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CN109682720A - A kind of device and method detecting oil plant high temperature viscosity - Google Patents

A kind of device and method detecting oil plant high temperature viscosity Download PDF

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Publication number
CN109682720A
CN109682720A CN201910123828.9A CN201910123828A CN109682720A CN 109682720 A CN109682720 A CN 109682720A CN 201910123828 A CN201910123828 A CN 201910123828A CN 109682720 A CN109682720 A CN 109682720A
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China
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constant temperature
oil plant
viscosity
helix tube
high temperature
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姚婷
李鹤
胡建强
杨宏伟
孙秉康
张猛
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Huangshan University
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Huangshan University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N11/00Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
    • G01N11/02Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by measuring flow of the material
    • G01N11/04Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by measuring flow of the material through a restricted passage, e.g. tube, aperture
    • G01N11/08Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by measuring flow of the material through a restricted passage, e.g. tube, aperture by measuring pressure required to produce a known flow
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N11/00Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
    • G01N2011/0006Calibrating, controlling or cleaning viscometers
    • G01N2011/002Controlling sample temperature; Thermal cycling during measurement

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analyzing Materials Using Thermal Means (AREA)

Abstract

The present invention provides a kind of device and method for detecting oil plant high temperature viscosity, and described device includes measurement pipe-line system, constant temperature bath system and data acquisition system;The constant temperature bath system includes first, two, three, four, five constant temperature ovens, the capillary helix tube for being equipped with submergence in each constant temperature oven or being buried in constant temperature oven working media, the measurement pipe-line system includes constant flow pump, shut-off valve, filter, counterbalance valve, cooling device and liquid trap, the data collection system includes thermocouple, pressure difference converter, data collector and industrial control computer, its detection method is to obtain oil plant at 70 DEG C by the pressure difference relativity of water and oil plant, 80 DEG C, 90 DEG C, kinematic viscosity at 100 DEG C, further according to oil plant at 70 DEG C, 80 DEG C, 90 DEG C, kinematic viscosity at 100 DEG C calculates to obtain the kinematic viscosity of oil plant under high temperature.The device and method of detection oil plant high temperature viscosity provided by the invention, acquisition oil plant high temperature viscosity that can be relatively reliable.

