CN109761429A - Energy-saving emission-reduction type machining coolant liquid, cleaning solution utilization system and its application method - Google Patents
Energy-saving emission-reduction type machining coolant liquid, cleaning solution utilization system and its application method Download PDFInfo
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- CN109761429A CN109761429A CN201910167132.6A CN201910167132A CN109761429A CN 109761429 A CN109761429 A CN 109761429A CN 201910167132 A CN201910167132 A CN 201910167132A CN 109761429 A CN109761429 A CN 109761429A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 115
- 239000007788 liquid Substances 0.000 title claims abstract description 115
- 239000002826 coolant Substances 0.000 title claims abstract description 49
- 238000003754 machining Methods 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 230
- 239000012530 fluid Substances 0.000 claims abstract description 38
- 238000012545 processing Methods 0.000 claims abstract description 36
- 239000003513 alkali Substances 0.000 claims abstract description 30
- 238000004064 recycling Methods 0.000 claims abstract description 27
- 239000000243 solution Substances 0.000 claims description 41
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 claims description 32
- 239000002173 cutting fluid Substances 0.000 claims description 27
- 235000019198 oils Nutrition 0.000 claims description 27
- 239000007921 spray Substances 0.000 claims description 26
- 238000010790 dilution Methods 0.000 claims description 21
- 239000012895 dilution Substances 0.000 claims description 21
- 238000001816 cooling Methods 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 9
- 235000019476 oil-water mixture Nutrition 0.000 claims description 8
- 238000005086 pumping Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 7
- 229920000742 Cotton Polymers 0.000 claims description 4
- 239000008367 deionised water Substances 0.000 claims description 3
- 229910021641 deionized water Inorganic materials 0.000 claims description 3
- 239000008400 supply water Substances 0.000 claims description 2
- 150000002500 ions Chemical class 0.000 abstract description 26
- 239000008399 tap water Substances 0.000 abstract description 7
- 235000020679 tap water Nutrition 0.000 abstract description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 abstract description 4
- 238000005260 corrosion Methods 0.000 abstract description 4
- 230000007797 corrosion Effects 0.000 abstract description 4
- 239000002351 wastewater Substances 0.000 abstract description 3
- 238000004065 wastewater treatment Methods 0.000 abstract description 3
- 238000005520 cutting process Methods 0.000 description 15
- 239000002184 metal Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000003860 storage Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000000889 atomisation Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 238000010129 solution processing Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
Present invention discloses energy-saving emission-reduction type machining coolant liquid, cleaning solution utilization system and its application methods, including alkali ion water supply, cleaning machine water tank, cleaning liquid processing device and treatment fluid return water tank, alkali ion water supply connects cleaning machine water tank by the first water supply pipe, cleaning machine water tank passes through the first conduit pipe connection cleaning liquid processing device, cleaning liquid processing device treated water enters treatment fluid recycling bins by the second conduit pipe, and treatment fluid recycling bins pass through the second water supply pipe connection cleaning machine water tank.This programme replaces ordinary tap water with alkali ion water, effectively avoids the problem of chloride ion easily leads to workpiece corrosion in tap water, ensure that workpiece quality；In conjunction with wastewater treatment, recycling and circulation line, the cleaning solution after using can be recycled, improve the utilization rate of water, reduce the consumption of alkali ion water, reduce wastewater discharge, be conducive to reduce water for cleaning cost, improve environment friendly.
Description
Technical field
The present invention relates to machining apparatus field, especially energy-saving emission-reduction type machining coolant liquids, the comprehensive benefit of cleaning solution
With system and its application method.
Background technique
Metal cutting is material removal plus manufacturing process in metal forming technology, is still occupied in current machine-building
Very big ratio.Metal cutting process is the process of workpiece and cutter interaction.It is extra that cutter is cut off from workpiece to be processed
Metal, and controlling productivity and under the premise of cost, workpiece made to obtain the geometric accuracy, the ruler that meet design and processes requirement
Very little precision and surface quality.
In traditional metal cutting machining industry, the product after cutting generally requires to be cleaned in cleaning machine,
To remove the greasy dirt on workpiece, cutting swarf and cutting fluid etc., when cleaning, used water body typically directly used ordinary tap water,
And often there is more chloride ion in ordinary tap water, it is easy to cause workpiece corrosion, influences the quality of workpiece.
Also, the sewage after cleaning in cleaning machine is not recycled adequately, is caused often directly as wastewater treatment
The significant wastage of water resource and more environmental pollutions, environment friendly are bad.
