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CN109563387A - Acrylic pressure-sensitive adhesive compositions and use adhesive, polarizer adhesive and image display device made of it - Google Patents

Acrylic pressure-sensitive adhesive compositions and use adhesive, polarizer adhesive and image display device made of it Download PDF

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Publication number
CN109563387A
CN109563387A CN201780044213.6A CN201780044213A CN109563387A CN 109563387 A CN109563387 A CN 109563387A CN 201780044213 A CN201780044213 A CN 201780044213A CN 109563387 A CN109563387 A CN 109563387A
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China
Prior art keywords
weight
coupling agent
silane coupling
adhesive
methyl
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CN201780044213.6A
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Chinese (zh)
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CN109563387B (en
Inventor
三谷直也
秋月伸介
今泉早织
三谷圣子
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Mitsubishi Kasei Corp
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Nippon Synthetic Chemical Industry Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2202/00Materials and properties
    • G02F2202/28Adhesive materials or arrangements

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)
  • Surface Treatment Of Optical Elements (AREA)

Abstract

It provides: when manufacture liquid crystal display device; adhesive used in stickup as polarizer (protective film) and liquid crystal cells (glass) is in use, available after embodying excellent re-workability for a long time and be not readily susceptible to the influence of moisture, will not cause the reduced adhesive of durability.A kind of acrylic pressure-sensitive adhesive compositions, contain: acrylic resin (A);With, in the structure respectively containing 1 or more reactive functional groups and the silane coupling agent (B) of alkoxy, as silane coupling agent (B), containing alkoxy group content be 15 weight % silane coupling agents below (B1) and alkoxy group content is 20 weight % or more silane coupling agent (B2).

Description

Acrylic pressure-sensitive adhesive compositions and using adhesive, polarizer made of it with viscous Mixture and image display device
Technical field
It is bonded the present invention relates to acrylic pressure-sensitive adhesive compositions and using adhesive and polarizer made of it Agent is further specifically related to: after embody for a long time excellent re-workability and can be formed not vulnerable to the influence of moisture, It will not cause the acrylic pressure-sensitive adhesive compositions of the reduced adhesive of durability.
In the past, it will be covered by the two sides of the polarizing film of the formation such as the polyvinyl alcohol film that imparts polarizability with protective film And polarizer is obtained, it is laminated on the surface for being clamped with the liquid crystal cells of the liquid crystal composition through being orientated between 2 glass plates, thus Image display device can be manufactured.In order to be stacked in polarizing plate layer on the surface of the liquid crystal cells, it is usually carried out: will be arranged It is connected to above-mentioned liquid crystal cells face in the adhesive phase of polarisation plate surface, and is squeezed, to carry out.
For being suitble to these protective films using comprising the bonding of polyvinyl alcohol resin with the bonding agent of polarizing plate sticking Agent, specifically, aqueous solution made of compounding polyvinyl alcohol resin and crosslinking agent is coated on polarizing film and protection is laminated It after film, is thermally dried, to manufacture polarizer.In the manufacturing process of above-mentioned polarizer, preferably contained in bonding agent Moisture is suitble to the triacetate cellulose film (TAC film) for having used penetrability high as protective film through protective film so far, But in recent years, from the viewpoint of dimensional stability, durability, instead of TAC film, acrylic films, polyester are gradually used It is film, olefin-based film etc..As olefin-based film, especially gradually use cyclic olefine film (COP film) as partially The protective film of vibration piece.
Adhesive used in stickup to such polarizer and liquid crystal cells (glass substrate) requires heat resistance, moisture-proof Hot etc durability.Especially under hot and humid environment, there are the following problems: moisture immerses adhesive phase, with glass base The cementability of plate can reduce, and polarizer from glass substrate portion floats or removes.In order to solve the problems, by viscous Silane coupling agent is compounded in mixture, so as to realize in terms of the humidity resistance improve but compounding silane coupling agent in the case where, If the polarizer with adhesive phase saves for a long time, the silane coupling agent due to moisture in environment, the moisture in polarizer There is the new problem of durability reduction in inactivation.
In addition, for adhesive used in stickup of the polarizer with liquid crystal cells (glass substrate), it is desirable that polarizer is viscous Polarizer is removed to and is recycled in the case where being caught in foreign matter or positional shift when being affixed on liquid crystal cells the reprocessing of liquid crystal cells Property.
In turn, in recent years, yield improves due to the precision of manufacturing process improves, therefore does not generate as before bad Product can be accumulated and just carry out rework process after a certain number of defective products, it is desirable that adhesive is compared with the past can be for a long time Maintain re-workability.
In addition, in the case where using the low film of the moisture permeability other than above-mentioned TAC film, particularly cyclic olefine film, If be exposed under hygrothermal environment, there are problems that generating albinism in adhesive phase.It is thought that due in damp and hot ring The moisture that adhesive phase is slowly immersed under border is exposed to room temperature and condenses, and by being covered by the low film of moisture permeability, Therefore moisture can not be detached from and moisture accumulation, result in albefaction.
For this problem, proposes and changed by using copolymerization there are many acrylic resin of polar functionalities monomer It has been apt to the adhesive of wet-heat resisting albefaction.
However, using so copolymerization, there are many adhesives of the acrylic resin of polar functionalities monomer, due to pole Property group influence and with the cementability of glass interface increase or adhesive phase be easy moisture absorption, cause the hydrolysis of silane coupling agent Accelerate, therefore there is a problem of that re-workability, storage stability are worse.
The adhesive excellent as such re-workability and initial humidity resistance, such as described in patent document 1 A kind of adhesive composition, it includes: 100 parts by weight of adhesive resin (A);With, epoxide equivalent be 100~2000g/mol and Alkoxy group content is 0.1~20 parts by weight of organosilan oxygroup oligomer (B) of 5~60 weight %, aforementioned binder resin (A) For selected from as making acryl adhesive resin (A1) obtained from the monomer polymerization without containing carboxyl, carbamate system bonding One or more of the group of agent resin (A2) and Polyester adhesive resin (A3) composition.
In addition, the adhesive excellent as wet-heat resisting albefaction, such as a kind of adhesive is proposed in patent document 2, The acrylic resin for increasing amount of hydroxyl groups is used.
Existing technical literature
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2016-44291 bulletin
Patent document 2: Japanese Unexamined Patent Publication 2013-213203 bulletin
Summary of the invention
Problems to be solved by the invention
However, (organosilan oxygroup is low for the silane coupling agent used about the adhesive recorded in above patent document 1 Polymers) functional equivalent and alkoxy group content are limited in a wide range and can use various silane coupling agents, but make Have that the bonding force after initial and heating is low but prolonged reprocessing with the adhesive of the silane coupling agent more than alkoxy group content Property difference problem.
In addition, having used the silane of low-alkoxy content in order to improve re-workability as described in explanation in patent document 1 The adhesive of coupling agent has that re-workability is excellent but storage stability is poor.
In addition, above patent document 2 proposes the excellent adhesive of wet-heat resisting albefaction, but for long-term re-workability, Storage stability absolutely not considers, needs further to improve.
Therefore, in the present invention, in this context, a kind of acrylic pressure-sensitive adhesive compositions are provided, schemed in manufacture When as display device, adhesive used in the stickup as polarizer (protective film) and liquid crystal cells (glass) is in use, can To obtain after embodying excellent re-workability for a long time, and it is not readily susceptible to the influence of moisture, durability will not be caused Reduced adhesive provides in the case where increasing polar group in view of wet-heat resisting albefaction in turn, re-workability, Storage stability also excellent acrylic pressure-sensitive adhesive compositions.
The solution to the problem
Thus, the inventors of the present invention further investigate repeatedly in view of the foregoing, as a result, it has been found that: contain acrylic resin and silicon In the acrylic pressure-sensitive adhesive compositions of alkane coupling agent, by the way that alkoxy group content few silane coupling agent and alkoxy is applied in combination Two kinds of silane coupling agent more than content, so as to obtain after embodying excellent re-workability for a long time and be not readily susceptible to The influence of moisture, the reduced acrylic pressure-sensitive adhesive compositions that durability will not be caused.
That is, the 1st purport of the invention is, a kind of acrylic pressure-sensitive adhesive compositions contain: acrylic resin (A);With in the structure respectively containing 1 or more reactive functional groups and the silane coupling agent (B) of alkoxy, as silane Coupling agent (B), containing alkoxy group content be 15 weight % silane coupling agents below (B1) and alkoxy group content is 20 weight % Above silane coupling agent (B2).