Description

A kind of device and method detecting oil plant high temperature viscosity
Technical field
The present invention relates to oil plant detection technique field more particularly to a kind of device and methods for detecting oil plant high temperature viscosity.
Background technique
Oil plant detection is also known as POL test, is to various vehicle fuels, lubricating oil, lubricating grease, automobile production machining medium The detection of performance indicator.
Viscosity is derived from the interior friction of liquid.Oil liquid generates between oil molecule by external force and when relatively moving Resistance, make oil liquid that can not be well on flowing, drag size is known as viscosity.The measure of viscosity be divided into absolute viscosity and Relative viscosity two major classes.Wherein absolute viscosity is divided into dynamic viscosity and two kinds of kinematic viscosity.Kinematic viscosity is the important of lubricating oil One of index can reduce generator power if viscosity is excessive, if viscosity is too small, will increase wear and tear in machines.It is also insulation One of oily important indicator, viscosity is lower, and transformer circulating cooling effect is better.
Existing kinematic viscosity detector commonly uses following methods and measures oil viscosity: in the tight temperature controlled and give Under, the oil plant for determining volume is flowed down from the graduated capillary of viscosimeter under interchangeable driving head under the effect of gravity, test Time out.Kinematic viscosity is the flowing time measured and the calibration constants of viscosimeter.
As disclosed in the Chinese patent of Publication No. CN206920280U " kinematic viscosity analyzer ", including constant temperature bath dress It sets, control system, stirring system and viscosimeter, constant temperature bath device includes glass inner casing and glass outer shell, in glass Chuck layer is formed between cylinder and glass outer shell, and transparent protective cover is provided in constant temperature bath device, is provided in transparent protective shield Heating tube and thermometer, the side of constant temperature bath device are provided with the air inlet pipe being connected to chuck layer, and control system includes that setting exists The control cabinet of constant temperature bath device bottom, the temperature sensor being mounted at the top of constant temperature bath device, stirring system are mounted on constant temperature bath It is connect on device and with control cabinet, viscosimeter includes the fixed frame being arranged at the top of constant temperature bath device and passes through solid Determine the capillary that frame is fixed in constant temperature bath device, capillary is U-shaped structure, and constant temperature bath device is run through at the both ends of capillary tube Top.
The time that liquid flows through capillary glass tube under the effect of gravity is different at different temperature, and viscosity is bigger Product this species diversity be more obvious, so the kinematic viscosity value under a certain specific temperature is obtained, to the temperature of its constant temperature bath Control has high requirement.
The current oil product standard movement viscosity test in China only proceeds to 100 DEG C, is higher than to temperature 100 DEG C (especially high In 130 DEG C) oil product kinematic viscosity, the reproducibility of oil testing is bad etc. under the sealing performance and high temperature in view of domestic test equipment Problem tends not to obtain ideal test result.
In fact, 100 DEG C or more of machine oil kinematic viscosity not only characterizes the flow behavior of itself, the also work to diesel engine Condition performance (diesel engine lubricating oil temperature is generally all at 100 DEG C or more) has certain connection, as engine oil consumption parameter often with the fortune of machine oil The parameters such as kinetic viscosity, evaporation loss are proportional.So the machine oil kinematic viscosity of 100 DEG C of research or more has more important meaning Justice.
Summary of the invention
The purpose of the present invention is to provide a kind of device and method for detecting oil plant high temperature viscosity, acquisitions that can be relatively reliable Oil plant high temperature viscosity.
In order to achieve the above object, the present invention adopts the following technical scheme:
A kind of device detecting oil plant high temperature viscosity, including measurement pipe-line system, constant temperature bath system and data acquisition system; The constant temperature bath system includes the first constant temperature oven, the second constant temperature oven, third constant temperature oven, the 4th constant temperature oven and the 5th constant temperature oven, the One, the steady temperature of two, three, four, five constant temperature ovens is respectively set to 25 DEG C, 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C;Each constant temperature oven In be equipped with submergence or the capillary helix tube that is buried in constant temperature oven working media;The measurement pipe-line system include constant flow pump, Shut-off valve, filter, counterbalance valve, cooling device and liquid trap, oil plant is passed sequentially through shut-off valve, filter by constant flow pump, with perseverance Constant speed degree is successively pumped into the capillary helix tube in first, second, third and fourth, five constant temperature ovens, then passes sequentially through counterbalance valve and cooling device It is recycled to liquid trap;The data collection system includes that thermocouple, pressure difference converter, data collector and Industry Control calculate Machine;In each constant temperature oven, thermocouple and pressure difference converter are arranged in the following manner: being equipped with the in the inducer of capillary helix tube The second pressure guiding pipe and thermocouple is arranged in the outlet section of capillary helix tube in one pressure guiding pipe, and the first pressure guiding pipe and the second pressure guiding pipe connect Connect pressure difference converter;The data collector connects each thermocouple and pressure difference converter, the industrial control computer with it is described Data collector connection.
