the spatial frequency by being installed in front of the imaging device, and thus it can be used in the field of improving the image quality output from the imaging device.

Claims (5)

1. optical low-pass filter, described optical low-pass filter is by adhering agent layer or adhesive phase the phase-plate of polymeric membrane to be attached between 2 birefringent plates to form, it is characterized by, at least a portion of the neighboring of described phase-plate is arranged in the disconnected slope of inboard and formation or the depression of the neighboring of at least 1 birefringent plate of described 2 birefringent plates, is provided with sealing on described disconnected slope or recess.
2. optical low-pass filter as claimed in claim 1 is characterized by, and described sealing is made of film forming layer that forms according to the physical film deposition method or the film forming layer that forms according to the chemical membrane method.
3. optical low-pass filter as claimed in claim 1 is characterized by, and described sealing is made of adhesive tape.
4. optical low-pass filter as claimed in claim 1 is characterized by, and described sealing is made of resin combination.
5. optical low-pass filter as claimed in claim 1, it is characterized by, by adhering agent layer or adhesive phase the infrared ray absorbing filter band is attached to the light light incident side that is positioned at the birefringent plate of light light incident side in described 2 birefringent plates, described sealing is coating whole outer peripheral faces of described infrared ray absorbing filter band and described adhering agent layer or adhesive phase.
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CN103733109B (en) * 2011-08-11 2017-03-15 日立麦克赛尔株式会社 Lens unit, camera module, and camera device for infrared rays
WO2016006440A1 (en) * 2014-07-08 2016-01-14 ソニー株式会社 Filter control device, filter control method, and imaging device
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CN1542501A (en) * 2003-05-02 2004-11-03 精工爱普生株式会社 Manufacturing method of optical low-pass filter
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CN1589411A (en) * 2001-11-21 2005-03-02 株式会社大真空 Optical filter, production method for this optical filter and optical device using this optical filter and housing structure for this optical filter
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