And then the 2nd purport of the invention is that a kind of adhesive is the acrylic adhesives group of above-mentioned 1st purport Made of conjunction object is crosslinked by crosslinking agent (C), the 3rd purport is, a kind of polarizer adhesive is using the 2nd purport Made of adhesive, and then the 4th purport is, a kind of image display device, be with the adhesive of the 2nd purport by polarizer with Made of liquid crystal cells are pasted.
The effect of invention
The present invention is a kind of acrylic pressure-sensitive adhesive compositions, is contained: acrylic resin (A) and being distinguished in the structure Silane coupling agent (B) containing 1 or more reactive functional groups and alkoxy contains alkane as above-mentioned silane coupling agent (B) The silane coupling agent that oxygroup content is 15 weight % silane coupling agents below (B1) and alkoxy group content is 20 weight % or more (B2).Therefore, the adhesive obtained using acrylic pressure-sensitive adhesive compositions of the invention is made when manufacturing image display device For adhesive used in stickup of the polarizer (protective film) with liquid crystal cells (glass) in use, to be excellent after embodying for a long time It different re-workability and is not readily susceptible to the influence of moisture, the reduced adhesive of durability will not be caused, as polarizer It is highly useful with adhesive.
Above-mentioned acrylic resin (A) is comprising being originated from hydroxyl monomer, carboxyl group-containing monomer, nitrogen containing monomer extremely When the acrylic resin of 5~50 weight % of structural unit of few a kind of polar functionalities monomer (a1), wet-heat resisting albefaction and viscous Close physical properties excellent.
When the reactive functional groups equivalent of above-mentioned silane coupling agent (B1) is 1600g/mol or less, durability is more excellent.
When the weight average molecular weight of above-mentioned silane coupling agent (B1) is 3000 or more, re-workability and durability are more excellent.
When the reactive functional groups equivalent of above-mentioned silane coupling agent (B2) is 1000g/mol or less, durability is more excellent.
When the weight average molecular weight of above-mentioned silane coupling agent (B2) is 500 or more, re-workability and durability are more excellent.
Specific embodiment
Hereinafter, the present invention is described in detail.
It should be noted that respectively (methyl) acrylic acid refers to, acrylic or methacrylic acid, (first in the present invention Base) acryloyl group refers to that acryloyl group or methylacryloyl, (methyl) acrylate refer to, acrylate or metering system Acid esters.In addition, acrylic resin refers to, will the polymeric composition polymerization comprising at least one kind of (methyl) acrylate monomer and Obtained resin.
Acrylic pressure-sensitive adhesive compositions of the invention contain acrylic resin (A) and silane coupling agent (B) conduct must It must ingredient.
< acrylic resin (A) >
Acrylic resin (A) used in the present invention is preferably contained from polar functionalities monomer (a1) The acrylic resin of structural unit, content are preferably 5~50 weight %, for example, it is preferable to for that will include polar functionalities list Acrylic resin obtained from the copolymer composition copolymerization of 5~50 weight % of body (a1).
It in the copolymer composition of acrylic resin (A), may include as needed: (methyl) alkyl acrylate system monomer (a2), other ethylenically unsaturated monomers that can be copolymerized (a3).
Above-mentioned polar functionalities monomer (a1) is at least 1 in hydroxyl monomer, carboxyl group-containing monomer, nitrogen containing monomer Kind.
As above-mentioned hydroxyl monomer, for example, (methyl) acrylic acid 2- hydroxy methacrylate, (methyl) acrylic acid 4- Hydroxybutyl, (methyl) acrylic acid 5- hydroxyl pentyl ester, the own ester of (methyl) acrylic acid 6- hydroxyl, (methyl) acrylic acid 8- hydroxyl monooctyl ester The caprolactone modifications monomers, diethylene glycol such as equal hydroxyalkyl acrylates, caprolactone modification (methyl) acrylic acid 2- hydroxy methacrylate Oxyalkylenes modified monomer and the phthalic acid 2- acryloyls such as (methyl) acrylate, polyethylene glycol (methyl) acrylate Oxygroup ethyl -2- hydroxy methacrylate, N- methylol (methyl) acrylamide, hydroxyethyl acrylamide etc. contain primary hydroxy monomers;(first Base) acrylic acid 2- hydroxy propyl ester, (methyl) acrylic acid 2- hydroxybutyl, (methyl) acrylic acid 3- chlorine 2- hydroxy propyl ester etc. contain secondary hydroxyl Base monomer;The monomers containing tert-hydroxyl such as 2,2- dimethyl 2- hydroxyethyl (methyl) acrylate.
In above-mentioned hydroxyl monomer, from the reactivity of crosslinking agent in terms of excellent, in terms of wet-heat resisting albefaction improves It sets out, preferably contains primary hydroxy monomers, further few from impurity such as two (methyl) acrylate, the easy aspect of manufacture is excellent Select acrylic acid 2- hydroxy methacrylate, acrylic acid 4- hydroxybutyl.
It should be noted that as above-mentioned hydroxyl monomer, further preferably used as two (methyl) acrylate of impurity Containing ratio be 0.5 weight % or less person, particularly preferred 0.2 weight % or less, further preferred 0.1 weight % or less.Tool For body, particularly preferred acrylic acid 2- hydroxy methacrylate, acrylic acid 4- hydroxybutyl, acrylic acid 2- hydroxy propyl ester.
As above-mentioned carboxyl group-containing monomer, for example, the acrylic acid such as (methyl) acrylic acid, P-carboxy ethyl acrylates Dimeric dibasic acid etc., wherein the stability aspect in terms of wet-heat resisting albefaction, when polymerization, preferably (methyl) propylene Acid.
As above-mentioned nitrogen containing monomer, for example, emulsion stability, amide-containing monomer etc..
As above-mentioned emulsion stability, for example, (methyl) acrylic-amino methyl esters, (methyl) acrylic-amino The monomers containing secondary amino group such as the monomers containing primary amino group such as ethyl ester, (methyl) tbutylaminoethylacrylate, (methyl) acrylic acid ethyl The tertiary-amino-containings monomers such as amino ethyl ester, (methyl) acrylate, (methyl) acrylic acid diethylamino ethyl ester Deng.
In above-mentioned emulsion stability, from the storage stability of resin solution and crosslinking facilitation effect aspect, preferably Tertiary-amino-containing monomer, particularly preferred (methyl) acrylate.
As amide-containing monomer, for example, (methyl) acrylamide;Methoxy (methyl) acrylamide, Ethoxyl methyl (methyl) acrylamide, propoxy methyl (methyl) acrylamide, i-propoxymethyl (methyl) acrylamide, Alkoxyalkyls (methyl) acryloyls such as n-butoxy methyl (methyl) acrylamide, isobutoxymethyl (methyl) acrylamide Amine system monomer;Dialkyl group (methyl) the acrylamide lists such as dimethyl (methyl) acrylamide, diethyl (methyl) acrylamide Body;The hydroxyls amide monomers such as N- (hydroxymethyl) acrylamide;(methyl) acryloyl morpholine;Deng.
In above-mentioned amide-containing monomer, in terms of the stability of resin solution, inhibit antistatic agent migration in terms of It sets out, preferably alkoxyalkyl (methyl) acrylamide monomer, dialkyl group (methyl) acrylamide monomer.
In above-mentioned polar functionalities monomer (a1), from wet-heat resisting albefaction and bonding physical property aspect, preferably contain Carboxylic monomer, carboxyl group-containing monomer, further from wet-heat resisting albefaction it is excellent in terms of, long-term re-workability it is excellent in terms of go out Hair, preferably hydroxyl monomer.In addition, above-mentioned polar functionalities monomer (a1), which can be used alone, can also be applied in combination 2 kinds More than.
Content as above-mentioned polar functionalities monomer (a1) (is applied in combination in situation of more than two kinds, contains for its total Amount), relative to copolymer composition entirety, preferably 5~50 weight %, particularly preferred 6~30 weight %, further preferred 7~25 Weight %, particularly preferred 8~20 weight %, the wet-heat resisting albefaction drop if above-mentioned content is very few, when tangible composite adhesives Low tendency, if excessively, having the tendency that being easy gelation when polymerization.
