CN109775284A - A kind of detection production line of product parts - Google Patents
A kind of detection production line of product parts Download PDFInfo
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- CN109775284A CN109775284A CN201910050949.5A CN201910050949A CN109775284A CN 109775284 A CN109775284 A CN 109775284A CN 201910050949 A CN201910050949 A CN 201910050949A CN 109775284 A CN109775284 A CN 109775284A
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- 238000001514 detection method Methods 0.000 title claims abstract description 206
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000004806 packaging method and process Methods 0.000 claims abstract description 50
- 230000002950 deficient Effects 0.000 claims abstract description 30
- 238000003032 molecular docking Methods 0.000 claims abstract description 20
- 238000012856 packing Methods 0.000 claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims description 95
- 239000000463 material Substances 0.000 claims description 64
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- 230000007246 mechanism Effects 0.000 claims description 36
- 238000007599 discharging Methods 0.000 claims description 30
- 230000006698 induction Effects 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 13
- 238000007664 blowing Methods 0.000 claims description 12
- 210000001503 joint Anatomy 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 239000013307 optical fiber Substances 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 238000007689 inspection Methods 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 229920001169 thermoplastic Polymers 0.000 claims description 4
- 239000004416 thermosoftening plastic Substances 0.000 claims description 4
- 230000001939 inductive effect Effects 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 3
- 238000007639 printing Methods 0.000 abstract description 3
- 238000012360 testing method Methods 0.000 abstract description 3
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- 230000007723 transport mechanism Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
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- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The present invention discloses a kind of detection production line of product parts, including two detection branch lines disposed in parallel, and each detection branch line includes multiple feeders, multiple detection machines, packing machine, label machine, docking machine and a sorter；Multiple feeders of two detection branch lines are docked by AVG vehicle with detection machine activity, and part to be detected is sent to detection machine from feeder；Multiple detection machines of each detection branch line are docked by straight line conveyer structure with packing machine, and the non-defective unit part that will test out is delivered to packing machine packaging；Packing machine carries out subpackage packaging to non-defective unit part after accepting non-defective unit part with the straight line conveyer structure place of docking；Label machine is docked with the discharge port of packing machine, and the printing matching label in the packaging of the non-defective unit part of subpackage；Docking machine is docked with label machine and sorter respectively, and each packet non-defective unit part for having printed label is sent to sorter；Sorter is from the non-defective unit part for docking subpackage from docking machine docking location and is sorted in storage hopper.
Description
Technical Field
The invention relates to the field of detection equipment, in particular to a product part detection production line which is suitable for detection production of hardware accessories, mobile phone accessories, screw bolts and electronic accessories.
Background
In the existing industrial production processes, for example: after the hardware fitting, the mobile phone fitting, the screw and the electronic fitting are processed and produced, detection is often required, for example, the overall dimension of the part, whether the part has threads and threads, the thickness of the part material, whether each surface of the part is flat, and the like are detected.
In the prior art, the detection is usually completed based on a machine vision technology, however, the detection of a single function is often set in the related equipment in the prior art, and in order to complete the detection of the function, a plurality of detection equipment are needed to complete the whole detection, so that the detection efficiency is low; meanwhile, after the function detection of the product is finished in the prior art, the detected product is not packaged, so that the detected product is transported to other places for packaging, and corresponding parts are damaged secondarily in the transporting process, and the reject ratio of the product is improved; moreover, current completion is based on machine vision and is accomplished product testing function, therefore same check out test set or production line can detect product type and model can be many, but the letter sorting of different models, kind product can not be accomplished simultaneously to the corresponding equipment among the current detects, and the equipment letter sorting effect that can accomplish above-mentioned letter sorting and detect is poor, sorts inefficiency.
In the related art, a better technical scheme is still lacked.
Disclosure of Invention
The invention solves the technical problem of providing a product part detection production line aiming at the defects in the prior art, the detection machine has reasonable design, can fully automatically complete the detection, the sorting and the packaging of the product parts, and has high automation degree and high detection working efficiency.
In order to solve the technical problem, the invention adopts the following technical scheme that the product part detection production line comprises a control system for controlling the work of the detection production line and two detection branch lines arranged in parallel, wherein each detection branch line comprises a plurality of feeding machines arranged along the transverse direction, a plurality of detection machines arranged along the transverse direction, a packing machine, a label printer, a connecting machine and a sorting machine; wherein,
the multiple feeding machines of the two detection branch lines are movably butted with the multiple detection machines of the two detection branch lines through the AVG vehicle, and the AVG vehicle conveys the parts to be detected to the detection machines from the feeding machines for detection;
each detector is used for visually detecting the overall dimension, the thread and the material thickness of the part, and the multiple detectors of each detection branch line are also butted with a matched packaging machine through a linear conveying mechanism, and the detected good parts are conveyed to the packaging machine for packaging through matching;
the packaging machine receives good parts from the butt joint part of the linear conveying mechanism and then subpackages the good parts;
the label printer is butted with a discharge port of the packaging machine, and prints matched labels on packages of sub-packaged good-quality parts;
the docking machine is respectively docked with the label printer and the sorting machine and used for conveying each packet of good product parts printed with labels to the sorting machine;
the sorting machine is used for butt-jointing the sub-packaged good-product parts at the butt-joint position of the connecting machine and sorting the sub-packaged good-product parts into the corresponding storage hopper.
As a further elaboration of the above technical solution:
in the technical scheme, each detection branch line is provided with four feeding machines, and each feeding machine comprises a vibration discharging machine and a vertical lifting machine; the vibration discharging machine comprises a material box, a direct vibration discharging machine and a discharging hopper, the discharging hopper is movably butted with a material conveying hopper of a vertical lifting machine, the vertical lifting machine further comprises a chain transmission pair, the chain transmission pair is in transmission connection with a mounting seat provided with the material conveying hopper, the chain transmission pair can transmit the mounting seat to drive the material conveying hopper to vertically move along a linear guide rail arranged on a lifting frame, and the material conveying hopper is movably butted with the discharging hopper of the vibration discharging machine and a material receiving hopper of the vertical lifting machine in a matching manner; the vibration discharging machine directly shakes the part to be detected stored in the material box to discharge materials and turns over the materials to the material conveying hopper along the discharging hopper, and the vertical lifting machine vertically lifts the part to be detected received by the material conveying hopper to the position where the part is butted with the material receiving hopper and turns over the materials to the material receiving hopper, so that the part to be detected is output to the AVG vehicle along the material receiving hopper.
