CN109701857B - Micro-broadband power ultrasonic transducer adapting to frequency drift - Google Patents
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Abstract
本发明涉及超声换能器技术领域,具体为一种适应频率漂移的微宽频功率超声换能器。解决了目前超声换能器的频率随外界条件变化发生漂移从而无法保证输出功率和振幅的技术问题。本发明将后盖板、第一组压电陶瓷晶堆、中间圆柱、第二组压电陶瓷晶堆和前盖板通过预紧力双头螺柱和螺母连接在一起。两压电陶瓷晶堆串联设计。两个压电陶瓷晶堆连接频率值相近但不同的频率源。本发明对两组压电陶瓷晶堆输入不同的频率,不仅拓宽了换能器的频带而且保证了换能器的输出功率和振幅。针对频率漂移引起的振幅衰减,本发明在基本不影响输出功率的前提下避免了由于频率漂移引起的失谐,保证了换能器的正常使用。
The invention relates to the technical field of ultrasonic transducers, in particular to a micro-broadband power ultrasonic transducer adapted to frequency drift. It solves the technical problem that the frequency of the current ultrasonic transducer drifts with the change of external conditions, so that the output power and amplitude cannot be guaranteed. In the invention, the back cover plate, the first group of piezoelectric ceramic crystal stacks, the middle cylinder, the second group of piezoelectric ceramic crystal stacks and the front cover plate are connected together by pre-tightening double-ended studs and nuts. Two piezoelectric ceramic stacks are designed in series. Two piezoelectric ceramic stacks are connected to frequency sources with similar but different frequency values. The invention inputs different frequencies to the two groups of piezoelectric ceramic crystal stacks, which not only widens the frequency band of the transducer but also ensures the output power and amplitude of the transducer. Aiming at the amplitude attenuation caused by the frequency drift, the present invention avoids the detuning caused by the frequency drift on the premise of not affecting the output power basically, and ensures the normal use of the transducer.
Description
技术领域technical field
本发明涉及超声换能器技术领域,具体为一种适应频率漂移的微宽频功率超声换能器。The invention relates to the technical field of ultrasonic transducers, in particular to a micro-broadband power ultrasonic transducer adapted to frequency drift.
背景技术Background technique
超声波换能器是能量转换器也是整个振动系统的关键,作为超声技术的核心器件换能器能进行机械能量、电能量和声能量的相互转换。换能器通过压电材料的压电效应将输入的高频电能转换成高频振动的机械能,并产生超声波。由于超声波与物质各种有益的相互作用,功率超声广泛应用于超声清洗、超声焊接和各种超声加工如车削、磨削、钻孔、光整加工等领域。超声波清洗利用超声空化的作用,使浸在液体中的物件的表面污物快速去掉,对不易清洗的结构如深孔、细缝等,超声清洗也能够到达比较好的清洗效果,相比于工艺清洗,超声清洗的工作效率高、减少了对环境的污染,清洗的效果更彻底,并且不伤害被清洗物件。超声焊接利用超声振动及空化的压力和高温效应,促使两种物质相互扩散,它的特点是不需要焊剂和外加热,不会因受热变形,没有残余应力,对焊件表面的焊前处理要求不高。 超声加工利用超声高频振动,在传统的车削、磨削、钻孔等加工过程中施加超声振动形成的新加工方法,超声加工降低了切削力、提高了刀具的寿命、提高了加工精度。功率超声加工要求超声换能器产生高强度、大功率的超声波,有高的能量传输效率以及较大的振动位移。The ultrasonic transducer is the energy converter and the key to the entire vibration system. As the core device of ultrasonic technology, the transducer can perform the mutual conversion of mechanical energy, electrical energy and sound energy. The transducer converts the input high-frequency electrical energy into high-frequency vibration mechanical energy through the piezoelectric effect of the piezoelectric material, and generates ultrasonic waves. Due to the various beneficial interactions between ultrasonic waves and substances, power ultrasonics are widely used in ultrasonic cleaning, ultrasonic welding and various ultrasonic machining such as turning, grinding, drilling, finishing and other fields. Ultrasonic cleaning uses the effect of ultrasonic cavitation to quickly remove the surface dirt of objects immersed in liquid. For structures that are not easy to clean, such as deep holes and slits, ultrasonic cleaning can also achieve better cleaning results. Compared with Process cleaning, ultrasonic cleaning has high working efficiency, reduces environmental pollution, and the cleaning effect is more thorough, and does not damage the cleaned objects. Ultrasonic welding uses ultrasonic vibration and cavitation pressure and high temperature effects to promote the mutual diffusion of two substances. It is characterized by no need for flux and external heating, no deformation due to heat, and no residual stress. Not too demanding. Ultrasonic machining uses ultrasonic high-frequency vibration, a new processing method formed by applying ultrasonic vibration in traditional turning, grinding, drilling and other processing processes. Ultrasonic machining reduces cutting force, increases tool life, and improves machining accuracy. Power ultrasonic processing requires ultrasonic transducers to generate high-intensity, high-power ultrasonic waves with high energy transmission efficiency and large vibration displacement.
