The purpose of this invention is to provide a kind of novel slurry polymerization and produce the effective catalyst of full density polythene, it is starting raw material that this catalyzer adopts commercially available magnesium powder, make the nascent state magnesium halide, again it is successively reacted with organic alcohols and aluminum alkyls, the solids suspension that obtains is reacted with transition metal halide in the presence of electron donor and aluminum alkyls and finally make the body of catalyst component; This body of catalyst component constitutes polyethylene high-efficiency catalyst of the present invention with the promotor organometallic compound.This Preparation of Catalyst is easy and simple to handle, and has polymerization activity height, hydrogen and transfer characteristics such as responsive, that copolymerized ability is strong, stable polymerization reaction, polymer beads form are good.
In order to realize this purpose, polyethylene high-efficiency catalyst of the present invention adopts following method preparation.The catalyzer that the present invention is mentioned partly is made up of body of catalyst component and promotor two.The body of catalyst component mainly divides following step to be prepared:
(1) preparation of nascent state magnesium halide:
Under nitrogen protection, commercially available magnesium powder reacts with halogenated alkane (RX) in varsol, and the adding mode of haloalkane can be once to add or slowly dropping, adds the back and continues reaction 0.5~10 hour, preferably 1~8 hour.The entire reaction temperature is controlled at 10 ℃~100 ℃, preferably 20 ℃~80 ℃, finally forms the nascent state magnesium halide; This reaction also can be carried out in the presence of electron donor.The nascent state magnesium halide that generates, even particle size, and be near-spherical.The structural formula of this nascent state magnesium halide is (RMgX)
p(MgX
2)
q(ED)
t, wherein, p: q: t=(0~1.0): 1.0: (0~2.0) (mol ratio), preferably (0.05~0.8): 1.0: (0~1.0); R is the alkyl group that contains 3~12 carbon atoms; X is a halogen, preferably chlorine; Electron donor ED contains an oxygen, sulphur, nitrogen, silicon, phosphorus atom organic compound at least, can be to contain the aliphatics of 3~8 carbon atoms or aromatic ether, ester, amine, alcohol etc., as diethyl ether, tetrahydrofuran (THF), ethyl acetate, ethyl benzoate, tributyl phosphate, isopropylcarbinol, N, dinethylformamide etc.Varsol is aliphatic hydrocarbon, alicyclic hydrocarbon and arene etc., as Skellysolve A, iso-pentane, pentamethylene, hexanaphthene, benzene etc., preferably contains the aliphatic hydrocarbon of 5~10 carbon atoms.Halogenated alkane (RX) can be chloro-propane, n-propylcarbinyl chloride, chloro-iso-butane, chloro iso-pentane etc.
(2) processing again of nascent state magnesium halide:
Under nitrogen protection, the nascent state magnesium halide in the time of preferably 20 ℃~80 ℃, adds organic alcohols compound (R ' OH), stirring reaction under 10 ℃~100 ℃.The adding mode of organic alcohols can be once to add or slowly dropping, adds the back and continues reaction 0.5~8 hour, and the best is 1~6 hour.Obtain the heavy-gravity brown black suspension liquid after the reaction.Organic alcohols (R ' OH) be the fatty alcohol that contains 3~12 carbon atoms, as methyl alcohol, ethanol, 2-methyl amyl alcohol, 2-ethyl butanol, 2-Ethylhexyl Alcohol etc.The amount of the organic alcohols that adds is R ' OH/Mg=0.2~6 (mol ratios), and the best is 0.5~6.0 (mol ratio).
Then, add aluminum alkyls in above-mentioned suspension, keep temperature of reaction at 20 ℃~100 ℃, preferably 30 ℃~90 ℃, the adding mode can be once to add or slowly dropping, adds the back and continues stirring reaction 0.5~8 hour, and the best is 1~6 hour.Along with aluminum alkyls ground adds and carries out corresponsively, thickness swollen suspension is thinning gradually, finally forms the splendid lead solids suspension of particle form.The complex compound carrier that gained lead solid is made up of magnesium, aluminium, halogen and alkoxyl group etc.Used aluminum alkyls can be triethyl aluminum, triisopropylaluminiuand, triisobutyl aluminium, tri-n-octylaluminium, three (2-ethyl) hexyl aluminium, aluminium diethyl monochloride, dichloro one aluminium triethyl, chlorination di-isopropyl aluminium, sesquialter ethylaluminium chloride, sesquialter chlorinated butyl aluminium etc. in the reaction.Usage quantity is controlled to be R ' OH/Al=0.2~7 (mol ratio), is preferably 0.5~5 (mol ratio).