In the technical scheme, each detection branch line comprises seven detectors, and each detector comprises a feeding mechanism and a detection mechanism; the feeding mechanism comprises a liftable material receiving device, a vibrating disc and a linear conveyor, the liftable material receiving device is movably butted with a first material receiving hopper and the vibrating disc which are arranged at the matching position of the detection machine, and can receive a part to be detected, which is transmitted to the first material receiving hopper by an AVG vehicle, and then transmit the part to be detected to the vibrating disc, and the vibrating disc is matched with the linear conveyor to vibrate and discharge the part to be detected and then transmit the part to be detected to the detection mechanism; the detection mechanism comprises a machine table, a glass disc assembly is arranged on the machine table, the glass disc assembly can be driven by a driving motor arranged on the machine table to rotate at a constant speed, and a guide positioning assembly, an induction metering assembly, a first vertical detection assembly, a longitudinal detection assembly, a second vertical detection assembly, an oblique side detection assembly, a third vertical detection assembly and a discharging assembly are sequentially arranged on the machine table around the rotation direction of the glass disc assembly; the guiding and positioning assembly is used for guiding the parts to be detected, which are conveyed to the glass disc assembly by the feeding mechanism, to positions which can be detected by the induction metering assembly, the first vertical detection assembly, the longitudinal detection assembly, the second vertical detection assembly, the oblique side detection assembly and the third vertical detection assembly; the induction metering component is used for inducing and counting the number of the parts to be detected; the first vertical component is used for detecting the upper end face and/or the thickness of the part, the longitudinal detection component is used for detecting the thread and/or the width of the part, the second vertical detection component is used for detecting the lower end face and/or the thickness of the part, and the oblique side detection component is matched with the third vertical detection component to detect the overall dimension of the part.
In the technical scheme, the glass disc assembly comprises a glass rotary disc and a rotary shaft, the top end of the rotary shaft is fixedly connected with the glass rotary disc, the other end of the rotary shaft is in transmission connection with the driving assembly through a speed reducer, the driving assembly drives the glass rotary disc to rotate through the speed reducer and the rotary shaft, matched transmission parts sequentially pass through the guide positioning assembly, the induction metering assembly, the first vertical detection assembly, the longitudinal detection assembly, the second vertical detection assembly, the oblique side detection assembly, the third vertical detection assembly and the blanking assembly, and positioning, detection and blanking are sequentially completed; the guide positioning assembly comprises a first guide assembly and a second guide assembly, the first guide assembly and the second guide assembly respectively comprise a base arranged on the machine table, the base is movably connected with a supporting sliding seat through a dovetail groove structure, and the supporting sliding seat can be driven by a transmission assembly consisting of a rack, a gear and a rotary adjusting hand wheel to move towards the circle center direction of the glass rotary table from the outside; the supporting slide seat is movably connected with a supporting plate vertically arranged with the supporting slide seat through a dovetail groove structure, the supporting plate extends towards the circle center of the glass rotary table, and the supporting plate can vertically move through transmission of a first transmission assembly consisting of a first rack, a first gear and a first rotary adjusting hand wheel; a guide wheel capable of spirally lifting vertically and a guide roller vertically arranged are arranged on a supporting plate of the first guide assembly, and the guide wheel of the first guide assembly is matched with the guide roller to guide the parts to move; also establish the leading wheel that can vertical spiral go up and down in the backup pad of second direction subassembly, and a movable support plate is still connected to the backup pad of second direction subassembly, but establish the first leading wheel that vertical bolt goes up and down in the movable support plate, movable support plate can move towards the glass carousel centre of a circle relative to the backup pad of second direction subassembly, matches the interval of adjusting the leading wheel of second direction subassembly and first leading wheel, the leading wheel cooperation first leading wheel of second direction subassembly can guide the location to the part.
In the technical scheme, the induction metering assembly comprises a first base arranged on the machine table, the first base is movably connected with a sliding seat through a dovetail groove structure, and the sliding seat can be driven by a second transmission assembly consisting of a second rack, a second gear and a second rotary adjusting hand wheel to move towards the circle center direction of the glass rotary table from outside; the sliding seat is movably connected with a first supporting plate vertically arranged with the sliding seat through a dovetail groove structure, the first supporting plate can vertically move in a transmission manner through a third transmission assembly consisting of a third rack, a third gear and a third rotary adjusting hand wheel, and an optical fiber pair detection assembly used for sensing and detecting the number of parts is arranged at the bottom end of the first supporting plate in a direction matched with the extending direction of the first supporting plate; the first vertical detection assembly, the second vertical detection assembly and the third vertical detection assembly comprise second bases arranged on the machine table, the second bases are movably connected with second sliding seats through dovetail groove structures, and the second sliding seats can be driven by fourth transmission assemblies consisting of fourth racks, fourth gears and fourth rotary adjusting hand wheels to move from the outside to the circle center direction of the glass rotary table; the second sliding seat is movably connected with three second supporting plates which are arranged at intervals in the vertical direction and are vertical to the second sliding seat through a dovetail groove structure, and the three second supporting plates can vertically move by a fifth transmission assembly consisting of a fifth rack, a fifth gear and a fifth rotary adjusting hand wheel; the CCD camera, the positioning image ring and the imager are sequentially arranged on the three second supporting plates of the first vertical detection assembly and the third vertical detection assembly from top to bottom, and the imager, the positioning image ring and the CCD camera are sequentially arranged on the three second supporting plates of the second vertical detection assembly from top to bottom; the longitudinal detection assembly and the oblique side detection assembly respectively comprise a third base arranged on the machine table, the third base is movably connected with a third sliding seat through a dovetail groove structure, and the third sliding seat can be driven by a sixth transmission assembly consisting of a sixth rack, a sixth gear and a sixth rotary adjusting hand wheel to move from the outside to the circle center direction of the glass rotary table; the third slide passes through dovetail structure swing joint installation base, the installation base can be by the seventh drive assembly transmission vertical movement that seventh rack, seventh gear and seventh rotary adjusting hand wheel are constituteed, be equipped with first CCD camera on vertical detection assembly's the installation base, first CCD camera is horizontal and towards the axis of glass carousel with the glass carousel in the position, an inclined plate sets firmly on the installation base of incline side detection assembly, set firmly the second CCD camera on the inclined plate, the second CCD camera is set up its part of placing in on the glass carousel that can oblique irradiation in the position that sets up.
