CN109958764A - Hydraulic control system with start and stop function and the automatic gear-box using it - Google Patents
Hydraulic control system with start and stop function and the automatic gear-box using it Download PDFInfo
- Publication number
- CN109958764A CN109958764A CN201910343327.1A CN201910343327A CN109958764A CN 109958764 A CN109958764 A CN 109958764A CN 201910343327 A CN201910343327 A CN 201910343327A CN 109958764 A CN109958764 A CN 109958764A
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- accumulator
- oil
- pressure
- valve
- energy
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- 238000004146 energy storage Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 230000009194 climbing Effects 0.000 claims abstract description 4
- 239000000314 lubricant Substances 0.000 claims abstract description 4
- 238000000926 separation method Methods 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 238000009825 accumulation Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 239000000446 fuel Substances 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 239000002828 fuel tank Substances 0.000 claims description 4
- 230000009467 reduction Effects 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 230000006641 stabilisation Effects 0.000 claims description 3
- 238000011105 stabilization Methods 0.000 claims description 3
- 230000033228 biological regulation Effects 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 230000000087 stabilizing effect Effects 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 66
- 238000010586 diagram Methods 0.000 description 7
- 238000005461 lubrication Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
- F15B1/021—Installations or systems with accumulators used for damping
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0401—Valve members; Fluid interconnections therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/0003—Arrangement or mounting of elements of the control apparatus, e.g. valve assemblies or snapfittings of valves; Arrangements of the control unit on or in the transmission gearbox
- F16H61/0009—Hydraulic control units for transmission control, e.g. assembly of valve plates or valve units
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/0021—Generation or control of line pressure
- F16H61/0025—Supply of control fluid; Pumps therefore
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Control Of Transmission Device (AREA)
- Output Control And Ontrol Of Special Type Engine (AREA)
Abstract
The invention discloses a kind of hydraulic control systems with start and stop function, it is made of high-pressure oil passage, gear switch oil circuit, locking separation oil circuit, lubricant passage way and start and stop oil circuit, by controlling 5 hydraulic actuating mechanism (first clutch, second clutch, third brake, the 4th brake, the 5th clutch) switch states, the switching of P/R/N/D gear is realized;According to different operating conditions hydraulic torque converter lockouts/unlock two states switching.It needs the operating condition of torque increase in the unlocked state in starting/climbing etc., reaches and guarantee high transmission efficiency in lockup state after certain speed, by energy storage chamber solenoid valve, when needing using start and stop function, realize the steady combination of gearbox.Front-engine rear-drive hydraulic automatic gearbox comprising the system, oil circuit is simple, structure characteristics of compact layout, and the energy storage chamber of provided with electromagnetic valve control is connected with the principal pressure oil circuit of hydraulic control system, the pressure stabilizing of gearbox working connection is realized, while realizing the start and stop function of gearbox.
Description
Technical field
The present invention relates to automobile gearboxes, particularly, are related to a kind of novel hydraulic control system, and hydraulic comprising this
The fast hydraulic automatic gearbox of the front-engine rear-drive 6 of control system.
Background technique
Gearbox, in the important component of transformation gear, possesses the performance of vehicle important influence as running car.Become
Fast case shows two aspects: fuel-economy type and shifting comfort to the main contributions of vehicle.In automobile industry, oil consumption
Height often influences an important indicator of consumer's selection, along with the development of automobile industry, the market of automatic catch automobile
Occupation rate is higher and higher, and people require the oil consumption of automatic car stopping also higher and higher.On commercial vehicle market, client is to automatic catch
The demand of gearbox is also higher and higher.Urban road, traffic lights are more, and when waiting traffic lights, engine turns in idling always people
Dynamic, these fuel consumptions are not converted to effective mileage, but have done idle work, and the automobile that one possesses start and stop function
The consumption of this part can be effectively saved, when the automatic catch automobile with start and stop function encounters traffic lights, engine can be with
It stops operating, when driver steps on the gas, engine restarting.For the gearbox of automatic catch, to stall, then speed change
The hydraulic pump of case runs out of steam, and can not provide high pressure oil, and when engine rotates again, revolving speed is low when beginning, pressure oil pressure
It is low, it is unable to satisfy the requirement of clutch combination, it may appear that impact even makes automatic gear-box friction is secondary to damage.
Summary of the invention
In order to make up above-mentioned deficiency in the prior art, the object of the present invention is to provide one kind can be suitable for large torque
Commercial vehicle, novel can be realized the hydraulic control system of start and stop function, and apply the front-engine rear-drive 6 of the hydraulic control system
Fast hydraulic automatic gearbox.
