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CN109703061A - A kind of carbon fiber palm and preparation method thereof - Google Patents

A kind of carbon fiber palm and preparation method thereof Download PDF

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Publication number
CN109703061A
CN109703061A CN201910027838.2A CN201910027838A CN109703061A CN 109703061 A CN109703061 A CN 109703061A CN 201910027838 A CN201910027838 A CN 201910027838A CN 109703061 A CN109703061 A CN 109703061A
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carbon fiber
palm
blank
temperature
preparation
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CN109703061B (en
Inventor
董飞
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Shenzhen Pilot Carbon Fiber Technology Co Ltd
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Shenzhen Pilot Carbon Fiber Technology Co Ltd
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Abstract

The invention discloses a kind of preparation methods of carbon fiber palm, comprising: processes carbon fiber block or high temperature resistant plastic cement block to obtain palm blank through CNC;Intensive treatment is carried out with carbon fiber material to palm blank surface.Then the present invention carries out intensive treatment to palm blank and obtains palm product by processing carbon fiber block or high temperature resistant plastic cement block to obtain palm blank through CNC;On the one hand it is not necessarily to corresponding mold in the preparation method to form, effectively eliminates die cost and manufactures and designs the time cost of mold, shorten palm product development cycle;On the other hand, the precision controllability and stability of the palm product obtained are high, and it compares palm product tensile strength with higher, stretch modulus and the shear strength that conventionally employed mold is prepared, and rigidity is greatly.

Description

A kind of carbon fiber palm and preparation method thereof
Technical field
The present invention relates to palm processing technique fields, in particular to a kind of carbon fiber palm and preparation method thereof.
Background technique
In traditional carbon fibres palm product manufacturing technology, no matter sample preparation, volume production, be required to design, manufacture corresponding mould, use With shaped article, not only the time cost of mold manufacture is high and product development cycle is long, at high cost, and is produced using mold Carbon fiber palm product size precision poor controllability, stability is poor.
Summary of the invention
In view of this, a kind of carbon fiber palm provided by the invention and preparation method thereof, preferably overcomes above-mentioned existing Technology there are the problem of and defect, the preparation method of the carbon fiber palm.
A kind of preparation method of carbon fiber palm, comprising:
It processes carbon fiber block or high temperature resistant plastic cement block to obtain palm blank through CNC;
Intensive treatment is carried out with carbon fiber material to palm blank surface.
Further, the preparation process of the palm blank includes: according to the design drawing of carbon fiber palm, using more Shaft and NC Machining Test process equipment, by one or more of boring, cutting, mill, cut with Vehicle Processing mode, directly by carbon fiber block or resistance to High temperature plastic cement block processes to obtain palm blank.
Further, the preparation process of the palm blank includes:
Assembling structure in the design drawing of carbon fiber palm is carried out to be correspondingly designed to several part drawings after sufficiently splitting, Then according to the connection scheme between the pre-designed adjacent parts of the different stress of part, and each connection is correspondingly designed Structure chart;
Pass through number using carbon fiber block or high temperature resistant plastic cement block as raw material according to several part drawings and connection structure diagram Control process equipment comes out several part blanks and connection structure blank forming;
The connecting portion processing of several part blanks is smooth neat, according to the design drawing of palm and pre-designed connection Mode will be smeared temperature curing epoxy low resin glue, then be fixed using localization tool between the contact surface of each adjacent parts blank, then Low-temperature bake;
The palm blank surface obtained through low-temperature bake is polished smooth, seam crossing mends temperature curing epoxy low resin glue, Low-temperature bake solidifies again.
Further, the carbon fiber block is prepared by the following method to obtain:
According to mechanical structure design requirement, several same size carbon fiber prepregs cut are successively spread Patch, then will carry out pressurized treatments through cold press through the good several layers carbon fiber prepreg of layer-by-layer paving, obtains preformed blank;
Several preformed blanks are corresponded into paving piece by piece from the bottom to top, then by through paving good several in advance at Parison body carries out hot-press solidifying processing through hot press, and the hot-press solidifying treatment process includes: first by hot press temperature to heat up To 75~85 DEG C to 18~37min of several layers preformed blank constant temperature hot pressing;If hot press is then warming up to 145~155 DEG C Dried layer preformed blank carries out isothermal curing, and it is 30~50kgf/cm that the pressure of hot press is kept in entire temperature-rise period2, heating Rate is 1~6 DEG C/min, obtains carbon fiber block;
The carbon fiber block is placed in 50~70min of baking in 180~200 DEG C of baking oven.
Further, in the hot-press solidifying treatment process: before hot press heats up, first to several layers preformed blank 5~10min of room temperature Pretreatment with Pressurized is carried out, the pressure in the preprocessing process is 50~100kgf/cm2
Further, the intensive treatment process includes: to brush 0.1~0.5mm thickness on palm blank surface Temperature curing epoxy low resin adhesive layer, first at a temperature of 60~100 DEG C semi-solid preparation is carried out, then in temperature curing epoxy low resin glue Layer surface paving carbon fiber prepreg, then the palm blank of the good carbon fiber prepreg of surface paving is placed in vacuum bag and is taken out very Sky sealing is put into 30~60min of baking in 145~200 DEG C of baking oven.
Further, the intensive treatment process includes: to spray 0.1~0.25mm thickness on palm blank surface Adhesive layer, first at a temperature of 60~100 DEG C carry out semi-solid preparation, then in adhesive layer surface paving carbon fiber woven cloth, Temperature curing epoxy low resin glue is brushed on carbon fiber woven cloth surface again, so that it is infiltrated carbon fiber woven cloth, is stored at room temperature solidification 10~18min, then one layer of Low-temperature epoxy resin adhesive layer is brushed, and solid at a temperature of being stored at room temperature solidification or at 60~80 DEG C Change.