Meanwhile usually also the common tap water of use is dilute after mixing with high concentration cutting fluid for the cutting fluid in machining process
It is used after releasing certain concentration, the problem of chloride ion in water similarly brings workpiece corrosion.
Summary of the invention
The object of the invention is to provide energy-saving emission-reduction type cutting and add to solve the above-mentioned problems in the prior art
Work coolant liquid, cleaning solution utilization system and its application method.
The purpose of the present invention is achieved through the following technical solutions:
Energy-saving emission-reduction type machining coolant liquid, cleaning solution utilization system, including alkali ion water supply, cleaning machine
Water tank, cleaning liquid processing device and treatment fluid return water tank, the alkali ion water supply are connected by the first water supply pipe
Cleaning machine water tank is connect, the cleaning machine water tank connects the cleaning liquid processing device, the cleaning solution by the first conduit pipe
Processing unit treated water enters treatment fluid recycling bins by the second conduit pipe, and the treatment fluid recycling bins are supplied by second
Water lines connect the cleaning machine water tank.
Preferably, the energy-saving emission-reduction type machining coolant liquid, in cleaning solution utilization system, the alkalinity from
Sub- water supply includes alkali ion water generating device and passes through the water storage box of diversion piping connection with it.
Preferably, the energy-saving emission-reduction type machining coolant liquid, cleaning solution utilization system further include cutting fluid
Dilution device and the processing machine tank for coolant being connect with it by liquid feeding pipeline, the cutting fluid dilution device are supplied water by third
Pipeline and the 4th water supply pipe are separately connected the alkali ion water supply and treatment fluid recycling bins to supply water for it.
Preferably, the energy-saving emission-reduction type machining coolant liquid, in cleaning solution utilization system, the third supplies
Flowmeter is respectively arranged on water lines and the 4th water supply pipe.
Preferably, the energy-saving emission-reduction type machining coolant liquid, in cleaning solution utilization system, the cleaning solution
Processing unit is oily-water seperating equipment, and oil liquid outlet sets a reduced volume of volume reduction makeup of oil liquid by pipeline connection, described
Volume reduction makeup is set by being discharged after being heated, being atomized to oil-water mixture by exhaust blower.
Preferably, the energy-saving emission-reduction type machining coolant liquid, in cleaning solution utilization system, the volume reduction
Device includes water inlet pipe, and the water inlet pipe connects heater box, and the heater box aligns liquid in the inner by heater and carries out
It heats, oil-drain pipe is provided in the heater box, the open at one end of oil-drain pipe described in one group is located in heater box and has
Difference in height, another end opening extend to outside the heater box, are additionally provided in the heater box and the indoor nozzle of atomization
The pumping conduit of connection, the spray chamber connect exhaust blower, and the air outlet of the exhaust blower connects atmosphere.
Preferably, the energy-saving emission-reduction type machining coolant liquid, cleaning solution utilization system further include being set to institute
It states on the liquid feeding end and/or water inlet pipe of water inlet pipe and/or the mistake of the liquid feeding end of the outlet end of water inlet pipe and/or the pumping conduit
Filter.
Preferably, the energy-saving emission-reduction type machining coolant liquid, in cleaning solution utilization system, state exhaust blower
Air outlet connects cooling chamber, is provided with filter cotton in the cooling chamber and its bottom is provided with coolant outlet.
Preferably, the energy-saving emission-reduction type machining coolant liquid, in cleaning solution utilization system, arranged described in one group
The bottom of oil-piping is provided with an oil trap, and the bottom of the oil trap connects flowline.
Preferably, the energy-saving emission-reduction type machining coolant liquid, in cleaning solution utilization system, the volume reduction
The coolant outlet of device connects the treatment fluid recycling bins by pipeline.
Energy-saving emission-reduction type machining coolant liquid, the application method of cleaning solution utilization system, include the following steps:
S1, is connected the first water supply pipe and third water supply pipe and starts their common water pumps and generate ionized water water supply device
Alkali ion water be transported to cleaning machine water tank and/or cutting fluid dilution device；
S2, when the deionized water in cleaning machine water tank is unsatisfactory for cleaning requirement, the conducting of the first conduit pipe will be in cleaning machine water tank
Cleaning solution introduce cleaning liquid processing device handled；
S3, the water body after cleaning liquid processing device separation introduce treatment fluid recycling bins through the second conduit pipe, the grease after separation
Mixed liquor enters volume reduction makeup and sets carry out volume reduction；
S4 is supplied to cleaning machine water tank by the water body in the second water supply pipe treatment fluid recycling bins and/or is supplied water by third
It is dilute that water body in alkali ion water supply and treatment fluid recycling bins is supplied to cutting fluid respectively by pipeline, the 4th water supply pipe
Release device.
