CN109911651B - Automatic feeding control method of food processing machine - Google Patents
Automatic feeding control method of food processing machine Download PDFInfo
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- CN109911651B CN109911651B CN201910241898.4A CN201910241898A CN109911651B CN 109911651 B CN109911651 B CN 109911651B CN 201910241898 A CN201910241898 A CN 201910241898A CN 109911651 B CN109911651 B CN 109911651B
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- 235000013305 food Nutrition 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 238000009736 wetting Methods 0.000 abstract 1
- 238000007789 sealing Methods 0.000 description 15
- 230000005540 biological transmission Effects 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Food-Manufacturing Devices (AREA)
Abstract
The invention discloses an automatic feeding control method of a food processor, which belongs to the field of food processing, solves the problems of material wetting and bonding caused by the inflow of water vapor into a feeding channel, and adopts the technical scheme for solving the problems that (1) a feeding screw rotates forwards at an initial position to convey materials to a feeding hole to move; (2) the feed screw moves from an initial position to a feed position; (3) the feeding screw rod reaches a feeding position, and the material is continuously fed into the processing cup by forward rotation at the feeding position; (4) after the completion of the feeding, the feed screw is retracted from the feeding position to the home position. The invention is mainly used for realizing reliable material conveying and preventing the material from becoming damp due to the fact that water vapor enters the feeding cylinder.
Description
Technical Field
The invention relates to a food processing device, in particular to an automatic feeding control method of a food processing machine.
Background
A food preparation machine of prior art contains feed bin, feeding screw and processing cup, and the feeding screw passes through the motor and drives in feedstock channel internal rotation, carries the material from the feed bin in the processing cup. However, through the mode of feeding screw feeding, can only transmit the material purely, can not seal feedstock channel's discharge gate, and the processing cup can produce a large amount of steam at the during operation, and steam can flow into feedstock channel, leads to feedstock channel and feeding screw to become moist, can arouse the material bonding as a result, leads to the feedstock screw to stall, and the time still can lead to the material to go mildy for a long time, influences the health and safety of product. Therefore, the discharge port of the feeding channel needs to be sealed, which is generally realized by controlling a solenoid valve or a one-way valve, and the addition of one valve causes the structure to be complicated and the cost to be high.
Disclosure of Invention
The invention aims to provide an automatic feeding control method of a food processor, which is reliable in material conveying and prevents materials from becoming damp due to the fact that water vapor enters a feeding cylinder.
In order to achieve the purpose, the invention adopts the following technical scheme: an automatic feeding control method of a food processing machine comprises a processing cup, a feeding cylinder and a feeding screw, wherein the front end of the feeding cylinder is communicated with a feeding hole of the processing cup, when the feeding screw is at an initial position, the feeding screw closes the feeding hole of the processing cup, when the feeding screw is at a feeding position, the feeding screw opens the feeding hole of the processing cup, the diameter of the feeding hole is 5-60 mm, and the automatic feeding control mode comprises the following contents:
(1) the feeding screw rotates forwards at the initial position to convey the material to move towards the feeding hole;
(2) the feed screw moves from an initial position to a feed position;
(3) the feeding screw rod reaches a feeding position, and the material is continuously fed into the processing cup by forward rotation at the feeding position;
(4) after the completion of the feeding, the feed screw is retracted from the feeding position to the home position.
Furthermore, the feeding screw rotates positively at the initial position to enable the material to move towards the feeding hole and be accumulated in the feeding cylinder, so that the feeding screw is locked, and then the feeding screw moves positively to be converted into movement from the initial position to the feeding position to open the feeding hole.
Further, the feeding screw rod reaches the feeding position, and the material can freely fall into the processing cup, leads to the circumstances of feeding screw rod stalling to disappear, and the feeding screw rod begins corotation again and continuously sends the material into the processing cup.
Further, food preparation machine includes feeding motor and feed nut, and the feed motor drives feed nut corotation, and feed nut and feeding screw rod cooperation, feed screw rod realize corotation by the transmission of feed nut, and feed screw rod stall back, feed nut keeps corotation to lead to the feed screw rod to remove from initial position to the feed position.
Further, when the feeding motor drives the feeding nut to rotate reversely, the feeding screw is locked and cannot rotate reversely, and the feeding nut rotates reversely to enable the feeding screw to move from the feeding position to the initial position.
Furthermore, the feeding screw rod realizes reverse rotation locking through a ratchet wheel and a pawl, the ratchet wheel is fixed with the feeding screw rod, the ratchet wheel rotates forwards along with the feeding screw rod, and the pawl abuts against the ratchet wheel to limit the reverse rotation of the ratchet wheel.