Further, the intensive treatment process includes: to spray adhesive layer on palm blank surface, first 60 Semi-solid preparation is carried out at a temperature of~80 DEG C, then in the dry cloth of adhesive layer surface paving carbon fiber, then the dry cloth surface of carbon fiber by Layer is laid with release cloth, flow-guiding screen, several diversion pipes, airfelt and vacuum film, and the product after the completion of laying is placed in vacuum Bag sealing reserves epoxy resin entrance and exit in product two ends, and connects a conduit in entrance, and the conduit is inserted into low-temperature solid To change in epoxide-resin glue, outlet connects vacuum pump, it is vacuumized using vacuum pump, under vacuum pressure effect, temperature curing epoxy low tree Rouge glue enters interiors of products, and after infiltrating the dry cloth of carbon fiber, entrance and exit is sealed, and room temperature stands solidification.
Further, the intensive treatment process includes: to spray one layer of adhesive layer on palm blank surface, so It is laid with one layer of short carbon fiber silk layer on the adhesive layer surface afterwards, then brushes low-temperature setting in short carbon fiber silk layer surface Epoxide-resin glue makes it infiltrate short carbon fiber silk layer, then is stored at room temperature solidification or solidifies at a temperature of 60~80 DEG C.
Further, the high temperature resistant plastic cement block is using polyphenylene sulfide, polyether-ether-ketone plus fine poly terephthalic acid fourth two Alcohol ester or nylon add fibre.
The present invention also provides a kind of palms, are prepared by the preparation method of above-mentioned carbon fiber palm.
Compared with prior art, a kind of beneficial effect of carbon fiber palm of the invention and preparation method thereof is:
The present invention is then right by processing carbon fiber block or high temperature resistant plastic cement block to obtain palm blank through CNC Palm blank surface carries out intensive treatment with carbon fiber material and obtains palm product;On the one hand without corresponding in the preparation method Mold effectively eliminates die cost and manufactures and designs the time cost of mold to form, and shortens palm product development week Phase;On the other hand, the precision controllability and stability of the palm product obtained are high, and it is prepared compared to conventionally employed mold Palm product tensile strength with higher, stretch modulus and shear strength, and rigidity is big.
To enable the above objects, features and advantages of the present invention to be clearer and more comprehensible, preferred embodiment is cited below particularly, makees detailed It is described as follows.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of carbon fiber palm of the embodiment of the present invention;
Fig. 2 is a kind of decomposition texture schematic diagram of carbon fiber palm of the embodiment of the present invention.
Main element symbol description:
The first part of 1-;
2- connection structure;
The second part of 3-.
Specific embodiment
To facilitate the understanding of the present invention, it elaborates below with reference to the mode of embodiment to technical solution of the present invention, In the following description, numerous specific details are set forth in order to facilitate a full understanding of the present invention.
But the invention can be embodied in many other ways as described herein, those skilled in the art can be with Similar improvement is done without violating the connotation of the present invention, therefore the present invention is not limited to the specific embodiments disclosed below.
Unless otherwise defined, all technologies used herein and scientific term have and the common skill of fields of the present invention The normally understood identical meaning of art personnel.When there is a conflict, the definition in this specification shall prevail.
Term as used herein:
Term "comprising" used herein, " comprising ", " having ", " containing " or its any other deformation, it is intended that covering Non-exclusionism includes.For example, composition, step, method, product or device comprising listed elements are not necessarily limited to those and want Element, but may include not expressly listed other elements or such composition, step, method, product or device it is intrinsic Element.
Conjunction " by ... form " exclude any element that do not point out, step or component.If in claim, This phrase will make claim closed, so that it is not included the material in addition to the material of those descriptions, but relative Except customary impurities.When phrase " by ... form " be rather than immediately following theme in the clause that appears in claim main body after When, only it is limited to element described in the clause;Other elements be not excluded the claim as a whole it Outside.
Equivalent, concentration or other values or parameter are excellent with range, preferred scope or a series of upper limit preferred values and lower limit When the Range Representation that choosing value limits, this should be understood as specifically disclosing by any range limit or preferred value and any range Any pairing of lower limit or preferred value is formed by all ranges, regardless of whether the range separately discloses.For example, when open When range " 1~5 ", described range should be interpreted as including range " 1~4 ", " 1~3 ", " 1~2 ", " 1~2 and 4~ 5 ", " 1~3 and 5 " etc..When numberical range is described herein, unless otherwise stated, otherwise the range is intended to include its end Value and all integers and score in the range.
"and/or" is used to indicate that one of illustrated situation or both may to occur, for example, A and/or B includes (A And B) and (A or B);
In addition, indefinite article "an" before element of the present invention or component and "one" quantitative requirement to element or component (i.e. frequency of occurrence) unrestriction.Therefore "one" or "an" should be read as including one or at least one, well and odd number The element or component of form also include plural form, unless the obvious purport of the quantity refers to singular.
A kind of preparation method of carbon fiber palm, comprising:
It processes carbon fiber block or high temperature resistant plastic cement block to obtain palm blank through CNC;
Intensive treatment is carried out with carbon fiber material to palm blank surface.
Preferably, commercially available polyphenylene sulfide (PPS) block, polyether-ether-ketone (PEEK) can be used in the high temperature resistant plastic cement block Block plus fine polybutylene terephthalate (PBT) (adding fine PBT) block or nylon add fine block.
