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CN100404643C - Process for transferring grease for producing biodiesel oil using microorganism cell conversion in organic medium reaction system - Google Patents

Process for transferring grease for producing biodiesel oil using microorganism cell conversion in organic medium reaction system Download PDF

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Publication number
CN100404643C
CN100404643C CNB2006100896448A CN200610089644A CN100404643C CN 100404643 C CN100404643 C CN 100404643C CN B2006100896448 A CNB2006100896448 A CN B2006100896448A CN 200610089644 A CN200610089644 A CN 200610089644A CN 100404643 C CN100404643 C CN 100404643C
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grease
cell
reaction
short chain
oil
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CN1884440A (en
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杜伟
刘德华
里伟
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Tsinghua University
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Tsinghua University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P30/00Technologies relating to oil refining and petrochemical industry
    • Y02P30/20Technologies relating to oil refining and petrochemical industry using bio-feedstock

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  • Liquid Carbonaceous Fuels (AREA)
  • Fats And Perfumes (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)

Abstract

The present invention relates to a process for converting grease for producing biologic diesel oil by using microorganism cell conversion in an organic medium reaction system, which belongs to the synthesizing field of biologic grease. The process uses short chain alcohol ROH as a reacting acyl receptor and uses a kind of tert-butyl alcohol of a relatively hydrophilic organic solvent, which does not have a negative effect on the reactivity of a microorganism whole cell, the microorganism whole cell of lipase in a producing cell is used to catalyze the grease raw material to carry out transesterification reaction, and thus, the biologic diesel oil is synthesized. The short chain alcohol, the grease and the microorganism whole cell of the lipase in the producing cell are placed in a bioreactor and are uniformly mixed, the grease or a raw material of free fatty acid are converted to generate the biologic diesel oil and by-product glycerin by heating to 20DEG. C to 60DEG. C after reacting for 5 to 48 hours, and the yield of the biologic diesel oil can reach 80 percent. The present invention has the advantages that the accumulating situation of the glycerol in the microorganism cell can be effectively improved; the reactivity can be obviously raised; the reaction time is shortened; the service life of the microorganism cell is prolonged.