The advantages of technical solution of the present invention, is mainly reflected in:
This programme deft design, structure is simple, and common tap water is replaced by alkali ion water, to effectively avoid
Chloride ion in tap water easily leads to the problem of workpiece corrosion, advantageously ensures that the quality of workpiece；In conjunction with wastewater treatment, return
Case and circulation line are received, adequately cleaning solution used in cleaning machine can be recycled, improve the utilization rate of water resource,
The consumption of alkali ion water is reduced, wastewater discharge is reduced, not only improving reduces water for cleaning cost, meanwhile, improve ring
Border friendly.
This programme is further used cooperatively with cutting fluid configuration device, on the one hand can further increase the utilization rate of water,
Abundant cleaning solution treated water Land use systems；On the other hand, two-way water supply can accelerate water application efficiency when cutting fluid configures,
Allocative efficiency is improved, the integrated level and service efficiency of equipment is improved, and further improve the utilization rate of water, has saved use
Water.
This programme further increases volume reduction makeup and sets, and is effectively reduced final waste liquid discharge rate and treating capacity, also drops
Low subsequent processing difficulty.
The volume reduction makeup of this programme is set, and the separation of grease is realized using the characteristic that oil liquid after heating is bubbled through the water column, is led to simultaneously
The heating, atomization, exhaust of water are crossed to realize the reduction of water, efficiently realizes the volume reduction of waste liquid, and the water being discharged
Vapour will not pollute；By being the compact-sized of whole equipment to integrally-built design, low energy consumption, easy-to-use.
Increase cooling chamber is set in volume reduction makeup, and steam can be cooled to water and increased between cooling chamber and treatment fluid recycling bins
Pipeline, the purification and recycling of water, further improve the utilization rate of water when effectively realizing volume reduction.
Subtracting for the waste water that can be used for that various components include the substance that water and density are less than water is set in the volume reduction makeup of this programme
Appearanceization processing, has wide range of applications, easy to promote and utilize.
This system effectively can not only adequately be utilized to water resource and be reduced waste liquid discharging amount, while can be incited somebody to action
Original equipment further integrates, and the cleaning of capital equipment is carried out using whole system, is made so as to which equipment is effectively ensured not
The spatter property of used time, enriches the function of equipment, and application is more flexible.
Detailed description of the invention
Fig. 1 is the first implementation of energy-saving emission-reduction type machining coolant liquid of the invention, cleaning solution utilization system
The schematic diagram of example；
Fig. 2 is energy-saving emission-reduction type machining coolant liquid of the invention, the second embodiment of cleaning solution utilization system
Schematic diagram；
Fig. 3 is that energy-saving emission-reduction type machining coolant liquid of the invention, the 3rd embodiment of cleaning solution utilization system are shown
It is intended to;
Fig. 4 is energy-saving emission-reduction type machining coolant liquid of the invention, the overall structure diagram of cleaning solution utilization system；
Fig. 5 is that the schematic diagram set is disguised in the volume reduction in the present invention；
Fig. 6 is that the cross-sectional view (section of tubing is concealed in figure) set is disguised in the volume reduction in the present invention；
Fig. 7 is that the perspective view set is disguised in volume reduction of the invention；
Fig. 8 is that the top view set is disguised in volume reduction of the invention.
Specific embodiment
The purpose of the present invention, advantage and feature, by by the non-limitative illustration of preferred embodiment below carry out diagram and
It explains.These embodiments are only the prominent examples using technical solution of the present invention, it is all take equivalent replacement or equivalent transformation and
The technical solution of formation, all falls within the scope of protection of present invention.
In the description of scheme, it should be noted that term " center ", "upper", "lower", "left", "right", "front", "rear",
The orientation or positional relationship of the instructions such as "vertical", "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings,
It is merely for convenience of description and simplification description, rather than the device or element of indication or suggestion meaning there must be specific side
Position is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " the
Two ", " third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.Also, in the description of scheme
In, it is proximal end by the direction of proximal operator using operator as reference, the direction far from operator is distal end.
