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CN100363315C - Method for synthesizing cumin from refinery propene - Google Patents

Method for synthesizing cumin from refinery propene Download PDF

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Publication number
CN100363315C
CN100363315C CNB2003101034365A CN200310103436A CN100363315C CN 100363315 C CN100363315 C CN 100363315C CN B2003101034365 A CNB2003101034365 A CN B2003101034365A CN 200310103436 A CN200310103436 A CN 200310103436A CN 100363315 C CN100363315 C CN 100363315C
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propylene
reaction
raw material
benzene
alkylation
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CN1611473A (en
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李东风
张吉瑞
戴伟
傅吉全
杜迎春
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
Beijing Institute Fashion Technology
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
Beijing Institute Fashion Technology
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    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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Abstract

The present invention relates to a method for synthesizing cumene from propylene of refineries, which belongs to a method for synthesizing the cumene from benzene and propylene through alkylation reaction. The method of the present invention has the steps that first, propylene raw materials of the refineries enter a hydrogenation reaction vessel for selective hydrogenation reaction to eliminate alkyne and alkadiene in the propylene raw materials; then, after being purified and pretreated, the propylene raw materials of the refineries enter an alkylation reaction vessel to carry out alkylation reaction with the benzene under the action of catalysts to generate the cumene. The method of the present invention completely solves the problems of fast alkylation reaction catalyst deactivation, short regeneration period, etc. in the prior art by using propylene of the refineries as raw materials. The present invention has the advantages of further enhancement of the stability of the alkylation catalysts, difficult inactivation of the alkylation catalysts, long regeneration period, long total service life, stable device operation and high operation stability. When used for reforming the existing liquid-phase method technology and three-phase (gas, liquid and solid) method technology, the present invention has the advantages of low investment and fast effect taking.