功率超声换能器只有工作在谐振频率下(即系统处于共振状态)才能高效地运行,获得最大的振动位移。而在实际应用中,功率超声换能器的频率随着外界条件以及加工条件的变化而变化(如:加工温度、环境、元件老化、负载等因素的变化),系统频率会发生漂移,使换能器工作的工作频率脱离谐振频率附近,从而影响换能器以及加工系统的振动,系统振动的振幅也随之衰减,甚至出现停振的现象。针对功率超声加工中的频率漂移,目前的研究大都是通过频率跟踪和优化匹配网络来解决,但是频率漂移是动态过程,这类方法的实时性和准确性有待提高。Only when the power ultrasonic transducer works at the resonant frequency (that is, the system is in a resonance state) can it operate efficiently and obtain the maximum vibration displacement. In practical applications, the frequency of the power ultrasonic transducer changes with changes in external conditions and processing conditions (such as changes in processing temperature, environment, component aging, load, etc.), and the system frequency will drift, causing the replacement of The working frequency of the transducer is deviated from the vicinity of the resonant frequency, which affects the vibration of the transducer and the processing system, and the amplitude of the vibration of the system is also attenuated, and even the phenomenon of stop vibration occurs. For the frequency drift in power ultrasonic machining, most of the current research is to solve it by frequency tracking and optimization of the matching network, but the frequency drift is a dynamic process, and the real-time performance and accuracy of such methods need to be improved.
与本发明相关的现有技术一Prior art related to the present invention
现有技术一的技术方案The technical solution of the prior art
现有的方法都是通过合理的匹配网络和频率自动跟踪,使超声波电源输出的频率随换能器频率的变化而变化,如文献1,2,3和专利1。Existing methods all use a reasonable matching network and automatic frequency tracking, so that the frequency output by the ultrasonic power source changes with the frequency of the transducer, such as
现有技术一的缺点Disadvantages of prior art one
只借助动态的频率跟踪都很难做到实时的跟踪,当功率超声加工的外界负载变化较大较快时或温升较快时,超声波电源的频率很难快速的做出改变,极容易导致换能器的损坏。It is difficult to achieve real-time tracking only with dynamic frequency tracking. When the external load of power ultrasonic processing changes rapidly or the temperature rises rapidly, it is difficult to change the frequency of the ultrasonic power supply quickly, which is very easy to cause. Damage to the transducer.
与本发明相关的现有技术二Prior art two related to the present invention
现有技术二的技术方案The technical solution of the existing
专利2
提出了一种应用于集成电路芯片热超声引线键合封连工艺的串联复合结构双频、多振幅压电超声换能器,目的是实现多种振幅输出并且此换能器的两端分别振动,输入频率为60KHz和120KHz,同时工作时输入的频率相同。A series composite structure dual-frequency, multi-amplitude piezoelectric ultrasonic transducer is proposed for the thermosonic wire bonding and sealing process of integrated circuit chips. The purpose is to achieve various amplitude outputs and the two ends of the transducer vibrate respectively. , the input frequency is 60KHz and 120KHz, and the input frequency is the same when working at the same time.
现有技术二的缺点Disadvantages of prior art two
同时激励时,两头都会振动,能量损耗大。另外,此技术方案中,两组压电陶瓷片同时激振时通入的是同频激励信号,振动形式是两端分别振动。左右两个换能器是独立的,连接在一起时中间多加一个连接面,在连接处会增加了能量损耗。When excited at the same time, both ends will vibrate, and the energy loss is large. In addition, in this technical solution, when the two groups of piezoelectric ceramic sheets are excited at the same time, the excitation signal of the same frequency is passed, and the vibration form is that the two ends vibrate respectively. The left and right transducers are independent. When connected together, an additional connection surface is added in the middle, which will increase the energy loss at the connection.
与本发明相关的现有技术三Three prior art related to the present invention
现有技术三的技术方案The technical solution of the existing technology three
专利3
提供了一种大功率的超声波换能器。该换能器包括第一换能器和第二换能器,两个换能器的正极和负极两两并联,谐振频率相同。A high-power ultrasonic transducer is provided. The transducer includes a first transducer and a second transducer, the positive and negative poles of the two transducers are connected in parallel, and the resonance frequencies are the same.
现有技术三的缺点Disadvantages of the existing technology three
谐振频率相同,输入的频率也是相同的,此技术的目的是增加功率,和使用相同数量压电陶瓷片的一个压电陶瓷换能器效果基本类似。The resonant frequency is the same, and the input frequency is also the same. The purpose of this technology is to increase the power, and the effect is basically similar to that of a piezoelectric ceramic transducer using the same number of piezoelectric ceramic sheets.