In the technical scheme, the blanking assemblies comprise a plurality of good product blanking assemblies and a plurality of defective product blanking assemblies which are arranged on an arc-shaped supporting seat; each good product blanking assembly and each defective product blanking assembly comprises a truss arm fixedly connected with an arc-shaped supporting seat, a vertical plate is fixedly arranged at the end, close to the circle center of the glass rotary table, of the truss arm, an air blowing gun is fixedly arranged at the bottom end of the vertical plate, and the air blowing gun is arranged such that the gun mouth of the air blowing gun is aligned with a good product discharge chute or a defective product discharge chute; the matching still establishes optical fiber detection subassembly with riser hookup location department on the purlin arm, optical fiber detection subassembly is used for listening to follow the part that glass carousel rotated yields unloading subassembly or defective products unloading subassembly setting position department, and the air-blowing rifle that matches yields unloading subassembly or defective products unloading subassembly blows in yields blown groove or defective products blown groove with the part, the defective products blown groove still communicates the defective products storage box of establishing in the board.
In the above technical solution, the linear conveying mechanism includes a bracket provided at the longitudinal front end of the plurality of detectors of each detection branch and extending in the transverse direction, a bottom plate is fixedly arranged on the bracket, two first linear guide rails which are arranged in parallel and extend along the transverse direction are arranged on the bottom plate, a material conveying box assembly which can transversely move along the two first linear guide rails is arranged on the two first linear guide rails, the conveying box component comprises a box body, a turnover hopper is arranged on the box body, a first driving motor is also arranged in the box body, a transmission shaft of the first driving motor is connected with a rolling wheel which is in rolling contact with the bottom plate, the first driving motor drives the rolling wheels to roll and rotate, the conveying box assembly is driven to slide along the two first linear guide rails in a matching mode and is movably abutted with a plurality of detection machines and a packaging machine, and the good parts detected by the detection machines are conveyed to the packaging machine for packaging in a matching mode.
In the technical scheme, the packaging machine comprises a packaging hoister movably butted with the linear conveying mechanism and a subpackaging machine for coating, subpackaging and packaging the parts; the packaging lifting machine comprises a lifting hopper, a first chain transmission pair and a lifting motor, wherein the lifting motor is fixedly arranged at the top end of the packaging lifting machine and is in chain transmission connection with the first chain transmission pair, the first chain transmission pair is connected with a first mounting seat of the lifting hopper, and the lifting motor drives the lifting hopper to vertically move along a second linear guide rail vertically arranged in the packaging lifting machine through the first chain transmission pair, so that the lifting hopper is in butt joint with a hopper of a material conveying box assembly of the linear conveying mechanism and a material receiving hopper of the subpackaging machine in a matching manner; the bag dividing machine is a full-automatic thermoplastic film-covering packaging machine; the label printer is industrial-grade label printer, and the label printer still establishes the transmission manipulator that can vertical, horizontal and longitudinal movement, transmission manipulator is used for accepting the part of subcontracting from subcontracting quick-witted discharge gate position and carries to the label in the label printer and/or will print the part of label and carry to with refute the machine butt joint position department.
In the technical scheme, the connecting machine comprises a 'return' shaped frame, vertical third linear guide rails are arranged on two longitudinal sides of the 'return' shaped frame, the third linear guide rails arranged on two longitudinal sides of the 'return' shaped frame are connected with a lifting seat, at least two conveying belts extending along the transverse direction are arranged on the lifting seat, the lifting seat is in transmission connection with a second driving motor arranged at the top end of the connecting machine through a second chain transmission pair, the second driving motor drives the conveying belts to move in the vertical direction, and the parts subjected to subpackage are matched at the joint position of the parts and the label printer and conveyed to the sorting machine.
In the technical scheme, the sorting machine comprises a cabinet extending along the transverse direction, two parallel fourth linear guide rails extending along the transverse direction are arranged on the cabinet, a sliding seat is arranged on the two fourth linear guide rails, a synchronous belt transmission pair connected with the sliding seat is arranged between the two fourth linear guide rails, the synchronous belt transmission pair is also in transmission connection with a fourth driving motor arranged at one transverse end of the cabinet, and the fourth driving motor drives the sliding seat to slide along the two fourth linear guide rails through the synchronous belt transmission pair; the sliding seat is also provided with two first conveying belts which are arranged along the longitudinal direction; a plurality of storage hoppers for storing parts are further arranged on one side of the cabinet in the longitudinal direction; the fourth driving motor drives the sliding seat to drive the two first conveying belts to move in the transverse direction, so that the two first conveying belts move to the position where the two first conveying belts are butted with the matched storage hopper after the two first conveying belts are butted with the subpackaged parts at the position where the two first conveying belts are butted with the conveying belts, and the subpackaged parts are sorted and conveyed to the matched storage hopper by being matched with the longitudinal conveying of the first conveying belts.
The detection production line has the beneficial effects that the two detection branch lines are arranged side by side, the AVG vehicle is used for filling materials for the plurality of detection machines, good parts detected by the detection machines are conveyed to a packing machine through the linear conveying mechanism for subpackaging and packaging, the packaged parts are marked by the label printer and then are subpackaged and conveyed to the sorting machine through the connecting machine, and the sorting machine sorts the packaged parts into the storage hoppers according to labels; the detection production line has the following advantages: firstly, the detection production line disclosed by the invention is connected with multiple stations, the multi-station efficient and stable production is realized, the original semi-automatic or single-station production is replaced, the work flow is simple and convenient, and the production efficiency is improved; secondly, the detection production line disclosed by the invention is used for sorting and packaging the parts after detecting the parts, so that the working procedures are simplified, and secondary defects are avoided; thirdly, the detection production line can simultaneously sort, detect and pack products of different models and types, and has good detection production effect.
Drawings
FIG. 1 is a schematic view of the assembly of the product part inspection machine of the present invention;
FIG. 2 is another schematic assembly view of the product part inspection machine of the present invention;
FIG. 3 is a schematic exterior view of the feeder of the present invention;
FIG. 4 is a front view of FIG. 3;
FIG. 5 is a side view of FIG. 3;
FIG. 6 is a structural view of the inspection machine of the present invention;
FIG. 7 is another structural view of the inspection machine of the present invention;
FIG. 8 is a partial view of the inspection mechanism of the inspection machine of the present invention;
fig. 9 is an external view of a packing lift of the packing machine of the present invention;
FIG. 10 is a front view of FIG. 9;
FIG. 11 is a side view of FIG. 9;
FIG. 12 is a partial view of the linear transport mechanism of the present invention;
FIG. 13 is an assembly view of the wrapping machine, label printer, docking machine and sorter of the present invention;
FIG. 14 is another assembly view of the wrapping machine, label printer, docking machine and sorter of the present invention;
fig. 15 is an assembly view of the docking machine and sorter of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The embodiments described by referring to the drawings are exemplary and intended to be used for explaining the present application and are not to be construed as limiting the present application. In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and thus should not be considered limiting. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise. In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate. In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.