(3) preparation of titanium-containing catalyst main body component:
This is a vital step in the whole Preparation of Catalyst.Under nitrogen protection, with the above-mentioned complex compound carrier suspension that makes, in the presence of electron donor and aluminum alkyls, add and contain titanium halide, containing the titanium halide mode that adds can be once to add or slowly dropping, adds the back and continues reaction 1~10 hour, is preferably 2~8 hours; Control reaction temperature is preferably 30 ℃~60 ℃ at 20 ℃~90 ℃; Electron donor ED, haloalkyl aluminium, contain and follow following mol ratio: ED: Al: Ti: Mg=(0.5~3.0) between the titanium halide: (0.5~5.0): 1: (2.0~10.0).Stirring reaction finally makes brownish black body of catalyst component suspension.The mole ratio of components of the polyethylene high-efficiency catalyst main body component that makes by the present invention is as follows: Ti
3+: Ti
Always: Mg: Cl=(0.7~1.0): 1.0: (2.0~10): (4.0~25).
Electron donor (ED) is the organic compound that contains an oxygen, sulphur, nitrogen, silicon, phosphorus atom at least, can be to contain the aliphatics of 3~8 carbon atoms or aromatic ether, ester, amine, alcohol etc., as diethyl ether, tetrahydrofuran (THF), ethyl acetate, ethyl benzoate, tributyl phosphate, isopropylcarbinol, N, dinethylformamide etc.Above electron donor can be used alone or as a mixture.
Aluminum alkyls is triethyl aluminum, triisopropylaluminiuand, triisobutyl aluminium, tri-n-octylaluminium, three (2-ethyl) hexyl aluminium, aluminium diethyl monochloride, dichloro one aluminium triethyl, chlorination di-isopropyl aluminium, sesquialter ethylaluminium chloride, sesquialter chlorinated butyl aluminium etc.
Contain titanium halide and be general molecular formula Ti (OR ")
mCl
4-mCompound, R in the formula " be the alkyl group that contains 3~4 carbon atoms, m=0~4.As titanium tetrachloride, tetrabutyl titanate, methoxyl group titanous chloride, butoxy titanous chloride etc.
The body of catalyst component that makes by the present invention becomes polyethylene high-efficiency catalyst of the present invention with the promotor mutual group.Promotor can be selected one or more organometallic compounds for use, as organic zinc, organic-magnesium, organo-aluminium compound.Can be triethyl aluminum, aluminium diethyl monochloride, triisobutyl aluminium, three hexyl aluminium, zinc ethyl etc.; Be preferably organo-aluminium compound.The proportioning of promotor and body of catalyst component is Al/Ti=20~400 (mol ratios), preferably 30~300 (mol ratios).
Effective catalyst of the present invention can be directly used in the slurry polymerization explained hereafter full density polythene of ethene.Polymerization temperature remains on 50 ℃~100 ℃, is the best with 60 ℃~90 ℃; Stagnation pressure is 0.7~1.5MPa during polymerization.If new LDPE (film grade) in producing can add comonomer and carry out polyreaction with telomerized polymer density.Common employed comonomer is the aliphatics alpha-olefin that contains 3~8 carbon atoms.Suitable alpha-olefin has propylene, butene-1, amylene-1, hexene-1,4-methyl-amylene-1, heptene-1 and octene-1, is preferably butene-1 and hexene-1.The polymerization product density that makes is 0.910~0.960 gram per centimeter
3
Be the melting index of telomerized polymer, can use chain-transfer agent usually.The most frequently used chain-transfer agent is a hydrogen, also can adopt zinc ethyl etc.The amounts of hydrogen of using can be adjustable between 0.10~0.95 (volume ratio) of total gas volume, thereby can make melting index MI
2.16Polyethylene product between 0-300 gram/10 minutes.Polyethylene high-efficiency catalyst polymerization activity height of the present invention, polymerization is 4 hours under 80 ℃, 0.8MPa pressure, can reach 30~90 myriagrams polyethylene/gram titanium, and have higher bulk density (>0.30 gram per centimeter
3).