前述参考文献如下:The aforementioned references are as follows:
文献1:杜劲超.基于最小电压法的超声换能器谐振频率自动跟踪[J]. 应用声学,2013年09月第5期。Literature 1: Du Jinchao. Automatic tracking of ultrasonic transducer resonance frequency based on minimum voltage method [J]. Applied Acoustics, September 2013,
文献2:钟龙. 基于动态阻抗匹配的超声电源设计与研究[D]. 北京交通大学.2015。Literature 2: Zhong Long. Design and Research of Ultrasonic Power Supply Based on Dynamic Impedance Matching [D]. Beijing Jiaotong University. 2015.
文献3:李夏林.超声电源频率自动跟踪的模糊控制算法研究[J]. 应用声学,2017年03月第2期。Literature 3: Li Xialin. Research on fuzzy control algorithm for automatic tracking of ultrasonic power frequency [J]. Applied Acoustics, March 2017,
专利1:清华大学.基于多阻抗零点互调匹配网络的宽带多频功率放大器.中国201710757007.1 2017.08 CN107528548A。Patent 1: Tsinghua University. Broadband multi-frequency power amplifier based on multi-impedance zero-point intermodulation matching network. China 201710757007.1 2017.08 CN107528548A.
专利2:张宏杰.一种串联复合结构双频多振幅压电超声换.中国201711389271.02017. 12 CN108176574A。Patent 2: Zhang Hongjie. A series composite structure dual-frequency multi-amplitude piezoelectric ultrasonic transducer. China 201711389271.02017. 12 CN108176574A.
专利3:陈元平.串联式大功率换能器.中国201220035353.1 2012.02CN202460960U。Patent 3: Chen Yuanping. Tandem high-power transducer. China 201220035353.1 2012.02CN202460960U.
发明内容SUMMARY OF THE INVENTION
本发明为解决目前超声换能器的频率随外界条件变化发生漂移从而无法保证输出功率和振幅的技术问题,提供一种适应频率漂移的微宽频功率超声换能器。The invention provides a micro-broadband power ultrasonic transducer adapting to frequency drift in order to solve the technical problem that the frequency of the current ultrasonic transducer drifts with the change of external conditions, so that the output power and amplitude cannot be guaranteed.
本发明是采用以下技术方案实现的:一种适应频率漂移的微宽频功率超声换能器,包括顺次共轴压紧排列的后盖板、第一组压电陶瓷晶堆、中间圆柱、第二组压电陶瓷晶堆和前盖板;还包括依次穿过后盖板、第一组压电陶瓷晶堆、中间圆柱、第二组压电陶瓷晶堆的中心并拧入前盖板内部进而将上述部件连接起来的双头螺柱;双头螺柱位于后盖板外的部分旋配有螺母;双头螺柱与后盖板、第一组压电陶瓷晶堆、中间圆柱、第二组压电陶瓷晶堆之间绝缘连接;The invention is realized by adopting the following technical solutions: a micro-broadband power ultrasonic transducer adapting to frequency drift, comprising a rear cover plate, a first group of piezoelectric ceramic crystal stacks, a middle cylinder, Two groups of piezoelectric ceramic crystal stacks and the front cover plate; it also includes passing through the center of the rear cover plate, the first group of piezoelectric ceramic crystal stacks, the middle cylinder and the second group of piezoelectric ceramic crystal stacks in sequence and screwed into the front cover plate and then screwed into the center of the front cover. A stud connecting the above components; the part of the stud outside the rear cover is screwed with a nut; the stud and the rear cover, the first group of piezoelectric ceramic crystal stacks, the middle cylinder, the second Insulation connection between groups of piezoelectric ceramic crystal stacks;
第一组压电陶瓷晶堆包括轴线与双头螺柱轴线重合且相互间隔一定平行排列的两个圆环状的铜电极,两个铜电极之间叠压压电陶瓷;靠近后盖板的铜电极作为负极,靠近中间圆柱的铜电极作为正极;作为正极的铜电极与中间圆柱之间也叠压压电陶瓷;第二组压电陶瓷晶堆包括轴线与双头螺柱轴线重合且相互间隔一定平行排列的两个圆环状的铜电极以及叠压在两个铜电极中间的压电陶瓷;其中靠近中间圆柱的铜电极作为负极,靠近前盖板的铜电极作为正极,作为正极的铜电极与前盖板之间叠压有压电陶瓷;第一组压电陶瓷晶堆的负极与第二组压电陶瓷晶堆的负极相连接;第一组压电陶瓷晶堆的正负极输入一定频率的电压,第二组压电陶瓷晶堆的正负极输入的电压频率与第一组压电陶瓷晶堆输入电压频率不同但相近。The first group of piezoelectric ceramic crystal stacks includes two annular copper electrodes whose axes coincide with the axes of the double-ended studs and are arranged in parallel with a certain interval, and piezoelectric ceramics are stacked between the two copper electrodes; The copper electrode is used as the negative electrode, and the copper electrode close to the middle cylinder is used as the positive electrode; piezoelectric ceramics are also stacked between the copper electrode as the positive electrode and the middle cylinder; Two annular copper electrodes arranged in parallel at a certain interval and piezoelectric ceramics stacked between the two copper electrodes; the copper electrode near the middle cylinder is used as the negative electrode, the copper electrode near the front cover plate is used as the positive electrode, and the positive electrode is used as the positive electrode. Piezoelectric ceramics are laminated between the copper electrodes and the front cover; the negative electrodes of the first group of piezoelectric ceramic crystal stacks are connected with the negative electrodes of the second group of piezoelectric ceramic crystal stacks; the positive and negative electrodes of the first group of piezoelectric ceramic crystal stacks are connected The voltage frequency of the positive and negative electrodes of the second group of piezoelectric ceramic crystal stacks is different but similar to the input voltage frequency of the first group of piezoelectric ceramic crystal stacks.