Description

The technology of transferring grease for producing biodiesel oil using microorganism cell conversion in the organic medium reaction system
Technical field
The invention belongs to the synthetic field of bio-oil, the technology of transferring grease for producing biodiesel oil using microorganism cell conversion in a kind of organic medium reaction system particularly is provided.Utilize organic solvent to transform grease (or free fatty acids) production biofuel as microbe whole-cell in a kind of organic medium reaction system of catalyzer as reaction medium, microorganism cells.
Background technology
One of prospect of oil prodution industry-biofuel is by the long chain fatty acid ester class material of bio-oil raw material by the transesterification reaction generation, is a kind of novel non-pollution of renewable energy.The combustionproperty of biofuel can be that diesel oil matches in excellence or beauty with traditional oil.Simultaneously, it is that diesel oil compares that to have a raw material renewable with traditional oil, environmental friendliness, flash-point height, cetane value advantages of higher.Research of biofuel at present and application have been subjected to widely to be paid close attention to.
Biofuel mainly is to use chemical method production at present, promptly uses animal-plant oil and some low-carbon alcohol (methyl alcohol or ethanol) to carry out transesterification reaction under alkali or an acidic catalyst effect, generates corresponding fatty acid methyl ester or ethyl ester.Chemical method prepares biofuel and has the following inevitable shortcoming: 1. free fatty acids in the glyceride stock and water have a strong impact on the carrying out of reaction; 2. methyl alcohol solvability in grease is bad, thereby easily causes the formation of emulsion to make the subsequent processes complexity; 3. the processing requirement methanol usage substantially exceeds the reaction mol ratio, the evaporation backflow increase process energy consumption of excessive methanol.
Because free fatty acids and the less water of utilizing the biological enzyme biodiesel synthesis to have in reaction conditions gentleness, non-pollutant discharge, the glyceride stock do not influence advantages such as enzymatic reaction, meet the developing direction of Green Chemistry, thereby are subject to people's attention day by day.
The cost that main weak point of biological enzyme is the catalyzer enzyme is compared higher with employed acid of chemical method or alkali.This also is to hinder biological enzyme to prepare the principal element of biofuel industrialization.Adopt the microbe whole-cell that produces intracellular lipase to replace traditional fixed lipase catalyzed grease transesterification reaction of commercialization to prepare biofuel, the steps such as separation, purifying and immobilization in traditional immobilized lipase production process have been saved, and the cost of these steps accounts for more than 70% of immobilized lipase total production cost usually, therefore adopts the microbe whole-cell that produces intracellular lipase to be considered to be expected to reduce significantly a developing direction of biological enzyme cost.At [Kazuhiro Ban et al.Repeated use of whole-cell biocatalysts immobilized within biomass supportparticles for biodiesel fuel production, Journal of Molecular Catalysis B:Enzymatic, 2002,17:157-165] to report in the document: the solvability of methyl alcohol in glyceride stock is relatively poor, is unfavorable for the carrying out that reacts; The existence of excessive methanol can cause the serious inactivation of full cell, so in the technological process of utilizing full cell as the Catalyst Production biofuel, adopt to add the mode of short chain alcohol to alleviate the toxic action of its pair cell in batches.This mode complex operation, the reaction times is longer; In addition, we find under study for action, with the acyl acceptor of short chain alcohol as reaction, have by-product glycerin to produce in the reaction process, and the glycerine of generation in full cell interior accumulation, has a strong impact on the diffusion of substrate in born of the same parents, thereby influences the reactive behavior of cell easily.For improving above situation, we adopt organic solvent reaction system biodiesel synthesis.
Summary of the invention
The object of the present invention is to provide the technology of transferring grease for producing biodiesel oil using microorganism cell conversion in a kind of organic medium reaction system.These organic medium reaction systems can promote the dissolvings of short chain alcohol in grease such as methyl alcohol, and can promote the diffusion of by-product glycerin, effectively improve the accumulation situation of glycerine in microorganism cells, thereby can significantly improve reactive behavior, shorten the reaction times and prolong work-ing life of microorganism cells, bio-diesel yield is reached more than 80%.
The present invention is as the reaction acyl acceptor with the short chain alcohol roh; as reaction medium, utilize microbe whole-cell catalysis grease (or free fatty acids) raw material that produces intracellular lipase to carry out the transesterification reaction biodiesel synthesis with the hydrophilic relatively phosphoric acid buffer that the microbe whole-cell reactive behavior is not had negative impact and the organic solvent trimethyl carbinol.Its technology is:
With short chain alcohol and grease mol ratio be 3: 1~6: 1 short chain alcohol and grease (or short chain alcohol and free fatty acids rub mol ratio be 1: 1~2: 1 short chain alcohol and free fatty acids), based on the organic solvent of grease (or free fatty acids) volume 20-300% with account for the microorganism cells of grease (or free fatty acids) quality 2~30%, pack into and mix in the reactor, be heated to 20 ℃~60 ℃, react after 5-48 hour, grease (or free fatty acids) raw material can transform and generate biofuel and by-product glycerin (with the free fatty acids for raw material time do not have glycerine generate).
Microbe whole-cell of the present invention is to can be used for the whole-cell catalyst that the catalyzed oil lipidol is separated the prepared in reaction biofuel, can be free cell, also can be immobilized cell.Comprise R.oryzae IFO4697 free cell or immobilized cell.
Grease of the present invention is that bio-oil comprises Vegetable oil lipoprotein, animal grease, microbial oil, waste edible oil, oil refining pin material and free fatty acids.