As above-mentioned (methyl) alkyl acrylate system monomer (a2), for example, the carbon number of alkyl be usually 1~ 20 (preferably 1~18, particularly preferred 1~12, further preferred 1~8) person, specifically, (methyl) acrylic acid first can be enumerated Ester, (methyl) ethyl acrylate, (methyl) n-butyl acrylate, (methyl) isobutyl acrylate, (methyl) tert-butyl acrylate, (methyl) n-propyl, (methyl) the just own ester of acrylic acid, (methyl) 2-EHA, (methyl) acrylic acid are just pungent Ester, (methyl) isodecyl acrylate, (methyl) lauryl acrylate, (methyl) acrylic acid hexadecane ester, (methyl) acrylic acid are hard Rouge ester etc..They, which can be used alone, can also be applied in combination two or more.
Wherein, from versatility, bonding physical properties excellent aspect, preferably methyl acrylate, ethyl acrylate, acrylic acid N-butyl, 2-EHA.
The content of above-mentioned (methyl) alkyl acrylate system monomer (a2) is relative to copolymer composition entirety, preferably 20~95 weights Measure %, particularly preferred 40~94 weight %, further preferred 45~93 weight %, in particular 50~92 weight %.
If above-mentioned content is very few, there is the balanced tendency for being difficult to obtain bonding physical property, if excessively, had damp and hot The tendency that albefaction reduces.
As the above-mentioned ethylenically unsaturated monomer that other can be copolymerized (a3), for example, (methyl) benzyl acrylate, (methyl) phenoxyethyl acrylate, phenoxy group diethylene glycol (methyl) acrylate, (methyl) acrylic acid 2- hydroxyl -3- benzene oxygen The monomers containing aromatic rings such as base propyl ester, (methyl) acrylic acid neighbour's phenylphenoxy ethyl ester;(methyl) cyclohexyl acrylate, (methyl) third Olefin(e) acid cyclohexyl oxygroup alkyl ester, (methyl) t-butylcyclohexyl base oxygroup ethyl ester, (methyl) isobornyl acrylate, (first Base) dicyclopentanyl acrylate etc. contains alicyclic monomers;(methyl) acrylic acid 2- methoxy acrylate, (methyl) acrylic acid 2- ethyoxyl second Ester, (methyl) acrylic acid 3- methoxybutyl, (methyl) acrylic acid 2- butoxyethyl, 2- butoxy diethylene glycol (methyl) third Olefin(e) acid ester, methoxyl group diethylene glycol (methyl) acrylate, methoxy triethylene (methyl) acrylate, ethyoxyl diethyl two It is alcohol (methyl) acrylate, methoxyl group dipropylene glycol (methyl) acrylate, methoxy poly (ethylene glycol) (methyl) acrylate, pungent It is oxygroup polyethylene glycol propylene glycol-mono- (methyl) acrylate, laurel acyloxy polyethyleneglycol (methyl) acrylate, hard Ether-containings chain monomers such as acyl oxygroup polyethyleneglycol (methyl) acrylate etc..They, which can be used alone, to be applied in combination Two or more.
Wherein, from be easily adjusted refractive index and it is birefringent in terms of, the excellent aspect of resistance to light leakage, preferably containing fragrance Ring monomer (particularly preferred (methyl) benzyl acrylate, (methyl) phenoxyethyl acrylate, phenoxy group diethylene glycol (methyl) third Olefin(e) acid ester), from being easily adjusted refractive index and side excellent in adhesion birefringent, to low polarity adherend (such as cycloolefin etc.) Face is set out, and alicyclic monomers are preferably contained.
Using acrylic pressure-sensitive adhesive compositions of the invention as polarizer purposes in use, in terms of resistance to light leakage, Preferably, the content of monomer containing aromatic rings, ester ring type monomer is adjusted, with birefringent the becoming smaller of the component entirety after endurance test Mode, adjust the birefringent of adhesive.
As the content of the above-mentioned ethylenically unsaturated monomer that other can be copolymerized (a3), preferably 35 weight % or less, further It is preferred that 25 weight % or less.Other ethylenically unsaturated monomers that can be copolymerized (a3) have inclining for resistance to light leakage reduction if excessive To.
Acrylic resin used in the present invention (A) is suitable for selecting polar functionalities monomer (a1), preferably further fitting (methyl) alkyl acrylate system monomer (a2), other ethylenically unsaturated monomers that can be copolymerized (a3) are preferably selected, it is poly- using these Synthesis point, such as in organic solvent, mix or be added dropwise above-mentioned polymeric composition, polymerization initiator and polymerize, so as to manufacture.
Above-mentioned polymerization reaction can be previous public by solution free radical polymerization, suspension polymerisation, bulk polymerization, emulsion polymerization etc. The polymerization known and carry out, wherein preferred solution free radical polymerization, bulk polymerization, particularly preferred solution free radical polymerization.
As organic solvent used in above-mentioned polymerization reaction, for example, toluene, dimethylbenzene etc. it is aromatic hydrocarbon, The aliphatic such as the esters such as the aliphatic hydrocarbons such as hexane, ethyl acetate, butyl acetate, normal propyl alcohol, isopropanol alcohols, acetone, first and second Ketones such as ketone, methyl iso-butyl ketone (MIBK), cyclohexanone etc..
It is dry when being coated from the easiness, the effect of chain tra nsfer, adhesive of polymerization reaction to be easy in these organic solvents Property, highly-safe aspect is set out, it is preferable to use ethyl acetate, acetone, methyl ethyl ketone, butyl acetate, toluene, methyl-isobutyl Ketone, further preferred ethyl acetate, acetone, methyl ethyl ketone.
These organic solvents, which can be used alone, can also be applied in combination two or more.
In addition, as polymerization initiator used in above-mentioned solution free radical polymerization, for example, common freedom Base polymerization initiator, i.e., the double -2- methylbutyronitrile of 2,2 '-azobis isobutyronitriles, 2,2 '-azos, bis- (the 4- cyano penta of 4,4 '-azos Acid), azo initiators, benzoyl peroxide, lauroyl peroxide, the di-t-butyl mistake such as 2,2 '-azos bis- (methylpropanoic acids) Organic peroxides such as oxide, cumene hydroperoxide etc. can be suitable for selecting and using according to the monomer used.These are poly- Conjunction initiator, which can be used alone, can also be applied in combination two or more.
Acrylic resin used in the present invention (A) preferably comprises the structural unit from polar functionalities monomer (a1) 5~50 weight %, particularly preferred 6~30 weight %, further preferred 7~25 weight %, particularly preferred 8~20 weight %, most It is preferred that 8~15 weight %.If the structural unit from polar functionalities monomer is very few, there is wet-heat resisting albefaction to be easily reduced Tendency, if excessively, having the tendency that re-workability, durability are easily reduced.
The weight average molecular weight preferably 600,000~2,500,000 of above-mentioned acrylic resin (A), it is particularly preferred 800,000~2,000,000, into One step preferably 1,000,000~1,800,000, particularly preferred 1,100,000~1,600,000.
If above-mentioned weight average molecular weight is too small, have the tendency that durability reduction, is needed if excessive, when manufacturing a large amount of Retarder thinner has drying property reduction, and residual solvent becomes more within the adhesive layer, the tendency that heat resistance reduces.
The dispersion degree (weight-average molecular weight/number-average molecular weight) preferably 10 or less of above-mentioned acrylic resin (A), particularly preferably 7 or less, further preferred 5 or less.
If above-mentioned dispersion degree is excessively high, have the tendency that re-workability reduces or durability reduces.It should be noted that The lower limit of above-mentioned dispersion degree is usually 1.
It should be noted that above-mentioned weight average molecular weight is the weight average molecular weight to be converted based on standard polystyren molecular weight, High performance liquid chromatograph (Japanese Waters corporation, " Waters 2695 (main body) " and " Waters 2414 (detector) ") makes With column: Shodex GPC KF-806L (exclusion limit molecular weight: 2 × 107, separating ranges: 100~2 × 107, theoretical cam curve: 10000 grades/root, filler material: styrene diethylene benzene copoly mer, filler partial size: 10 μm) 3 series connection, thus Measurement, number-average molecular weight can also be measured with same method.Moreover, dispersion degree is asked by weight average molecular weight and number-average molecular weight Out.