Preferably, the carbon fiber block is prepared by the following method to obtain:
(1) according to mechanical structure design requirement, several same size carbon fiber prepregs cut are carried out layer-by-layer Then paving will carry out pressurized treatments through cold press through the good several layers carbon fiber prepreg of layer-by-layer paving, obtain preform Body.
It should be noted that carbon fiber prepreg is by materials such as carbon fiber yarn, epoxy resin, release papers, by film, heat Pressure, overlay film, the composite material that techniques are process such as batches and is known as carbon fiber prepreg also known as carbon fibre initial rinse fabric at cooling.Carbon Fiber prepreg material has the characteristics that intensity is high, density is small, plasticity is good, the corrosion-resistant and service life is long.
The above-mentioned pressure through using in cold press press processes is 90~110kgf/cm2Such as 90kgf/cm2、 100kgf/cm2Or 110kgf/cm2Deng the processing time is 5~10min such as 5min, 8min or 10min etc., makes several layers carbon fiber Prepreg is sufficiently bonded consolidation between layers, and it is stand-by to obtain preformed blank.
(2) several preformed blanks are corresponded into paving piece by piece from the bottom to top, it then will be through good several of paving Preformed blank carries out hot-press solidifying processing through hot press.
Above-mentioned hot-press solidifying treatment process includes: that several first good to paving preformed blanks carry out the pre- place of room temperature pressurization Reason, then by hot press temperature be warming up to 75~85 DEG C of several preformed blank constant temperature hot pressing 18 good to paving~ 37min;Then by hot press be warming up to 145~155 DEG C of several preformed blanks good to paving carry out isothermal curings 30~ 45min obtains carbon fiber block.
The pressure used in above-mentioned preprocessing process is 50~100kgf/cm2Such as 50kgf/cm2、60kgf/cm2、70kgf/ cm2、80kgf/cm2、90kgf/cm2Or 110kgf/cm2It is 5~10min such as 5min, 8min or 10min Deng, pretreatment time Deng.The pressure that hot press is kept in above-mentioned entire temperature-rise period is 30~50kgf/cm2Such as 30kgf/cm2、40kgf/cm2Or 50kgf/cm2It is 1~6 DEG C/min such as 1 DEG C/min, 2 DEG C/min, 3 DEG C/min, 4 DEG C/min, 5 DEG C/min or 6 Deng, heating rate DEG C/min etc..
(3) carbon fiber block obtained above is placed in 180~200 DEG C of baking ovens such as 180 DEG C, 190 DEG C or 200 DEG C and is dried Roasting 50~70min such as 50min, 60min or 70min etc., make carbon fiber block sufficiently discharge internal stress.
Preferably, in one embodiment, the preparation process of above-mentioned palm blank specifically includes: according to carbon fiber hand The design drawing of plate, using multiaxis NC maching equipment (multiaxis CNC), by bore, cut, mill, cut in the processing methods such as vehicle One or more directly process carbon fiber block or high temperature resistant plastic cement block to obtain palm blank.
Preferably, in another embodiment, the preparation process of the palm blank specifically includes:
S1, the assembling structure in the design drawing of carbon fiber palm sufficiently split and is correspondingly designed in after several parts At several part drawings, then according to the connection scheme between the pre-designed adjacent parts of the different stress of each part, and phase Design each connection structure diagram with answering;
S2, according to several part drawings and connection structure diagram, be to process raw material with carbon fiber block or high temperature resistant plastic cement block, Several part blanks and connection structure blank forming are come out by numerically controlled processing equipment;
It is S3, the processing of the connecting portions of several part blanks is smooth neat, according to the design drawing of palm and pre-designed Connection type will smear temperature curing epoxy low resin glue between the contact surface of each adjacent parts blank, then solid using localization tool It is fixed, then low-temperature bake, make 0.1~0.25mm of bondline thickness, guarantees the fundamental strength and structure of palm blank;
S4, the palm blank surface obtained through low-temperature bake is polished smooth, seam crossing mends temperature curing epoxy low resin Glue, then low-temperature bake solidification.
It should be noted that above-mentioned temperature curing epoxy low resin glue by being (3 by epoxy resin and curing agent in mass ratio ~2): 1 is mixed to get such as 3:1,2.5:1 or 2:1, and above-mentioned low-temperature bake temperature is 60~100 DEG C, and baking time is 50~ 80min。
Preferably, in the first embodiment, above-mentioned intensive treatment process includes: to brush on palm blank surface The temperature curing epoxy low resin adhesive layer of 0.1~0.5mm thickness is applied, which passes through by epoxy resin and admittedly Agent presses (3~2): 1 is mixed to get, and first at a temperature of 60~100 DEG C carries out semi-solid preparation, with finger contact glue-line have viscous glutinous sense and Not wire drawing then in the temperature curing epoxy low resin adhesive layer surface paving carbon fiber prepreg of semi-solid preparation, then surface is spread The palm blank for posting carbon fiber prepreg, which is placed in vacuum bag, vacuumizes sealing, is finally putting into 145~200 DEG C of baking oven Toast 30~60min.