本发明装置的目的在于提供一种自身具有一定变频作用的功率型压电超声换能器,当超声加工时由于外界负载、温度等的变化引起频率的变化、振幅的衰减时,换能器自身具有适应一定频率变化的能力。在使用相同数量压电陶瓷片的情况下,本发明设计对功率超声换能器的有效工作频带进行微拓宽,不仅解决了频率变化引起的振幅衰减问题,而且对压电超声换能器装置的输出功率和位移的影响很小。因为普通功率超声换能器由于负载等的变化很难工作在谐振频率点,大都是工作在谐振频率附近,有效的工作频率范围很小,振幅也很难达到理想值,本发明设计也是在保证要求输出振幅的同时,将有效的工作频率范围扩大,也就是保证功率换能器输出要求的前提下对工作频带的微拓宽。The purpose of the device of the present invention is to provide a power type piezoelectric ultrasonic transducer with a certain frequency conversion function. It has the ability to adapt to certain frequency changes. In the case of using the same number of piezoelectric ceramic sheets, the present invention designs to slightly widen the effective working frequency band of the power ultrasonic transducer, which not only solves the problem of amplitude attenuation caused by frequency changes, but also reduces the frequency of the piezoelectric ultrasonic transducer device. Output power and displacement have little effect. Because it is difficult for ordinary power ultrasonic transducers to work at the resonant frequency due to changes in load, etc., most of them work near the resonant frequency, the effective working frequency range is very small, and the amplitude is difficult to reach the ideal value. The design of the present invention is also guaranteed. When the output amplitude is required, the effective working frequency range is expanded, that is, the working frequency band is slightly widened under the premise of ensuring the output requirements of the power transducer.
本发明用到的超声电源要能产生两个相近的频率,分别加在第一组压电陶瓷晶堆和第二组压电陶瓷晶堆的电极片上,使两个压电陶瓷晶堆同时振动,两个振动的功率和振幅便进行叠加。设计的功率超声换能器节面位于中间圆柱上,这样换能器后端由第一组压电陶瓷晶堆和后盖板及部分中间圆柱段组成四分之一波长的换能器,并且作为第二组压电陶瓷晶堆组成的换能器的后盖板。换能器前端由第二组压电陶瓷晶堆和前盖板及部分中间圆柱段组成的也为四分之一波长换能器。由于前后两个换能器谐振频率接近,所以波长几乎相等,设计时可按照节面前后两段波长相等来设计。The ultrasonic power source used in the present invention should be able to generate two similar frequencies, which are respectively applied to the electrode pieces of the first group of piezoelectric ceramic crystal stacks and the second group of piezoelectric ceramic crystal stacks, so that the two piezoelectric ceramic crystal stacks vibrate simultaneously , the power and amplitude of the two vibrations are superimposed. The designed power ultrasonic transducer nodal surface is located on the middle cylinder, so that the rear end of the transducer is composed of the first group of piezoelectric ceramic crystal stacks, the back cover and part of the middle cylindrical section to form a quarter-wavelength transducer, and It is used as the back cover of the transducer composed of the second group of piezoelectric ceramic crystal stacks. The front end of the transducer is also a quarter-wavelength transducer, which is composed of a second group of piezoelectric ceramic crystal stacks, a front cover plate and a part of the middle cylindrical section. Since the resonant frequencies of the front and rear transducers are close, the wavelengths are almost equal, and the design can be designed according to the equal wavelengths of the front and rear sections of the section.