Preferably -80~0 DEG C of the glass transition temperature (Tg) of above-mentioned acrylic resin (A), particularly preferably -60~-10 DEG C, further preferably -50~-20 DEG C.
If above-mentioned glass transition temperature is excessively high, have the tendency that adhesion becomes easy reduction, if too low, has resistance to Hot reduced tendency.
It should be noted that above-mentioned glass transition temperature is calculated by the formula of following Fox.
Tg: the glass transition temperature (K) of acrylic resin (A)
Tga: glass transition temperature (K) Wa: the weight fraction of monomer A of the homopolymer of monomer A
Tgb: glass transition temperature (K) Wb: the weight fraction of monomer B of the homopolymer of monomer B
Tgn: the weight fraction (Wa+Wb++ of glass transition temperature (K) Wn: monomer N of the homopolymer of monomer N Wn=1)
That is, the glass transition temperature (Tg) of acrylic resin (A) refers to, each of acrylic resin (A) will be constituted Glass transition temperature and weight fraction when monomer forms homopolymer are substituting to the formula of above-mentioned Fox and the value that calculates.
It should be noted that the glass transition temperature when monomer for constituting acrylic resin (A) forms homopolymer leads to Often using differential scanning calorimetry (DSC) (DSC) and measure, can use foundation JIS K7121-1987, JIS K 6240 method and Measurement.
The refractive index of above-mentioned acrylic resin (A) is usually 1.440~1.600, preferably 1.460~1.550, it is especially excellent Select 1.470~1.500.Above-mentioned refractive index is preferably, and reduces the refringence of the component of stacking, the light loss of component interface Mistake becomes smaller.
Above-mentioned refractive index is following value: it uses refractive index measuring apparatus (Atago corporation " Abbe refractometer 1T "), with NaD ray, 23 DEG C of measurements form the value of the acrylic resin (A) of film.
It is the mist degree preferably 1.0 or less of above-mentioned acrylic resin (A) single layer, particularly preferred 0.8 or less, further preferably 0.5 or less.If above-mentioned mist degree is excessively high, have the tendency that the image quality for the display for using it as adhesive reduces.
Mist degree calculates as follows: saturating using HAZE MATER NDH2000 (Nippon Denshoku Industries Co., Ltd.'s system) measurement diffusion Rate and total light transmittance are penetrated, gained diffused transmission rate and the value of total light transmittance are substituted into following formula and is calculated.It should be noted that this Machine is according to JIS K7361-1.
Mist degree (%)=(diffused transmission rate/total light transmittance) × 100
Acrylic resin (A) used in the so available present invention.
< silane coupling agent (B) >
It is organic containing 1 or more reactive functional groups and alkoxy respectively in the structure in general, silane coupling agent refers to Silicon compound.
In the present invention, as the silane coupling agent in the structure respectively containing 1 or more reactive functional groups and alkoxy It (B), is 15 weight % silane coupling agents below (B1) containing alkoxy group content and alkoxy group content is 20 weight % or more Silane coupling agent (B2).
The alkoxy limited in the present invention refers to the alkoxy from alkoxy silane, does not include in molecule in addition to this Contained alkoxy.
For example, the end in the polyethers portion of polyether modified silicane, polyether structure include not as alkoxy.
As above-mentioned reactive functional groups, for example, epoxy group, (methyl) acryloyl group, sulfydryl, hydroxyl, carboxylic Base, amino, amide groups, isocyanate group etc..Wherein, the aspect excellent from durability, re-workability, preferably epoxy group, Sulfydryl.
As above-mentioned alkoxy, for example, methoxyl group, ethyoxyl, propoxyl group etc..Wherein, preferred carbon number 1~8 The alkyl of alkyl, particularly preferred carbon number 1~2, specifically, being methoxyl group, ethyoxyl.
It should be noted that silane coupling agent (B) organic taking of can have in addition to reactive functional groups and alkoxy Dai Ji, such as alkyl, phenyl.
Maximum in the present invention is characterized in that, the few silane coupling agent of alkoxy group content (B1) is applied in combination and alkoxy contains The more silane coupling agent (B2) of amount may be implemented to keep long-term re-workability and durability and preservation be steady through such composition This qualitative also excellent purpose of the present invention.
The alkoxy group content of silane coupling agent (B1) be necessary for 15 weight % hereinafter, it is preferred that 1~15 weight %, particularly preferably 3~15 weight %, further preferred 5~14.5 weight %.
If above-mentioned alkoxy group content is excessive, long-term re-workability is reduced.
It is the weight average molecular weight preferably 3000 or more of silane coupling agent (B1), particularly preferred 4000~30000, further preferably 4500~20000, particularly preferred 7000~18000.
If above-mentioned weight average molecular weight is too small, has the tendency that long-term re-workability reduces, if excessive, there is easy infiltration Out, the tendency that durability reduces.
In addition, the preferred 1600g/mol or less of reactive functional groups equivalent of silane coupling agent (B1), it is particularly preferred 100~ 1000g/mol, further preferred 200~900g/mol, particularly preferred 300~650g/mol.
Above-mentioned reactive functional groups equivalent has durability more excellent tendency if it is above range.
The alkoxy group content of silane coupling agent (B2) is necessary for 20 weight % or more, preferably 20~80 weight %, especially excellent Select 25~70 weight %, further preferred 30~60 weight %.
If above-mentioned alkoxy group content is very few, storage stability is reduced.
The weight average molecular weight preferably 500 or more of silane coupling agent (B2), preferably 500~5000, it is particularly preferred 500~ 4500, further preferred 600~4000.
If above-mentioned weight average molecular weight is too small, have the tendency that long-term re-workability reduces.
In addition, the preferred 1000g/mol or less of reactive functional groups equivalent of silane coupling agent (B2), it is particularly preferred 100~ 900g/mol, further preferred 300~800g/mol.
Above-mentioned reactive functional groups equivalent has the tendency that durability raising if it is above range.
The weight average molecular weight of above-mentioned silane coupling agent (B1) and (B2) are the weights based on the conversion of standard polystyren molecular weight Average molecular weight can be measured by following methods.In addition, number-average molecular weight can also measure by the same method, dispersion Degree (weight-average molecular weight/number-average molecular weight) can be found out by weight average molecular weight and number-average molecular weight.
Device: gel permeation chromatograph
Detector: differential refraction rate detector RI (TOSOH Co., Ltd's RI-8020 type, sensitivity 32)
Column: TSKgel guardcolumn HHR- H (1) (TOSOH Co., Ltd φ 6mm × 4cm), TSKgel GMHHR- N (2) (TOSOH Co., Ltd φ 7.8mm × 30cm)
Solvent: tetrahydrofuran (THF)
Column temperature: 23 DEG C
Flow velocity: 1.0mL/ minutes
Herein, for the weight average molecular weight of above-mentioned silane coupling agent (B1) and (B2), silane coupling agent (B1's) divides equally again The case where son amount is greater than the weight average molecular weight of silane coupling agent (B2) has the harmony of long-term re-workability and storage stability excellent Different tendency, it is advantageous to.
It can be the organo-silicon compound of haplotype, or the one of organo-silicon compound as silane coupling agent (B) The organo-silicon compound (organosilicone compounds) of the oligomerics such as dimer, tripolymer made of partial hydrolysis and polycondensation, But from multiple reactive functional groups and alkoxy and the excellent aspect of durability and re-workability, preferably oligomer The organo-silicon compound of type.
As silane coupling agent (B), for example, γ-epoxy propoxy propyl triethoxysilane, γ-epoxy third Made of a part hydrolysis and polycondensation of organo-silicon compound, the organo-silicon compound such as oxygroup hydroxypropyl methyl diethoxy silane etc. Oligomeric organo-silicon compound (organosilan oxygroup oligomer containing epoxy group etc.) or by the one of these organo-silicon compound The silane coupling agents containing epoxy group such as organo-silicon compound made of part is modified through ether;γ-Mercaptopropyltriethoxysilane Oligomeric organo-silicon compound made of a part hydrolysis and polycondensation of equal organo-silicon compound, organo-silicon compound etc. (contain Organosilan oxygroup oligomer of sulfydryl etc.) etc. the silane coupling agent containing sulfydryl;Deng.
Wherein it is possible to be suitable for selecting and using in a manner of meeting each condition of silane coupling agent (B1) and (B2).In addition, Above-mentioned silane coupling agent (B1) and (B2) can be used only a kind respectively, two or more can also be applied in combination.