To achieve the above object, the technical solution adopted by the present invention are as follows:
A kind of hydraulic control system of tape starting function, it by high-pressure oil passage, gear switch oil circuit, locking separation oil circuit,
Lubricant passage way and start and stop oil circuit composition, by 5 hydraulic actuating mechanisms of control, (first clutch, second clutch, third are braked
Device, the 4th brake, the 5th clutch) switch state, realize the switching of P/R/N/D gear, wherein D gear is divided into D1/D2/D3/
Six gears of D4/D5/D6;According to different operating conditions hydraulic torque converter lockouts/unlock two states switching.In starting/climbing
Etc. needing the operating condition of torque increase in the unlocked state, reaches and guarantee high transmission efficiency in lockup state after certain speed, pass through
Energy storage chamber solenoid valve realizes the steady combination of gearbox when needing using start and stop function.
The start and stop oil circuit includes accumulator switch valve 1, accumulator 2, energy-storaging spring 3, accumulator piston 4, accumulator list
To valve 5, accumulator throttle valve 6, main oil pressure solenoid valve 7, system pressure regulating valve 8, filter screen 9, fuel tank 10, oil pump 11;It is described
Accumulator switch valve 1, accumulator 2, energy-storaging spring 3, accumulator piston 4, accumulator check valve 5,6 common groups of accumulator throttle valve
At an accumulator executing agency, most inner side is equipped with the accumulator switch valve 1, the accumulation of energy bullet in the accumulator 2
Spring 3, accumulator piston 4 are sequentially arranged in the accumulator 2, and the accumulator check valve 5, accumulator throttle valve 6 are then by institute
Accumulator 2 is stated to be closed;The main oil pressure solenoid valve 7, system pressure regulating valve 8 are separately mounted in different spool bores,
Accumulator executing agency, filter screen 9, fuel tank 10, oil pump 11 are mutually connected with the spool respectively.
Accumulator oil-filled stage, engine rotation drive oil pump 11 to work normally, and generate pressure oil and enter system pressure tune
At A, B mouth for saving 8 place of valve, main oil pressure solenoid valve 7 is worked normally at this time, and controllable control oil pressure is exported by current regulation,
Maintain main oil pressure in ideal range of pressure values, if B, C are connected when the pressure that oil pump 11 goes out at this time is big, partial pressure oil is let out
Oil-feed tank 10, pressure reduction make A mouthfuls of pressure be lower, then B, C are disconnected, and principal pressure oil enters accumulator 2 through accumulator throttle valve 6
In oil pocket, accumulator piston 4 and energy-storaging spring 2 are moved to the left, after a certain period of time, the piston when arrival of accumulator piston 4 is full of
When at position, piston is locked by mechanical structure, and accumulation of energy process terminates.
When engine is shut down, 11 fuel feeding of oil pump stops, the pressure oil drops of executing agency, and gearbox is stored still in D grades
Energy device has stored full oil liquid, and accumulator piston 4 reaches designated position, locked by machinery, and accumulator switch valve 1 is closed.
When engine restarting, engine speed reached in the regular hour of idling, was made by opening accumulator switch valve 1
Mechanical locking mechanism is opened, and accumulator 2 is under the action of energy-storaging spring 3, by the oil liquid in accumulator piston 4 and accumulator oil pocket
It is packed into rapidly in the enclosure space of executing agency and working connection formation, is starting the oil liquid of moment not to make up oil pump 11
Foot, when engine speed reaches idling or more, system pressure reaches stationary value, and accumulator 2 reenters the oil-filled stage.
Accumulator also has pressure stabilization function to system pressure, and when the pressure oil fluctuation that oil pump generates, energy-storaging spring 2 is effective
The fluctuation for sponging pressure, so that system pressure is tended towards stability.
The utility model has the advantages that the hydraulic control system and the front-engine rear-drive hydraulic automatic gearbox comprising the system provide one
It is completely integrated in the solution of gear box hydraulic control system, oil circuit is simple, structure characteristics of compact layout, provided with electromagnetic valve control
Energy storage chamber is connected with the principal pressure oil circuit of hydraulic control system, that is, realizes the pressure stabilizing of gearbox working connection, while also realizing
The start and stop function of gearbox.When the engine starts, the slow trapped fuel of accumulator;When engine temporarily stops, in accumulator
Sufficient hydraulic oil is maintained, the quick emptying of accumulator when engine restarting is realized and is supplemented the pressure oil of oil supply system,
The ride comfort for maintaining gearbox shifting, realizes the stability of shift.
Detailed description of the invention
Fig. 1 is the band hydraulic system schematic of start and stop function of the embodiment of the present invention.
Fig. 2 is the energy storage chamber Oil feeding process state diagram of the embodiment of the present invention.
Fig. 3 be the embodiment of the present invention to stall when hydraulic system maintain state diagram.
Hydraulic system working condition schematic diagram when Fig. 4 is the engine restarting of the embodiment of the present invention.
Specific embodiment
Technical solution of the present invention is described in further detail below in conjunction with the drawings and specific embodiments.