Further, each constant temperature oven includes outer heat insulation layer, outer cylinder, inner thermal insulating layer, inner cylinder, heating coil and stirring Stick, each heating coil are connected separately with temperature controller.
Further, the outer heat insulation layer and inner thermal insulating layer are entwined by PU tree congealed fat integrated foaming heat preservation cotton.
Further, in furnace bottom, furnace bottom is equipped with for blocking the card slot for setting heating coil for the heating coil setting.
Further, first constant temperature oven is water-bath furnace, second constant temperature oven, third constant temperature oven, the 4th constant temperature oven It is oil bath furnace with the 5th constant temperature oven.
Further, the capillary helix tube be spirally wound on diameter be 150mm stainless steel metal cylinder on, it is described not The steel metal cylinder that becomes rusty is horizontal positioned, and there are the straight pipes of 100mm for the capillary helix tube inlet and outlet.
Further, the capillary helix tube is by 316 stainless steel material machine-shapings, and pipe range 3000mm, section is circle Shape, nominal internal diameter are 250 μm, uniform diameter.
Based on the device of above-mentioned detection oil plant high temperature viscosity, the invention also includes a kind of sides for detecting oil plant high temperature viscosity Method includes the following steps:
The steady temperature of first, second, third and fourth, five constant temperature ovens is respectively set to 25 DEG C, 70 by temperature controller by S1 DEG C, 80 DEG C, 90 DEG C, 100 DEG C, the capillary helix tube in first, second, third and fourth, five constant temperature ovens is respectively placed in each isoperibol In;
S2, by water with preset volume flow followed by the capillary helix tube in first, second, third and fourth, five constant temperature ovens, liquid trap In catchment after 2min, measure the both ends pressure drop of each capillary helix tube respectively:
S3 weighs in real time to the liquid trap after the 2min that catchments using analysis of experiments balance, obtains the mass flow of water
S4 checks in theoretical viscosity value of the water at 25 DEG CWater is calculated at 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C Measure viscosity number:
S5 checks in water in 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C of theoretical viscosity value, by correction factor k to measurement viscosity number It is modified:
S6 keeps the capillary helix tube in first, second, third and fourth, five constant temperature ovens to be respectively placed in each isoperibol, will be by Oil plant is surveyed with preset volume flow followed by the capillary helix tube in first, second, third and fourth, five constant temperature ovens, is collected in liquid trap After oil plant 5min, each capillary helix tube both ends pressure drop: Δ P is measured respectively1 CH、ΔP2 CH、ΔP3 CH、ΔP4 CH、ΔP5 CH
S7 carries out real-time load-bearing to the liquid trap after collection oil plant 5min using analysis of experiments balance, obtains the quality of oil plant Flow QCH
Viscosity number of the oil plant at 25 DEG C is calculated in S8 according to the following formula:
Measurement viscosity number of the oil plant at 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C is calculated in S9:
S10 is modified by measurement viscosity number of the correction factor k to oil plant:
S11 respectively willAndSubstitute into following formula:
Wherein, T is the thermodynamic scale of t temperature;A, b is empirical;
Acquire a1、b1, a2、b2,
It calculatesA, b value obtained is substituted into
S12, according to obtained formulaCalculate oil plant kinematic viscosity when temperature T.
After adopting the above technical scheme, the present invention has the advantage that
Kinematic viscosity of the oil plant at 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C is obtained by the pressure difference relativity of water and oil plant, The kinematic viscosity of oil plant, test side under high temperature are calculated to obtain in the kinematic viscosity at 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C further according to oil plant Method is simple, and measurement accuracy is high, solves the problems, such as that the reproducibility of oil testing under high temperature is bad;By water in 70 DEG C, 80 DEG C, 90 DEG C, the comparison of measurement viscosity number and theoretical viscosity value at 100 DEG C, obtain the correction factor of oil plant measurement viscosity number, further Improve detection accuracy.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings:
Fig. 1 is the structural schematic diagram that the device of oil plant high temperature viscosity is detected in embodiment.
Fig. 2 is the structural schematic diagram of constant temperature oven in embodiment.
Fig. 3 is the structural schematic diagram of data collection system in embodiment.
Specific embodiment
Below in conjunction with drawings and the specific embodiments, the present invention is described in further detail.
As shown in Figure 1, a kind of device for detecting oil plant high temperature viscosity, including measurement pipe-line system, constant temperature bath system sum number According to acquisition system.
Constant temperature bath system includes the first constant temperature oven 1, the second constant temperature oven 2, third constant temperature oven 3, the 4th constant temperature oven 4 and the 5th perseverance Warm furnace 5.The first, second, third and fourth, the steady temperature of five constant temperature ovens is respectively set to 25 DEG C, 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C.The One constant temperature oven 1 is water-bath furnace, and the second constant temperature oven 2, third constant temperature oven 3, the 4th constant temperature oven 4, the 5th constant temperature oven 5 are oil bath furnace.