Fig. 1 to 15 illustrate a specific embodiment of the present invention, in which a detection production line is suitable for detecting product parts such as hardware accessories, screws, mobile phone accessories, and electronic accessories, and the detection production line is used for detecting a relay crimping head in this embodiment. Referring to the attached drawings 1-15, a product part detection production line is used for detecting the detection production of a relay press line head, and comprises a control system 001 for controlling the work of a detection production line and two detection branch lines arranged in parallel, wherein in practice, the control system 001 is a control cabinet consisting of industrial computers, and the control cabinet can be connected with an upper control machine through a network, so that the remote control production of part detection is realized; each detection branch line comprises a plurality of feeding machines 002 arranged along the transverse direction, a plurality of detection machines 003 arranged along the transverse direction, a packing machine 004, a label printer 005, a docking machine 006 and a sorting machine 007; the feeding machines 002 of the two detection branch lines are movably butted with the detection machines 003 of the two detection branch lines through the AVG vehicle 008, parts to be detected are conveyed from the feeding machines 002 to the detection machines 003 through the AVG vehicle 008 to be detected, and in practice, the AVG vehicle 008 simultaneously carries parts between the feeding machines 002 of the two detection branch lines and the detection machines 003 to be conveyed; each detector 003 is used for visually detecting the overall dimension, the thread and the material thickness of the part, and the plurality of detectors 003 of each detection branch line are also butted with the matched packing machine 004 through the linear conveying mechanisms 009, so as to match and convey the detected good part to the packing machine 004 for packing, in practice, the front ends of the plurality of detectors 003 of each detection branch line are provided with the linear conveying mechanisms 009, and each linear conveying mechanism 009 performs independent conveying operation; the packaging machine 004 receives good parts from the butt joint with the linear conveying mechanism 009 and then sub-packages the good parts, and in practice, when parts of different models and different types are packaged at the same time, the parts are classified and packaged according to different models and types of products; label printer 005 docks with packagine machine 004's discharge gate to be used for printing matching label on the packing of the non-defective products part of branch package, in practice, pack back to different models, different kinds of part when packagine machine 004 simultaneously, then label printer chance prints different labels according to different models and the kind of product, matches subsequent letter sorting, in this embodiment, label printer 005 is industrial label printer, of course, label printer 005 of this embodiment can make adaptability change structurally, one satisfies that it can dock with packagine machine 004 and splicer 006, and does not give detailed explanation here and in the follow-up to label printer 005's concrete structure, adopt the industrial label printer among the current field can, in this embodiment, in order to satisfy that label printer 005 can accept the part of subcontracting, label printer 005 still establishes can vertical, The transmission manipulator 51 moves transversely and longitudinally, and the transmission manipulator 51 is used for receiving the subpackaged parts from the packaging machine 004 to the discharging port of the subpackaging machine 42 and then conveying the subpackaged parts into the label printer 005 for label printing and/or conveying the parts printed with labels to the butt joint position of the butt joint machine 006; the docking machine 006 is respectively docked with the label printer 005 and the sorting machine 007, and is used for conveying each packet of good parts printed with labels to the sorting machine 007; the sorting machine 007 is used for butt-jointing the sub-packaged good products at the butt-joint position with the docking machine 006 and sorting the good products into the corresponding storage hoppers 71.
Referring to fig. 1-5, in the present embodiment, each detection branch is provided with four feeders 002, and each feeder 002 includes a vibrating discharger 21 and a vertical lifter 22; referring to fig. 3-5, the vibrating discharging machine 21 includes a bin 211, a straight vibrating discharging machine 212 and a discharging hopper 213, the discharging hopper 213 is movably abutted to a feeding hopper 221 of the vertical elevator 22, the vertical elevator 22 further includes a chain transmission pair 222, the chain transmission pair 222 is in transmission connection with a mounting seat 223 provided with the feeding hopper 221, and the chain transmission pair 222 can drive the mounting seat 223 to drive the feeding hopper 221 to vertically move along a linear guide rail 225 provided on an elevator frame 224, so that the feeding hopper 221 is movably abutted to the discharging hopper 213 of the vibrating discharging machine 21 and a receiving hopper 226 of the vertical elevator 22, it should be noted that a chain of the chain transmission pair 222 is wound on a four transmission gear 222-1 connected to the frame of the vertical elevator 22 through a rotating shaft 23 matching a bearing 24, the mounting seat 223 is connected in series to the chain transmission pair 222, one end of the rotating shaft 23 provided with one transmission gear 222-1(a) is provided with a main transmission gear 222-2, the main transmission gear 222-2 is connected with a transmission chain wheel 222-3 arranged on the rotating shaft of the motor 222-4 through a chain; the vibration discharging machine 21 directly shakes and discharges the parts to be detected stored in the material box 211 and turns over the parts to be detected into the material conveying hopper 221 along the discharging hopper 213, and the vertical lifting machine 22 vertically lifts the parts to be detected received by the material conveying hopper 221 to a position where the parts to be detected are in butt joint with the material receiving hopper 226 and turns over the parts to be detected into the material receiving hopper 226, so that the parts to be detected are output to the AVG vehicle 008 along the material receiving hopper 226.