Vegetable oil lipoprotein of the present invention is Viscotrol C, rapeseed oil, soybean oil, peanut oil, Semen Maydis oil, oleum gossypii seminis, Rice pollard oil, tung oil, Chinese vegetable tallow.
Animal grease of the present invention is fish oil, lard.
Microbial oil of the present invention comprises yeast grease, bacterium grease, algae grease.
R is the alkyl with 11-21 carbon atom among the free fatty acids RCOOH of the present invention.
R is the alkyl with 1-5 carbon atom in the short chain alcohol roh of the present invention.
Short chain alcohol of the present invention is methyl alcohol, ethanol, propyl alcohol, butanols or amylalcohol.
The invention has the beneficial effects as follows the reactive behavior that has improved the yielding lipase microorganism cells, the work-ing life that has prolonged microorganism cells, shortened the reaction times.Can promote the dissolvings of short chain alcohol in grease such as methyl alcohol with the trimethyl carbinol as novel organic medium reaction system, effectively reduce the negative impact of short chain alcohol the microorganism cells reactive behavior; Secondly, in this organic medium reaction system, can disposable adding react required low-carbon alcohol, thereby can significantly shorten the reaction times; In addition, hydrophilic relatively organic solvent can be partly dissolved glycerine, can effectively reduce reactant low-carbon alcohol and by-product glycerin to the negative impact of microorganism cells reactive behavior, significantly improve the microorganism cells reactive behavior, effectively improve the accumulation situation of glycerine in microorganism cells, improve the reactive behavior of microorganism cells and prolong its work-ing life.
Embodiment
Embodiment 1
With mol ratio is 4: 1 methyl alcohol and soybean oil (soybean oil 5g), 0.15g phosphoric acid buffer and based on the trimethyl carbinol of grease volume 150%, pack into and mix in the tool plug triangular flask, and place can be temperature automatically controlled reciprocal shaking table be heated to 35 ℃ after, the adding dry weight is that the immobilization R.oryzae IFO4697 cell of oil quality 6% begins reaction, produced biofuel 4.15g after 24 hours, bio-diesel yield is about 83%.
Embodiment 2
With mol ratio is 3: 1 methyl alcohol and rapeseed oil (rapeseed oil 5g), 0.25g phosphoric acid buffer and based on the trimethyl carbinol of grease volume 100%, pack into and mix in the tool plug triangular flask, and place can be temperature automatically controlled reciprocal shaking table be heated to 30 ℃ after, the adding dry weight is that the free R.oryzae IFO4697 cell of oil quality 5% begins reaction, produced biofuel 4.0g after 24 hours, bio-diesel yield is 80%.
Embodiment 3
With mol ratio is 5: 1 ethanol and Oleum Gossypii semen (Oleum Gossypii semen 5g), 0.50g phosphoric acid buffer and based on the trimethyl carbinol of grease volume 200%, pack into and mix in the tool plug triangular flask, and place can be temperature automatically controlled reciprocal shaking table be heated to 45 ℃ after, the adding dry weight is that the immobilization R.oryzae IFO4697 cell of oil quality 8% begins reaction, produced biofuel 4.3g after 12 hours, bio-diesel yield is 86%.
Embodiment 4
With mol ratio be 3: 1 butanols and waste edible oil (waste edible oil 5g), based on the trimethyl carbinol of grease volume 80%, pack into and mix in the tool plug triangular flask, and place can be temperature automatically controlled reciprocal shaking table be heated to 40 ℃ after, the adding dry weight is that the free R.oryzae IFO4697 cell of oil quality 15% begins reaction, produced biofuel 4.05g after 8 hours, bio-diesel yield is 81%.
Embodiment 5
With mol ratio is 4: 1 methyl alcohol and lard (lard 5g), 0.05g phosphoric acid buffer and based on the trimethyl carbinol of grease volume 150%, pack into and mix in the tool plug triangular flask, and place can be temperature automatically controlled reciprocal shaking table be heated to 40 ℃ after, what add dry weight and be oil quality 15% begins reaction through the immobilization R.oryzae of glutaraldehyde cross-linking IFO4697 cell, produced biofuel 4.1g after 8 hours, bio-diesel yield is 82%.
Embodiment 6
With mol ratio be 1.5: 1 methyl alcohol and oleic acid (oleic acid 5g), based on the trimethyl carbinol of grease volume 120%, pack into and mix in the tool plug triangular flask, and place can be temperature automatically controlled reciprocal shaking table be heated to 40 ℃ after, the adding dry weight is that the immobilization R.oryzae IFO4697 cell of oil quality 8% begins reaction, produced biofuel 4.3g after 12 hours, bio-diesel yield is 86%.
Embodiment 7
With mol ratio is 4: 1 amylalcohol and rapeseed oil (rapeseed oil 5g), 1.0g phosphoric acid buffer and based on the trimethyl carbinol of grease volume 200%, pack into and mix in the tool plug triangular flask, and place can be temperature automatically controlled reciprocal shaking table be heated to 35 ℃ after, the adding dry weight is that the free R.oryzae IFO4697 cell through glutaraldehyde cross-linking of oil quality 20% begins reaction, produced biofuel 4.5g after 12 hours, bio-diesel yield is 90%.
Embodiment 8
With mol ratio be 1: 1 ethanol and oleic acid (oleic acid 5g), based on the trimethyl carbinol of grease volume 150%, pack into and mix in the tool plug triangular flask, and place can be temperature automatically controlled reciprocal shaking table be heated to 40 ℃ after, the adding dry weight is that the immobilization R.oryzae IFO4697 cell of oil quality 5% begins reaction, produced biofuel 4.3g after 24 hours, bio-diesel yield is 86%.
Embodiment 9:
Reacted microorganism cells among the embodiment 1 directly leached be used for next batch reaction, other reaction conditionss are with embodiment 1, so with microorganism continuous reuse 10 times.In the 10th reaction batch, react and can produce biofuel 8.1g in 24 hours, bio-diesel yield is still up to 82%.
According to the foregoing description; with the trimethyl carbinol as organic medium reaction system; during short chain alcohol roh (R is the alkyl with 1-5 carbonatoms) conduct reaction acyl acceptor; the R.oryzae IFO4697 free cell that adds oil quality 2%~30% under suitable temperature range, different bio-oil raw materials are generated biofuel by efficient the conversion.The reaction mol ratio of short chain alcohol and grease optimum is that (the reaction mol ratio of short chain alcohol and free fatty acids optimum was 1: 1~2: 1 in 3: 1~5: 1, optimum organic solvent addition is the 100%-200% based on the grease volume, and optimum temperature of reaction is 30 ℃~50 ℃.