Furthermore, the feeding screw rod realizes reverse rotation locking through the one-way bearing, the feeding screw rod is connected with the inner ring of the one-way bearing and circumferentially fixed, the outer ring of the one-way bearing is fixed relative to the feeding barrel, the inner ring of the one-way bearing rotates forwards along with the feeding screw rod, and the one-way bearing is locked when the feeding nut rotates backwards to enable the feeding screw rod to rotate backwards.
Further, when the feeding screw moves from the feeding position to the initial position, the feeding motor stops working.
Furthermore, the food processor controls the feeding motor to stop working after judging that the feeding screw rod returns to the initial position through the position detector.
Furthermore, the feeding nut is locked after the feeding screw rod returns to the initial position, and the food processor judges that the feeding screw rod returns to the initial position through the increase of the current of the feeding motor and then controls the feeding motor to stop working.
After the technical scheme is adopted, the invention has the following advantages: when not to processing cup pay-off, when the feed screw was in the initial position promptly, the feed screw closed the feed port of processing cup, prevent that steam from getting into a feed section of thick bamboo and leading to the material to become damp, sanitation and reliability, because the feed screw can move to the feed position from the initial position, feed screw axial displacement promptly, can open or close the feed port through the feed screw, be equivalent to the feed screw and realized the dual function of feeding and valve, not only simpler in the aspect of control, the feeding can be realized through an operation with opening the feed port, and need not set up the valve alone, the cost can reduce.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic diagram of a food processor according to an embodiment of the present invention;
fig. 2 is a schematic view of the feed screw, the feed cylinder and the processing cup after being disassembled according to the first embodiment of the present invention.
Detailed Description
The first embodiment is as follows:
the invention provides an automatic feeding control method of a food processor, the structure of the food processor is shown in figure 1, the food processor comprises a machine body 1, a processing cup 2 arranged on the machine body 1, a feeding cylinder 3 and a feeding screw rod 4, the front end of the feeding cylinder 3 is communicated with a feeding hole 200 of the processing cup 2, when the feeding screw rod 4 is at an initial position, the feeding hole 200 of the processing cup 2 is closed by the feeding screw rod 4, when the feeding screw rod 4 is at a feeding position, the feeding screw rod 4 feeds the processing cup 2The feed hole 200 is open and the diameter D of the feed hole 200Hole(s)5-60 mm, the automatic feeding control mode comprises the following contents:
(1) the feeding screw rod 4 positively rotates at the initial position to convey the material to the feeding hole 200;
(2) the feed screw 4 moves from the initial position to the feed position;
(3) the feeding screw rod 4 reaches a feeding position, and the material is continuously fed into the processing cup 2 by forward rotation at the feeding position;
(4) after the completion of the feeding, the feed screw 4 is retracted from the feeding position to the home position.
When not to processing cup 2 pay-off, when feed screw 4 was in the initial position promptly, feed screw 4 closed the feed port 200 of processing cup 2, prevent that steam from getting into feed cylinder 3 and leading to the material to become moist, sanitation and reliability, because feed screw 4 can move to the feed position from the initial position, feed screw 4 axial displacement promptly, can open or close feed port 200 through feed screw 4, be equivalent to feed screw 4 and realized the dual function of feeding and valve, not only simpler in the aspect of control, the feeding can be realized through an operation with opening feed port 200, and need not set up the valve alone, the cost can reduce. Diameter D of feed hole 200Hole(s)The material that can satisfy most different grade type passes through, extensive applicability, for example powder, tiny particle material, large granule material etc.. DHole(s)Too small, some beans can not pass through, the diameter of the feeding screw rod is correspondingly smaller, the spiral feeding capacity is reduced, and DHole(s)Too large, it will cause space waste and also improve the sealing requirements of the feed hole.
The forward rotation and the reverse rotation mentioned in the present invention are different from each other in two opposite rotation directions, and are not limited to any particular way, and the forward rotation is a rotation direction in which the material is fed forward, and the reverse rotation is a rotation direction opposite to the forward rotation. While reference is made to the description of the front, rear, etc. directions, reference may be made to fig. 1, where from left to right in fig. 1, the description of the present invention refers to from back to front.
In this embodiment, the axial movement of the feeding screw 4 can be realized by the material, specifically, the feeding screw 4 positively rotates at the initial position to make the material move to the feeding hole 200 and accumulate in the feeding cylinder 3, the rotational resistance along with the feeding screw 4 is larger and larger, so as to cause the blocking rotation of the feeding screw 4, and then the feeding screw 4 is converted from the positive rotation to move from the initial position to the feeding position to open the feeding hole 200.