Referring to fig. 1-2 and fig. 6-8, each detection branch line comprises seven detectors 003, and each detector 003 comprises a feeding mechanism 31 and a detection mechanism 32; the feeding mechanism 31 comprises a liftable material receiving device 311, a vibrating disc 312 and a linear conveyor 313, the liftable material receiving device 311 is movably butted with a first material receiving hopper 33 and the vibrating disc 312 which are arranged at the matching position of a detector 003, and can receive a part to be detected which is transmitted to the first material receiving hopper 33 by an AVG vehicle 008 and then is transmitted to the vibrating disc 312, and the vibrating disc 312 is matched with the linear conveyor 313 to vibrate and discharge the part to be detected and then transmit the part to be detected to the detecting mechanism 32; the detection mechanism 32 comprises a machine table 321, a glass disc assembly 322 is arranged on the machine table 321, the glass disc assembly 322 can be driven by a driving motor (arranged in the machine table 321 and not shown in the drawing) arranged on the machine table 321 to rotate at a constant speed, and a guide positioning assembly 35, an induction metering assembly 36, a first vertical detection assembly 37, a longitudinal detection assembly 38, a second vertical detection assembly 39, an oblique side detection assembly 310, a third vertical detection assembly 30 and a blanking assembly 34 are sequentially arranged on the machine table 321 in a direction around the rotation direction of the glass disc assembly 322; the guiding and positioning assembly 35 is used for guiding the parts to be detected, which are conveyed by the feeding mechanism 31 onto the glass plate assembly 322, to positions which can be detected by the induction metering assembly 36, the first vertical detection assembly 37, the longitudinal detection assembly 38, the second vertical detection assembly 39, the oblique side detection assembly 310 and the third vertical detection assembly 30; the induction metering component 36 is used for inducing and counting the number of the parts to be detected; the first vertical component 37 is used for detecting the upper end surface and/or the thickness of a part, the longitudinal detection component 38 is used for detecting the thread and/or the width of the part, the second vertical detection component 39 is used for detecting the lower end surface and/or the thickness of the part, and the oblique side detection component 310 is matched with the third vertical detection component 30 to detect the external dimension of the part; in this embodiment, the glass disc assembly 322 includes a glass rotary disc 3221 and a rotary shaft 3222, a top end of the rotary shaft 3222 is fixedly connected to the glass rotary disc 3221, another end of the rotary shaft 3222 is in transmission connection with a driving assembly (not shown in the drawings, and the driving assembly often uses a servo motor) through a speed reducer (not shown in the drawings), the driving assembly drives the glass rotary disc 3221 to rotate through the speed reducer and the rotary shaft 3222, and matching transmission parts sequentially pass through a guide positioning assembly 35, an induction metering assembly 36, a first vertical detection assembly 37, a longitudinal detection assembly 38, a second vertical detection assembly 39, an oblique side detection assembly 310, a third vertical detection assembly 30, and a blanking assembly 32, and positioning, detection, and blanking are completed in sequence;
the guiding and positioning assembly 35 comprises a first guiding assembly 351 and a second guiding assembly 352, the first guiding assembly 351 and the second guiding assembly 352 respectively comprise a base 353 arranged on the machine base 321, the base 353 is movably connected with a supporting sliding seat 354 through a dovetail groove structure, and the supporting sliding seat 354 can be driven by a transmission assembly 355 consisting of a rack, a gear and a rotary adjusting hand wheel to move from the outside to the circle center direction of the glass rotary disc 3221; the supporting slide 354 is movably connected with a supporting plate 356 vertically arranged with the supporting slide 354 through a dovetail groove structure, the supporting plate 356 extends towards the circle center of the glass rotary disc 3221, and the supporting plate 356 can be driven by a first transmission component 357 consisting of a first rack, a first gear and a first rotary adjusting hand wheel to move vertically; a guide wheel 358 capable of vertically and spirally lifting and a guide roller 359 vertically arranged are arranged on a support plate 356 of the first guide assembly 351, and the guide wheel 358 of the first guide assembly 351 is matched with the guide roller 359 to guide and move the parts; a guide wheel 358 capable of vertically and spirally lifting is also arranged on the support plate 356 of the second guide assembly 352, the support plate 356 of the second guide assembly 352 is further connected with a movable support plate 350, a first guide wheel 3511 capable of vertically lifting by a bolt is arranged on the movable support plate 350, the movable support plate 350 can move towards the center of the glass rotary disc 3221 relative to the support plate 356 of the second guide assembly 352, the distance between the guide wheel 358 of the second guide assembly 352 and the first guide wheel 3511 is adjusted in a matching manner, and the guide wheel 358 of the second guide assembly 352 can guide and position the part by matching with the first guide wheel 3511; in this embodiment, the sensing and measuring assembly 36 includes a first base 361 disposed on the machine platform 321, the first base 361 is movably connected to a sliding base 362 through a dovetail groove structure, and the sliding base 362 can be driven by a second transmission assembly 363 composed of a second rack, a second gear and a second rotary adjusting hand wheel to move from outside toward the center of the glass rotary disc 3221; the sliding base 363 is movably connected with a first supporting plate 364 vertically arranged with the sliding base 363 through a dovetail groove structure, the first supporting plate 364 can be driven by a third transmission component 365 consisting of a third rack (manufactured on the sliding base 363), a third gear and a third rotary adjusting hand wheel to move vertically, and an optical fiber pair detection component 366 for sensing and detecting the number of parts is arranged at the bottom end of the first supporting plate 364 in the extending direction matched with the bottom end; in this embodiment, each of the first vertical detection assembly 37, the second vertical detection assembly 38, and the third vertical detection assembly 30 includes a second base 371 disposed on the machine table 321, the second base 371 is movably connected to a second sliding seat 372 through a dovetail groove structure, and the second sliding seat 372 can be driven by a fourth transmission assembly 373 composed of a fourth rack, a fourth gear, and a fourth rotary adjustment hand wheel to move from outside toward the center of the glass rotary disc 3221; the second sliding seat 372 is movably connected with three second supporting plates 374 which are arranged at intervals in the vertical direction and are vertical to the second supporting plates through dovetail groove structures, and the three second supporting plates 374 can vertically move through transmission of a fifth transmission assembly 375 consisting of a fifth rack, a fifth gear and a fifth rotary adjusting hand wheel; the three second supporting plates 374 of the first vertical detection assembly 37 and the third vertical detection assembly 30 are sequentially provided with a CCD camera 376, a positioning image ring 377 and an imager 378 from top to bottom, and the three second supporting plates 374 of the second vertical detection assembly 39 are sequentially provided with an imager 378, a positioning image ring 377 and a CCD camera 376 from top to bottom; in this embodiment, each of the longitudinal detection assembly 38 and the oblique detection assembly 310 includes a third base 381 disposed on the machine platform 321, the third base 381 is movably connected to a third sliding seat 382 through a dovetail groove structure, and the third sliding seat 382 can be driven by a sixth transmission assembly 383, which is composed of a sixth rack, a sixth gear and a sixth turning hand wheel, to move from the outside toward the center of the glass rotary disc 3221; the third slide seat 382 is movably connected with an installation base 384 through a dovetail groove structure, the installation base 384 can be driven by a seventh transmission component 385 composed of a seventh rack, a seventh gear and a seventh rotary adjusting hand wheel to move vertically, a first CCD camera 386 is arranged on the installation base 384 of the longitudinal detection component 38, the first CCD camera 386 is horizontally arranged with the glass rotary disc 3221 in position and faces to the central axis of the glass rotary disc 3221, an inclined plate 3111 is fixedly arranged on the installation base 384 of the inclined side detection component 310, a second CCD camera 3112 is fixedly arranged on the inclined plate 3111, the second CCD camera 3112 is arranged in a setting position and can obliquely irradiate parts arranged on the glass rotary disc 3221, and the inclination angle of the second CCD camera 3112 is matched with the inclination angle of the inclined plate 3111 relative to the installation base 384; in this embodiment, the blanking assembly 34 includes a plurality of good blanking assemblies 341 and a plurality of bad blanking assemblies 342 disposed on the arc-shaped support base 323; each good product blanking assembly 341 and each defective product blanking assembly 342 comprises a truss arm 343 fixedly connected with an arc-shaped supporting seat 323, the end of the truss arm 343 close to the circle center of the glass rotary disc 3221 is fixedly provided with a plate 344, the bottom end of the vertical plate 344 is fixedly provided with an air blowing gun 345, and the air blowing gun 345 is arranged such that the gun mouth of the air blowing gun is aligned with a good product discharge chute or a defective product discharge chute; an optical fiber detection assembly 346 is further arranged at the position, matched with the connecting position of the vertical plate 344, on the truss arm 343, the optical fiber detection assembly 346 is used for detecting parts which rotate to the position where the good product blanking assembly 341 or the defective product blanking assembly 343 is arranged along with the glass turntable, an air blowing gun 345 matched with the good product blanking assembly 341 or the defective product blanking assembly 342 blows the parts into a good product discharge chute or a defective product discharge chute, and the defective product discharge chute is further communicated with a defective product storage box arranged in the machine table 321.
