Summary of the invention
The invention provides the simple easy handling of a kind of technology, production cost is lower, product colour is shallow, the high stability color-less rosin pentaerythrite ester of thermostability and good weatherability and preparation method thereof.
The present invention adopts following technical scheme:
A kind of high stability color-less rosin pentaerythrite ester, the Ha Sense of this color of resin number less than No. 150; Thermostability: place 8h in 180 ℃ of air dry ovens, colour-change is not more than 1 Ghana's look number; Weather resisteant: under 20 ℃, apart from the following irradiation 15h of 500W ultraviolet lamp 50cm, rate of body weight gain is not more than 0.2%, and colour-change is not more than 3 Ghana's looks number.
A kind of preparation method of high stability color-less rosin pentaerythrite ester comprises the steps:
The first step, superfine rosin is 0~1kPa in vacuum tightness, and 180~270 ℃ of temperature are distillation down, and Ghana's look of producing color number is not more than No. 3, and acid number is 160mg/g~190mg/g, softening temperature is 70 ℃~85 ℃ a resin;
Second step, under inert atmosphere protection, in resin, add tetramethylolmethane and the discoloring agent that accounts for resin quality 0.1~1.0%, the anthraquinone that accounts for resin quality 0.01~0.1% that accounts for resin quality 11.0~16.0%, the catalyzer that accounts for resin quality 0.1~0.5% as oxidation inhibitor, under 230~290 ℃, carry out esterification, react to acid number and finish less than 20mg/g; Wherein, discoloring agent is 4,4-thiobis-(6-tertiary butyl meta-cresol) or 4, and the mixture of one or more in 6-pair-(dodecyl sulfo-)-ortho-cresol or the nonyl phenol two sulphur oligopolymer, the proportioning of mixture can be any proportioning; Catalyzer is the one or more kinds of mixtures in ZnO, Mgo or the sterically hindered phenol phosphate compounds, and the proportioning of mixture can be any proportioning,
In the 3rd step, with the decompression of above-mentioned reaction product atmosphere of living in, and to keep vacuum tightness be 0~2kPa, and the hold-time is 0.5~2h, to remove low boilers;
The 4th step, the reaction product of removing low boilers is cooled to 200~230 ℃, add the thermo-stabilizer account for resin quality 0.1~1.0% and account for the photostabilizer of resin quality 0.1~1.0% and stir, obtain high stability color-less rosin pentaerythrite ester; Wherein, thermo-stabilizer is 2,5-ditert-butylhydro quinone or 2,6-di-tert-butyl-4-methy phenol or tricresyl phosphite (nonyl phenyl ester) or three (2, the 4-di-tert-butyl-phenyl) the one or more kinds of mixtures in phosphorous acid ester or the triphenyl phosphite, the proportioning of mixture can be any proportioning, photostabilizer is Succinic Acid and (4-hydroxyl-2,2,6,6-tetramethyl--1-sends pyridine alcohol) polymkeric substance or one or more the mixture in 2-(2 '-hydroxyl-the 3 '-tertiary butyl-5 '-aminomethyl phenyl)-5-chlorinated benzotriazole or the Octabenzone, the proportioning of mixture can be any proportioning.
The present invention obtains following technique effect:
1. the simple easy handling of technology, production cost is lower: with U.S. Pat 5,395,920 are the method for representative, are to obtain colourless rosin ester by nilox resin is refining, esterification, dehydrogenation.Its complex manufacturing, cost are higher.
2. more shallow, thermostability of product colour and weathering resistance are better:
Table 1
Index |
Color (Ha Sense number) |
Thermostability (adding the nanofarad colorimetric) |
Weathering resistance |
Rate of body weight gain (%) |
Number variation of Ghana's look |
Product of the present invention |
<150 |
<1 |
<0.20 |
3 |
Existing identical cost product |
>300 |
>3 |
>1.0 |
>3 |
It is raw material that the present invention adopts the more shallow resin of color, in esterification process, carry out, adopt activity catalyzer preferably, reaction times can be shortened, adopt discoloring agent can further improve color, adopt oxidation inhibitor can prevent that oxidation makes color burn in the esterification process, comprehensive above several method makes the product colour that makes more shallow.Later stage adds thermo-stabilizer and photostabilizer, makes product have good use properties, i.e. thermostability and good weatherability.
In the prior art scheme, what have does not adopt these methods, and what perhaps have just adopts wherein one or more methods, so the product that obtains can not reach effect of the present invention aspect color and thermostability, the weathering resistance simultaneously.
With U.S. Pat 5,395,920 are the method for representative, and the color of its product and thermostability, weathering resistance can reach effect of the present invention, but its complex manufacturing, and cost is higher.