Feeding screw 4 reachs the feed position, and the material can freely fall into processing cup 2, because the material falls into processing cup 2 back, the resistance of feeding screw 4 lock-rotor disappears naturally, leads to the condition of feeding screw 4 lock-rotor to disappear, and feeding screw 4 begins corotation again and continuously sends the material into processing cup 2.
From the aspect of the structure, the food preparation machine of this embodiment includes feeding motor 6 and feed nut 5, feeding motor 6 drives feed nut 5 corotation, feed nut 5 and feeding screw 4 cooperate, feed screw 4 realizes corotation by the transmission of feed nut 5, 4 stifled back of feeding screw, feeding screw 4 receives the resistance of rotation can be greater than the resistance between feed nut 5 and the feed screw 4, feed nut 5 keeps corotation to lead to feed screw 4 to remove from the initial position to the feed position. After the feeding screw rod 4 moves to the feeding position, the resistance of the feeding screw rod 4 to the material is reduced, and the resistance of the feeding nut 5 to the feeding screw rod 4 enables the feeding screw rod 4 to rotate forwards, so that the feeding is continued. The feed screw 4 comprises a sealing section 41 for closing the feed hole 200 and a spiral section 42 for conveying the material to the stacking of the sealing section 41, the material is stacked on the sealing section 41 to block the feed screw 44, and the feed screw 4 moves axially to let the sealing section 41 open the feed hole 200. The helical section 42 may be a spiral blade with or without a shaft.
For simplifying structure and reduce cost, this embodiment only uses a feeding motor 6 to realize corotation and the reversal of feed nut 5, consequently in order to let feed screw 4 can get back to initial position, and when feeding motor 6 drove feed nut 5 and reverses, feed screw 4 was locked and can't reverse, and feed nut 5 reverses and makes feed screw 4 move to initial position from feed position. Specifically, the feed screw 4 is locked in a reverse rotation mode through the ratchet wheel 7 and the pawl 71, the ratchet wheel 7 is fixed with the feed screw 4, the ratchet wheel 7 rotates along with the feed screw 4 in a forward rotation mode, and the pawl 71 abuts against the ratchet wheel 7 to limit the ratchet wheel 7 to rotate in a reverse rotation mode. In order to enable the ratchet wheel 7 and the feeding screw rod 4 to rotate synchronously and simultaneously not to influence the axial movement of the feeding screw rod 4, the ratchet wheel 7 can be connected with the feeding screw rod 4 through the square shaft 72, the ratchet wheel 7 is fixedly connected with the square shaft 72, the rear end of the feeding screw rod 4 is provided with the square hole 44, and the square shaft 72 is inserted into the square hole 44 to be matched, so that the square shaft 72 and the feeding screw rod 4 cannot move in the circumferential direction, and the square shaft 72 can move relative to the feeding screw rod 4 in the axial direction. It is understood that, instead of the square shaft 72, other shaft bodies having a non-circular cross-sectional shape may be used as long as the synchronous rotation with the feed screw 4 and the mutual movement in the axial direction are achieved.
In order to avoid the phenomenon that the feeding screw rod 4 is excessively moved to cause the clamping of the feeding nut 5, the feeding motor 6 is seriously burnt out, and therefore when the feeding screw rod 4 moves to the initial position from the feeding position, the feeding motor stops working. Specifically, the food processor can control the feeding motor to stop working after judging that the feeding screw 4 returns to the initial position by the position detector, and the position detector can adopt common components such as a position sensor, a microswitch and the like. In addition, the feeding nut 5 may be locked after the feeding screw 4 returns to the initial position, and the food processor may control the feeding motor to stop operating after determining that the feeding screw 4 returns to the initial position according to the increase of the current of the feeding motor.
The feeding barrel 3 is provided with a feeding port 301, the feeding port 301 is located above the spiral section 42, in order to ensure that the feeding screw 4 can still receive the material falling from the feeding port 301 for conveying after moving forward, the dimension of the feeding port 301 in the axial direction of the feeding barrel 3 can be designed to be D, the length of the spiral section 42 in the axial direction of the feeding barrel 3 is L1, the forward moving stroke of the feeding screw 4 is S, L1 is greater than or equal to D + S, namely after the feeding screw 4 moves forward, a part of the spiral section 42 is still located below the feeding port 301. In order to facilitate blanking, a hopper 8 is arranged in the machine body, and the bottom end of the hopper 8 is communicated with the feeding port 301.