Preferably, in the second embodiment, above-mentioned intensive treatment process includes: to spray on palm blank surface The adhesive layer of 0.1~0.25mm thickness is applied, first carries out semi-solid preparation at a temperature of 60~100 DEG C, is had with finger contact glue-line viscous Glutinous sense and not wire drawing are sufficiently bonded consolidation and then in carbon fiber then in adhesive layer surface paving carbon fiber woven cloth It ties up woven cloth surface and brushes temperature curing epoxy low resin glue, the stream that do not hung down with the temperature curing epoxy low resin glue levelling is advisable, and makes it Carbon fiber woven cloth is infiltrated, 10~18min of solidification is stored at room temperature, then brush one layer of Low-temperature epoxy resin adhesive layer, makes the layer The flowing of temperature epoxy resin adhesive layer is smooth, finally solidifies at a temperature of being stored at room temperature solidification or at 60~80 DEG C.
It, can also be with it should be noted that above-mentioned adhesive selects the Super77 multipurpose of 3M company production to be sprayed adhesive Using temperature curing epoxy low resin glue.It is oblique that 3K plain weave twill, 1K twill plain weave, 1.5K plain weave can be used in above-mentioned carbon fiber woven cloth The materials such as line, glass fibre cloth or aramid fiber carbon fiber shuffling cloth.Above-mentioned Low-temperature epoxy resin glue uses glass transition temperature Tg Low-temperature epoxy resin glue between 60 DEG C~80 DEG C, wherein the mass ratio of epoxy resin and curing agent is (3~1): 1.
Preferably, in the third embodiment, above-mentioned intensive treatment process includes: to spray on palm blank surface Adhesive layer is applied, first carries out semi-solid preparation at a temperature of 60~80 DEG C, has viscous glutinous sense and not wire drawing with finger contact glue-line, so Afterwards in the dry cloth of adhesive layer surface paving carbon fiber, sufficiently it is bonded after consolidation, using resin transfer technology, in the dry cloth of carbon fiber Surface layer-by-layer is laid with release cloth, flow-guiding screen, several diversion pipes, airfelt and vacuum film, and the product after the completion of laying is set It is sealed in vacuum bag, reserves epoxy resin entrance and exit in product two ends, and connect a conduit, the conduit insertion in entrance In temperature curing epoxy low resin glue, outlet connects vacuum pump, is vacuumized using vacuum pump, under vacuum pressure effect, low-temperature setting Epoxide-resin glue enters interiors of products, and after infiltrating the dry cloth of carbon fiber, entrance and exit is sealed, and room temperature stands solidification.
It should be noted that above-mentioned adhesive layer is sprayed adhesive using the Super77 multipurpose of 3M company production, it can also Using Low-temperature epoxy resin glue of the glass transition temperature Tg between 60 DEG C~80 DEG C, wherein epoxy resin and curing agent Mass ratio is (3~1): 1.The quantity of above-mentioned diversion pipe is laid with according to actual product size, can for 2,3,4 or 5 etc..
Preferably, in the 4th kind of embodiment, above-mentioned intensive treatment process includes: to spray on palm blank surface One layer of adhesive layer is applied, then in one layer of short carbon fiber silk layer of the uniform spreading in the adhesive layer surface, sufficiently compresses reality with hand And then temperature curing epoxy low resin glue is brushed in short carbon fiber silk layer surface, so that it is infiltrated short carbon fiber silk layer, then room Temperature stands solidification or solidifies at a temperature of 60~80 DEG C, finally trims Excess resin flash.
It should be noted that above-mentioned adhesive layer is sprayed adhesive using the Super77 multipurpose of 3M company production, it is used to The fixed short carbon fiber silk being laid with.Above-mentioned temperature curing epoxy low resin glue also use glass transition temperature Tg 60 DEG C~80 DEG C it Between Low-temperature epoxy resin glue, wherein the mass ratio of epoxy resin and curing agent be (3~1): 1.
Preferably, the preparation method of Carbon fibers Carbon fibers palm of the invention further include: to after above-mentioned intensive treatment Carbon fiber palm crude green body carries out surface roughening treatment and ultrasonic cleaning, then drying, spray painting processing.
The surface roughening treatment process includes: first using the corundum sand of 60~80 mesh to after the intensive treatment Carbon fiber palm crude green body carry out blasting treatment, the sandblasting pressure control be 3~6 atmospheric pressure;Then successively thick with No. 800 Sand paper grinding process is smooth and No. 1000 fine sandpapers carry out fine processing.
It should be noted that above-mentioned temperature curing epoxy low resin glue need to all use after preparing within 30min, it is more than Temperature curing epoxy low resin glue needs after 30min are scrapped to be deployed in proportion again.
The present invention also provides a kind of carbon fiber palms, are prepared by the preparation method of above-mentioned carbon fiber palm.
The present invention is then right by processing carbon fiber block or high temperature resistant plastic cement block to obtain palm blank through CNC Palm blank carries out intensive treatment and obtains palm product;On the one hand in the preparation method without corresponding mold to form, It effectively eliminates die cost and manufactures and designs the time cost of mold, shorten palm product development cycle;On the other hand, it obtains The precision controllability and stability of the palm product arrived are high, and it has compared to the palm product that conventionally employed mold is prepared Higher tensile strength, stretch modulus and shear strength, and rigidity are big.
To facilitate the understanding of the present invention, below with reference to embodiment to further illustrate the technical scheme of the present invention.Applicant Statement, the present invention are illustrated by the following examples detailed process equipment and process flow of the invention, but the present invention not office It is limited to following detailed process equipments and process flow, that is, does not mean that the present invention should rely on above-mentioned detailed process equipment and technique stream Cheng Caineng is implemented.It should be clear to those skilled in the art, any improvement in the present invention, to each original of product of the present invention The equivalence replacement of material and addition, the selection of concrete mode of auxiliary element etc. all fall within protection scope of the present invention and open model Within enclosing.