With reference to the accompanying drawing to the energy-saving emission-reduction type machining coolant liquid of the invention disclosed, cleaning solution utilization system
It is illustrated, as shown in attached drawing 1, attached drawing 4 comprising alkali ion water supply 1, cleaning machine water tank 2, cleaning solution processing dress
3 and treatment fluid return water tank 4 are set, the alkali ion water supply 1 connects cleaning machine water tank 2 by the first water supply pipe 5,
The cleaning machine water tank 2 connects the cleaning liquid processing device 3 by the first conduit pipe 6, at the cleaning liquid processing device 3
Water after reason enters treatment fluid recycling bins 4 by the second conduit pipe 7, and the treatment fluid recycling bins 4 pass through the second water supply pipe 8
The cleaning machine water tank 2 is connected, thus between the cleaning machine water tank 2, cleaning liquid processing device 3 and treatment fluid return water tank 4
Liquid can be realized circulation, so as to reuse water source.
Specifically, as shown in Fig. 1, the alkali ion water supply 1 include alkali ion water generating device 11 and
Pass through the water storage box 13 that connect of diversion pipeline 12 with it, the connection of alkali ion water process units 11 water supply can be with
It is alkali ion water treating apparatus and its included draining pump 111, the draining pump also can be set in the diversion pipeline 12 certainly
On pipeline；The water storage box 13 includes water inlet, and the water inlet is detachably provided with quick union, the water storage box 13
It can be the various cabinets with storage space, staving etc., and its internal holding sealing, so as to reduce to greatest extent
Contact with outside air is provided in the water storage box 13 to avoid alkali ion water contaminated for detecting its interior liquid
The fluid level controller 14 of face height.
The cleaning machine water tank 2 and treatment fluid return water tank 4 are closed case or cylinder with inlet and liquid outlet
Body etc. is contacted with reducing the intracorporal liquid of case to the greatest extent with the external world, to guarantee water quality within certain time limit, inside them
It is provided with the electronic product of the fluid level controller or same function for detecting its liquid level, such as liquidometer, in figure not
It shows.
As shown in Fig. 1, first water supply pipe 5 includes pipeline 51, pump 52 and is set on 52 rear pipelines of pump
Valve 53, the pipeline 51 can be metal or plastics or leather hose etc., and the valve 53 can be gate valve, solenoid valve etc., preferably electric
Magnet valve；And it is preferred that the pipeline 51 extends in the cleaning machine water tank 2 and its corresponding end is connected close to the cleaning machine water
An at least spray head 54 for the inner roof wall of case 2, at least rounded side wall for being distributed in the spray head 54 of the apopore of the spray head 54,
To be cleaned to the cleaning machine water tank 2 in subsequent use process.
As shown in Fig. 1, first conduit pipe 6 includes being connected to the cleaning machine water tank 2 and cleaning solution processing dress
The pipeline 61 between 3 inlet is set, metal or plastics or leather hose etc. is can be, valve 62, institute is provided on the pipeline 61
Stating valve 62 can be gate valve, solenoid valve etc., preferably gate valve.
As shown in Fig. 1, second conduit pipe 7 includes the water outlet and place for being connected to the cleaning liquid processing device
Manage the pipeline 71 between liquid return water tank 4, and preferably the pipeline 711 extend in the treatment fluid return water tank 4 and its
Corresponding end connects an at least spray head 72 for the inner roof wall close to the treatment fluid return water tank 4, and the apopore of the spray head 72 is extremely
Few rounded side wall for being distributed in the spray head 72, thus in subsequent use process, it can be to the treatment fluid return water tank 4
It is cleaned
As shown in Fig. 1, second water supply pipe 8 include be connected to the cleaning machine water tank 2 and treatment fluid return water tank 4 it
Between pipeline 81 and pump 82.
Further, as shown in attached drawing 2, attached drawing 4, the comprehensive benefit of the energy-saving emission-reduction type machining coolant liquid, cleaning solution
Further include cutting fluid dilution device 9 with system and passes through the processing machine tank for coolant 20 that liquid feeding pipeline 10 is connect with it, it is described to cut
It cuts liquid dilution device 9 and the alkali ion water confession supplied water for it is separately connected by third water supply pipe 30 and the 4th water supply pipe 40
Answer device 1 and treatment fluid recycling bins 4.
Wherein, the cutting fluid dilution device 9 is used to configure the cutting fluid of respective concentration, as shown in Fig. 2 comprising match
Liquid case 91, the electronics that the fluid level controller for detecting its liquid level or same function are provided in the dispensing box 91 produce
Product, such as liquidometer (not shown) are additionally provided with the blender 92 for stirring in the dispensing box 91；The dispensing box
91 are also connected with the hopper 60 for containing pure cutting fluid, and the hopper 60 connects the cuttings liquid dilution by transfer pipeline 70
Device 9 or the third water supply pipe 30, the conveyance conduit 70 include pipeline 701 and are provided with pump 702 and are located at institute
State the check valve 703 and flowmeter 704 of 702 rear ends of pump.