Referring to fig. 1-2 and fig. 12, the linear transport mechanism 009 includes a support 91 disposed at the longitudinal front end of the plurality of detectors 003 of each detection branch line and extending along the transverse direction, a bottom plate 92 is fixedly disposed on the support 91, two first linear guide rails 93 disposed in parallel and extending along the transverse direction are disposed on the bottom plate 92, a material delivery box assembly 94 capable of moving along the two first linear guide rails 93 is disposed on the two first linear guide rails 93, the material delivery box assembly 94 includes a box 95, a turnover hopper 96 is disposed on the box 95, a first driving motor 97 is further disposed in the box 95, a transmission shaft of the first driving motor 97 is connected with a rolling wheel (not shown in the drawings), the rolling wheel is in rolling contact with the bottom plate 92, the first driving motor 97 drives the rolling wheel to roll, and drives the transport box assembly 94 to slide along the two first linear guide rails 93 and movably abut against the plurality of detectors 003 of the matched detection branch line and the packing machine 004, and (3) conveying the good parts detected by the detector 003 to a packaging machine 004 for packaging.
Referring to fig. 1-2, fig. 9-11 and fig. 13-15, the packaging machine 004 includes a packaging elevator 41 movably connected to the linear conveying mechanism 009, and a sub-packaging machine 42 for covering film, sub-packaging and packaging parts; the packaging hoister 41 comprises a hoisting hopper 411, a first chain transmission pair 412 and a hoisting motor 413, the hoisting motor 413 is fixedly arranged at the top end of the packaging hoister 41 and is in transmission connection with the first chain transmission pair 412 through a chain (not shown in the drawing), the first chain transmission pair 412 is connected with a first mounting seat 414 of the hoisting hopper 411, the hoisting motor 413 transmits the first mounting seat 414 through the first chain transmission pair 412 to drive the hoisting hopper 411 to vertically move along a second linear guide rail 415 vertically arranged in the packaging hoister 41, and the hoisting hopper 411 is matched with a hopper 96 of a material conveying box assembly 95 of a linear conveying mechanism 009 and a material receiving hopper 421 of a bag separating machine 42 to be in butt joint; the bag separating machine 42 is a full-automatic thermoplastic film packaging machine, and in this embodiment, the structure of the bag separating machine 42 is not specifically described, and a full-automatic thermoplastic film packaging machine in the prior art is actually adopted.
Referring to fig. 1-2 and 13-15, the docking machine 006 includes a "back" shaped frame 61, vertical third linear guide rails 62 are disposed on both sides of the "back" shaped frame 61 in the longitudinal direction, the third linear guide rails 62 disposed on both sides of the "back" shaped frame 61 in the longitudinal direction are connected to a lifting base 63, at least two conveying belts 64 extending in the transverse direction are disposed on the lifting base 63, the lifting base 63 is further connected to a second driving motor 66 disposed at the top end of the docking machine 006 through a second chain transmission pair 65, and the second driving motor 66 drives the lifting base 63 to drive the conveying belts 64 to move in the vertical direction, so as to match the part received and packaged from the docking position with the label printer 005 and convey the part to the sorter 007; in this embodiment, the sorter 007 includes a cabinet 71 extending along a transverse direction, two parallel fourth linear guide rails 72 extending along the transverse direction are disposed on the cabinet 71, a sliding seat 73 is disposed on each of the two fourth linear guide rails 72, a synchronous belt transmission pair 74 connected to the sliding seat 73 is further disposed between the two fourth linear guide rails 72, the synchronous belt transmission pair 74 is further in transmission connection with a fourth driving motor 75 disposed at one transverse end of the cabinet 71, and the fourth driving motor 75 drives the sliding seat 73 to slide along the two fourth linear guide rails 72 through the synchronous belt transmission pair 74; the sliding seat 73 is also provided with two first conveying belts 76, and the two first conveying belts 76 are arranged along the longitudinal direction; a plurality of storage hoppers 77 for storing parts are further arranged on one side of the cabinet 71 in the longitudinal direction; the fourth driving motor 75 drives the sliding seat 73 to drive the two first conveyor belts 76 to move in the transverse direction, so that the two first conveyor belts 76 move from the position where the two first conveyor belts 64 are butted with the subpackaged parts to the position where the two first conveyor belts are butted with the matching storage hopper 77, and the subpackaged parts are sorted and conveyed to the matching storage hopper 77 by matching with the longitudinal conveying of the first conveyor belts 76.
The technical scope of the present invention is not limited to the above embodiments, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical spirit of the present invention still fall within the technical scope of the present invention.
Claims (10)
1. The detection production line of the product parts is characterized by comprising a control system for controlling the work of a detection production line and two detection branch lines arranged in parallel, wherein each detection branch line comprises a plurality of feeding machines arranged along the transverse direction, a plurality of detection machines arranged along the transverse direction, a packing machine, a label printer, a docking machine and a sorting machine; wherein,
the multiple feeding machines of the two detection branch lines are movably butted with the multiple detection machines of the two detection branch lines through the AVG vehicle, and the AVG vehicle conveys the parts to be detected to the detection machines from the feeding machines for detection;
each detector is used for visually detecting the overall dimension, the thread and the material thickness of the part, and the multiple detectors of each detection branch line are also butted with a matched packaging machine through a linear conveying mechanism, and the detected good parts are conveyed to the packaging machine for packaging through matching;
the packaging machine receives good parts from the butt joint part of the linear conveying mechanism and then subpackages the good parts;
the label printer is butted with a discharge port of the packaging machine, and prints matched labels on packages of sub-packaged good-quality parts;
the docking machine is respectively docked with the label printer and the sorting machine and used for conveying each packet of good product parts printed with labels to the sorting machine;
the sorting machine is used for butt-jointing the sub-packaged good-product parts at the butt-joint position of the connecting machine and sorting the sub-packaged good-product parts into the corresponding storage hopper.