The length of the sealing section 41 in the axial direction of the feeding cylinder 3 is L2, and the stroke S of the forward movement of the feeding screw 4 is determined, so that the sealing section 41 can open the feeding hole 200 after the forward movement of the feeding screw 4, and is suitable for feeding most materials, not only powder materials, but also large particles such as soybean materials, so that the S-L2 is designed to be 5-10 mm, that is, the sealing section 41 is 5-10 mm away from the inner side wall of the processing cup 2 after extending into the processing cup 2.
In order to avoid that the material enters the periphery of the sealing section 41 to affect the sealing performance, the sealing section 41 can be located in front of the feeding port 301 when the feeding screw 4 is in the initial position.
In order to improve the sealing performance, a sealing ring can be arranged on the periphery of the sealing section 41, and the frictional resistance of the sealing ring matched with the inner wall of the feeding cylinder 3 is smaller than the frictional resistance of the feeding nut 5 matched with the feeding screw rod 4, so that the feeding screw rod 4 is not influenced to rotate synchronously along with the feeding nut 5.
In this embodiment, the feeding motor 6 is in transmission connection with the feeding nut 5 through a gear mechanism, and the transmission is stable and has certain self-locking capability. Specifically, a driven gear 51 is arranged on the feeding nut 5, a driving gear 61 is arranged on an output shaft of the feeding motor 6, the driving gear 61 is in meshed transmission with the driven gear 51, and bevel gear transmission can be adopted in consideration of space factors.
For feed nut 5 can stabilize rotatoryly, can rotate feed nut 5 and connect the rear end at feed cylinder 3, feed cylinder 3 is connected with the support 11 with 5 axial positioning of feed nut, and support 11 also can support fixedly to feed cylinder 3, improves structural stability. The ratchet 7 and the pawl 71 may be mounted on the bracket 11.
The processing cup 2 comprises a cup body 21 and a cup cover 22, in the embodiment, the feeding cylinder 3 is arranged on the outer peripheral side of the cup body 21, and the feeding hole 200 is positioned on the side wall of the cup body 21. It is understood that the feed cylinder 3 may be disposed above the cap 22, and the feed hole 200 is located in the cap 22.
Example two:
it can be understood that, except for adopting ratchet 7, pawl 71, feed screw 4 realizes the reversal lock through one-way bearing and dies, and feed screw 4 is connected and circumference is fixed with the inner circle of one-way bearing, and the outer lane of one-way bearing is fixed relative to feed cylinder 3, and the inner circle of one-way bearing is followed feed screw 4 corotation, and one-way bearing pins when feed nut 5 reverses and makes feed screw 4 unable reversal.
Other contents not described in this embodiment may refer to embodiment one.
Example three:
it will be appreciated that instead of using a feed motor in conjunction with the ratchet 7, pawl 71 or in conjunction with a one-way bearing, a reverse motor could be added which would reverse the feed screw 4 back to close the feed aperture 200.
Other contents not described in this embodiment may refer to embodiment one.
Other embodiments of the present invention than the preferred embodiments described above will be apparent to those skilled in the art from the present invention, and various changes and modifications can be made therein without departing from the spirit of the present invention as defined in the appended claims.
Claims (10)
1. An automatic feeding control method of a food processing machine, the food processing machine comprises a processing cup, a feeding cylinder and a feeding screw, the front end of the feeding cylinder is communicated with a feeding hole of the processing cup, when the feeding screw is at an initial position, the feeding screw closes the feeding hole of the processing cup, when the feeding screw is at a feeding position, the feeding screw opens the feeding hole of the processing cup, and the diameter of the feeding hole is 5-60 mm, the automatic feeding control method is characterized by comprising the following steps:
(1) the feeding screw rotates forwards at the initial position to convey the material to move towards the feeding hole;
(2) the feed screw moves from an initial position to a feed position;
(3) the feeding screw rod reaches a feeding position, and the material is continuously fed into the processing cup by forward rotation at the feeding position;
(4) after the completion of the feeding, the feed screw is retracted from the feeding position to the home position.
2. The automatic feed control method of a food processor as claimed in claim 1, wherein the feed screw is rotated in a forward direction at an initial position to move the material toward the feed opening and accumulate the material in the feed cylinder, causing the feed screw to stall, and then the feed screw is rotated from the forward rotation to move from the initial position toward the feed position to open the feed opening.
3. The automatic feed control method of a food processor as claimed in claim 2, wherein the feed screw reaches a feed position, material is free to fall into the processing cup, causing a stall condition of the feed screw to disappear, and the feed screw resumes forward rotation to continue feeding material into the processing cup.