Embodiment 1
For the carbon fiber palm of the structure shown in Fig. 1, preparation method, comprising:
Step 1: preparing carbon fiber block:
(1) according to mechanical structure design requirement, cut 10 pieces of same size carbon fiber prepregs are carried out layer-by-layer Then paving will be placed on cold pressing board through 10 layers of good carbon fiber prepreg of layer-by-layer paving and be forced into 90kgf/cm2Under pressure 10min is handled, preformed blank is obtained;The step 10 time is repeated, 10 preformed blanks are obtained.
(2) above-mentioned 10 preformed blanks are corresponded into paving piece by piece from the bottom to top, then by through paving good 10 in advance at Parison body is placed on hot press pallet first room temperature and is forced into 50kgf/cm2 pretreatment 10min, make sufficiently to press between pre-shaped green body Close consolidation;Then hot press is warming up to 75 DEG C of 10 preformed blank constant temperature hot pressing good to paving with the rate of 2 DEG C/min 37min;Being further continued for being warming up to 145 DEG C of 10 preformed blanks good to paving with the rate of 2 DEG C/min and carrying out constant temperature 45min makes Carbon fiber prepreg in preformed blank is fully cured, and it is 30kgf/cm2 that the pressure of hot press is kept in entire temperature-rise period, Obtain carbon fiber block.
(3) it by the resin of carbon fiber block obtained above removal leftover pieces and spilling, is placed in 180 DEG C of baking oven and toasts 70min then takes out natural cooling, and carbon fiber block is made sufficiently to discharge internal stress.
Step 2: preparing palm blank:
(1) as depicted in figs. 1 and 2, the is sufficiently split into according to the progress of the assembling structure of the design drawing of Fig. 1 carbon fiber palm One part 1 and the second part 3, and the part drawing of the first part 1 and the second part 3 is correspondingly designed, then according to two parts Connection scheme between pre-designed two parts of different stresses, and correspondingly design corresponding connection structure 2 Figure;
(2) numerically controlled processing equipment is passed through using above-mentioned carbon fiber block material as raw material according to above-mentioned part drawing and connection structure diagram (CNC) blank forming of the blank and connection structure 2 of the first part 1 and the second part 3 is come out;
(3) the connecting portion processing of the blank of the blank and connection structure 2 of the first part 1 and the second part 3 is smooth whole Together, according to the design drawing of palm and pre-designed connection type, the blank of the first part 1 and the second part 3 and connection are tied Temperature curing epoxy low resin glue (mass ratio of epoxy resin and curing agent is 3:1) is smeared between the contact surface of the blank of structure 2, then It is fixed using localization tool, then the baking-curing 80min at 60 DEG C, makes bondline thickness 0.1mm, obtain palm blank.
(4) above-mentioned palm blank surface is polished smooth, seam crossing mend temperature curing epoxy low resin glue (epoxy resin and The mass ratio of curing agent is 3:1), first the baking-curing 60min at 60 DEG C, then smooth by joint treatment, rigid with the palm fibre of 80 mesh Beautiful sand carries out blasting treatment (sandblasting pressure control is in 5 atmospheric pressure), then successively uses No. 800 sand on the surface after blasting treatment Paper grinding process is smooth and No. 1200 sand paper fine processings, is finally cleaned by ultrasonic, drying is stand-by.
Step 3: intensive treatment:
Temperature curing epoxy low resin glue (the epoxy resin of 0.3mm thickness is brushed on palm blank obtained above surface It is 3:1 with the mass ratio of curing agent) layer, semi-solid preparation first is carried out at a temperature of 80 DEG C, has viscous glutinous sense and not with finger contact glue-line Wire drawing, then in the temperature curing epoxy low resin adhesive layer surface paving carbon fiber prepreg of semi-solid preparation, then by surface paving The palm blank of good carbon fiber prepreg, which is placed in vacuum bag, vacuumizes sealing, is finally putting into 160 DEG C of baking oven and toasts 40min。
Step 4: appearance is handled:
Flash cleaning is first carried out to the palm product obtained through above-mentioned intensive treatment and using corundum sand blasting treatment (spray Sand pressure control is in 5 atmospheric pressure), then surface smoothly and with No. 1200 sand paper is finely located with No. 800 sand paper grinding process Reason, then ultrasonic cleaning, spray-on carbon fiber special epoxy resin paints after 80 DEG C of drying, obtains carbon fiber palm finished product.
Embodiment 2
For the carbon fiber palm of the structure shown in Fig. 1, preparation method, comprising:
Step 1: preparing carbon fiber block:
(1) according to mechanical structure design requirement, cut 10 pieces of same size carbon fiber prepregs are carried out layer-by-layer Then paving will be placed on cold pressing board through 10 layers of good carbon fiber prepreg of layer-by-layer paving and be forced into 100kgf/cm2Under pressure 8min is handled, preformed blank is obtained;The step 10 time is repeated, 10 preformed blanks are obtained.
(2) above-mentioned 10 preformed blanks are corresponded into paving piece by piece from the bottom to top, then by through paving good 10 in advance at Parison body is placed on hot press pallet first room temperature and is forced into 80kgf/cm2 pretreatment 8min, makes sufficiently to press between pre-shaped green body Consolidation;Then hot press is warming up to 80 DEG C of 10 preformed blank constant temperature hot pressing good to paving with the rate of 4 DEG C/min 28min;Being further continued for being warming up to 150 DEG C of 10 preformed blanks good to paving with the rate of 4 DEG C/min and carrying out constant temperature 40min makes Carbon fiber prepreg in preformed blank is fully cured, and it is 40kgf/cm2 that the pressure of hot press is kept in entire temperature-rise period, Obtain carbon fiber block.