As shown in Figure 1 and Figure 2, each constant temperature oven includes outer heat insulation layer 6, outer cylinder 7, inner thermal insulating layer 8, inner cylinder 9, heating dish Pipe 10 and stirring rod 11.Interior outer heat insulation layer is entwined by PU tree congealed fat integrated foaming heat preservation cotton.The setting of heating coil 10 exists Furnace bottom, furnace bottom are equipped with for blocking the card slot for setting heating coil 10, and heating coil 10 and barrel is made to insulate.Each heating coil 10 divides Temperature controller is not connected with it.The capillary helix tube for being equipped with submergence in each constant temperature oven or being buried in constant temperature oven working media 12。
In the present embodiment, capillary helix tube 12 is spirally wound on the stainless steel metal cylinder that diameter is 150mm, stainless steel Metal cylinder is horizontal positioned, and there are the straight pipes of 100mm for the inlet and outlet of capillary helix tube 12.
In the present embodiment, capillary helix tube 12 is circle by 316 stainless steel material machine-shapings, pipe range 3000mm, section Shape, nominal internal diameter are 250 μm, uniform diameter.
Measuring pipe-line system includes constant flow pump 13, shut-off valve 14, filter 15, counterbalance valve 16, cooling device 17 and liquid collecting Oil plant is passed sequentially through shut-off valve 14, filter 15 by device 18, constant flow pump 13, be successively pumped into first, second, third and fourth with constant speed, Capillary helix tube 12 in five constant temperature ovens, then pass sequentially through counterbalance valve 16 and cooling device 17 is recycled to liquid trap 18.
As shown in figure 3, data collection system includes thermocouple 21, pressure difference converter 22, data collector 23 and industry control Computer 24 processed.In each constant temperature oven, thermocouple 21 and pressure difference converter 22 are arranged in the following manner: in capillary helix tube 12 Inducer be equipped with the first pressure guiding pipe 19, in the outlet section of capillary helix tube 12, the second pressure guiding pipe 20 and thermocouple 21 are set, the One pressure guiding pipe 19 and the second pressure guiding pipe 20 connect pressure difference converter 22.Thermocouple 21 is demarcated using temperature calibration apparatus.Data Collector 23 connects each thermocouple 21 and pressure difference converter 22.Industrial control computer 24 is connect with data collector 23.
In the present embodiment, temperature controller selects the conductive temperature controller FP23, model FP23- of SHIMADEN Japan SDIV-000005G, be single input, dual output adjust, and can with Freely input range, the current signal of exportable 4~20mA, Maximum load impedance is 600 Ω, has the function of Self-tuning System, programmable definite value and the bound for limiting heating power etc..Temperature control The control law of instrument processed is PID control rule, i.e. PID control parameter rule, is according to current temperature and upper one control The temperature in period processed compares, and according to ratio, integral, differential parameter calculates current pulse width, carries out temperature adjusting.
In the present embodiment, thermocouple selects K-type armoured thermocouple.
In the present embodiment, pressure difference converter selects Rosemount3051CD pressure difference converter, and range 0-248kPa is surveyed Accuracy of measurement is ± 0.075%.
In the present embodiment, the IMP discrete data acquisition device that data collector selects Britain Lun Baijie instrument company to develop, Its model 35951.
The present embodiment also provides a kind of detection oil plant high temperature viscosity of device based on above-mentioned detection oil plant high temperature viscosity Method includes the following steps:
The steady temperature of first, second, third and fourth, five constant temperature ovens is respectively set to 25 DEG C, 70 by temperature controller by S1 DEG C, 80 DEG C, 90 DEG C, 100 DEG C, the capillary helix tube in first, second, third and fourth, five constant temperature ovens is respectively placed in each isoperibol In;
S2, by water with preset volume flow followed by the capillary helix tube in first, second, third and fourth, five constant temperature ovens, liquid trap In catchment after 2min, measure the both ends pressure drop of each capillary helix tube respectively:
S3 weighs in real time to the liquid trap after the 2min that catchments using analysis of experiments balance, obtains the mass flow of water
S4 checks in theoretical viscosity value of the water at 25 DEG CWater is calculated at 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C Measure viscosity number:
S5 checks in water in 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C of theoretical viscosity value, by correction factor k to measurement viscosity number It is modified:
S6 keeps the capillary helix tube in first, second, third and fourth, five constant temperature ovens to be respectively placed in each isoperibol, will be by Oil plant is surveyed with preset volume flow followed by the capillary helix tube in first, second, third and fourth, five constant temperature ovens, is collected in liquid trap After oil plant 5min, each capillary helix tube both ends pressure drop: Δ P is measured respectively1 CH、ΔP2 CH、ΔP3 CH、ΔP4 CH、ΔP5 CH
S7 carries out real-time load-bearing to the liquid trap after collection oil plant 5min using analysis of experiments balance, obtains the quality of oil plant Flow QCH
Viscosity number of the oil plant at 25 DEG C is calculated in S8 according to the following formula:
Measurement viscosity number of the oil plant at 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C is calculated in S9:
S10 is modified by measurement viscosity number of the correction factor k to oil plant:
S11 respectively willAndSubstitute into following formula:
Wherein, T is the thermodynamic scale of t temperature;A, b is empirical;
Acquire a1、b1, a2、b2,
It calculatesA, b value obtained is substituted into S12, according to obtained formulaCalculate oil plant kinematic viscosity when temperature T.
In addition to above preferred embodiment, there are other embodiments of the invention, and those skilled in the art can be according to this Invention makes various changes and modifications, and as long as it does not depart from the spirit of the invention, should belong to appended claims of the present invention and determines The range of justice.