As shown in Fig. 2, the liquid feeding pipeline 10 include be connected to the dispensing box 91 and processing machine tank for coolant 20 it
Between pipeline 101 and pump 102, the preferably described pipeline 101 extends in the processing machine tank for coolant 20 and its corresponding end connects
Close to an at least spray head 103 for the inner roof wall of the processing machine tank for coolant 20, the apopore of the spray head 103 is at least rounded
It is distributed in the side wall of the spray head 103, thus in subsequent use process, it can be to the inner wall of the processing machine tank for coolant 20
It is cleaned；When work, configured cutting fluid in the dispensing box 91 is introduced by the processing machine coolant liquid by pump 102
In case 20 for cutting when use.
As shown in Fig. 2, the third water supply pipe 30 includes being connected to the cutting fluid dilution device 9 and alkali ion
Pipeline 301 between water supply 1, the pump being set on pipeline 301 and the valve 302 positioned at pump rear, and it is preferably described
Third water supply pipe 30 and first water supply pipe 5 share a pump 52, and the pump 52 is located at the third water supply pipe 30
With the front of the tie point O of the first water supply pipe 5；A pump can also be separately provided in certain third water supply pipe.
As shown in Fig. 2, the 4th water supply pipe 40 includes being connected to the treatment fluid recycling bins 4 and cutting fluid dilution
Pipeline 401 and pump 402 between device 9, the 4th water supply pipe 40 and the third water supply pipe 30 have a Duan Gongtong
Pipeline, and the pipeline be connected on the cuttings liquid dilution device 9 and extend in the cuttings liquid dilution device 9 and its
Corresponding end connects an at least spray head 403 for the inner roof wall close to the cleaning machine water tank 2, and the apopore of the spray head 403 is at least
The rounded side wall for being distributed in the spray head 403, thus in subsequent use process, it can be to the cuttings liquid dilution device 9
It is cleaned.
Further, as shown in Fig. 2, flow is respectively arranged on the third water supply pipe 30 and the 4th water supply pipe 40
Meter 303,404, is specifically arranged flowmeter on the respective pipeline before two water supply pipes cross into a pipeline, therefore
When the cutting fluid of configuration requirement concentration, the requirement for the concentration that can according to need controls third water supply pipe 30 using flowmeter
With the water supply of the 4th water supply pipe, to achieve the purpose that accurately to carry out concentration control, and system can be controlled automatically
System, high degree of automation more accurate relative to human configuration.
As shown in attached drawing 3, attached drawing 4, the cleaning liquid processing device 3 is preferably oily-water seperating equipment, can will clean
Cleaning solution afterwards carries out water-oil separating, can be known any oily water separating equipment, does not repeat herein, and it goes out
The mouth of a river connects second conduit pipe 7, and oil liquid outlet makes a reduced volume of volume reduction makeup of oil liquid set 50 by pipeline connection,
The also included oil drain pump of the cleaning liquid processing device 3 is simultaneously the oil liquid after separation to be transported in pipeline, certain oil extraction
Pump also can be set on the pipeline that cleaning liquid processing device and volume reduction makeup set between 50.
As shown in Fig. 5, it includes water inlet pipe 501 that the volume reduction makeup, which sets 50, and the water inlet pipe 501 connects heater box 502,
The heater box 502 is heated by the liquid that heater 503 aligns in the inner, and the heater can be known various
Heating equipment made of principle, such as can be electric heater and/or steam heater, with specific reference to different energy consumption and application
Scene needs are designed；One group of oil-drain pipe 504, one end of oil-drain pipe described in one group are provided in the heater box 502
Opening 5041 is located in heater box 502 and has difference in height, and their this section opening 5041 is close to the heater box 502
Top, another end opening 5042 of oil-drain pipe 504 described in one group, which extends to outside the heater box 502, realizes oil extraction, described to add
The pumping conduit 505 connecting with the nozzle 507 in the spray chamber 506 is additionally provided in hot tank 502, the spray chamber 506 connects
Run in blower 508, and the air outlet of the exhaust blower 508 connects atmosphere.