As silane coupling agent (B1), specifically, the commercially available product of Shin-Etsu Chemial Co., Ltd can be enumerated, That is, " X-24-9590 " (weight average molecular weight: 13700, contains alkoxy: methoxyl group, alkoxy group content: 9.5 weight %, reactivity Functional group: epoxy group, epoxide equivalent: 592g/mol) etc..
As silane coupling agent (B2), specifically, the commercially available product of Shin-Etsu Chemial Co., Ltd can be enumerated, That is, " X-41-1059A " (weight average molecular weight: 2300, contain alkoxy: methoxyl group, ethyoxyl, alkoxy group content: 42 weight %, Reactive functional groups: epoxy group, epoxide equivalent: 350g/mol), " X-41-1810 " (weight average molecular weight: 640, contain alkoxy: Methoxyl group, alkoxy group content: 30 weight %, reactive functional groups: sulfydryl, mercapto equivalents: 450g/mol), " X-41-1805 " (weight average molecular weight: 3450, contain alkoxy: methoxyl group, ethyoxyl, alkoxy group content: 50 weight %, reactive functional groups: mercapto Base, mercapto equivalents: 800g/mol) etc..
Wherein, from storage stability, durability aspect, particularly preferred " X-41-1059A ".
The content of silane coupling agent (B1) is relative to 100 parts by weight of acrylic resin (A), preferably 0.001~1 weight Part, particularly preferred 0.015~0.5 parts by weight, further preferred 0.020~0.2 parts by weight, further preferred 0.025~0.15.
If above-mentioned content is excessive, have the tendency that durability reduction, if very few, there is long-term re-workability to reduce Tendency.
The content of silane coupling agent (B2) is relative to 100 parts by weight of acrylic resin (A), preferably 0.001~1 weight Part, particularly preferred 0.015~0.5 parts by weight, further preferred 0.02~0.2 parts by weight, particularly preferred 0.025~0.15.
If above-mentioned content is excessive, have the tendency that durability reduction, if very few, there is long-term re-workability to reduce Tendency.
In addition, the containing ratio (weight ratio) of silane coupling agent (B1) and (B2) are preferably (B1): (B2)=50:1~1: 5, particularly preferably (B1): (B2)=30:1~1:2, further preferred (B1): (B2)=10:1~1:1.
Above-mentioned containing ratio has the tendency that the harmony of durability and re-workability is excellent if it is above range.
It should be noted that in acrylic pressure-sensitive adhesive compositions of the invention, in the range for not interfering The effect of invention It is interior, the silane coupling agent in addition to above-mentioned silane coupling agent (B1) and (B2) can be used, the content of the silane coupling agent is such as Fruit is excessive, then has the tendency that due to exudation and durability reduction.Therefore, the silicon in addition to above-mentioned silane coupling agent (B1) and (B2) The content of alkane coupling agent is specifically, relative to 100 parts by weight of acrylic resin (A), below preferably 0.5 parts by weight, into one Walk preferably 0.3 parts by weight or less, below particularly preferred 0.1 parts by weight.
In acrylic pressure-sensitive adhesive compositions of the invention, except above-mentioned acrylic resin (A) and silane coupling agent (B) with Outside, crosslinking agent (C), antistatic agent (D) are preferably comprised.
< crosslinking agent (C) >
As crosslinking agent (C), for example, isocyanates system crosslinking agent, epoxy crosslinking agent, the crosslinking of aziridine system Agent, melamine series crosslinking agent, aldehyde system crosslinking agent, amine system crosslinking agent, metallo-chelate system crosslinking agent, wherein from raising and base The aspect of the cementability of material, the aspect excellent with the reactivity of base polymer are set out, it is preferable to use isocyanates system crosslinking agent.
As above-mentioned isocyanates system crosslinking agent, for example, 2,4- toluene di-isocyanate(TDI)s, 2,6- toluene two are different The xylylene diisocyanates systems such as the toluene di-isocyanate(TDI)s such as cyanate system crosslinking agent, 1,3- xylylene diisocyanate hand over Join two isocyanides of naphthalenes such as diphenylmethanes crosslinking agent, the 1,5- naphthalene diisocyanates such as agent, diphenyl methane -4,4- diisocyanate The aromatic systems isocyanates such as acid esters system crosslinking agent system crosslinking agent;Isophorone diisocyanate, 1,4- hexamethylene diisocyanate Ester, 4,4 '-dicyclohexyl methyl hydride diisocyanates, methylcyclohexane diisocyanate, isopropylidene dicyclohexyl -4,4 '-two Isocyanates, 1,3- diisocyanate root close the alicyclic ring families isocyanates systems such as hexahydrotoluene, norbornene alkyl diisocyanate and hand over Join agent;The fatty families isocyanates such as hexamethylene diisocyanate, trimethyl hexamethylene diisocyanate system crosslinking agent;With Adduct, biuret, isocyanuric acid ester body of above-mentioned isocyanates based compound etc..
In these isocyanates system crosslinking agents, from working life and durability aspect, preferably toluene di-isocyanate(TDI) Be crosslinking agent, from shorten curing time aspect, preferably xylylene diisocyanate system crosslinking agent or contain isocyanuric acid The isocyanates system crosslinking agent of ester skeleton, from yellowing resistance aspect, preferably non-aromatic is non-hands over containing isocyanates system Join agent.Wherein, specifically, the aspect excellent from the harmony of durability, working life, crosslinking rate, preferably toluene two Isocyanates, xylylene diisocyanate, hexamethylene diisocyanate and trimethylolpropane adduct and isocyanide urea Acid esters body.
As above-mentioned epoxy crosslinking agent, for example, the epoxy resin of bisphenol A/epichlorohydrin type, ethylene glycol Diglycidyl ether, polyethyleneglycol diglycidylether, glycerin diglycidyl ether, T 55,1,6- oneself two Alcohol diglycidyl ether, trihydroxymethylpropanyltri diglycidyl ether, d-sorbite polyglycidyl ether, polyglycereol poly epihydric alcohol Ether, pentaerythrite poly epihydric alcohol antierythrite, two glycerine polyglycidyl ethers etc..
As above-mentioned aziridine system crosslinking agent, for example ,-three-β of tetramethylol methane-'-aziridino propionic ester, - three-β of trimethylolpropane-'-aziridino propionic ester, N, N '-diphenyl methane -4,4 '-bis- (1- aziridine Carboxylamide), N, N '-hexa-methylene -1,6- bis- (1- aziridine Carboxylamides) etc..
As above-mentioned melamine series crosslinking agent, for example, hexamethoxymethyl melamine, six (ethoxymethyl)s Base melamine, six propoxy methyl melamines, six butoxymethyl melamines, six amyl oxygroup methyl melamines, Six hexyl oxygroup methyl melamines, melamine resin etc..
As above-mentioned aldehyde system crosslinking agent, for example, glyoxal, malonaldehyde, succinaldehyde, malealdehyde, penta 2 Aldehyde, formaldehyde, acetaldehyde, benzaldehyde etc..
As above-mentioned amine system crosslinking agent, for example, hexamethylene diamine, triethyl group diamines, polyethyleneimine, six Methenamine, diethylenetriamines, trientine, isophorone diamine, amino resins, polyamide etc..
As above-mentioned metallo-chelate system crosslinking agent, for example, aluminium, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, Acetylacetone,2,4-pentanedione, acetylacetic ester complex of the polyvalent metals such as chromium, zirconium etc..
Above-mentioned crosslinking agent (C) may be used singly or in combination of two or more.
The content of above-mentioned crosslinking agent (C) relative to 100 parts by weight of acrylic resin (A), preferably 0.01~5 parts by weight, Particularly preferred 0.05~1.5 parts by weight, further preferred 0.1~0.5 parts by weight.
If above-mentioned content is very few, has the tendency that durability reduction, if excessively, thering is stress retentivity to reduce, base The tendency that plate becomes easy warpage or needs to cure for a long time.
< antistatic agent (D) >
In acrylic pressure-sensitive adhesive compositions of the invention, preferably further contain antistatic agent (D), as antistatic agent (D), it is particularly suitable that, ionic compound (D1).
As above-mentioned ionic compound (D1), from electrification countermeasure aspect, preferably comprise by metal salt and organic The ionic compound that at least one of salt is formed.