Claims (8)

1. a kind of device for detecting oil plant high temperature viscosity, which is characterized in that
Including measurement pipe-line system, constant temperature bath system and data acquisition system;
The constant temperature bath system includes the first constant temperature oven, the second constant temperature oven, third constant temperature oven, the 4th constant temperature oven and the 5th constant temperature Furnace, the steady temperature of first, second, third and fourth, five constant temperature ovens are respectively set to 25 DEG C, 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C;
The capillary helix tube for being equipped with submergence in each constant temperature oven or being buried in constant temperature oven working media;
The measurement pipe-line system includes constant flow pump, shut-off valve, filter, counterbalance valve, cooling device and liquid trap, and constant flow pump will Oil plant passes sequentially through shut-off valve, filter, the capillary spiral shell being successively pumped into first, second, third and fourth, five constant temperature ovens with constant speed Coil, then pass sequentially through counterbalance valve and cooling device is recycled to liquid trap;
The data collection system includes thermocouple, pressure difference converter, data collector and industrial control computer;
In each constant temperature oven, thermocouple and pressure difference converter are arranged in the following manner: being equipped in the inducer of capillary helix tube The second pressure guiding pipe and thermocouple, the first pressure guiding pipe and the second pressure guiding pipe is arranged in the outlet section of capillary helix tube in first pressure guiding pipe Connect pressure difference converter;
The data collector connects each thermocouple and pressure difference converter, the industrial control computer and the data collector Connection.
2. the device of detection oil plant high temperature viscosity according to claim 1, which is characterized in that each constant temperature oven includes outer Insulating layer, outer cylinder, inner thermal insulating layer, inner cylinder, heating coil and stirring rod, each heating coil are connected separately with temperature controller.
3. the device of detection oil plant high temperature viscosity according to claim 2, which is characterized in that the outer heat insulation layer and Nei Bao Warm layer is entwined by PU tree congealed fat integrated foaming heat preservation cotton.
4. the device of detection oil plant high temperature viscosity according to claim 2, which is characterized in that the heating coil setting exists Furnace bottom, furnace bottom are equipped with for blocking the card slot for setting heating coil.
5. the device of detection oil plant high temperature viscosity according to claim 1, which is characterized in that first constant temperature oven is water Liquid furnace, second constant temperature oven, third constant temperature oven, the 4th constant temperature oven and the 5th constant temperature oven are oil bath furnace.
6. the device of detection oil plant high temperature viscosity according to claim 1, which is characterized in that the capillary helix tube spiral It is wrapped on the stainless steel metal cylinder that diameter is 150mm, the stainless steel metal cylinder is horizontal positioned, the capillary helix tube There are the straight pipes of 100mm for inlet and outlet.
7. it is according to claim 1 detection oil plant high temperature viscosity device, which is characterized in that the capillary helix tube by 316 stainless steel material machine-shapings, pipe range 3000mm, section are circle, and nominal internal diameter is 250 μm, uniform diameter.
8. a kind of method for detecting oil plant high temperature viscosity, which comprises the following steps:
The steady temperature of first, second, third and fourth, five constant temperature ovens is respectively set to 25 DEG C, 70 DEG C, 80 by temperature controller by S1 DEG C, 90 DEG C, 100 DEG C, the capillary helix tube in first, second, third and fourth, five constant temperature ovens is respectively placed in each isoperibol;
S2, by water with preset volume flow followed by the capillary helix tube in first, second, third and fourth, five constant temperature ovens, liquid trap In catchment after 2min, measure the both ends pressure drop of each capillary helix tube respectively:
S3 carries out real-time load-bearing to the liquid trap after the 2min that catchments using analysis of experiments balance, obtains the mass flow of water
S4 checks in theoretical viscosity value of the water at 25 DEG CMeasurement of the water at 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C is calculated Viscosity number:
S5 checks in water in 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C of theoretical viscosity value, is carried out by correction factor k to measurement viscosity number Amendment:
S6 keeps the capillary helix tube in first, second, third and fourth, five constant temperature ovens to be respectively placed in each isoperibol, by tested oil Material followed by the capillary helix tube in first, second, third and fourth, five constant temperature ovens, collects oil plant in liquid trap with preset volume flow After 5min, each capillary helix tube both ends pressure drop: Δ P is measured respectively1 CH、ΔP2 CH、ΔP3 CH、ΔP4 CH、ΔP5 CH
S7 weighs in real time to the liquid trap after collection oil plant 5min using analysis of experiments balance, obtains the mass flow of oil plant QCH
Viscosity number of the oil plant at 25 DEG C is calculated in S8 according to the following formula:
Measurement viscosity number of the oil plant at 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C is calculated in S9:
S10 is modified by measurement viscosity number of the correction factor k to oil plant:
S11 respectively willAndSubstitute into following formula:
Wherein, T is the thermodynamic scale of t temperature;A, b is empirical;
Acquire a1、b1, a2、b2,
It calculatesA, b value obtained is substituted into
S12, according to obtained formulaCalculate oil plant kinematic viscosity when temperature T.
CN201910123828.9A 2019-02-19 2019-02-19 A kind of device and method detecting oil plant high temperature viscosity Pending CN109682720A (en)

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