Polyethylene high-efficiency catalyst of the present invention has the following advantages:
1, catalyst preparation process is simple and easy to do, and operational condition requires not harsh, is applicable to industrial production and application.
2, the nascent state magnesium halide that adopts in the Preparation of Catalyst, after the processing through organic alcohols and aluminum alkyls, obtain having more polycrystalline phase defective, and uniform particles is the solid complex carrier of near-spherical, when making the catalyzer of final gained be used for polyreaction, the polymer beads that makes is even, does not almost have less than 200 purpose fine powders to produce, and bulk density is higher.
3, owing to adopted above-mentioned solid complex carrier, in the presence of electron donor, only need to reach higher year titanium efficient with containing titanium halide on a small quantity, not only solved in the actual production and flooded the equipment corrosion problem that causes, and alleviated the difficulty of aftertreatment work owing to a large amount of employings contain titanium halide.This catalyzer has very high catalytic activity.
4, use this catalyzer to carry out polymerization, reacting balance, polymerization temperature is easy to control, does not have sticking still phenomenon.
5, catalyst performance is good, and hydrogen is transferred responsive, and copolymerized ability is strong.
Further specify the present invention with embodiment below, but and do not mean that restriction the present invention.
Embodiment 1:
(a) preparation of body of catalyst component:
Fully clean 500 milliliters of round bottom glass reactors that have agitator, condenser, dropping funnel of process drying treatment with nitrogen; and under nitrogen protection, add 300 ml n-hexanes and 6.5 gram magnesium powder, under 20 ℃, 70 milliliters of n-propylcarbinyl chlorides are under agitation slowly added in the reactor.After the adding, be warming up to 40 ℃ of following isothermal reactions 8 hours, obtain nascent state magnesium chloride solids suspension, structural formula is MgCl
2(MgBuCl)
0.45Conditioned reaction liquid temp to 60 ℃ under agitation slowly adds 45 milliliters of dehydrated alcohols, adds the back and continues reaction 2 hours.Reaction remains under this temperature after finishing, and one side stirs one side and slowly adds 37 milliliters of triethyl aluminums, adds the back and continues reaction 4 hours, obtains the lead solids suspension.In reaction solution, add 6 milliliters of tetrahydrofuran (THF)s and 4.1 milliliters of aluminium diethyl monochlorides, under agitation 6.3 gram titanium tetrachlorides are slowly added reaction solution down at 60 ℃, after the adding, isothermal reaction 4 hours.Be cooled to room temperature, clean three times with normal hexane.Altogether contain 250 milliliters of the slurry of body of catalyst component.Analyze the gained slurry, contain Ti
3+Be 108 Bos mole/milliliter, Ti
AlwaysBe 126 mmole/milliliters, Mg is 895 mmole/milliliters, and Cl is 1966 mmole/milliliters.Therefore, Ti
3+: Ti
Always: Mg: Cl=0.86: 1.0: 7.1: 15.6 (mol ratio), carry titanium rate (promptly analyzing total titanium amount of gained and the mol ratio that adds the titanium amount) and then reach 95%.