Description

A kind of method by the crude propylene synthesizing iso-propylbenzene
Technical field
The present invention relates to a kind of alkylating method, specifically, relate to a kind of method of synthesizing iso-propylbenzene.
Background technology
Isopropyl benzene is a kind of important Organic Chemicals, is mainly used in to produce phenol and acetone.At present, the method for synthesizing iso-propylbenzene has a variety of, and mainly to adopt with the molecular sieve be catalyzer, by benzene and the propylene method through the alkylation synthesizing iso-propylbenzene.Press the phase of alkylated reaction, synthesizing iso-propylbenzene technology can be divided into vapor phase process, liquid phase method, gas-liquid-solid three-phase method; Press the type of alkylation reactor, can be divided into technologies such as fixed bed, catalytic distillation tower, suspension bed.Wherein the liquid phase method fixed-bed process is the more a kind of method of present industrial employing.
Liquid phase method keeps raw material propylene all to be in liquid phase in charging and reaction process, working pressure is higher, be 2.5~3.5MPa, temperature is relatively low, be 120~170 ℃, its representative processes has UOP technology, Mobil/Badger technology, Dow/Kellog technology, EniChem technology and swallow metallization processes etc.These technologies all adopt fixed-bed reactor.
Raw material propylene can have two kinds, promptly separate polymerization-grade propylene (hereinafter to be referred as the cracking propylene) that makes and the propylene (hereinafter to be referred as crude propylene) that makes by the fractionation of refinery catalytic cracking gas by the lighter hydrocarbons cracking, at present industrial most of devices adopt the cracking propylene as raw material, and exist very problem such as fast inactivation of catalyzer when being raw material with the crude propylene all the time.
Uop Inc. has succeeded in developing Q-Max isopropyl benzene production technique the beginning of the nineties, uses the zeolite catalyst of the trade mark as MgAPSO-31, to substitute the said firm's solid phosphoric acid catalyst of exploitation in the past.It is reported that this catalyst stability is good, the regeneration period reaches 18 months, and regenerability is good, and entire life was above 5 years.According to Uop Inc.'s introduction, the MgAPSO-31 zeolite catalyst was used in 1996 former solid phosphoric acid method technological transformation, and investment and process cost are lower, good product quality, purity can reach 99.95%, and impurity such as n-proplbenzene and butylbenzene and bromine index are all low than solid phosphoric acid method in the product.This technology is at existing two covering devices of the U.S., and the overall throughput of its isopropyl benzene is 311kt/a; At existing two covering devices of China, throughput is 100kt/a.From domestic production device real-world operation situation, when adopting crude propylene to make raw material, the very fast inactivation of this catalyzer, its regeneration period has had a strong impact on the ordinary production of factory less than half a year.Therefore, with the technology of MgAPSO-31 zeolite catalyst and be not suitable for refinery propylene raw material.
The MCM-22 zeolite catalyst of Mobil/Badger process using Mobil exploitation, selectivity is very high, and the purity of product isopropyl benzene reaches 99.97%, and impurity such as ethylbenzene, n-proplbenzene and butylbenzene are all much lower than solid phosphoric acid method.This catalyst regeneration cycle is 2 years, and the life-span as long as five years.This technology is suitable for the transformation to alchlor process and two kinds of traditional technologys of solid phosphoric acid method.But do not see that this technology is applicable to the report of crude propylene.
The catalyzer of Dow/Kellog technology is the high-performance dealuminium mordenite, propylene almost 100% is transformed, and have shape selectivity, only generates the diisopropylbenzene(DIPB) of an a spot of contraposition and a position, and the massfraction of by product n-proplbenzene in product is less than 0.01%.This technology is particularly suitable for the transformation to solid phosphoric acid method technology, and production cost is lower.But do not see that this technology is applicable to the report of crude propylene.
The EniChem process using be that a kind of massfraction that contains is 60%~80% beta-zeolite catalyzer.Decaying catalyst can be regenerated by air heating, and through 5 cycles uses, only the activity than live catalyst reduces by 5%.These process using fixed-bed reactor, processing condition are benzene/alkene mol ratio 7.4,150 ℃ of temperature, pressure 3.0MPa.But do not see that this technology is applicable to the report of crude propylene.