Pentalyn is to utilize carboxyl in the rosin and the hydroxyl in the tetramethylolmethane to carry out pure acid-respons to obtain.By adding discoloring agent, oxidation inhibitor, improved the color of product, add thermo-stabilizer, photostabilizer, improved thermostability, the weathering resistance of product.
In the comparing embodiment, do not add discoloring agent, oxidation inhibitor, the color that obtains product is darker, is No. 3 (Ghana's look number).Do not add thermo-stabilizer, photostabilizer, so the color after the heat stability test of product is No. 6 (Ghana's look number); Rate of body weight gain after the weather resisteant test is 1.60%, and color increases by 4 Ghana's looks number.And the product that the present invention obtains, the Ha Sense of color number less than No. 150 (less than 1 Ghana's look number); Colour-change after the heat stability test is not more than 1 Ghana's look number; Rate of body weight gain after the weather resisteant test is not more than 0.2%, and colour-change is not more than 3 Ghana's looks number.
Four. embodiment
Embodiment 1
A kind of high stability color-less rosin pentaerythrite ester, the Ha Sense of this color of resin number less than No. 150; Heat stability is good: place 8h in 180 ℃ of air dry ovens, colour-change is not more than 1 Ghana's look number; Weather resisteant is good: under 20 ℃, apart from the following irradiation 15h of 500W ultraviolet lamp 50cm, rate of body weight gain is not more than 0.2%, and colour-change is not more than 3 Ghana's looks number.
Embodiment 2
A kind of preparation method of high stability color-less rosin pentaerythrite ester comprises the steps:
The first step, superfine rosin is 0~1kPa in vacuum tightness, and 180~270 ℃ of temperature are distillation down, and Ghana's look of producing color number is not more than No. 3, and acid number is 160mg/g~190mg/g, softening temperature is 70 ℃~85 ℃ a resin;
In second step, under inert atmosphere conditions, inert atmosphere can be N
2, Ar, He, CO
2Etc. atmosphere, in resin, add tetramethylolmethane and the discoloring agent that accounts for resin quality 0.1~1.0%, the anthraquinone that accounts for resin quality 0.01~0.1% that accounts for resin quality 11.0~16.0%, the catalyzer that accounts for resin quality 0.1~0.5% as oxidation inhibitor, under 230~290 ℃, carry out esterification, reacted 3-10 hour, and reacted to acid number and finish less than 20mg/g; Wherein, discoloring agent is 4,4-thiobis-(6-tertiary butyl meta-cresol) or 4,6-pair-(dodecyl sulfo-)-ortho-cresol or nonyl phenol two sulphur oligopolymer (as
) in one or more mixture, the proportioning of mixture can be any proportioning; Catalyzer is that ZnO or Mgo or sterically hindered phenol phosphate compounds are (as two [ethyl (3,5-di-t-butyl-4 acrinyl phosphoric acid)] calcium salt, two [ethyl (3,5-di-t-butyl-4 acrinyl phosphoric acid)] zinc salt) the one or more kinds of mixtures in, the proportioning of mixture can be any proportioning, and wherein, the ratio that tetramethylolmethane accounts for resin can be 11.5%, 12.4%, 13.2%, 14.6%, 15.7%, the ratio that discoloring agent accounts for resin can be 0.2%, 0.4%, 0.7%, 0.9%, the ratio that anthraquinone accounts for the resin quality can be 0.03%, 0.04%, 0.07%, 0.08%, 0.09%, esterification reaction temperature can be 235 ℃, 242 ℃, and 256 ℃, 268 ℃, 275 ℃, 284 ℃
In the 3rd step, with the decompression of above-mentioned reaction product atmosphere of living in, and to keep vacuum tightness be 0~2kPa, and the hold-time is 0.5~2 hour, to remove low boilers (neutrals in water, unreacted tetramethylolmethane or the resin that generates during as esterification); Wherein vacuum tightness can be 0.3kPa, 0.8kPa, and 1.5kPa, the hold-time can be 0.8 hour, 1.8 hours
The 4th step, the reaction product of removing low boilers is cooled to 200~230 ℃, for example can be 210 ℃, 220 ℃, 224 ℃, add the thermo-stabilizer account for resin quality 0.1~1.0% and account for the photostabilizer of resin quality 0.1~1.0% and stir, obtain high stability color-less rosin pentaerythrite ester; Wherein, thermo-stabilizer is 2,5-ditert-butylhydro quinone or 2,6-di-tert-butyl-4-methy phenol or tricresyl phosphite (nonyl phenyl ester) or three (2, the 4-di-tert-butyl-phenyl) the one or more kinds of mixtures in phosphorous acid ester or the triphenyl phosphite, the proportioning of mixture can be any proportioning, photostabilizer is Succinic Acid and (4-hydroxyl-2,2,6,6-tetramethyl--1-sends pyridine alcohol) polymkeric substance or one or more the mixture in 2-(2 '-hydroxyl-the 3 '-tertiary butyl-5 '-aminomethyl phenyl)-5-chlorinated benzotriazole or the Octabenzone, the proportioning of mixture can be any proportioning, in the present embodiment, thermo-stabilizer accounts for the resin mass percent can 0.3%, 0.5%, 0.6%, 0.8%, photostabilizer accounts for the resin mass percent can be 0.2%, 0.4%, 0.5%, 0.7%.