2. The inspection line for the product parts as claimed in claim 1, wherein each inspection branch is provided with four feeders, each feeder comprises a vibrating discharger and a vertical lifter; the vibration discharging machine comprises a material box, a direct vibration discharging machine and a discharging hopper, the discharging hopper is movably butted with a material conveying hopper of a vertical lifting machine, the vertical lifting machine further comprises a chain transmission pair, the chain transmission pair is in transmission connection with a mounting seat provided with the material conveying hopper, the chain transmission pair can transmit the mounting seat to drive the material conveying hopper to vertically move along a linear guide rail arranged on a lifting frame, and the material conveying hopper is movably butted with the discharging hopper of the vibration discharging machine and a material receiving hopper of the vertical lifting machine in a matching manner; the vibration discharging machine directly shakes the part to be detected stored in the material box to discharge materials and turns over the materials to the material conveying hopper along the discharging hopper, and the vertical lifting machine vertically lifts the part to be detected received by the material conveying hopper to the position where the part is butted with the material receiving hopper and turns over the materials to the material receiving hopper, so that the part to be detected is output to the AVG vehicle along the material receiving hopper.
3. The product part detection production line as claimed in claim 1, wherein each detection branch line comprises seven detection machines, each detection machine comprises a feeding mechanism and a detection mechanism; the feeding mechanism comprises a liftable material receiving device, a vibrating disc and a linear conveyor, the liftable material receiving device is movably butted with a first material receiving hopper and the vibrating disc which are arranged at the matching position of the detection machine, and can receive a part to be detected, which is transmitted to the first material receiving hopper by an AVG vehicle, and then transmit the part to be detected to the vibrating disc, and the vibrating disc is matched with the linear conveyor to vibrate and discharge the part to be detected and then transmit the part to be detected to the detection mechanism; the detection mechanism comprises a machine table, a glass disc assembly is arranged on the machine table, the glass disc assembly can be driven by a driving motor arranged on the machine table to rotate at a constant speed, and a guide positioning assembly, an induction metering assembly, a first vertical detection assembly, a longitudinal detection assembly, a second vertical detection assembly, an oblique side detection assembly, a third vertical detection assembly and a discharging assembly are sequentially arranged on the machine table around the rotation direction of the glass disc assembly; the guiding and positioning assembly is used for guiding the parts to be detected, which are conveyed to the glass disc assembly by the feeding mechanism, to positions which can be detected by the induction metering assembly, the first vertical detection assembly, the longitudinal detection assembly, the second vertical detection assembly, the oblique side detection assembly and the third vertical detection assembly; the induction metering component is used for inducing and counting the number of the parts to be detected; the first vertical component is used for detecting the upper end face and/or the thickness of the part, the longitudinal detection component is used for detecting the thread and/or the width of the part, the second vertical detection component is used for detecting the lower end face and/or the thickness of the part, and the oblique side detection component is matched with the third vertical detection component to detect the overall dimension of the part.
4. The product part detection production line according to claim 3, wherein the glass disc assembly comprises a glass rotary disc and a rotary shaft, the top end of the rotary shaft is fixedly connected with the glass rotary disc, the other end of the rotary shaft is in transmission connection with the driving assembly through a speed reducer, the driving assembly drives the glass rotary disc to rotate through the speed reducer and the rotary shaft, matched transmission parts sequentially pass through a guide positioning assembly, an induction metering assembly, a first vertical detection assembly, a longitudinal detection assembly, a second vertical detection assembly, an oblique side detection assembly, a third vertical detection assembly and a discharging assembly, and positioning, detection and discharging are sequentially completed; the guide positioning assembly comprises a first guide assembly and a second guide assembly, the first guide assembly and the second guide assembly respectively comprise a base arranged on the machine table, the base is movably connected with a supporting sliding seat through a dovetail groove structure, and the supporting sliding seat can be driven by a transmission assembly consisting of a rack, a gear and a rotary adjusting hand wheel to move towards the circle center direction of the glass rotary table from the outside; the supporting slide seat is movably connected with a supporting plate vertically arranged with the supporting slide seat through a dovetail groove structure, the supporting plate extends towards the circle center of the glass rotary table, and the supporting plate can vertically move through transmission of a first transmission assembly consisting of a first rack, a first gear and a first rotary adjusting hand wheel; a guide wheel capable of spirally lifting vertically and a guide roller vertically arranged are arranged on a supporting plate of the first guide assembly, and the guide wheel of the first guide assembly is matched with the guide roller to guide the parts to move; also establish the leading wheel that can vertical spiral go up and down in the backup pad of second direction subassembly, and a movable support plate is still connected to the backup pad of second direction subassembly, but establish the first leading wheel that vertical bolt goes up and down in the movable support plate, movable support plate can move towards the glass carousel centre of a circle relative to the backup pad of second direction subassembly, matches the interval of adjusting the leading wheel of second direction subassembly and first leading wheel, the leading wheel cooperation first leading wheel of second direction subassembly can guide the location to the part.
5. The product part detection production line as claimed in claim 4, wherein the sensing and metering assembly comprises a first base arranged on the machine table, the first base is movably connected with a sliding seat through a dovetail groove structure, and the sliding seat can be driven by a second transmission assembly consisting of a second rack, a second gear and a second rotary adjusting hand wheel to move from the outside to the center of the glass rotary table; the sliding seat is movably connected with a first supporting plate vertically arranged with the sliding seat through a dovetail groove structure, the first supporting plate can vertically move in a transmission manner through a third transmission assembly consisting of a third rack, a third gear and a third rotary adjusting hand wheel, and an optical fiber pair detection assembly used for sensing and detecting the number of parts is arranged at the bottom end of the first supporting plate in a direction matched with the extending direction of the first supporting plate; the first vertical detection assembly, the second vertical detection assembly and the third vertical detection assembly comprise second bases arranged on the machine table, the second bases are movably connected with second sliding seats through dovetail groove structures, and the second sliding seats can be driven by fourth transmission assemblies consisting of fourth racks, fourth gears and fourth rotary adjusting hand wheels to move from the outside to the circle center direction of the glass rotary table; the second sliding seat is movably connected with three second supporting plates which are arranged at intervals in the vertical direction and are vertical to the second sliding seat through a dovetail groove structure, and the three second supporting plates can vertically move by a fifth transmission assembly consisting of a fifth rack, a fifth gear and a fifth rotary adjusting hand wheel; the CCD camera, the positioning image ring and the imager are sequentially arranged on the three second supporting plates of the first vertical detection assembly and the third vertical detection assembly from top to bottom, and the imager, the positioning image ring and the CCD camera are sequentially arranged on the three second supporting plates of the second vertical detection assembly from top to bottom; the longitudinal detection assembly and the oblique side detection assembly respectively comprise a third base arranged on the machine table, the third base is movably connected with a third sliding seat through a dovetail groove structure, and the third sliding seat can be driven by a sixth transmission assembly consisting of a sixth rack, a sixth gear and a sixth rotary adjusting hand wheel to move from the outside to the circle center direction of the glass rotary table; the third slide passes through dovetail structure swing joint installation base, the installation base can be by the seventh drive assembly transmission vertical movement that seventh rack, seventh gear and seventh rotary adjusting hand wheel are constituteed, be equipped with first CCD camera on vertical detection assembly's the installation base, first CCD camera is horizontal and towards the axis of glass carousel with the glass carousel in the position, an inclined plate sets firmly on the installation base of incline side detection assembly, set firmly the second CCD camera on the inclined plate, the second CCD camera is set up its part of placing in on the glass carousel that can oblique irradiation in the position that sets up.