(3) it by the resin of carbon fiber block obtained above removal leftover pieces and spilling, is placed in 190 DEG C of baking oven and toasts 60min then takes out natural cooling, and carbon fiber block is made sufficiently to discharge internal stress.
Step 2: preparing palm blank:
(1) as depicted in figs. 1 and 2, the is sufficiently split into according to the progress of the assembling structure of the design drawing of Fig. 1 carbon fiber palm One part 1 and the second part 3, and the part drawing of the first part 1 and the second part 3 is correspondingly designed, then according to two parts Connection scheme between pre-designed two parts of different stresses, and correspondingly design corresponding connection structure 2 Figure;
(2) numerically controlled processing equipment is passed through using above-mentioned carbon fiber block material as raw material according to above-mentioned part drawing and connection structure diagram (CNC) blank forming of the blank and connection structure 2 of the first part 1 and the second part 3 is come out;
(3) the connecting portion processing of the blank of the blank and connection structure 2 of the first part 1 and the second part 3 is smooth whole Together, according to the design drawing of palm and pre-designed connection type, the blank of the first part 1 and the second part 3 and connection are tied Temperature curing epoxy low resin glue (mass ratio of epoxy resin and curing agent is 2:1) is smeared between the contact surface of the blank of structure 2, then It is fixed using localization tool, then the baking-curing 70min at 80 DEG C, makes bondline thickness 0.2mm, obtain palm blank.
(4) above-mentioned palm blank surface is polished smooth, seam crossing mend temperature curing epoxy low resin glue (epoxy resin and The mass ratio of curing agent is 2:1), first the baking-curing 60min at 60 DEG C, then smooth by joint treatment, rigid with the palm fibre of 60 mesh Beautiful sand carries out blasting treatment (sandblasting pressure control is in 3 atmospheric pressure), then successively uses No. 800 sand on the surface after blasting treatment Paper grinding process is smooth and No. 1200 sand paper fine processings, is finally cleaned by ultrasonic, drying is stand-by.
Step 3: intensive treatment:
In temperature curing epoxy low resin glue (epoxy resin and the solidification of palm blank surface spraying 0.2mm thickness The mass ratio of agent is 2:1) layer, semi-solid preparation first is carried out at a temperature of 80 DEG C, has viscous glutinous sense and not wire drawing i.e. with finger contact glue-line Can, then in temperature curing epoxy low resin adhesive layer surface paving carbon fiber woven cloth, sufficiently it is bonded consolidation and then in carbon fiber Temperature curing epoxy low resin glue (mass ratio of epoxy resin and curing agent is 2:1) is brushed on woven cloth surface, with the low-temperature setting Epoxide-resin glue levelling hang down stream be advisable, make its infiltrate carbon fiber woven cloth, be stored at room temperature solidification 15min, then brush one layer it is low Temperature epoxy resin glue (mass ratio of epoxy resin and curing agent is 2:1) layer, keeps this layer of temperature epoxy resin adhesive layer flowing smooth, most Stand solidification at room temperature afterwards.
Step 4: appearance is handled:
Flash cleaning is first carried out to the palm product obtained through above-mentioned intensive treatment and using corundum sand blasting treatment (spray Sand pressure control is in 3 atmospheric pressure), then surface smoothly and with No. 1200 sand paper is finely located with No. 800 sand paper grinding process Reason, then ultrasonic cleaning, spray-on carbon fiber special epoxy resin paints after 80 DEG C of drying, obtains carbon fiber palm finished product.
Embodiment 3
For the carbon fiber palm of the structure shown in Fig. 1, preparation method, comprising::
Step 1: preparing carbon fiber block:
(1) according to mechanical structure design requirement, cut 10 pieces of same size carbon fiber prepregs are carried out layer-by-layer Then paving will be placed on cold pressing board through 10 layers of good carbon fiber prepreg of layer-by-layer paving and be forced into 110kgf/cm2Under pressure 5min is handled, preformed blank is obtained;The step 10 time is repeated, 10 preformed blanks are obtained.
(2) above-mentioned 10 preformed blanks are corresponded into paving piece by piece from the bottom to top, then by through paving good 10 in advance at Parison body is placed on hot press pallet first room temperature and is forced into 100kgf/cm25min is pre-processed, makes sufficiently to press between pre-shaped green body Consolidation;Then hot press is warming up to 75 DEG C of 10 preformed blank constant temperature hot pressing good to paving with the rate of 6 DEG C/min 37min;Being further continued for being warming up to 155 DEG C of 10 preformed blanks good to paving with the rate of 6 DEG C/min and carrying out constant temperature 30min makes Carbon fiber prepreg in preformed blank is fully cured, and it is 50kgf/cm that the pressure of hot press is kept in entire temperature-rise period2, Obtain carbon fiber block.
(4) it by the resin of carbon fiber block obtained above removal leftover pieces and spilling, is placed in 200 DEG C of baking oven and toasts 60min then takes out natural cooling, and carbon fiber block is made sufficiently to discharge internal stress.