Claims (4)

1. the microbe whole-cell that produces intracellular lipase in the organic medium reaction system transforms the grease production biodiesel processes, with the short chain alcohol roh as the reaction acyl acceptor, as reaction medium, utilize R.oryzae IFO4697 free cell catalysis grease or free-fat acid starting material to carry out the transesterification reaction biodiesel synthesis with the hydrophilic relatively phosphoric acid buffer that the microbe whole-cell reactive behavior is not had negative impact and the organic solvent trimethyl carbinol; Its technology is: with short chain alcohol and grease mol ratio is that 3: 1~6: 1 reaction substrate or short chain alcohol and free fatty acids mol ratio are 1: 1~2: 1 reaction substrate, organic solvent and the microorganism cells that accounts for grease or free fatty acids quality 2~30% based on grease or lipid acid volume 20-300%, pack into and mix in the biochemical reactor, be heated to 20 ℃~60 ℃, react after 5-48 hour, grease or free fatty acids feedstock conversion generate biofuel and by-product glycerin; Do not generate when there is glycerine during for raw material with the free fatty acids.
2. technology according to claim 1 is characterized in that: be heated to 30 ℃~50 ℃ in the biochemical reactor; Short chain alcohol and grease mol ratio are 3: 1~5: 1; The reaction mol ratio of short chain alcohol and free fatty acids is 1: 1~2: 1.
3. technology according to claim 1 and 2 is characterized in that: described short chain alcohol is methyl alcohol, ethanol, propyl alcohol, butanols or amylalcohol.
4. technology according to claim 1 and 2 is characterized in that: described grease is a bio-oil, comprises rapeseed oil, soybean oil, oleum gossypii seminis, lard, waste edible oil, oil refining pin material or contains the free fatty acids of 12-22 carbon atom.
CNB2006100896448A 2006-07-07 2006-07-07 Process for transferring grease for producing biodiesel oil using microorganism cell conversion in organic medium reaction system Expired - Fee Related CN100404643C (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103074389A (en) * 2013-02-04 2013-05-01 东莞市合能微生物能源有限公司 Method for preparing biodiesel by using biological enzyme

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102864164B (en) * 2011-07-04 2014-04-09 深圳市绿微康生物工程有限公司 Expansion of application of penicillium lipase in biodiesel preparation
EP2751237A4 (en) * 2011-09-30 2016-08-17 Univ Singapore Method of converting grease containing high content of free fatty acids to fatty acid esters and catalysts for use in said method
CN105462692A (en) * 2014-08-20 2016-04-06 丰益(上海)生物技术研发中心有限公司 Biodiesel preparation method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1557913A (en) * 2004-01-16 2004-12-29 �廪��ѧ Novel process for preparing biological diesel oil from grease catalyzed by lipase in the reaction system with organic substrate as medium
CN1640991A (en) * 2004-12-06 2005-07-20 华中科技大学 Method for producing biological diesel using lipase

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1557913A (en) * 2004-01-16 2004-12-29 �廪��ѧ Novel process for preparing biological diesel oil from grease catalyzed by lipase in the reaction system with organic substrate as medium
CN1640991A (en) * 2004-12-06 2005-07-20 华中科技大学 Method for producing biological diesel using lipase

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103074389A (en) * 2013-02-04 2013-05-01 东莞市合能微生物能源有限公司 Method for preparing biodiesel by using biological enzyme

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