When work, oil water mixture is introduced into the heater box 502 by the water inlet pipe 501, and the heater 503 is right
Oil water mixture in heater box 502 is heated, while the temperature sensor 5050 by being located in heater box 502 confirms liquid
The temperature of body, when being heated to set temperature, oil liquid can be suspended in the top of water body, and the oil liquid for swimming in upper layer can be from a high position
The inlet of oil-drain pipe 504 enter in oil-drain pipe 504 and be discharged to outside heater box 502 to be further processed；Meanwhile
The pumping conduit 505 starts to draw water, the delivery that pumping conduit 505 is extracted out to the nozzle 507, and nozzle 505 will
Hot water spray is atomized in spray chamber 506, with the lasting air draft of exhaust blower 508, so that the steam of atomization is discharged to atmosphere
In, to postpone waste liquid only from oil-drain pipe by volume reduction makeup by water a large amount of in oil water mixture by gasification discharge
The waste oil being discharged in 504, greatly reduces capacity.
From the point of view of in detail, as shown in attached drawing 5, attached drawing 6, the water inlet pipe 501 includes water inlet line 5011, the water inlet line
Gate valve 5012, filter 509 and solenoid valve 5013, certain water inlet pipe are disposed with by liquid feeding end 5 to heater box 502 on 5011
The instrument (unmarked in figure) of pressure gauge is additionally provided on road, and other positions, example can also be arranged in the filter 509
As described in being set to water inlet pipe liquid feeding end in front of and/or water inlet pipe 501 outlet end rear and/or the pumping conduit into
Liquid end, so as to effectively by the cutting metal fillings and other larger particles in the oil liquid after oily-water seperating equipment separation
Impurity be purged, the water inlet pipe 501 is connected to above the side wall of the heater box 502.
As shown in Fig. 5, the heater box 502, spray chamber 506 are structure as a whole, and the spray chamber is located at the heating
At the half range region of the top of case 502, the inner cavity of inner cavity and the heater box 502 is interconnected, i.e., their inner cavity is formed
One L-shaped cavity body structure, consequently facilitating the circulation of oil water mixture.
As shown in Fig. 6, the top of the heater box 502 have a upper cover (not shown) to be opened/closed, it is described on
It covers with handle, the handle is preferably porcelain handle, so as to effectively prevent handle from overheating；In the heater box 502
Bottom plate be ramped shaped, and discharge pipe line 5060 is additionally provided at the minimum point of its bottom surface, so as to draw water described
It is handled outside when the oil water mixture in heater box 502 that pipeline 505 can not finally extract is discharged to heating comprising pipe
The structures such as road, valve, are known technology, and do not repeat.
As shown in Fig. 6, each oil-drain pipe 504 includes pipeline 5043 and the valve for controlling 5043 on-off of pipeline
5044, gate valve or solenoid valve can be used, it is preferred to use solenoid valve；Meanwhile the bottom of the pipeline 5041 being provided with a collection
Oil groove 5030, the outlet end of the every pipeline 5043 extends to below the opening of the oil trap 5030, to avoid oil liquid
The bottom of leakage, the oil trap 5030 connects flowline 5040, so as to so that the public fuel-displaced knot of multiple oil-drain pipes
Structure, to simplify the overall structure of equipment.
In addition, when carrying out oil extraction, as shown in attached drawing 5, attached drawing 6, since oil slick is in high-order and liquid level in lasting drop
In low process, it is therefore desirable to open the oil-drain pipe 504 of corresponding height, according to liquid level so as to effectively by different liquid levels
The oil liquid of height excludes；For the ease of determining the liquid level of the liquid in heater box 502, it is additionally provided in the heater box 502
Level sensor 5070 is connected to control corresponding oil-drain pipe 504, and the liquid level sensor 5070 is set to the heating
On the top plate of case 502.
As shown in attached drawing 5, attached drawing 6, the pumping conduit 505 includes that liquid feeding end extends close to bottom in the heater box 502
The spray pump 5051 in face region, the spray pump 5051 are similarly provided on the top plate of the heater box 502.The spray pump
5051 outlet end connecting pipe 5052, the outlet end of the pipeline 5052 are connected in the spray chamber 506 at least
One nozzle 507.
As shown in attached drawing 5, attached drawing 6, the inlet end of the exhaust blower 508 is directly sealably coupled to the spray chamber 506
The air outlet of side-walls, the exhaust blower 508 connects cooling chamber 5010, and the top 5081 of its gas outlet is located at the cooling
50102 top of bottom surface of room 5010, so as to effectively avoid coolant liquid from entering in the gas outlet 5081, the cooling
Filter cotton 5020 is provided in room 5010, and its top is provided with escape pipe 50103, bottom is provided with coolant outlet
50101, when hot gas passes through the filter cotton, cooling condenses into water, is accumulated in the cooling chamber 5010, as shown in Fig. 3,
The coolant outlet 50101 that the volume reduction makeup sets 50 connects the treatment fluid recycling bins 4 by pipeline 80, so as to have
The recycling of the carry out water resource of effect.