Step 2: preparing palm blank:
(1) as depicted in figs. 1 and 2, the is sufficiently split into according to the progress of the assembling structure of the design drawing of Fig. 1 carbon fiber palm One part 1 and the second part 3, and the part drawing of the first part 1 and the second part 3 is correspondingly designed, then according to two parts Connection scheme between pre-designed two parts of different stresses, and correspondingly design corresponding connection structure 2 Figure;
(2) numerically controlled processing equipment is passed through using above-mentioned carbon fiber block material as raw material according to above-mentioned part drawing and connection structure diagram (CNC) blank forming of the blank and connection structure 2 of the first part 1 and the second part 3 is come out;
(3) the connecting portion processing of the blank of the blank and connection structure 2 of the first part 1 and the second part 3 is smooth whole Together, according to the design drawing of palm and pre-designed connection type, the blank of the first part 1 and the second part 3 and connection are tied Temperature curing epoxy low resin glue (mass ratio of epoxy resin and curing agent is 2.5:1) is smeared between the contact surface of the blank of structure 2, so It is fixed afterwards using localization tool, then the baking-curing 60min at 80 DEG C, makes bondline thickness 0.25mm, obtain palm blank.
(4) above-mentioned palm blank surface is polished smooth, seam crossing mend temperature curing epoxy low resin glue (epoxy resin and The mass ratio of curing agent is 2.5:1), first the baking-curing 60min at 60 DEG C, then smooth by joint treatment, with the palm fibre of 80 mesh Emergy carries out blasting treatment (sandblasting pressure control is in 4 atmospheric pressure), then successively uses No. 800 on the surface after blasting treatment Sand paper grinding process is smooth and No. 1200 sand paper fine processings, is finally cleaned by ultrasonic, drying is stand-by.
Step 3: intensive treatment:
Spraying temperature curing epoxy low resin glue on palm blank surface, (mass ratio of epoxy resin and curing agent is 1:1) layer first carries out semi-solid preparation at a temperature of 60 DEG C, has viscous glutinous sense and not wire drawing with finger contact glue-line, then in low temperature The dry cloth of curing epoxy resin adhesive layer surface paving carbon fiber is sufficiently bonded after consolidation, using resin transfer technology, in carbon fiber Dry cloth surface layer-by-layer is laid with release cloth, flow-guiding screen, 4 diversion pipes, airfelt and vacuum film, and the product after the completion of laying is set It is sealed in vacuum bag, reserves epoxy resin entrance and exit in product two ends, and connect a conduit, the conduit insertion in entrance In temperature curing epoxy low resin glue (mass ratio of epoxy resin and curing agent is 1:1), outlet connects vacuum pump, uses vacuum pumping Vacuum, under vacuum pressure effect, temperature curing epoxy low resin glue enters interiors of products, after infiltrating the dry cloth of carbon fiber, will enter Mouth and exit seal, room temperature stand solidification.
Step 4: appearance is handled:
Flash cleaning is first carried out to the palm product obtained through above-mentioned intensive treatment and using corundum sand blasting treatment (spray Sand pressure control is in 4 atmospheric pressure), then surface smoothly and with No. 1200 sand paper is finely located with No. 800 sand paper grinding process Reason, then ultrasonic cleaning, spray-on carbon fiber special epoxy resin paints after 80 DEG C of drying, obtains carbon fiber palm finished product.
Embodiment 4
Difference with embodiment 3 is: the intensive treatment of step 3 is replaced are as follows: sprays on above-mentioned palm blank surface The Super77 multipurpose of one layer of 3M company production is sprayed adhesive layer, and then on the adhesive layer surface, uniform spreading is one layer short Carbon fiber wire layer is sufficiently compressed real with hand and then brushes temperature curing epoxy low resin glue in short carbon fiber silk layer surface (mass ratio of epoxy resin and curing agent is 1:1), makes it infiltrate short carbon fiber silk layer, then be stored at room temperature solidification, finally trims Excess resin flash;The other the same as in Example 3.
Embodiment 5
Difference with embodiment 3 is: the process for preparing palm blank of step 2 being replaced are as follows: according to carbon fiber hand The design drawing of plate, using multiaxis NC maching equipment, by boring, cutting, mill, cutting the processing method with vehicle, directly by carbon fiber Block processes to obtain palm blank;The other the same as in Example 3.
Embodiment 6
Difference with embodiment 3 is: raw material carbon fiber block material is replaced with commercially available polyphenylene sulfide (PPS) block;Its It is the same as embodiment 3.
Embodiment 7
Difference with embodiment 3 is: raw material carbon fiber block material being replaced with commercially available nylon and adds fine block;It is other same real Apply example 3.
Embodiment 8
Difference with embodiment 3 is: raw material carbon fiber block material is replaced with commercially available plus fibre PBT block;It is other same real Apply example 3.
Performance detection, testing result such as the following table 1 institute are carried out to carbon fiber palm finished product made from the embodiment of the present invention 1~8 Show.
Wherein, it tensile strength and stretch modulus: is detected according to GB/T3354-2014 standard;
Specific strength and specific modulus: it is detected according to GB/T3354 standard.
Shear strength: it is detected according to GB/T3355-2005 standard.
Table 1
The above is only a preferred embodiment of the present invention, is not intended to restrict the invention, for those skilled in the art For member, inventive formulation and preparation process can have various modifications and variations.All within the spirits and principles of the present invention, institute Any modification, equivalent substitution, improvement and etc. of work, should all be included in the protection scope of the present invention.

Claims (11)

1. a kind of preparation method of carbon fiber palm, it is characterised in that: include:
It processes carbon fiber block or high temperature resistant plastic cement block to obtain palm blank through CNC;
Intensive treatment is carried out with carbon fiber material to palm blank surface.