What Beijing Institute of Clothing Tech in 1998 and chemical industry two factories of Beijing yanshan petrochemical company limited developed jointly is the gas-liquid-solid three-phase method synthesizing iso-propylbenzene technology of catalyzer with modified beta zeolite FX-01, and industrial scale is the 85kt/a isopropyl benzene.But with respect to liquid phase method, this technology exists the lower problem of alkylated reaction propylene mass space velocity.Calendar year 2001 Yan Hua company succeeds in developing liquid phase method synthesizing iso-propylbenzene technology, and the trade mark that adopts Beijing Institute of Clothing Tech's chemical institute and chemical industry two factories of Yan Hua company to develop jointly is the modified beta zeolite catalyst of FHI-01, and industrial scale is the 68kt/a isopropyl benzene.This technical process is reasonable, smooth operation, and catalyst productivity improves a lot than the liquid-solid trichotomy of Primordial Qi, and isopropyl benzene selectivity and product purity all satisfy industrial requirement.But when adopting crude propylene to make raw material, catalyzer is easy to inactivation, and the regeneration period is short, so this technology is not suitable for refinery propylene raw material.
Crude propylene derives from refinery, and with respect to the cracking propylene, the big advantage such as inexpensive of the amount of having if can replace the raw material of cracking propylene as alkylated reaction, will reduce production costs, and increases the business economic benefit, has also enlarged the purposes of crude propylene simultaneously.Therefore, each company all makes raw material attempting to adopt crude propylene to replace the cracking propylene now.But because crude propylene derives from heavy oil fluid catalytic cracking, it is formed far beyond cracking propylene complexity, and foreign matter content is also high, unsuitable direct raw material as alkylated reaction.Problems such as when existing process using crude propylene was raw material, it was fast all to exist catalyst deactivation, and the regeneration period is short.
Summary of the invention
The objective of the invention is to overcome the deficiency of using refinery propylene raw material in the prior art, providing a kind of is raw material, the method that adopts the liquid phase method synthesizing iso-propylbenzene with the crude propylene.
Of the present invention by benzene and propylene through the method for alkylated reaction synthesizing iso-propylbenzene, comprise the following steps:
(1) refinery propylene raw material enters hydrogenator and carries out selective hydrogenation reaction, removes wherein alkynes and diolefine;
(2) purify pretreated refinery propylene raw material through step (1) and enter alkylation reactor, under catalyst action,, generate isopropyl benzene with benzene generation alkylated reaction.
Described refinery propylene raw material is before entering alkylation reactor, at first enter hydrogenator, purify pre-treatment,, make outlet alkynes or diene content<5ppm to remove other alkynes or diolefine such as propine, propadiene (MAPD) and divinyl wherein.
Described refinery propylene raw material is carried out selective hydrogenation reaction under carbon three liquid phase hydrogenating catalyst effects, hydrogenation conditions is: temperature of reaction is 50-70 ℃, and reaction pressure is 2.5-3.5MPa, and the propylene mass space velocity is 25-45h -1, hydrogen alkynes is than being 1.1-1.5.Hydrogenator is equipped with carbon three liquid phase hydrogenating catalysts, as palladium series catalyst, but effective elimination alkynes or diolefine.
Described process purifies pretreated refinery propylene raw material and enters alkylation reactor, under the effect of catalyzer, generate isopropyl benzene and a small amount of diisopropylbenzene(DIPB) with benzene generation alkylated reaction, transalkylation reaction can take place and regenerate isopropyl benzene in diisopropylbenzene(DIPB) and benzene, can obtain the product isopropyl benzene through rectifying separation again.The catalyzer that wherein said alkylation reactor is packed into is molecular sieve catalyst or any available solid acid catalyst, and propylene conversion can reach more than 99%, and the isopropyl benzene selectivity can reach more than 90%.
Alkylation reactor of the present invention is multi-stage fixed-bed reactor, propylene and benzene sectional feeding, and the reactor outlet reaction solution partly circulates.The charge ratio of reactor is: fresh benzene/propylene mol ratio is 3-6, and recycle ratio is 1-3, and reaction bed total benzene alkene mol ratio that enters the mouth can reach more than 20.Described alkylation reaction condition is as follows: the propylene mass space velocity is 0.4-1.1h -1, temperature of reaction is 140-170 ℃, reaction pressure is 2.5-3.5MPa.
Preferred method of the present invention comprises the following steps:
(1) refinery propylene raw material 18 is through preheaters 14 preheatings, to temperature be 40-50 ℃;
(2) enter hydrogenator 15 through the raw material propylene of preheating and carry out selective hydrogenation reaction with hydrogen 19, remove wherein alkynes or diolefine, the content that makes outlet alkynes or diolefine is less than 5ppm;
(3) enter preheater 16 through purifying pretreated refinery propylene raw material, being preheated to temperature is 100-120 ℃;