As metal salt, for example, alkali metal salts Huo phosphonium salt such as lithium salts, sodium salt, calcium salt, sylvite etc..
As organic salt, for example, ammonium salt, imidazole salts, pyridiniujm, piperidinium salt, pyrrolidinium, sulfonium The salt such as salt.
Wherein, from anticorrosion it is excellent in terms of, long-term re-workability it is excellent in terms of, excellent storage stability in terms of go out Hair, preferably organic salt, more preferably by ammonium cation, glyoxaline cation, pyridylium, piperidines cation, pyrrolidines The salt that the cationic nitrogenous such as cation are formed, particularly preferred ammonium salt, further preferred non-annularity ammonium cation and N, N- are bis- Ammonium salt, non-annularity ammonium cation and bis- (fluorosulfonyl) imide anions of N, N- that (trifluoro methylsulfonyl) imines anion is formed The ammonium salt of formation.
It is preferably 10 DEG C~100 DEG C of the fusing point of ionic compound (D1), 20 DEG C~80 DEG C particularly preferred, 25 DEG C particularly preferred ~50 DEG C.If above-mentioned fusing point is excessively high, has the tendency that being easy precipitation at low temperature, if too low, have under hygrothermal environment It is easy to produce the tendency of the decoloration of polarizer.
The content of antistatic agent (D) is relative to 100 parts by weight of acrylic resin (A), preferably 0.5~10 parts by weight, more It is preferred that 2~8 parts by weight, further preferred 2~5 parts by weight, particularly preferred 2.5~4.5 parts by weight.If above-mentioned content is very few, It is then unable to get antistatic property, the tendency that display is uneven caused by electrostatic is easy to produce, if excessively, there is polarizer Degree of polarization reduce or exudation and durability reduce tendency.
It in turn,, can be in the range of not impairing the effect of the present invention in acrylic pressure-sensitive adhesive compositions of the invention Compounded resin ingredient, acrylic monomers, polymerization inhibitor, antioxidant, anticorrosive, crosslinking accelerator, free-radical generating agent, peroxide The various additives such as compound, free radical scavenger, metal and resin particle etc. are used as other compositions.In addition, apart from the above, it can With impurity contained in manufacture raw material of constituent containing a small amount of acrylic pressure-sensitive adhesive compositions etc. etc..
The content of above-mentioned other compositions is relative to 100 parts by weight of acrylic resin (A), below preferably 5 parts by weight, especially It is preferred that below 1 parts by weight, below further preferred 0.5 parts by weight.If above-mentioned content excessively, has and acrylic resin (A) tendency that compatibility reduces, wet-heat resisting albefaction reduces.
So by by acrylic resin (A) and silane coupling agent (B), crosslinking agent as needed (C), antistatic agent (D) it is mixed with other compositions, so as to obtain acrylic pressure-sensitive adhesive compositions of the invention.It should be noted that for Mixed method is not particularly limited, and can use: by each ingredient while mixed method;It, will be remaining after any ingredient is mixed The various methods such as the method that simultaneously or sequentially mixes of ingredient.
Acrylic pressure-sensitive adhesive compositions of the invention are by being solidified and (being crosslinked), so as to form adhesive, into And by the way that the adhesive phase for being formed and being formed by above-mentioned adhesive is laminated on optical component (optical laminate), so as to To the optical component with adhesive phase.
It is preferably enterprising in the face opposite with optical component face of adhesive phase for the above-mentioned optical component with adhesive phase Release sheet is arranged in one step.
As the manufacturing method of the above-mentioned optical component with adhesive phase, can enumerate:
Method (1) is bonded release sheet, in room after being coated with acrylic pressure-sensitive adhesive compositions on optical component and drying The processing using curing is carried out under warm at least one of (23 DEG C) or warm-up mode;
(method 2) is bonded optical component, in room after being coated with acrylic pressure-sensitive adhesive compositions on release sheet and drying The processing using curing is carried out under at least one of temperature or warm-up mode;
Deng.Wherein, the aspect in terms of not damaging optical component, excellent in adhesion with optical component is set out, preferably (2) Method in, the method that is cured under room temperature state.
It in the case where being polarizer is particularly effective as optical component it should be noted that among the above.
Above-mentioned maturation process is to obtain the bonding physical property using the reaction time of the chemical crosslinking of adhesive as representative Harmonious and carry out, as the condition of curing, it is usually 1~30 day that temperature, which is usually room temperature~70 DEG C, time, it is specific and Speech, such as can be carried out at 23 DEG C with 1~20 day, at 23 DEG C with 3~10 days, at 40 DEG C with the conditions such as 1~7 day.
When the coating of above-mentioned acrylic pressure-sensitive adhesive compositions, preferably in a solvent by the acrylic pressure-sensitive adhesive compositions It dilutes and is coated with, as diluted concentration, in terms of solid component concentration, preferably 5~60 weight %, particularly preferred 10~30 weight Measure %.
In addition, being not particularly limited as long as dissolving acrylic pressure-sensitive adhesive compositions, such as can as above-mentioned solvent To use the ester series solvents such as methyl acetate, ethyl acetate, methyl acetoacetate, ethyl acetoacetate, acetone, methyl ethyl ketone, methyl The alcohol series solvents such as the aromatic systems such as the ketone series solvents such as isobutyl ketone, toluene, dimethylbenzene solvent, methanol, ethyl alcohol, propyl alcohol.Wherein, from Dissolubility, drying property, price etc. are set out, and are suitble to use ethyl acetate, methyl ethyl ketone.
In addition, the coating about above-mentioned adhesive composition, can be coated with by roller coating, die coating, intaglio plate coating, comma, The common method such as silk-screen printing and carry out.
Gel fraction for the adhesive phase manufactured by the above method from endurance quality and inhibits degree of polarization to reduce Aspect is set out, preferably 30~95 weight %, particularly preferred 40~90 weight %, further preferred 60~85 weight %.Gel point If rate is too low, have the tendency that re-workability reduction, if excessively high, has the tendency that becoming easy generation floats, removes.
Above-mentioned gel fraction becomes the index of the degree of cross linking (curing degree degree), thus, for example being calculated with following methods.That is, Bonding sheet made of adhesive phase is formed using the acquisition bonding of picking device from optical component, especially from substrates such as polarizers Adhesive is coated on the SUS metal mesh of 200 mesh by agent, is impregnated in the ethyl acetate for be adjusted to 23 DEG C 24 hours, will be remained The weight percent of undissolved adhesive ingredients in metal mesh is as gel fraction.
It should be noted that when the gel fraction of adhesive is adjusted to above range, it can be by adjusting crosslinking agent Type and amount etc. and reach.
There is more good adhesion sense person for practical patch for the adhesive phase manufactured by the above method, when touching with finger Wettability in adherend is good, therefore, has the tendency that workability raising, is preferred.
As the electrical characteristics for the adhesive phase for using acrylic resin composition of the invention to obtain, sheet resistance value is excellent Select 1 × 1012Ω or less, particularly preferred 1 × 1011Ω or less, further preferred 5 × 1010Ω or less.Above-mentioned sheet resistance value is such as Fruit is excessively high, then polarizer, adhesive phase are easy electrification, has the tendency that becoming easy and causes display uneven.
In addition, preferably 5~200 μm of the thickness of the adhesive phase after drying in optical component of the gained with adhesive phase, Particularly preferred 10~100 μm, it is 10~30 μm further preferred.If the thickness of the adhesive phase is excessively thin, there is bonding physical property not Easily stable tendency has from the moisture of end if blocked up and immerses the tendency that quantitative change is more, and storage stability reduces.
It, directly will bonding for the optical component with adhesive phase, especially with the polarizer of adhesive phase in the present invention Adhesive phase face is fitted in glass substrate after on the glass substrate or when having release sheet removing release sheet by the conjunction of oxidant layer face paste On, it is supplied to such as image display device.
The Initial adhesion of adhesive of the invention is suitable for determining according to material of adherend etc..For example, being fitted in liquid When the glass substrates such as brilliant unit, preferably have 15N/25mm bonding force below, particularly preferred 0.1~12N/25mm, further It is preferred that 0.5~8N/25mm.
The prolonged adhesion power (re-workability) of adhesive of the invention is suitable for determining according to material of adherend etc..