4. The automatic feed control method of a food processor as claimed in any one of claims 1 to 3, wherein the food processor includes a feed motor and a feed nut, the feed motor drives the feed nut to rotate forward, the feed nut is engaged with the feed screw, the feed screw is driven by the feed nut to rotate forward, and after the feed screw is locked, the feed nut keeps rotating forward to cause the feed screw to move from an initial position to a feed position.
5. The automatic feed control method of claim 4 wherein the feed screw is locked against reverse rotation when the feed motor drives the feed nut to reverse rotation, and wherein the feed nut reverses rotation to move the feed screw from the feed position to the home position.
6. The automatic feed control method of a food processor as claimed in claim 5, wherein the feed screw is locked in reverse rotation by a ratchet fixed to the feed screw, the ratchet rotates in forward direction following the feed screw, and a pawl abuts against the ratchet to restrict the ratchet from rotating in reverse.
7. The automatic feed control method of a food processor as claimed in claim 5, wherein the feed screw is locked by a one-way bearing in a reverse direction, the feed screw is connected to and circumferentially fixed to an inner ring of the one-way bearing, an outer ring of the one-way bearing is fixed to the feed cylinder, the inner ring of the one-way bearing rotates forward along with the feed screw, and the one-way bearing is locked to prevent the feed screw from rotating in the reverse direction when the feed nut rotates in the reverse direction.
8. The automatic feed control method of a food processor as claimed in claim 4, wherein the feed motor is stopped when the feed screw is moved from the feed position to the home position.
9. The automatic feed control method of claim 8, wherein the food processor controls the feed motor to stop after the position detector determines that the feed screw is returned to the initial position.
10. The automatic feed control method of claim 8, wherein the feed nut is locked after the feed screw returns to the home position, and the food processor controls the feed motor to stop after determining that the feed screw returns to the home position by an increase in current to the feed motor.
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| CN201910241898.4A CN109911651B (en) | 2019-03-28 | 2019-03-28 | Automatic feeding control method of food processing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910241898.4A CN109911651B (en) | 2019-03-28 | 2019-03-28 | Automatic feeding control method of food processing machine |
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| CN109911651A CN109911651A (en) | 2019-06-21 |
| CN109911651B true CN109911651B (en) | 2021-03-09 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110980331B (en) * | 2019-12-13 | 2021-05-14 | 深圳市云匠科技有限公司 | Feeding mechanism for material processing |
| CN113335859B (en) * | 2021-06-19 | 2022-05-13 | 山东交通职业学院 | Variable-speed conveying mechanism for material conveying |
| CN116040091B (en) * | 2023-01-31 | 2024-09-27 | 苏州咖博士咖啡系统科技有限公司 | Powder outlet automatic closing type powder box |
| CN117104785B (en) * | 2023-10-19 | 2024-01-02 | 常州金纬片板设备制造有限公司 | Plastic building template conveying equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000060736A (en) * | 1998-08-19 | 2000-02-29 | Meka:Kk | Drink dispenser |
| EP2070454B1 (en) * | 2007-12-12 | 2015-07-15 | Nestec S.A. | Beverage production machines comprising a plurality of core units |
| JP6075104B2 (en) * | 2013-02-14 | 2017-02-08 | 東芝ホームテクノ株式会社 | Pressing device |
| CN204033181U (en) * | 2014-06-27 | 2014-12-24 | 九阳股份有限公司 | A kind of safe multi-functional food processor |
| CN204091731U (en) * | 2014-09-09 | 2015-01-14 | 九阳股份有限公司 | Fully-automatic intelligent soy bean milk making machine |
| CN105476485B (en) * | 2015-10-14 | 2018-01-05 | 广东新宝电器股份有限公司 | Full-automatic coffee brewing device |
| CN205215000U (en) * | 2015-12-11 | 2016-05-11 | 山东胜阳生活电器有限公司 | Powder proportioning device and dampproofing mechanism |
| CN207506410U (en) * | 2017-05-12 | 2018-06-19 | 九阳股份有限公司 | A kind of capsule beverage machine safe to use |
| CN208590890U (en) * | 2017-11-22 | 2019-03-12 | 广东百胜图科技有限公司 | A kind of grinding device, bean milling machine and coffee machine |
| CN210169868U (en) * | 2018-12-03 | 2020-03-24 | 九阳股份有限公司 | Sanitary and reliable food processor |
| CN209733634U (en) * | 2018-12-03 | 2019-12-06 | 九阳股份有限公司 | food processing machine |
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