本发明的复合超声换能器装置工作原理为:超声电源输出高频信号,传输给第一组压电陶瓷晶堆,输出的另一高频信号传输给第二组压电陶瓷晶堆,使轴向极化的压电陶瓷片产生沿装置轴线方向的超声频伸缩振动。换能器输出的纵向位移是两个压电陶瓷晶堆振动位移的相互叠加,两个压电陶瓷晶堆的输入信号频率相差很小,所以振幅在峰值处叠加的效果明显。而不同的频率又能对振动的频率进行微拓宽,从而避免由于超声振动系统频率漂移导致的振幅衰减。通过调整后盖板、中间圆柱和前盖板的长度来实现两压电陶瓷晶堆和系统的谐振。The working principle of the composite ultrasonic transducer device of the present invention is as follows: the ultrasonic power supply outputs a high-frequency signal, which is transmitted to the first group of piezoelectric ceramic crystal stacks, and another output high-frequency signal is transmitted to the second group of piezoelectric ceramic crystal stacks, so that the The axially polarized piezoelectric ceramic sheets generate ultrasonic stretching vibrations along the device axis. The longitudinal displacement output by the transducer is the superposition of the vibration displacement of the two piezoelectric ceramic stacks. The input signal frequency difference between the two piezoelectric ceramic stacks is very small, so the effect of superposition of the amplitudes at the peak is obvious. Different frequencies can slightly broaden the frequency of vibration, thereby avoiding the amplitude attenuation caused by the frequency drift of the ultrasonic vibration system. The resonance of the two piezoelectric ceramic stacks and the system is achieved by adjusting the lengths of the rear cover plate, the middle cylinder and the front cover plate.
本方案从换能器本身的设计出发,在保证换能器输出功率和振幅的前提下,把换能器的压电陶瓷片分成相同的两组,中间用圆柱体分开,组成在谐振频率附近能稍拓宽谐振频带的换能器,以解决外界温度、环境等的变化而引起的频率漂移。形式上相当于两压电换能器串联。本方案的换能器结合超声波电源的频率跟踪,能更好的保证功率超声换能器的使用效果。This scheme starts from the design of the transducer itself, and under the premise of ensuring the output power and amplitude of the transducer, the piezoelectric ceramic sheets of the transducer are divided into the same two groups, separated by a cylinder in the middle, and formed near the resonant frequency A transducer that can slightly widen the resonant frequency band to solve the frequency drift caused by changes in external temperature and environment. Formally equivalent to two piezoelectric transducers connected in series. Combined with the frequency tracking of the ultrasonic power source, the transducer of this solution can better ensure the use effect of the power ultrasonic transducer.
进一步的,第一组压电陶瓷晶堆和第二组压电陶瓷晶堆中的陶瓷片和铜电极片在组装入换能器前经过真空冷焊处理。Further, the ceramic sheets and copper electrode sheets in the first group of piezoelectric ceramic crystal stacks and the second group of piezoelectric ceramic crystal stacks are subjected to vacuum cold welding treatment before being assembled into the transducer.
由于压电陶瓷的抗张强度较低,在大功率状态下为了避免压电陶瓷损坏,需要增加预应力保证换能器振动时压电陶瓷始终处于压缩状态。同时,预应力也不能太大,以免阻碍换能器纵向振动而引起压电陶瓷片的发热损坏。施加预紧力的准确值往往不容易通过计算仿真求得,需要经过试验获取。压电陶瓷晶堆经过真空压焊后压电陶瓷片和铜电极之间有了一定的连接力,因此对施加于换能器的预紧力要求降低了,所加预紧力阈值范围扩大,降低了所加预应力值,大大减少了压电陶瓷由于施加预应力不当而造成的损坏。Due to the low tensile strength of piezoelectric ceramics, in order to avoid damage to piezoelectric ceramics under high power conditions, it is necessary to increase prestress to ensure that piezoelectric ceramics are always in a compressed state when the transducer vibrates. At the same time, the prestress should not be too large, so as not to hinder the longitudinal vibration of the transducer and cause heat damage to the piezoelectric ceramic sheet. The exact value of the applied preload is often not easy to obtain through calculation and simulation, and needs to be obtained through experiments. After the piezoelectric ceramic stack is vacuum pressure welded, there is a certain connection force between the piezoelectric ceramic sheet and the copper electrode, so the requirement for the preload force applied to the transducer is reduced, and the threshold range of the applied preload force is expanded. The applied prestress value is reduced, and the damage of piezoelectric ceramics caused by improper prestressing is greatly reduced.
进一步的,所述双头螺柱采用预应力双头螺柱。Further, the studs are prestressed studs.
预应力双头螺柱和螺母配合提供给第一组压电陶瓷晶堆和第二组压电陶瓷晶堆轴向振动所需的预应力。The prestressed double-ended stud and the nut cooperate to provide the prestress required for the axial vibration of the first group of piezoelectric ceramic crystal stacks and the second group of piezoelectric ceramic crystal stacks.