6. The product part detection production line as claimed in claim 5, wherein the blanking assemblies comprise a plurality of good product blanking assemblies and a plurality of defective product blanking assemblies arranged on the arc-shaped supporting seat; each good product blanking assembly and each defective product blanking assembly comprises a truss arm fixedly connected with an arc-shaped supporting seat, a vertical plate is fixedly arranged at the end, close to the circle center of the glass rotary table, of the truss arm, an air blowing gun is fixedly arranged at the bottom end of the vertical plate, and the air blowing gun is arranged such that the gun mouth of the air blowing gun is aligned with a good product discharge chute or a defective product discharge chute; the matching still establishes optical fiber detection subassembly with riser hookup location department on the purlin arm, optical fiber detection subassembly is used for listening to follow the part that glass carousel rotated yields unloading subassembly or defective products unloading subassembly setting position department, and the air-blowing rifle that matches yields unloading subassembly or defective products unloading subassembly blows in yields blown groove or defective products blown groove with the part, the defective products blown groove still communicates the defective products storage box of establishing in the board.
7. The product part detection production line as claimed in claim 1, wherein the linear conveying mechanism includes a support provided at a longitudinal front end of the detectors of each detection branch line and extending in a transverse direction, a bottom plate is fixedly provided on the support, two first linear guide rails arranged in parallel and extending in the transverse direction are provided on the bottom plate, a material delivery box assembly capable of moving in the transverse direction along the two first linear guide rails is provided on the two first linear guide rails, the material delivery box assembly includes a box body, a turnover hopper is provided on the box body, a first driving motor is further provided in the box body, a transmission shaft of the first driving motor is connected with a rolling wheel, the rolling wheel is in rolling contact with the bottom plate, the first driving motor drives the rolling wheel to roll, and the matching driving conveying box assembly slides along the two first linear guide rails and is movably butted with the detectors and the packing machines matched with the detection branch line, and (4) conveying the good parts detected by the detection machine to a packaging machine for packaging in a matching manner.
8. The product part detection production line as claimed in claim 7, wherein the packaging machine comprises a packaging lifting machine movably butted with the linear conveying mechanism and a subpackaging machine for coating, subpackaging and packaging the parts; the packaging lifting machine comprises a lifting hopper, a first chain transmission pair and a lifting motor, wherein the lifting motor is fixedly arranged at the top end of the packaging lifting machine and is in chain transmission connection with the first chain transmission pair, the first chain transmission pair is connected with a first mounting seat of the lifting hopper, and the lifting motor drives the lifting hopper to vertically move along a second linear guide rail vertically arranged in the packaging lifting machine through the first chain transmission pair, so that the lifting hopper is in butt joint with a hopper of a material conveying box assembly of the linear conveying mechanism and a material receiving hopper of the subpackaging machine in a matching manner; the bag dividing machine is a full-automatic thermoplastic film-covering packaging machine; the label printer is industrial-grade label printer, and the label printer still establishes the transmission manipulator that can vertical, horizontal and longitudinal movement, transmission manipulator is used for accepting the part of subcontracting from subcontracting quick-witted discharge gate position and carries to the label in the label printer and/or will print the part of label and carry to with refute the machine butt joint position department.
9. The product part detection production line according to claim 8, wherein the docking machine comprises a "loop" shaped frame, vertical third linear guide rails are arranged on both sides of the "loop" shaped frame in the longitudinal direction, the third linear guide rails arranged on both sides of the "loop" shaped frame in the longitudinal direction are connected with a lifting seat, at least two conveying belts extending in the transverse direction are arranged on the lifting seat, the lifting seat is further in transmission connection with a second driving motor arranged at the top end of the docking machine through a second chain transmission pair, and the second driving motor drives the lifting seat to drive the conveying belts to move in the vertical direction, so as to match the parts subjected to subpackage from the abutting position with the label printer and convey the parts to the sorting machine.
10. The product part detection production line according to claim 9, wherein the sorting machine comprises a cabinet extending in the transverse direction, the cabinet is provided with two parallel fourth linear guide rails extending in the transverse direction, a sliding seat is arranged on each fourth linear guide rail, a synchronous belt transmission pair connected with the sliding seat is further arranged between the two fourth linear guide rails, the synchronous belt transmission pair is further in transmission connection with a fourth driving motor arranged at one transverse end of the cabinet, and the fourth driving motor drives the sliding seat to slide along the two fourth linear guide rails through the synchronous belt transmission pair; the sliding seat is also provided with two first conveying belts which are arranged along the longitudinal direction; a plurality of storage hoppers for storing parts are further arranged on one side of the cabinet in the longitudinal direction; the fourth driving motor drives the sliding seat to drive the two first conveying belts to move in the transverse direction, so that the two first conveying belts move to the position where the two first conveying belts are butted with the matched storage hopper after the two first conveying belts are butted with the subpackaged parts at the position where the two first conveying belts are butted with the conveying belts, and the subpackaged parts are sorted and conveyed to the matched storage hopper by being matched with the longitudinal conveying of the first conveying belts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910050949.5A CN109775284B (en) | 2019-01-21 | 2019-01-21 | Detection production line of product parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910050949.5A CN109775284B (en) | 2019-01-21 | 2019-01-21 | Detection production line of product parts |
Publications (2)
| Publication Number | Publication Date |
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| CN109775284A true CN109775284A (en) | 2019-05-21 |
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| CN109775284B (en) | 2023-09-29 |
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