(b) polyreaction:
Fully clean 1 liter of stainless steel cauldron with high-purity nitrogen.Afterwards, in reactor, add the industrial hexane of 600 milliliters of dryings, the body of catalyst component that high purity hexene-1, the 3.0 mmole promotor triethyl aluminum of 15 milliliters of dryings and (a) set by step of 0.0097 mmole (in titanium) make.Feed hydrogen to gauge pressure 0.2MPa, feed ethene subsequently, the control stagnation pressure is 0.8MPa.Be warming up to 80 ℃, polyreaction 4 hours.Obtain the white polyethylene solid, weighing is 187 grams.Can get as calculated: catalytic efficiency is 50.4 myriagrams polyethylene/gram titanium, melting index MI
2.16Be 4.4 grams/10 minutes, density is 0.940 gram per centimeter
3, bulk density is 0.326 gram per centimeter
3
Embodiment 2:
(a) preparation of body of catalyst component:
Fully clean 500 milliliters of round bottom glass reactors that have agitator, condenser, dropping funnel of process drying treatment with nitrogen; and under nitrogen protection, add 300 ml n-hexanes; 6.5 gram magnesium powder and 7 milliliters of tetrahydrofuran (THF)s under agitation slowly add 56 milliliters of n-propylcarbinyl chlorides in the reactor under 20 ℃.After the adding, be warming up to 40 ℃ of following isothermal reactions 8 hours, obtain nascent state magnesium chloride solids suspension, structural formula is MgCl
2(MgBuCl)
0.50(THF)
0.48Conditioned reaction liquid temp to 60 ℃ under agitation slowly adds 45 milliliters of dehydrated alcohols, adds the back and continues reaction 2 hours.Reaction remains under this temperature after finishing, and one side stirs one side and slowly adds 37 milliliters of triethyl aluminums, adds the back and continues reaction 4 hours.Obtain the lead solids suspension.In reaction solution, add 6 milliliters of tetrahydrofuran (THF)s and 4.1 milliliters of aluminium diethyl monochlorides, under agitation 6.3 gram titanium tetrachlorides are slowly added reaction solution down at 60 ℃, after the adding, isothermal reaction 4 hours.Be cooled to room temperature, clean three times with normal hexane.Altogether contain 250 milliliters of the slurry of body of catalyst component.Analyze the gained slurry, the Ti that contains
3+Be 114 mmole/milliliters, Ti
AlwaysBe 126 mmole/milliliters, Mg is 903 mmole/milliliters, and Cl is 1931 mmole/milliliters.Therefore, Ti
3+: Ti
Always: Mg: Cl=0.90: 1.0: 7.2: 15.3 (mol ratio), carry titanium rate (promptly analyzing total titanium amount of gained and the mol ratio that adds the titanium amount) and then reach 95%.
(b) polyreaction:
Fully clean 1 liter of stainless steel cauldron with high-purity nitrogen.Afterwards, add 600 milliliters of the industrial hexane of drying in reactor, promotor triethyl aluminum 4.4 mmoles and 0.01455 mmole (in titanium) be (a) body of catalyst component of making set by step.Feed hydrogen to gauge pressure 0.2MPa, feed ethene subsequently, the control stagnation pressure is 0.8MPa, is warming up to 80 ℃, polyreaction 4 hours.Obtain the white polyethylene solid, weighing is 183 grams.Can get as calculated: catalytic efficiency is 31.2 myriagrams polyethylene/gram titanium, melting index MI
2.16Be 3.2 grams/10 minutes, density is 0.960 gram per centimeter
3, bulk density is 0.341 gram per centimeter
3
Embodiment 3:
The preparation of body of catalyst component and polymeric reaction condition are undertaken by the same procedure of embodiment 1, remove the nascent state magnesium halide again in the treating processes consumption of organic alcohols change 90 milliliters into from 45 milliliters.In the slurry of gained body of catalyst component, Ti
3+: Ti
Always: Mg: Cl=0.95: 1.0: 7.5: 16.0 (mol ratio).Polymerization results sees Table one.
Embodiment 4:
The preparation of body of catalyst component and polymeric reaction condition are undertaken by the same procedure of embodiment 1, remove the nascent state magnesium halide again in the treating processes consumption of triethyl aluminum change 30 milliliters into from 37 milliliters, add the afterreaction time to extend to 6 hours by 4 hours.In the slurry of gained body of catalyst component, Ti
3+: Ti
Always: Mg: Cl=0.80: 1.0: 7.3: 15.9 (mol ratio).Polymerization results sees Table one.
Embodiment 5:
The preparation of body of catalyst component and polymeric reaction condition are undertaken by the same procedure of embodiment 1, remove to contain the consumption that titanium halide is written into titanium tetrachloride in the process and change 5 grams into from 6.3 grams, and temperature of reaction rises to 80 ℃ by 60 ℃.In the slurry of gained body of catalyst component, Ti
3+: Ti
Always: Mg: Cl=0.91: 1.0: 9.3: 19.4 (mol ratio).Polymerization results sees Table one.
Embodiment 6:
The preparation of body of catalyst component and polymeric reaction condition are undertaken by the same procedure of embodiment 1, remove and to contain titanium halide and be written into that the kind of electron donor changes tributyl phosphate into by tetrahydrofuran (THF) in the process, consumption is 18 milliliters, in the slurry of gained body of catalyst component, and Ti
3+: Ti
Always: Mg: Cl=0.88: 1.0: 7.3: 15.7 (mol ratio).Polymerization results sees Table one.