本发明的创新点如下:The innovation of the present invention is as follows:
(1)本发明的超声换能器采用两个换能器串联,且两组压电陶瓷晶堆所用压电陶瓷片的数量和形状相同;(1) The ultrasonic transducer of the present invention adopts two transducers in series, and the number and shape of the piezoelectric ceramic sheets used in the two groups of piezoelectric ceramic crystal stacks are the same;
(2)两组换能器都为四分之一波长;(2) Both sets of transducers are quarter-wavelength;
(3)第一组压电陶瓷晶堆和第二组压电陶瓷晶堆用中间圆柱连接,一起施加预应力,比分开做成两个独立的换能器连接在一起少一个连接面;(3) The first group of piezoelectric ceramic crystal stacks and the second group of piezoelectric ceramic crystal stacks are connected by an intermediate cylinder, and prestress is applied together, and there is one less connection surface than two separate transducers connected together;
(4)预应力双头螺柱和螺母配合提供给第一组压电陶瓷晶堆和第二组压电陶瓷晶堆轴向振动所需的预应力;(4) The prestressed stud and the nut cooperate to provide the prestress required for the axial vibration of the first group of piezoelectric ceramic crystal stacks and the second group of piezoelectric ceramic crystal stacks;
(5)第一组压电陶瓷晶堆和第二组压电陶瓷晶堆中陶瓷片和铜电极片要经过真空冷压焊连接;(5) The ceramic sheets and copper electrode sheets in the first group of piezoelectric ceramic crystal stacks and the second group of piezoelectric ceramic crystal stacks should be connected by vacuum cold pressure welding;
(6)第一组压电陶瓷晶堆中铜电极与超声电源的低频率输出接线相连,工作时将超声频电能转换成轴向超声频机械能;第二组压电陶瓷晶堆中铜电极与超声电源的另一高频率输出接线相连,工作时将超声频电能转换成轴向超声频机械能;(6) The copper electrodes in the first group of piezoelectric ceramic stacks are connected to the low-frequency output wiring of the ultrasonic power supply, and the ultrasonic energy is converted into axial ultrasonic mechanical energy during operation; the copper electrodes in the second group of piezoelectric ceramic stacks are connected to The other high-frequency output wire of the ultrasonic power supply is connected, and the ultrasonic frequency electric energy is converted into axial ultrasonic frequency mechanical energy during operation;
(7)串联的两个换能器连接不同的但大小相近的频率(由同一超声波发生器输出的两个不同频率),以保证拓宽谐振频率范围时基本不降低换能器输出的功率和振幅。(7) The two transducers connected in series are connected to different but similar frequencies (two different frequencies output by the same ultrasonic generator) to ensure that the power and amplitude of the transducer output are not substantially reduced when the resonant frequency range is widened. .
本发明技术方案带来的有益效果Beneficial effects brought about by the technical solution of the present invention
(1)本发明装置将两组压电陶瓷晶堆串联形成复合超声换能器,对两组压电陶瓷晶堆输入不同的频率(相差不大),这样,不仅拓宽了换能器的频带而且保证了换能器的输出功率和振幅。针对频率漂移引起的振幅衰减,本发明从换能器本身的设计出发,在基本不影响输出功率的前提下避免了由于频率漂移引起的失谐,保证了换能器的正常使用;(1) The device of the present invention connects two sets of piezoelectric ceramic crystal stacks in series to form a composite ultrasonic transducer, and inputs different frequencies (not much difference) to the two sets of piezoelectric ceramic crystal stacks, which not only broadens the frequency band of the transducer Moreover, the output power and amplitude of the transducer are guaranteed. Aiming at the amplitude attenuation caused by the frequency drift, the present invention starts from the design of the transducer itself, avoids the detuning caused by the frequency drift on the premise of not affecting the output power basically, and ensures the normal use of the transducer;
(2)本发明装置中压电陶瓷晶堆在组装换能器前,进行了真空冷焊处理,一定程度避免了由于施加预紧力大小不当对换能器造成的损坏;陶瓷晶堆中压电陶瓷片和铜电极之间经过真空焊接处理后,施加于换能器的预应力的阈值范围扩大了,有效地增加压电陶瓷片的使用寿命,大大降低了由于施加的预应力值不当而造成压电陶瓷片的损坏;(2) The piezoelectric ceramic crystal stack in the device of the present invention is subjected to vacuum cold welding treatment before assembling the transducer, which avoids to a certain extent the damage to the transducer caused by the improper application of the pre-tightening force; After the vacuum welding process between the electric ceramic sheet and the copper electrode, the threshold range of the prestress applied to the transducer is expanded, which effectively increases the service life of the piezoelectric ceramic sheet and greatly reduces the damage caused by the improper prestress value applied. cause damage to the piezoelectric ceramic sheet;
(3)将压电陶瓷片分成了两组,这样每组所需要的功率和电压就降低了,从而减少了换能器的发热,提高了换能器的能量转化效率。并且由于压电陶瓷晶堆中陶瓷数量的减少使得陶瓷片散热容易,避免了压电陶瓷的发热损坏;(3) The piezoelectric ceramic sheets are divided into two groups, so that the power and voltage required by each group are reduced, thereby reducing the heat generation of the transducer and improving the energy conversion efficiency of the transducer. In addition, due to the reduction of the number of ceramics in the piezoelectric ceramic stack, the heat dissipation of the ceramic sheet is easy to avoid the heat damage of the piezoelectric ceramics;
(4)两组压电陶瓷晶堆采用双头螺柱连接施加预紧力,施加预应力的结构简单有效。(4) The two groups of piezoelectric ceramic crystal stacks are connected by double-ended studs to apply prestressing force, and the structure of applying prestressing force is simple and effective.