(4) material of drawing from step (3) preheater enters alkylation reactor 17, with benzene 20 alkylated reaction takes place under catalyst action, generates isopropyl benzene 21.
Existing liquid phase method synthesizing iso-propylbenzene technology is easy to adopt method of the present invention to transform.Use method of the present invention need before alkylation reactor, increase a hydrogenator, and hydrogenation reaction pressure is close with alkylated reaction pressure, be 2.5-3.5MPa, hydrogenation reaction and alkylated reaction are complementary, therefore increase hydrogenator and change little existing technology.Because carbon three hydrogenation catalysts that hydrogenator uses have higher hydrogenation reaction air speed, its propylene mass space velocity is up to 25-45h -1, be tens times of alkylated reaction air speed, thereby the needed catalyzer of hydrogenation reaction is less, hydrogenator is less, and existing technological transformation is easily gone less investment, instant effect.With 100kt/a isopropyl benzene device is example, if alkylated reaction propylene mass space velocity is got 1.1h -1, then alkylation reactor need be adorned 4 tons of catalyzer; If hydrogenation reaction propylene mass space velocity is got 45h -1, then hydrogenator only need be adorned catalyzer 100kg.Hydrogenator is no more than 0.5m 3, volume is very little.In addition, method of the present invention also is applicable to the crude propylene transformation of the gas-liquid-solid three-phase method synthesizing iso-propylbenzene technology that is raw material.
Refinery propylene raw material can be removed the trace impurity (alkynes and diolefine) that contains in the raw material propylene through the hydrogenation preprocessing process, has reduced the possibility of alkylation catalyst poisoning and deactivation; And in hydrogenation process, hydrogen is superfluous relatively with respect to alkynes or diene content, and excessive hydrogen enters alkylation reactor, can also slow down the coking deactivation of alkylation catalyst.With compare without the pretreated alkylation process of hydrogenation, the stability of alkylation catalyst greatly improves after the hydrogenation pre-treatment, the regeneration period obviously prolongs.Compare as raw material with the cracking propylene, refinery propylene raw material is after hydrotreatment, and the life-span of alkylation catalyst prolongs to some extent.
Therefore, the beneficial effect of the inventive method is as follows:
1, method of the present invention has solved the use crude propylene fully and has made problems such as raw material catalyst for alkylation reaction inactivation is fast, the regeneration period is short, and the further enhancing of the stability of alkylation catalyst, is difficult for inactivation, regeneration period is long, prolong entire life, and the device running is steady, and operational stability strengthens;
2, method of the present invention is strong to the adaptability of raw material, both has been applicable to that the cracking propylene makes raw material, is applicable to that also crude propylene makes raw material;
3, use method of the present invention, the alkylated reaction selectivity improves, and product isopropyl benzene purity is higher;
4, the existing gentle liquid-solid trichotomy technology of liquid phase method technology is easy to adopt method of the present invention to transform, less investment, instant effect.
Description of drawings
Fig. 1 is the Experimental equipment of the method for synthesizing iso-propylbenzene of the present invention.
Fig. 2 is the schematic flow sheet of the method by the crude propylene synthesizing iso-propylbenzene of the present invention.
Fig. 3 be when carrying out accelerated weathering test propylene conversion with the change curve in reaction times.
13 samplings place of 1 nitrogen steel cylinder, 2 hydrogen gas cylinders, 3 propylene steel cylinders, 4 hydrogenators, 5 alkylation reactors, 6 benzene bottles, 7 waste liquid bottles, 8 strainers, 9 reducing valve, 10 nitrogen flow meters, 11 propylene pumps, 12 benzene pumps
Embodiment
Embodiments of the invention and Comparative Examples are to adopt device shown in Figure 1 to carry out, alkylation reactor 5 is a stainless steel tubular type reactor, internal diameter is 22mm, filling 5 grams are mixed with equal-volume quartz sand by the HY-BI type alkylation catalyst that Huayu Tongfang Chemical Science and Technology Development Co., Ltd., Beijing provides.Hydrogenator 4 internal diameter 12mm, in adorn the BC-L-83 type hydrogenation catalyst that 5 grams are provided by the Beijing Chemical Research Institute.Reaction unit has temperature control and pressure control system, and benzene and propylene liquid adopt the charging of two micro-measurement pumps, and hydrogen feed is controlled by mass-flow gas meter.
The composition of raw material propylene is analyzed by Hewlett-Packard's 6890 gas chromatographs.Table 1 and table 2 have been listed the composition analysis result of crude propylene and cracking propylene.