Table one
Embodiment | Hydrogen dosage MPa | Ethene add-on MPa | Catalytic efficiency myriagram polyethylene/gram titanium | The density gram per centimeter
3 | MI
2.16Restrain/10 minutes
| The bulk density gram per centimeter
3 |
3 | 0.20 | 0.60 | 43.2 | 0.943 | 1.8 | 0.336 |
4 | 0.20 | 0.60 | 37.5 | 0.942 | 3.2 | 0.321 |
5 | 0.20 | 0.60 | 55.7 | 0.947 | 2.7 | 0.347 |
6 | 0.20 | 0.60 | 28.8 | 0.937 | 3.8 | 0.351 |
Embodiment 7:
The body of catalyst component that employing is made by embodiment 1, other polymeric reaction conditions keep identical with method with embodiment 1, change the hydrogen add-on and control corresponding ethene add-on to experimentize, and get result such as table two:
Table two
Test number | Hydrogen dosage MPa | Ethene dosage MPa | Catalytic efficiency myriagram polyethylene/gram titanium | The density gram per centimeter
3 | MI
2.16Restrain/10 minutes
| The bulk density gram per centimeter
3 |
7-1 | 0 | 0.80 | 87.1 | 0.941 | 0 | 0.346 |
7-2 | 0.10 | 0.70 | 65.9 | 0.938 | 0.40 | 0.346 |
7-3 | 0.38 | 0.42 | 29.2 | 0.945 | 15.72 | 0.315 |
7-4 | 0.48 | 0.32 | 19.6 | 0.943 | 24.30 | 0.318 |
7-5 | 0.60 | 0.20 | 8.9 | 0.944 | 241.20 | 0.310 |
Embodiment 8:
The preparation of body of catalyst component and polymeric reaction condition are undertaken by the same procedure of embodiment 2, remove and to contain titanium halide and be written into that the kind of electron donor changes ethyl benzoate into by tetrahydrofuran (THF) in the process, consumption is 12 milliliters, in the slurry of gained body of catalyst component, and Ti
3+Ti
Always: Mg: Cl=0.9: 1.0: 7.9: 16.2 (mol ratio).Polymerization results sees Table three.
Embodiment 9:
The preparation of body of catalyst component and polymeric reaction condition are undertaken by the same procedure of embodiment 2, remove and to contain the kind that titanium halide is written into electron donor in the process and change tributyl phosphate and N into by tetrahydrofuran (THF), dinethylformamide mixes use, consumption is respectively 9 milliliters and 3 milliliters, in the slurry of gained body of catalyst component, Ti
3+Ti
Always: Mg: Cl=0.92: 1.0: 7.6: 17.4 (mol ratio).Polymerization results sees Table three.
Table three
Embodiment | Hydrogen dosage MPa | Ethene dosage MPa | Catalytic efficiency myriagram polyethylene/gram titanium | The density gram per centimeter
3 | MI
2.16Restrain/10 minutes
| The bulk density gram per centimeter
3 |
8 | 0.2 | 0.6 | 27.1 | 0.960 | 1.4 | 0.327 |
9 | 0.2 | 0.6 | 36.5 | 0.961 | 0.9 | 0.330 |
Embodiment 10:
The body of catalyst component that employing is made by embodiment 2, other polymeric reaction conditions keep identical with method with embodiment 1, change the hydrogen add-on and control corresponding ethene add-on to experimentize, and get result such as table four:
Table four
Test number | Hydrogen add-on MPa | Ethene add-on MPa | Catalytic efficiency myriagram polyethylene/gram titanium | The density gram per centimeter
3 | MI
2.16Restrain/10 minutes
| The bulk density gram per centimeter
3 |
10-1 | 0 | 0.80 | 77.4 | 0.941 | 0 | 0.346 |
10-2 | 0.10 | 0.70 | 61.2 | 0.943 | 1.20 | 0.350 |
10-3 | 0.20 | 0.60 | 45.9 | 0.944 | 3.40 | 0.345 |
10-4 | 0.40 | 0.40 | 26.2 | 0.940 | 10.53 | 0.325 |
10-5 | 0.52 | 0.28 | 14.6 | 0.946 | 33.70 | 0.318 |
10-6 | 0.60 | 0.20 | 5.8 | 0.945 | 322.0 | 0.320 |