附图说明Description of drawings
图1为串联式功率型换能器总体结构图;Figure 1 is the overall structure diagram of the series power transducer;
图2为串联式功率型换能器内部结构图(剖视);Figure 2 is a diagram of the internal structure of the series power transducer (cross-section);
图3为前后陶瓷晶堆连接结构示意图(标明电极关系以及两组连接关系)。Figure 3 is a schematic diagram of the connection structure of the front and rear ceramic stacks (the electrode relationship and the connection relationship between the two groups are indicated).
1-后盖板,2-第一组压电陶瓷晶堆,3-中间圆柱,4-第二组压电陶瓷晶堆,5-前盖板,6-双头螺柱,7-螺母,8-绝缘套,9-压电陶瓷,10-铜电极。1- Rear cover plate, 2- The first group of piezoelectric ceramic crystal stack, 3- Middle cylinder, 4- The second group of piezoelectric ceramic crystal stack, 5- Front cover plate, 6- Double-ended stud, 7- Nut, 8- Insulation sleeve, 9- Piezoelectric ceramic, 10- Copper electrode.
具体实施方式Detailed ways
后盖板1、第一组压电陶瓷晶堆2、中间圆柱3、第二组压电陶瓷晶堆4和前盖板5通过预紧力双头螺柱和螺母7连接在一起。其中预紧力双头螺柱旋入前盖板5的一端螺纹按标准完全旋入,另一端和螺母连接;The rear cover plate 1 , the first group of piezoelectric
第一组压电陶瓷晶堆2中陶瓷片和铜电极片要经过真空冷压焊连接,然后再进入换能器的组装;The ceramic sheets and copper electrode sheets in the first group of piezoelectric
第二组压电陶瓷晶堆4中陶瓷片和铜电极片要经过真空冷压焊连接,再进入换能器的组装;The ceramic sheets and copper electrode sheets in the second group of piezoelectric
第一组压电陶瓷晶堆2中铜电极与产生超声电源的低频输出连线相连,工作时将超声频电能转换成轴向超声频机械能;The copper electrodes in the first group of piezoelectric
第二组压电陶瓷晶堆4中铜电极与超声电源的稍高频率输出连线相连,工作时将超声频电能转换成轴向超声频机械能;The copper electrodes in the second group of piezoelectric
第一组压电陶瓷晶堆2和第二组压电陶瓷晶堆4电路上并联连接,两压电陶瓷晶堆中压电陶瓷片个数是相同的;The first group of piezoelectric
预应力双头螺柱和螺母7配合提供给第一组压电陶瓷晶堆2和第二组压电陶瓷晶堆4轴向振动所需的预应力;The prestressed stud and the nut 7 cooperate to provide the prestress required for the axial vibration of the first group of piezoelectric
预应力双头螺柱与压电陶瓷晶堆2、中间圆柱3、第二组压电陶瓷晶堆4之间安装绝缘套8;An
后盖板1、第一组压电陶瓷晶堆2、中间圆柱3、第二组压电陶瓷晶堆4和前盖板5外径相同。The rear cover plate 1 , the first group of piezoelectric
此方案中用到的超声电源要能产生两个相近的频率,如19.8KHz和20KHz,分别加在第一组压电陶瓷晶堆2和第二组压电陶瓷晶堆4的电极片上,使两个陶瓷晶堆同时振动,两个振动的功率和振幅便进行叠加。The ultrasonic power source used in this scheme should be able to generate two similar frequencies, such as 19.8KHz and 20KHz, which should be applied to the electrodes of the first group of piezoelectric
实际应用中,第一组和第二组压电陶瓷晶堆中压电陶瓷(压电片)的个数不仅限于两个,还可以是四个、六个等;相邻压电陶瓷之间设有铜电极。In practical applications, the number of piezoelectric ceramics (piezoelectric sheets) in the first and second groups of piezoelectric ceramic stacks is not limited to two, but can also be four, six, etc.; between adjacent piezoelectric ceramics With copper electrodes.