For example, bonding force preferably 0.1~20N/ when being fitted in the glass substrates such as liquid crystal cells, after fitting 40 days 25mm, particularly preferred 1~15N/25mm, further preferred 1~10N/25mm.
Above-mentioned Initial adhesion calculates as follows.
For the polarizer with adhesive phase, wide 25mm is cut into, mould release film is removed, adhesive phase side is pressed into Alkali-free glass plate (Corning Incorporated's system, " EAGLE XG "), is bonded polarizer with glass plate.Later, autoclave process (50 is carried out DEG C × 0.5MPa × 20 minute) after, after being placed 24 hours at 23 DEG C × 50%RH, in 180 ° of peel angle, peeling rate Lower progress disbonded test in 300mm/ minutes.Moreover, about long-term re-workability, after autoclave process, in 23 DEG C × 50%RH After time as defined in lower placement, in 180 ° of peel angle, under peeling rate 300mm/ minutes disbonded test is carried out.
The available durability of acrylic pressure-sensitive adhesive compositions of the invention and wet-heat resisting albefaction are excellent and save steady Qualitative, re-workability also harmonious good and excellent adhesive, as optical component adhesive, particularly make polarizer with The polarizer of the stickups such as glass substrate is useful with adhesive.
As the protective film for constituting polarizer, tri acetic acid fiber prime system film, acrylic film, polyethylene can be enumerated It is film, polypropylene-based film, cyclic olefine film etc., the present invention can be suitble to make to using the polarizer of any protective film With setting out in terms of being easy to get effect of the invention, be particularly preferably laminated with the polarizer of cycloolefin film.
In addition, by using above-mentioned adhesive, so as to so that polarizer and liquid crystal cells are pasted and make image and show Device, gained image display device can precisely make, and durability becomes excellent.
Embodiment
The present invention is further specifically illustrated hereinafter, enumerating embodiment, but the present invention is as long as being no more than its purport It is not limited to the following embodiments.It should be noted that " part ", " % " refer to weight basis in example.
Firstly, preparing various acrylic resins as following.It should be noted that about acrylic resin (A) and again Average molecular weight, dispersion degree, glass transition temperature are measured according to preceding method.
It should be noted that the measurement about viscosity, according to JIS K5400 (1990) 4.5.3 rotational viscometer method and Measurement.
< acrylic resin (A) >
(manufacture of acrylic resin (A-1))
In the four round flask for having reflux condenser, blender, the mouth blown of nitrogen and thermometer, propylene is put into Sour 8 parts of 2- hydroxy methacrylate (a1), 0.7 part of acrylic acid (a1), 71.3 parts of n-butyl acrylate (a2), benzyl acrylate (a3) 20 Part, 53 parts of ethyl acetate, 42 parts of acetone, 0.013 part of the azobis isobutyronitrile (AIBN) as polymerization initiator rise interior temperature To boiling point, start reaction.Then, 30 parts of ethyl acetate solution containing AIBN 0.04% are added dropwise, react at a reflux temperature It after 3.25 hours, is diluted with ethyl acetate, obtains acrylic resin (A-1) solution (solid component 21.3%, viscosity 5440mPas/25 DEG C, acrylic resin (A-1): -42 DEG C of glass transition temperature, weight average molecular weight 1,270,000, dispersion degree 4.3)。
Monomer used in above-mentioned uses the product of following manufacturers.
Acrylic acid 2- hydroxy methacrylate (Tg-15 DEG C of Osaka organic chemistry Co. Ltd. system)
Acrylic acid (106 DEG C of Mitsubishi chemical Co., Ltd Tg)
Butyl acrylate (Tg-56 DEG C of Mitsubishi chemical Co., Ltd)
Benzyl acrylate (6 DEG C of Osaka organic chemistry Co. Ltd. system Viscoat#160 Tg)
In addition, above-mentioned Tg is the Tg of the homopolymer of each monomer.
(manufacture of acrylic resin (A-2) and (A-3))
Using copolymer composition recorded in table 1, the manufacturing method according to above-mentioned acrylic resin (A-1) is carried out, is obtained Acrylic resin (A-2) and (A-3) solution.In addition, remembering in gained acrylic resin (A-2) and (A-3) solution such as table 1 It carries.
[table 1]
< silane coupling agent (B) >
As silane coupling agent (B), prepare substance below.Weight average molecular weight, dispersion about silane coupling agent (B) Degree is measured according to preceding method.In addition, for alkoxy group content, reactive functional groups, epoxide equivalent or mercapto equivalents, containing There is alkoxy, using Directory Value.
(B1-1):
(Shin-Etsu Chemial Co., Ltd's system, " X-24-9590 ", weight average molecular weight: 13700, dispersion degree: 3.44, alcoxyl Base content: 9.5%, reactive functional groups: epoxy group, epoxide equivalent: 592g/mol, contain alkoxy: methoxyl group)
(B2-1):
(Shin-Etsu Chemial Co., Ltd's system, " X-41-1059A ", weight average molecular weight: 2270, dispersion degree: 1.86, alcoxyl Base content: 42%, reactive functional groups: epoxy group, epoxide equivalent: 350g/mol, contain alkoxy: methoxyl group, ethyoxyl)
(B2-2):
(Shin-Etsu Chemial Co., Ltd's system, " X-41-1805 ", weight average molecular weight: 3450, dispersion degree: 1.85, alcoxyl Base content: 50%, reactive functional groups: sulfydryl, mercapto equivalents: 800g/mol, contain alkoxy: methoxyl group, ethyoxyl)
< crosslinking agent (C) >
As crosslinking agent (C), prepare following substance.
(C-1): adduct (the TOSOH Co., Ltd's system, " CORONATE of toluene di-isocyanate(TDI) and trimethylolpropane L55E ": effective component 55%)
< antistatic agent (D) >
As antistatic agent (D), prepare following substance.
(D1-1): three positive bis- (trifluoro methylsulfonyl) imines (3M corporation, " FC-4400 ") of fourth methyl ammonium N, N-
< Examples 1 to 4, the Comparative Examples 1 to 5 >
If following table 2 is compounded mentioned component (A)~(D), solid component concentration is adjusted to 12.5% with ethyl acetate, is obtained To acrylic pressure-sensitive adhesive compositions.
[table 2]
Note) numerical value in () is compounding parts by weight in terms of solid component.
Using acrylic pressure-sensitive adhesive compositions obtained in above-mentioned, such as following production sample for evaluations, to following performances It is evaluated.Show the results of the evaluation table 3.
(production of polarizer [I], [II] with adhesive phase)
Gained acrylic pressure-sensitive adhesive compositions are coated on to 38 μm of thickness of release sheet (Mitsui Chemicals TOHCELLO company Make " Lumirror SP-0138BU ") so that the thickness after dry becomes 25 μm, after 3 minutes dry at 100 DEG C, make and take off Matrix is that the adhesive level of opposite side is pasted onto one that two sides is laminated with the polarizer of cellulose triacetate (TAC) film TAC film surface cures 7 days in the environment of 23 DEG C × 50%RH, and obtaining the polarizer [I] with adhesive phase, (layer is constituted;It is de- Matrix/adhesive phase/1/ polarizing film of TAC film/TAC film 2, TAC film 1: 40 μm of thickness, 2:60 μm of TAC film).
In addition, making the cyclic olefine film/polarizing film/TAC system film face COP for implementing sided corona treatment and adhesive phase Face is pasted, and in addition to this, gets similarly the polarizer [II] with adhesive phase.
It should be noted that above-mentioned TAC film is triacetate cellulose film (60 μm of thickness), COP film is cycloolefin Film (50 μm of thickness).
Using the above-mentioned polarizer [I] with adhesive phase and the polarizer [II] with adhesive phase, conduct the following evaluation.
(re-workability)
Polarizer [I] obtained in will be above-mentioned with adhesive phase is cut into wide 25mm, release sheet is removed, by adhesive Level, which is pressed into alkali-free glass, (Corning Incorporated's system " EAGLE XG ": thickness 1.1mm), to be made its stickup with 2kg roller, carries out autoclave After handling (0.5MPa × 50 DEG C × 20 minute), 1 day, 40 days, 50 days are stood in the environment of 23 DEG C × 50%RH, later, are surveyed It is fixed with 180 ° of peel angle, 300mm/ minutes peeling rates are removed when bonding force, evaluated with following benchmark.