Among the present invention, discoloring agent, oxidation inhibitor, catalyzer can add a collection of or in batches.
In the present embodiment, esterification reaction temperature is preferably 270~285 ℃, corresponding 5~8 hours reaction times; The per-cent that tetramethylolmethane accounts for the resin quality is preferably 12.4~14.0%; The per-cent that discoloring agent accounts for the resin quality is preferably 0.2~0.5%: the per-cent that oxidation inhibitor accounts for the resin quality is preferably 0.02~0.05%; The per-cent that catalyzer accounts for the resin quality is preferably 0.2~0.4%; The per-cent that thermo-stabilizer accounts for the resin quality is preferably 0.2~0.4%; The per-cent that photostabilizer accounts for the resin quality is preferably 0.2~0.4%.
Embodiment 3
1000g resin, 140g tetramethylolmethane and 2g 300,0.2g anthraquinone, 3g ZnO are added reaction flask, feed N
2, be heated to 280 ± 2 ℃, react to acid number less than 20mg/g, decompression, keep vacuum tightness be 0~0.6kPa to there not being overhead product, be cooled to 220 ℃, add 1g 2,6 di tert butyl 4 methyl phenol, 1g tricresyl phosphite (nonyl phenyl ester) and 1g Octabenzone.
Product in the present embodiment (color-less rosin pentaerythrite ester 1) color: 150 (Ha Sense numbers), acid number: 14.2mg/g, softening temperature: 105.1 ℃, heat stability test (180 ℃, 8h): color, 200 (Ha Sense numbers); Weather resisteant test: rate of body weight gain, 0.20%, color increases by 3 Ghana's looks number.
Embodiment 4
1000g resin, 124g tetramethylolmethane and 1g 300,0.1g anthraquinone, 2g ZnO are added reaction flask, feed N
2Be heated to 280 ± 2 ℃, reaction 3h, add 1g 300,0.1g anthraquinone, 1g ZnO remain on 280 ± 2 ℃ react to acid number less than 20mg/g, decompression, keep vacuum tightness be 0~0.6kPa to there not being overhead product, be cooled to 220 ℃, add 1g 2,6 di tert butyl 4 methyl phenol, 1g tricresyl phosphite (nonyl phenyl ester), 1g Octabenzone.
Product in the present embodiment (color-less rosin pentaerythrite ester 2) color: 100 (breathing out gloomy), acid number: 19.8mg/g, softening temperature: 103.0 ℃, heat stability test (180 ℃, 8h): color, 150 (breathing out gloomy); Weather resisteant test: rate of body weight gain, 0.19%, color increases by 3 Ghana's looks number.
Embodiment 5
1000g resin, 150g tetramethylolmethane and 2g 300,0.2g anthraquinone, 2g ZnO are added reaction flask, feed N
2Be heated to 280 ± 2 ℃, reaction 3h, add 2g 300,0.2g anthraquinone, 2g ZnO remain on 280 ± 2 ℃ react to acid number less than 20mg/g, decompression, keep vacuum tightness be 0~0.6kPa to there not being overhead product, be cooled to 220 ℃, add 2g 2,6 di tert butyl 4 methyl phenol, 2g tricresyl phosphite (nonyl phenyl ester), 2g Octabenzone.
Product in the present embodiment (color-less rosin pentaerythrite ester 3) color: 100 (breathing out gloomy), acid number: 15.2mg/g, softening temperature: 107.1 ℃, heat stability test (180 ℃, 8h): color, 125 (breathing out gloomy); Weather resisteant test: rate of body weight gain, 0.15%, color increases by 3 Ghana's looks number.
Comparing embodiment
1000g resin, 124g tetramethylolmethane and 2g ZnO are added reaction flask, feed N
2, be heated to 280 ± 2 ℃, remain on 280 ± 2 ℃ react to acid number less than 20mg/g, decompression, keep vacuum tightness be 0~0.6kPa to there not being overhead product, be cooled to 220 ℃, discharging.
Product in the present embodiment (resin pentaerythritol ester 1) color: 3 (Ghana's looks number), acid number: 19.8mg/g, softening temperature: 104.0 ℃, heat stability test (180 ℃, 8h): color, 6 (Ghana's looks number); Weather resisteant test: rate of body weight gain, 1.60%, color increases by 4 Ghana's looks number.