As shown in Fig. 7, it further comprises shell 5080 that volume reduction makeup, which sets 50, is hinged on the shell 5080
The components such as door, window, and the bottom of the shell 5080 is provided with stabilizer blade 5090 or universal wheel, it is described when using universal wheel
Universal wheel is locking universal wheel, is known technology, does not repeat herein；As shown in Fig. 8, the water inlet pipe 501, flowline
5040, discharge pipe line 5060 each extends to outside the shell 5080, and other component is located in shell 5080.
Also, the electricity such as various pumps, solenoid valve and the heater, temperature sensor, level sensor set in 50 are disguised in volume reduction
Subcomponent is all connected to controller (not shown), and the controller for example can be programmable controller, above-mentioned each electronics
Element, controller and its electrical connection are known technology, and are not repeated herein；Also, in whole system, the volume reduction makeup
It sets, check valve, flowmeter, fluid level controller, blender etc. are all connected to control system, such as various meters for being built-in with control software
Calculation machine, notebook, intelligent electronic device, such as PLC system, so as to control the automatic running of whole system.
Above-mentioned energy-saving emission-reduction type machining coolant liquid, cleaning solution utilization system are being carried out in use, it includes
Following steps:
S0, opens the water supply that the alkali ion water generating device 11 connects, and the alkali ion water generating device 11 will
Water treatment obtains alkali ion water, and is introduced into the water storage box 13 and is saved by the diversion pipeline 12.
S1 opens the valve 53,302, starts the first water supply pipe 5 and the common water pump 52 of third water supply pipe 30, from
And the alkali ion water in the water storage box 13 is transported to cleaning machine water tank 2 and cutting fluid dilution device 9 for using.
S2, the alkaline deionized water in cleaning machine water tank 2 are beaten when the regular hour being unsatisfactory for cleaning requirement after
Open the valve 62 on first conduit pipe 6, by the sewage in the cleaning machine water tank 2 be introduced into cleaning liquid processing device 3 into
Row processing.
S3, the cleaning liquid processing device 3 carry out water-oil separating, and the water body after separation is introduced into through the second conduit pipe 7
In treatment fluid recycling bins 4, the oil-water mixture after separation enters volume reduction makeup and sets carry out volume reduction, and concrete principle is the same as foregoing description
The course of work set is disguised in volume reduction, and details are not described herein again.
S4, when needing to configure cutting fluid and for cleaning machine cistern water supply, open second water supply pipe 8 pump 82 and
The flowmeter 303 and pump 402 of 4th water supply pipe 40, are supplied to cutting fluid dilution for the water body in treatment fluid recycling bins 4 respectively
Device 9 and cleaning machine water tank 3 with reality now with.
And when carrying out cutting fluid configuration, the pump 803 and check valve 804 is opened, pure in the hopper 801 is cut
It cuts liquid to be introduced into the cuttings liquid dilution device 9, and confirms the supply of pure cutting fluid by the flowmeter 805, meanwhile,
The supply that alkali ion water is confirmed by the flowmeter 303,404, so that the cutting fluid concentration of cuttings liquid dilution device 9 reaches
To when requiring, turning off the third water supply pipe 30 and the 4th water supply pipe 40.
When needing to equipment such as main conduit line, cleaning machine water tank 2, cuttings liquid dilution device 9 and processing machine tank for coolants 20
When being cleaned, first water supply pipe 5, the first conduit pipe 6, cleaning liquid processing device 3, the second water supply pipe 8 are opened
And the 4th water supply pipe 40 and liquid feeding pipeline 10, it is clear so as to be carried out using clear water to above-mentioned entire pipeline and capital equipment
It washes.
Still there are many embodiment, all technical sides formed using equivalents or equivalent transformation by the present invention
Case is within the scope of the present invention.
Claims (10)
1. energy-saving emission-reduction type machining coolant liquid, cleaning solution utilization system, it is characterised in that: supplied including alkali ion water
Device (1), cleaning machine water tank (2), cleaning liquid processing device (3) and treatment fluid return water tank (4) are answered, the alkali ion water supplies
Answer device (1) by the first water supply pipe (5) connection cleaning machine water tank (2), the cleaning machine water tank (2) passes through the first aqueduct
Road (6) connects the cleaning liquid processing device (3), and treated that water passes through the second aqueduct for the cleaning liquid processing device (3)
Road (7) enters treatment fluid recycling bins (4), and the treatment fluid recycling bins (4) connect the cleaning machine by the second water supply pipe (8)
Water tank (2).