Table 1 crude propylene composition analysis result
Component Ethene Propylene Butylene Divinyl Methane Ethane Propane Propine
Mole fraction (%) 0.24 95.4 0.74 0.01 0.03 0.05 0.55 1.07
Annotate: carbon more than 5 other impurity occupy 0.91%
Table 2 cracking propylene composition analysis result
Component Ethene Propylene Butylene Divinyl Methane Ethane Propane Propine
Mole fraction (%) 0 99.4 0.001 0 0 0 0.53 0.03
Annotate: carbon more than 5 other impurity occupy 0.03%
By analytical results as can be seen, contain more propine in the crude propylene,, think that propine is the major impurity that causes alkylation catalyst deactivation through inventor's further investigation.
Adopt to reduce benzene alkene mol ratio, promptly increase in the reaction feed quick aging method of propylene content catalyst life is estimated.Usually the selected benzene alkene mol ratio of accelerated deterioration is 2.Because accelerated life can reflect the practical life of catalyzer, promptly accelerated life is long more, and the practical life of catalyzer is long more, and vice versa, so experimental result has comparability.Contrasted as can be known by lab scale accelerated deterioration experiment and industrial real-world operation situation, if accelerated life is 24 hours, then the one way life-span of catalyzer was 2 years under the industrial condition.
Embodiment 1
Propylene feedstocks is a crude propylene, adopts method of the present invention, at first carries out the pre-treatment of propylene, makes propylene enter hydrogenator, and operational condition is: hydrogen alkynes is than 1.5,60 ℃ of temperature of reaction, reaction pressure 3.0MPa; Then, enter alkylation reactor through pretreated crude propylene, 140 ℃ of temperature of reaction, reaction pressure 3.0MPa, propylene mass space velocity 1.62h -1, carry out alkylated reaction under the condition of benzene alkene raw materials components mole ratio 2.Experimental data is listed in table 3.Propylene conversion was with the change curve in reaction times when curve c carried out accelerated deterioration for using crude propylene again through hydrogenator among Fig. 3.
Comparative Examples 1
Use crude propylene to be raw material, propylene directly enters alkylation reactor and carries out the accelerated deterioration experiment without hydrogenator, and other reaction conditions is identical with embodiment 1, and experimental data is listed in table 3.Propylene conversion was with the change curve in reaction times when curve a carried out accelerated deterioration for using crude propylene without hydrogenator among Fig. 3.
Comparative Examples 2
Use the cracking propylene to be raw material, propylene directly enters alkylation reactor and carries out the accelerated deterioration experiment without hydrogenator, and other reaction conditions is identical with embodiment 1, and experimental data is listed in table 3.Propylene conversion was with the change curve in reaction times when curve b carried out accelerated deterioration for using the cracking propylene without hydrogenator among Fig. 3.
If be reduced to 60% of initial conversion with propylene conversion is the inactivation sign, then as can be seen by curve a, b among Fig. 3, in liquid phase method synthesizing iso-propylbenzene technology, the accelerated life of catalyzer is 24 hours when using the cracking propylene to make raw material, and use crude propylene to make raw material only is 12 hours, half when just being raw material with the cracking propylene.Illustrate that the impurity in the crude propylene produces very big influence to catalyst life in the liquid phase method synthesizing iso-propylbenzene.By curve c among Fig. 3 as can be seen, use crude propylene to make raw material, life of alkylation catalysts obviously improves behind the hydrogenation.Extend to 29 hours by original 12 hours, adopt the cracking propylene to do 24 hours life-spans of raw material when having surpassed not hydrogenation.Alkynes such as the propine that this explanation contains in crude propylene or diolefine have a significant impact the life-span of alkylation catalyst really; By hydrogenation reaction, alkynes or diolefine are changed alkene, can remove effectively influences the active impurity of alkylation catalyst, and the introducing of excess hydrogen has simultaneously also slowed down the coking deactivation of alkylation catalyst, thereby life of catalyst is prolonged.
Table 3 accelerated deterioration experimental data
Reaction times (h) Propylene conversion (%)
Comparative Examples 2 Comparative Examples 1 Embodiment 1
1 14.332 17.350
2 48.368 53.171 15.124
3 59.944 83.189 47.438
4 80.276 88.052 70.269
5 88.519 91.830 89.222
6 91.858 94.460
7 94.978 90.367 97.928
8 95.594 88.669 98.209
9 96.938 84.813 98.704
10 92.000 80.266 96.648
11 96.499 70.689 97.861
12 96.155 48.305 99.237
13 95.775 99.857
14 96.546 99.518
15 97.744 94.946
16 95.424 95.987
17 95.278 97.246
18 91.792 95.923
19 89.953 95.479
20 83.309 93.947
21 81.603 94.765
22 71.750 91.329
23 65.250 90.303
24 59.500 89.999
25 83.603
26 79.037
27 71.162
28 63.707
29 56.869