The present embodiment provides hydraulic control system and corresponding start and stop strategies, and hydraulic control system is by high-pressure oil passage, gear
Switch oil circuit, locking separation oil circuit, lubricant passage way and start and stop oil circuit composition.The major function of the hydraulic system is:
1, pass through 5 hydraulic actuating mechanisms of control (first clutch, second clutch, third brake, the 4th braking
Device, the 5th clutch) switch state, realize the switching of P/R/N/D gear, wherein D gear is divided into D1/D2/D3/D4/D5/D6 six
Gear.
2, switched according to different operating conditions hydraulic torque converter lockouts/unlock two states.It needs to increase in starting/climbing etc.
The operating condition of torsion is in the unlocked state, reaches and guarantees high transmission efficiency in lockup state after certain speed.
3, cooling/lubrication flow is controlled, realizes the heat exchange of each friction secondary lubrication and transmission assembly.
4, the steady combination of gearbox is realized when needing using start and stop function by energy storage chamber solenoid valve.
To realize start and stop function, the stationarity for keeping start and stop to combine, hydraulic control system has carried out start and stop oil circuit hydraulic
Design, concrete composition such as Fig. 1, the band hydraulic system schematic of start and stop function.In figure, 1, accumulator switch valve;2, accumulator;3, it stores
It can spring;4, accumulator piston;5, accumulator check valve;6, accumulator throttle valve;7 main oil pressure solenoid valves;8, system pressure tune
Save valve;9, filter screen;10, fuel tank;11, oil pump.
The realization of hydraulic control system start and stop function provided in this embodiment is divided into 3 stages.
First stage is the accumulator oil-filled stage, as shown in Fig. 2 energy storage chamber Oil feeding process state diagram.
The stage carries out in engine work, engine rotation, and the present embodiment oil pump 11 is driven to work normally, and produces
Raw pressure oil enters at A, B mouth at 8 place of system pressure regulating valve, and main oil pressure solenoid valve 7 works normally at this time, passes through electric current tune
Section exports controllable control oil pressure, maintains main oil pressure in ideal range of pressure values, if the pressure that oil pump 11 goes out at this time is big
When B, C connect, partial pressure oil lets out oil-feed tank 10, and pressure reduction makes A mouthful pressure be lower, then B, C disconnection, realize main pressure with this
The adjusting of power, in this process, principal pressure oil enter in 2 oil pocket of accumulator through accumulator throttle valve 6, accumulator piston 4
And energy-storaging spring 2 is moved to the left, because of the effect of accumulator throttle valve 6, the process of accumulation of energy is slowly carried out, will not make be
System pressure reduction, after a certain period of time, when accumulator piston 4 is reached when diagram is full of at piston position, piston can be by mechanical structure
It is locked, hydraulic energy is converted to the elastic potential energy of energy-storaging spring 2 at this time, the accumulation of energy process of accumulator 2 terminates.
Second stage is engine off condition, and hydraulic system maintains state diagram when such as Fig. 3 to stall.
When engine is shut down, 11 fuel feeding of oil pump stops, and the pressure oil drops of executing agency are insufficient to allow clutch knot
It closes.For gearbox still in D grades, accumulator has stored full oil liquid in the first stage at this time.Accumulator piston 4 reaches designated position, quilt
Machinery is locked, and accumulator switch valve 1 is closed.
3rd stage was engine restarting stage, hydraulic system working condition schematic diagram when such as Fig. 4 engine restarting.
When engine restarting, engine speed, which reaches idling, regular hour, in this process, system pressure
It establishes slowly, oil pocket inner fluid volume is insufficient.Open mechanical locking mechanism by opening accumulator switch valve 1 at this time, accumulation of energy
Device 2 under the action of energy-storaging spring 3, by the oil liquid in accumulator piston 4 and accumulator oil pocket be packed into rapidly executing agency and
It is insufficient in the oil liquid of starting moment to make up oil pump 11 in the enclosure space that working connection is formed, keep executing agency quick
In conjunction with, while impact when combination is effectively reduced, when engine speed reaches idling or more, system pressure reaches stable
Value, accumulator 2 reenter the first stage.
Accumulator also has pressure stabilization function to system pressure.When the pressure oil fluctuation that oil pump generates, because of energy-storaging spring 2
Presence can effectively sponge the fluctuation of pressure, so that system pressure is tended towards stability.
The above examples only illustrate the technical idea of the present invention, and this does not limit the scope of protection of the present invention, all
According to the technical idea provided by the invention, any changes made on the basis of the technical scheme each falls within the scope of the present invention
Within;The technology that the present invention is not directed to can be realized by the prior art.