2. energy-saving emission-reduction type machining coolant liquid according to claim 1, cleaning solution utilization system, feature exist
In: further include cutting fluid dilution device (9) and passes through the processing machine tank for coolant (20) that liquid feeding pipeline (10) are connect with it, it is described
Cutting fluid dilution device (9) is separately connected the alkalinity to supply water for it by third water supply pipe (30) and the 4th water supply pipe (40)
Ion water supply (1) and treatment fluid recycling bins (4).
3. energy-saving emission-reduction type machining coolant liquid according to claim 2, cleaning solution utilization system, feature exist
In: flowmeter (303,404) are respectively arranged on the third water supply pipe (30) and the 4th water supply pipe (40).
4. energy-saving emission-reduction type machining coolant liquid according to claim 1 to 3, cleaning solution utilization system,
Be characterized in that: the cleaning liquid processing device (3) is oily-water seperating equipment, and oil liquid outlet makes oil liquid volume by pipeline connection
(50) are set in reduced volume reduction makeup.
5. energy-saving emission-reduction type machining coolant liquid according to claim 4, cleaning solution utilization system, feature exist
In: it includes water inlet pipe (501) that (50) are set in the volume reduction makeup, and the water inlet pipe (501) connects heater box (502), the heating
Case (502) is heated by the liquid that heater (503) align in the inner, is provided with oil exit pipe on the heater box (502)
Road (504), the open at one end of oil-drain pipe described in one group are located in heater box (502) and have difference in height, and another end opening prolongs
It reaches the heater box (502) outside, is additionally provided on the heater box (502) and the nozzle (507) in the spray chamber (506)
The pumping conduit (505) of connection, the spray chamber (506) connect exhaust blower (508), and the air outlet of the exhaust blower (508) connects
Connect atmosphere.
6. energy-saving emission-reduction type machining coolant liquid according to claim 5, cleaning solution utilization system, feature exist
In: it further include on the liquid feeding end and/or water inlet pipe of the water inlet pipe and/or the outlet end of water inlet pipe and/or described drawing water
The filter (509) of the liquid feeding end of pipeline.
7. energy-saving emission-reduction type machining coolant liquid according to claim 5, cleaning solution utilization system, feature exist
In: the bottom of oil-drain pipe described in one group (504) is provided with an oil trap (5030), the bottom connection of the oil trap (5030)
Flowline (5040).
8. energy-saving emission-reduction type machining coolant liquid according to claim 5, cleaning solution utilization system, feature exist
In: the air outlet of the exhaust blower (508) connects cooling chamber (5010), is provided with filter cotton in the cooling chamber (5010)
(5020) and its bottom is provided with coolant outlet (50101).
9. energy-saving emission-reduction type machining coolant liquid according to claim 8, cleaning solution utilization system, feature exist
In: the coolant outlet that (50) are set in the volume reduction makeup connects the treatment fluid recycling bins (4) by pipeline.
10. energy-saving emission-reduction type machining coolant liquid, the application method of cleaning solution utilization system, it is characterised in that: including
Following steps:
S1 is connected the first water supply pipe (5) and third water supply pipe (30) and starts their common water pumps and ionized water supplies water
The alkali ion water that device (1) generates is transported to cleaning machine water tank (2) and/or cutting fluid dilution device (9)；
S2, when the deionized water in cleaning machine water tank (2) is unsatisfactory for cleaning requirement, the first conduit pipe (6) conducting is by cleaning machine
Cleaning solution in water tank (2) introduces cleaning liquid processing device (3) and is handled；
S3, the water body after cleaning liquid processing device (3) separation introduces treatment fluid recycling bins through the second conduit pipe (7), after separation
Oil-water mixture enter volume reduction makeup set carry out volume reduction；
S4 is supplied to cleaning machine water tank (2) by the water body in the second water supply pipe (8) treatment fluid recycling bins and/or by the
Three water supply pipes (30), the 4th water supply pipe (40) are respectively by the water body in alkali ion water supply and treatment fluid recycling bins
It is supplied to cutting fluid dilution device.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910167132.6A CN109761429A (en) | 2019-03-06 | 2019-03-06 | Energy-saving emission-reduction type machining coolant liquid, cleaning solution utilization system and its application method |
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| CN201910167132.6A CN109761429A (en) | 2019-03-06 | 2019-03-06 | Energy-saving emission-reduction type machining coolant liquid, cleaning solution utilization system and its application method |
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Application publication date: 20190517 |