本方案设计的功率超声换能器为二分之一波长,设计时节面选择在中间圆柱上,形式上为两个四分之一波长的换能器串联如图1所示,虚线表示功率换能器的节面位置(根据设计需求来计算具体位置)。以节面为界,可以看成两个四分之一波长的换能器串联,后面换能器(图中包含第一组压电陶瓷晶堆的部分)作为前面换能器(图中包含第二组压电陶瓷晶堆的部分)部分的后盖板,相应地前面换能器作为后面换能器部分的前盖板。后面换能器接超声电源的低频输出接口,前面换能器接超声电源的高频输出接口。超声电源的两个输出频率值要根据换能器需要达到的输出振幅所对应的频率带宽来决定,这个带宽对应的频率差即为超声电源输出的两个频率差。由于换能器的振幅只在谐振频率处达到最大,所以有效的工作频率范围很小即工作频带很窄,所以两组换能器的频率差要很小,相差太大会影响系统的输出功率和振幅。The power ultrasonic transducer designed in this scheme is one-half wavelength, and the nodal surface is selected on the middle cylinder during design. The form is two quarter-wavelength transducers connected in series, as shown in Figure 1, the dotted line represents the power conversion The nodal position of the energy device (the specific position is calculated according to the design requirements). Taking the nodal plane as the boundary, it can be regarded as two quarter-wavelength transducers connected in series, and the rear transducer (the part including the first group of piezoelectric ceramic crystal stacks in the figure) is used as the front transducer (the figure includes Part of the second group of piezoelectric ceramic crystal stacks) part of the back cover, correspondingly the front transducer is used as the front cover of the rear transducer part. The rear transducer is connected to the low frequency output interface of the ultrasonic power supply, and the front transducer is connected to the high frequency output interface of the ultrasonic power supply. The two output frequency values of the ultrasonic power supply are determined according to the frequency bandwidth corresponding to the output amplitude that the transducer needs to achieve. The frequency difference corresponding to this bandwidth is the two frequency difference output by the ultrasonic power supply. Since the amplitude of the transducer only reaches the maximum at the resonant frequency, the effective working frequency range is very small, that is, the working frequency band is very narrow, so the frequency difference between the two groups of transducers should be small, and the difference will affect the output power and amplitude.
第一组压电陶瓷晶堆2和第二组压电陶瓷晶堆4用中间圆柱连接,一起施加预应力,比分开做成独立的换能器连接在一起少一个连接面,这样能量传递损失少,方便了预应力的施加。The first group of piezoelectric
设计时通过调整各段长度来满足前后两组换能器的谐振频率。先根据已有的频率方程设计第一组压电陶瓷晶堆所在的四分之一波长换能器谐振时对应各段尺寸,然后再围绕第二陶瓷晶堆所在的四分之一换能器按照频率方程设计中间圆柱段和前盖板长度。In the design, the resonant frequencies of the front and rear two groups of transducers are satisfied by adjusting the length of each section. First, according to the existing frequency equation, design the size of each section corresponding to the resonance of the quarter-wave transducer where the first group of piezoelectric ceramic stacks is located, and then surround the quarter-wave transducer where the second ceramic stack is located. Design the length of the middle cylinder section and the front cover plate according to the frequency equation.
本发明技术关键点:The technical key points of the present invention:
(1)将第一组压电陶瓷晶堆2和第二组压电陶瓷晶堆4串联;(1) Connect the first group of piezoelectric
(2)预应力双头螺柱和螺母7配合提供给第一组压电陶瓷晶堆2和第二组压电陶瓷晶堆4轴向振动所需的预应力;(2) The prestressed stud and the nut 7 cooperate to provide the prestress required for the axial vibration of the first group of piezoelectric
(3)两个换能器连接不同的频率源但频率值要相近;(3) The two transducers are connected to different frequency sources but the frequency values should be similar;
(4)第一组压电陶瓷晶堆2和第二组压电陶瓷晶堆使用的压电陶瓷片的数量和形状相同,中间用圆柱体连接;(4) The number and shape of piezoelectric ceramic sheets used in the first group of piezoelectric
(5)第一组压电陶瓷晶堆2和第二组压电陶瓷晶堆4组装入换能器前经过真空冷焊处理。(5) The first group of piezoelectric
本发明的保护点:Protection point of the present invention:
(1) 输入的两个频率值要比较接近,这样对输出功率影响较小,又能稍拓宽谐振频带;(1) The two input frequencies should be relatively close, so that the output power is less affected, and the resonance frequency band can be slightly broadened;
(2)两组压电陶瓷晶堆通过双头螺柱和螺母配合施加预紧力;(2) Two sets of piezoelectric ceramic crystal stacks apply pre-tightening force through the cooperation of double-ended studs and nuts;
(3)压电陶瓷晶堆在装配换能器前要经过真空冷焊处理;(3) The piezoelectric ceramic crystal stack should be subjected to vacuum cold welding before assembling the transducer;
(4)第一组压电陶瓷晶堆和第二组压电陶瓷晶堆用中间圆柱连接,一起施加预应力。(4) The first group of piezoelectric ceramic crystal stacks and the second group of piezoelectric ceramic crystal stacks are connected by an intermediate cylinder, and prestressing is applied together.
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