Claims (7)
1. a kind of hydraulic control system of tape starting function, including fluid torque-converter, it is characterised in that: it is by high-pressure oil passage, shelves
Position switching oil circuit, locking separation oil circuit, lubricant passage way and start and stop oil circuit composition, by 5 hydraulic actuating mechanisms of control (first from
Clutch, second clutch, third brake, the 4th brake, the 5th clutch) switch state, realize cutting for P/R/N/D gear
It changes, wherein D gear is divided into six gears of D1/D2/D3/D4/D5/D6;According to different operating conditions hydraulic torque converter lockout/unlocks two
Kind state switching.It needs the operating condition of torque increase in the unlocked state in starting/climbing etc., is in lockup state after reaching certain speed
Guarantee high transmission efficiency, by energy storage chamber solenoid valve, when needing using start and stop function, realizes the steady combination of gearbox.
2. the hydraulic control system of tape starting function according to claim 1, it is characterised in that:
The start and stop oil circuit includes accumulator switch valve (1), accumulator (2), energy-storaging spring (3), accumulator piston (4), accumulation of energy
Device check valve (5), accumulator throttle valve (6), main oil pressure solenoid valve (7), system pressure regulating valve (8), filter screen (9), fuel tank
(10), oil pump (11);The accumulator switch valve (1), accumulator (2), energy-storaging spring (3), accumulator piston (4), accumulator
Check valve (5), accumulator throttle valve (6) have collectively constituted an accumulator executing agency, the interior most inner side peace of accumulator (2)
Equipped with the accumulator switch valve (1), the energy-storaging spring (3), accumulator piston (4) are sequentially arranged in the accumulator (2)
Interior, the accumulator check valve (5), accumulator throttle valve (6) then close the accumulator (2);The main oil pressure electricity
Magnet valve (7), system pressure regulating valve (8) are separately mounted in different spool bores, accumulator executing agency, filter screen (9), oil
Case (10), oil pump (11) are mutually connected with the spool respectively.
3. the hydraulic control system of tape starting function according to claim 2, it is characterised in that:
Accumulator oil-filled stage, engine rotation drive oil pump (11) to work normally, and generate pressure oil and enter system pressure adjusting
At A, B mouth where valve (8), main oil pressure solenoid valve (7) is worked normally at this time, and controllable control oil is exported by current regulation
Pressure, maintains main oil pressure in ideal range of pressure values, if B, C are connected when the pressure that oil pump (11) goes out at this time is big, part is pressed
Power oil is let out oil-feed tank (10), and pressure reduction makes A mouthfuls of pressure be lower, then B, C disconnect, principal pressure oil through accumulator throttle valve (6) into
Enter into accumulator (2) oil pocket, accumulator piston (4) and energy-storaging spring (2) are moved to the left, and after a certain period of time, accumulator is living
When plug (4) is reached when being full of at piston position, piston is locked by mechanical structure, and accumulation of energy process terminates.
4. the hydraulic control system of tape starting function according to claim 2, it is characterised in that:
When engine is shut down, oil pump (11) fuel feeding stops, the pressure oil drops of executing agency, and gearbox is still in D grades, accumulation of energy
Device has stored full oil liquid, and accumulator piston (4) reaches designated position, locked by machinery, and accumulator switch valve (1) is closed.
5. the hydraulic control system of tape starting function according to claim 2, it is characterised in that:
When engine restarting, engine speed reached in the regular hour of idling, made machine by opening accumulator switch valve (1)
Tool locking mechanism is opened, and accumulator (2), will be in accumulator piston (4) and accumulator oil pocket under the action of energy-storaging spring (3)
In the enclosure space that oil liquid is packed into rapidly executing agency and working connection is formed, to make up oil pump (11) in the oil of starting moment
Liquid is insufficient, and when engine speed reaches idling or more, system pressure reaches stationary value, and accumulator (2) reenters oil-filled rank
Section.
6. the hydraulic control system of tape starting function according to claim 2, it is characterised in that:
Accumulator also has pressure stabilization function to system pressure, and when the pressure oil fluctuation that oil pump generates, energy-storaging spring (2) is effective
The fluctuation for sponging pressure, makes system pressure tend towards stability.
7. a kind of gearbox is front-engine rear-drive hydraulic automatic gearbox, it is characterised in that: it includes one of claim 1-6
The hydraulic control system.
Priority Applications (1)
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CN201910343327.1A CN109958764B (en) | 2019-04-26 | 2019-04-26 | Hydraulic control system with start-stop function and automatic gearbox using same |
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CN201910343327.1A CN109958764B (en) | 2019-04-26 | 2019-04-26 | Hydraulic control system with start-stop function and automatic gearbox using same |
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CN109958764A true CN109958764A (en) | 2019-07-02 |
CN109958764B CN109958764B (en) | 2024-03-26 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111765150A (en) * | 2020-06-11 | 2020-10-13 | 武汉理工大学 | Hydraulic energy intelligent storage and accurate transfer device control system |
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