(evaluation criteria)
1 day after fitting
◎ 5N/25mm or less
Zero more than 5N/25mm and lower than 10N/25mm
× 10N/25mm or more
After 40 days
◎ 10N/25mm or less
Zero more than 10N/25mm and lower than 15N/25mm
△ 15N/25mm is more than or lower than 20N/25mm
Residue glue occurs for × 20N/25mm or more
After 50 days
◎ 10N/25mm or less
Zero more than 10N/25mm and lower than 18N/25mm
△ 18N/25mm is more than or lower than 20N/25mm
Residue glue occurs for × 20N/25mm or more
(durability)
<evaluation of initial endurance>
Polarizer [I] by gained with adhesive phase is cut into 20cm × 15cm, and release sheet is removed, by adhesive level Be pressed into alkali-free glass (Corning Incorporated's system " EAGLE XG ": thickness 1.1mm), pasted with reciprocal 2 times of 2kg roller it is viscous after, carry out high Kettle processing (0.5MPa × 50 DEG C × 20 minute) is pressed, the sample of initial endurance test is made.
For gained sample, for be exposed to (1) heat resistance (80 DEG C × 250 hours), (2) humidity resistance (60 DEG C × 90%RH × 250 hour) condition after polarizer, conduct the following evaluation.
(evaluation criteria)
Zero has no that foaming or end have no and floats in the entire surface of polarizer
× float in the visible foaming of entire surface of polarizer or end is visible
<deterioration promotes the evaluation after test>
By polarizer [I] of the gained with adhesive phase in the environment of 45 DEG C, 90%RH after exposure 3 days, in 23 DEG C, 50% Conditioning 7 days in the environment of RH.Then, it is cut into 20cm × 15cm, release sheet is removed, adhesive level is pressed into Alkali-free glass (Corning Incorporated's system " EAGLE XG ": thickness 1.1mm), pasted with reciprocal 2 times of 2kg roller it is viscous after, carry out at autoclave It manages (0.5MPa × 50 DEG C × 20 minute), production deterioration promotes the sample of test.
For gained sample, for be exposed to (1) heat resistance (80 DEG C × 250 hours), (2) humidity resistance (60 DEG C × 90%RH × 250 hour) condition after polarizer, conduct the following evaluation.
(evaluation criteria)
Zero has no that foaming or end have no and floats in the entire surface of polarizer
× float in the visible foaming of entire surface of polarizer or end is visible
(wet-heat resisting albefaction)
Polarizer [II] by gained with adhesive phase is cut into 3.5cm × 3.5cm, release sheet is removed, by adhesive Level be pressed into alkali-free glass (Corning Incorporated's system " EAGLE XG ": thickness 1.1mm), after being pasted with reciprocal 2 times of 2kg roller, into Horizontal high voltage kettle handles (0.5MPa × 50 DEG C × 20 minute), makes the sample of wet-heat resisting albefaction test.
Gained sample is taken out, placed at room temperature in the environment of 60 DEG C × 90%RH after exposure 250 hours.So Afterwards, the mist degree after measurement is taken out after 3 hours, evaluates wet-heat resisting albefaction according to following benchmark.It should be noted that mist Angle value is value obtained from the 1.1mm alkali-free glass value subtracted as blank.
(evaluation criteria)
Mist degree after taking out 3 hours
◎ is lower than 1%
0 1% more than or lower than 2%
△ 2% is more than or lower than 4%
× 4% or more
(gel fraction)
The release sheet of polarizer [I] by gained with adhesive phase is removed, and from adhesive level picking adhesive, uses SUS After the 200 mesh metal meshes cladding of system, it is immersed in the ethyl acetate for be adjusted to 23 DEG C 24 hours, will remains in metal mesh not The weight percent of the adhesive ingredients of dissolution is as gel fraction.
(antistatic property)
< sheet resistance value >
After the above-mentioned polarizer [I] with adhesive phase is stood 24 hours under the atmosphere of 23 DEG C × 50%RH, remove viscous The release sheet of mixture layer, with surface resistivity measurement device (Mitsubishi Chemical's ANALYTECH corporation, device name " Hiresta-UP MCP-HT450 "), measure the surface resistivity of adhesive phase.
[table 3]
It from the above results, is 15 weight % silane coupling agents below (B1) using by alkoxy group content is applied in combination The adhesive obtained with the acrylic pressure-sensitive adhesive compositions for the silane coupling agent (B2) that alkoxy group content is 20 weight % or more Examples 1 to 4 in, long-term re-workability and storage stability, durability are harmonious good and excellent.
On the other hand it is found that being used only without using the silane coupling agent (B2) that alkoxy group content is 20 weight % or more Alkoxy group content is in the comparative example 1 and 2 of 15 weight % silane coupling agents below (B1), and long-term re-workability is excellent, still Storage stability is poor.
In addition we know, alcoxyl is used only for 15 weight % silane coupling agents below (B1) without using alkoxy group content Base content is in the comparative example 3~5 of the silane coupling agent (B2) of 20 weight % or more, and long-term re-workability is poor.
In addition, adhesive obtained from being crosslinked using the acrylic pressure-sensitive adhesive compositions of above-described embodiment 1~4, is made partially Tabula rasa is bonded with liquid crystal cells and makes image display device, as a result can precisely make gained image display device, resistance to Long property is also excellent.
In above-described embodiment, the concrete mode in the present invention is shown, but above-described embodiment only simple example, Being not construed as limiting property is explained.It will be apparent to those skilled in the art that various modifications be intended within the scope of the invention.
Industrial availability
For acrylic pressure-sensitive adhesive compositions of the invention, when manufacturing liquid crystal display device, as polarizer (protection Film) with adhesive used in the stickup of liquid crystal cells (glass) in use, it is available after embody for a long time it is excellent again It processability and is not readily susceptible to the influence of moisture, the reduced adhesive of durability will not be caused, as pasting display Device, constitute its optical component optical component adhesive, particularly glass base for pasting polarizer and liquid crystal cells The polarizer of plate etc. is useful with adhesive.

Claims (11)

1. a kind of acrylic pressure-sensitive adhesive compositions, which is characterized in that contain:
Acrylic resin (A);With, in the structure respectively containing 1 or more reactive functional groups and alkoxy silane it is even Join agent (B),
It is 15 weight % silane coupling agents below (B1) and alcoxyl containing alkoxy group content as the silane coupling agent (B) Base content is the silane coupling agent (B2) of 20 weight % or more.
2. acrylic pressure-sensitive adhesive compositions according to claim 1, which is characterized in that the acrylic resin (A) For the knot comprising at least one kind of polar functionalities monomer (a1) being originated from hydroxyl monomer, carboxyl group-containing monomer, nitrogen containing monomer The acrylic resin of 5~50 weight % of structure unit.
3. acrylic pressure-sensitive adhesive compositions according to claim 1 or 2, which is characterized in that the silane coupling agent (B1) reactive functional groups equivalent is 1600g/mol or less.
4. acrylic pressure-sensitive adhesive compositions described in any one of claim 1 to 3, which is characterized in that the silane The weight average molecular weight of coupling agent (B1) is 3000 or more.
5. acrylic pressure-sensitive adhesive compositions according to any one of claims 1 to 4, which is characterized in that the silane The reactive functional groups equivalent of coupling agent (B2) is 1000g/mol or less.
6. acrylic pressure-sensitive adhesive compositions according to any one of claims 1 to 5, which is characterized in that the silane The weight average molecular weight of coupling agent (B2) is 500 or more.
7. acrylic pressure-sensitive adhesive compositions described according to claim 1~any one of 6, which is characterized in that further contain Crosslinking dose (C).
8. acrylic pressure-sensitive adhesive compositions according to any one of claims 1 to 7, which is characterized in that further contain There is antistatic agent (D).
9. a kind of adhesive, which is characterized in that it is acrylic adhesives combination according to any one of claims 1 to 8 Made of object is crosslinked by crosslinking agent (C).
10. a kind of polarizer adhesive, which is characterized in that it is using made of adhesive as claimed in claim 9.
11. a kind of image display device, which is characterized in that it is with adhesive as claimed in claim 9 by polarizer and liquid crystal Made of unit is pasted.
CN201780044213.6A 2016-08-17 2017-08-10 Acrylic adhesive composition, and adhesive, adhesive for polarizing plate, and image display device each using same Active CN109563387B (en)

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