2. the preparation method of carbon fiber palm according to claim 1, it is characterised in that: the preparation of the palm blank Process includes:, using multiaxis NC maching equipment, to be added by boring, cutting, mill, cut with vehicle according to the design drawing of carbon fiber palm One or more of work mode directly processes carbon fiber block or high temperature resistant plastic cement block to obtain palm blank.
3. the preparation method of carbon fiber palm according to claim 1, it is characterised in that: the preparation of the palm blank Process includes:
Assembling structure in the design drawing of carbon fiber palm is carried out to be correspondingly designed to several part drawings after sufficiently splitting, then According to the connection scheme between the pre-designed adjacent parts of the different stress of part, and correspondingly design each connection structure Figure;
According to several part drawings and connection structure diagram, using carbon fiber block or high temperature resistant plastic cement block as raw material, by numerical control plus Construction equipment comes out several part blanks and connection structure blank forming;
The connecting portion processing of several part blanks is smooth neat, according to the design drawing of palm and pre-designed connection side Formula will be smeared temperature curing epoxy low resin glue, then be fixed using localization tool, then low between the contact surface of each adjacent parts blank Temperature baking;
The palm blank surface obtained through low-temperature bake is polished smooth, seam crossing mends temperature curing epoxy low resin glue, then low Warm baking-curing.
4. the preparation method of carbon fiber palm according to claim 1, it is characterised in that: the carbon fiber block by with Lower section method is prepared:
According to mechanical structure design requirement, several same size carbon fiber prepregs cut are subjected to layer-by-layer paving, so Pressurized treatments will be carried out through cold press through the good several layers carbon fiber prepreg of layer-by-layer paving afterwards, obtains preformed blank;
Several preformed blanks are corresponded into paving piece by piece from the bottom to top, then by several preforms good through paving Body carries out hot-press solidifying processing through hot press, and the hot-press solidifying treatment process includes: first by hot press temperature to be warming up to 75 ~85 DEG C to 18~37min of several layers preformed blank constant temperature hot pressing;Then hot press is warming up to 145~155 DEG C of several layers Preformed blank carries out isothermal curing, and it is 30~50kgf/cm that the pressure of hot press is kept in entire temperature-rise period2, heating rate For 1~6 DEG C/min, carbon fiber block is obtained;
The carbon fiber block is placed in 50~70min of baking in 180~200 DEG C of baking oven.
5. the preparation method of carbon fiber palm according to claim 4, it is characterised in that: the hot-press solidifying treatment process In: before hot press heats up, 5~10min of room temperature Pretreatment with Pressurized, the pretreatment first are carried out to several layers preformed blank Pressure in the process is 50~100kgf/cm2
6. the preparation method of carbon fiber palm according to claim 1, it is characterised in that: the intensive treatment process packet It includes: the temperature curing epoxy low resin adhesive layer of 0.1~0.5mm thickness is brushed on palm blank surface, first at 60~100 DEG C At a temperature of carry out semi-solid preparation, then in temperature curing epoxy low resin adhesive layer surface paving carbon fiber prepreg, then by surface paving The palm blank of good carbon fiber prepreg, which is placed in vacuum bag, vacuumizes sealing, is put into 145~200 DEG C of baking oven and toasts 30 ~60min.
7. the preparation method of carbon fiber palm according to claim 1, it is characterised in that: the intensive treatment process packet It includes: in the adhesive layer of palm blank surface spraying 0.1~0.25mm thickness, first being carried out at a temperature of 60~100 DEG C Semi-solid preparation, then in adhesive layer surface paving carbon fiber woven cloth, then in carbon fiber woven cloth surface brushing low-temperature setting ring Oxygen resin glue makes it infiltrate carbon fiber woven cloth, is stored at room temperature 10~18min of solidification, then brush one layer of Low-temperature epoxy tree Rouge glue-line, and solidify at a temperature of being stored at room temperature solidification or at 60~80 DEG C.
8. the preparation method of carbon fiber palm according to claim 1, it is characterised in that: the intensive treatment process packet It includes: spraying adhesive layer on palm blank surface, first semi-solid preparation is carried out at a temperature of 60~80 DEG C, then in adhesive The dry cloth of layer surface paving carbon fiber, then release cloth, flow-guiding screen, several diversion pipes, thoroughly are laid in the dry cloth surface layer-by-layer of carbon fiber Gas felt and vacuum film, by the product after the completion of laying be placed in vacuum bag sealing, product two ends reserve epoxy resin entrance and Outlet, and a conduit is connected in entrance, the conduit is inserted into temperature curing epoxy low resin glue, and outlet connects vacuum pump, using true Empty pumping vacuum, under vacuum pressure effect, temperature curing epoxy low resin enters interiors of products, after infiltrating carbon cloth, by entrance And exit seal, room temperature stand solidification.
9. the preparation method of carbon fiber palm according to claim 1, it is characterised in that: the intensive treatment process packet It includes: spraying one layer of adhesive layer on palm blank surface, be then laid with one layer of short carbon fiber on the adhesive layer surface Silk layer is tieed up, then brushes temperature curing epoxy low resin glue in short carbon fiber silk layer surface, it is made to infiltrate short carbon fiber silk layer, then It is stored at room temperature solidification or solidifies at a temperature of 60~80 DEG C.
10. the preparation method of described in any item carbon fiber palms according to claim 1~9, it is characterised in that: the high temperature resistant Plastic cement block adds fibre using polyphenylene sulfide, polyether-ether-ketone plus fine polybutylene terephthalate (PBT) or nylon.
11. a kind of carbon fiber palm, it is characterised in that: by the preparation of the described in any item carbon fiber palms of claim 1~10 Method is prepared.
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