Claims (8)

  1. One kind by benzene and propylene through the method for alkylated reaction synthesizing iso-propylbenzene, it is characterized in that this method comprises the following steps:
    (1) refinery propylene raw material enters hydrogenator and carries out selective hydrogenation reaction, removes wherein alkynes and diolefine;
    (2) purify pretreated refinery propylene raw material through step (1) and enter alkylation reactor, under catalyst action,, generate isopropyl benzene with benzene generation alkylated reaction.
  2. 2. the method for claim 1 is characterized in that described refinery propylene raw material carries out selective hydrogenation reaction under carbon three liquid phase hydrogenating catalyst effects, and the content that makes outlet alkynes and diolefine is less than 5ppm.
  3. 3. method as claimed in claim 2, it is characterized in that described hydrogenation conditions is: temperature of reaction is 50-70 ℃, and reaction pressure is 2.5-3.5MPa, and the propylene mass space velocity is 25-45h -1, hydrogen alkynes is than being 1.1-1.5.
  4. 4. the method for claim 1 is characterized in that described alkylation reactor is multi-stage fixed-bed reactor, raw material propylene and benzene sectional feeding, and the reactor outlet reaction solution partly circulates.
  5. 5. method as claimed in claim 4, it is characterized in that the charge ratio of described alkylation reactor reaction solution is: fresh benzene/propylene mol ratio is 3-6, outlet reaction solution internal circulating load is 1-3 with the ratio of fresh feed amount.
  6. 6. the method for claim 1, it is characterized in that described alkylation reaction condition is: the propylene mass space velocity is 0.4-1.1h -1, temperature of reaction is 140-170 ℃, reaction pressure is 2.5-3.5MPa.
  7. 7. the method for claim 1 is characterized in that described alkylation reactor uses molecular sieve catalyst or the solid acid catalyst that is applicable to alkylated reaction.
  8. 8. the method for claim 1 is characterized in that this method may further comprise the steps:
    (1) refinery propylene raw material is through the preheater preheating, to temperature be 40-50 ℃;
    (2) enter hydrogenator through the raw material propylene of preheating and carry out selective hydrogenation reaction, remove wherein alkynes or diolefine, the content that makes outlet alkynes or diolefine is less than 5ppm;
    (3) enter preheater through purifying pretreated refinery propylene raw material, being preheated to temperature is 100-120 ℃;
    (4) material of drawing from step (3) preheater enters alkylation reactor, with benzene generation alkylated reaction, generates isopropyl benzene under catalyst action.
CNB2003101034365A 2003-10-31 2003-10-31 Method for synthesizing cumin from refinery propene Expired - Lifetime CN100363315C (en)

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CN110655435B (en) * 2018-06-28 2022-06-24 中国石油化工股份有限公司 Solid acid alkylation reaction method and reaction device
CN113721683B (en) * 2020-05-25 2022-08-19 中国石油化工股份有限公司 Automatic control method and equipment for carbon-three-liquid phase hydrogenation reactor

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Publication number Priority date Publication date Assignee Title
CN1235146A (en) * 1999-04-09 1999-11-17 中国石油天然气集团公司 Method for preparing ethylbenzene and/or isopropylbenzene from thin ethylene and/or propylene
CN1123554C (en) * 1998-05-14 2003-10-08 中国科学院大连化学物理研究所 Process for preparing ethylbenzene and isopropylbenzene from low-concentration ethylene and propylene

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CN1123554C (en) * 1998-05-14 2003-10-08 中国科学院大连化学物理研究所 Process for preparing ethylbenzene and isopropylbenzene from low-concentration ethylene and propylene
CN1235146A (en) * 1999-04-09 1999-11-17 中国石油天然气集团公司 Method for preparing ethylbenzene and/or isopropylbenzene from thin ethylene and/or propylene

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