CN109561523B - A high temperature heating device based on double combined reflector - Google Patents
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- 229910052736 halogen Inorganic materials 0.000 description 1
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- 238000012613 in situ experiment Methods 0.000 description 1
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- H05B3/00—Ohmic-resistance heating
- H05B3/0033—Heating devices using lamps
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- H—ELECTRICITY
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- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
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Abstract
Description
技术领域technical field
本发明涉及中子散射实验领域,尤其是涉及一种基于双组合反射罩的高温加热装置。The invention relates to the field of neutron scattering experiments, in particular to a high temperature heating device based on a double combined reflector.
背景技术Background technique
随着对材料微观结构研究的深入,中子散射法或同步辐射法得到更多的推广和应用。以中子散射法为例,常温和较低加热温度的散射实验已经有了成熟的实践经验,为了更为精确地理解高温下材料性能的实时变化,设计一款高温加热炉变得越发的迫切。从世界现有的四大散列中子源官网以及公开资料显示,工程样品的高温原位实验中,通常采用线圈感应加热和红外加热两种方法,感应加热法受到样品形状和尺寸的限制比较明显,红外加热法相对的适用范围更宽一些。With the deepening of the research on the microstructure of materials, the neutron scattering method or the synchrotron radiation method has been more popularized and applied. Taking the neutron scattering method as an example, there has been mature practical experience in scattering experiments at room temperature and lower heating temperature. In order to more accurately understand the real-time changes of material properties at high temperatures, it becomes more and more urgent to design a high-temperature heating furnace. . According to the official websites of the four major hash neutron sources in the world and public information, in the high-temperature in-situ experiments of engineering samples, two methods of coil induction heating and infrared heating are usually used. The induction heating method is limited by the shape and size of the sample. Obviously, the infrared heating method has a wider application range.
红外加热法通常选用卤素钨丝灯管为光源,为了提高加热效果,配以反射罩在样品处实现光线聚焦,目前可达到的工程样品最高加热温度约为1000℃,对部分特殊高温材料,现有的中子散射原位实验加热炉不能满足要求,需设计出一款更高温度的加热炉。The infrared heating method usually uses a halogen tungsten filament lamp as the light source. In order to improve the heating effect, a reflector is used to achieve light focusing at the sample. Some neutron scattering in-situ experimental heating furnaces cannot meet the requirements, and a higher temperature heating furnace needs to be designed.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的不足,本发明的目的在于提供一种实现更优光线聚焦和更高出射强度,同时满足样品后中子散射覆盖角几何要求,并实现加热炉整体结构紧凑布置的基于双组合反射罩的高温加热装置。In order to overcome the deficiencies of the prior art, the purpose of the present invention is to provide a dual-based dual-layer system that achieves better light focusing and higher output intensity, meets the geometric requirements of the post-neutron scattering coverage angle of the sample, and realizes the overall compact arrangement of the heating furnace. High temperature heating device combined with reflector.
本发明的目的采用以下技术方案实现:The object of the present invention adopts the following technical solutions to realize:
一种基于双组合反射罩的高温加热装置,用以提升样品处光线聚焦效果,所述基于双组合反射罩的高温加热装置包括若干加热单元,每一加热单元包括槽型组合反射罩及安装于所述槽型组合反射罩内的加热灯管,所述槽型组合反射罩包括椭圆弧反射罩及两圆弧反射罩,所述两圆弧反射罩分别从所述椭圆弧反射罩的两端延伸而出,所述加热灯管位于所述椭圆弧反射罩的第一焦点,并位于两所述圆弧反射罩的圆心处;所述加热单元分为两组对称布置于所述样品两侧,所述样品与位于其同侧的每一组加热单元外侧的圆弧反射罩的切点连线形成中子散射覆盖角;所述槽型组合反射罩还包括平面出射口,所述平面出射口位于两所述圆弧反射罩之间并位于靠近所述样品一侧,所述样品位于所述椭圆弧反射罩的第二焦点。A high-temperature heating device based on a double-combination reflector is used to improve the light focusing effect at the sample. The high-temperature heating device based on the double-combination reflector includes a plurality of heating units. The heating lamp tube in the slot-shaped combined reflector, the slot-shaped combined reflector includes an elliptical arc reflector and two arc reflectors, the two arc reflectors are respectively from the two ends of the elliptical arc reflector extending out, the heating lamp tube is located at the first focus of the elliptical arc reflector, and is located at the center of the two arc reflectors; the heating unit is divided into two groups and symmetrically arranged on both sides of the sample , the tangent point connecting the sample and the arc reflector outside each group of heating units on the same side forms a neutron scattering coverage angle; the groove-shaped combined reflector also includes a plane exit, the plane exit The opening is located between the two circular arc reflectors and on the side close to the sample, and the sample is located at the second focal point of the elliptical arc reflector.
进一步地,所述加热单元的数量为偶数个,并对称设置于所述样品两侧。Further, the number of the heating units is an even number, and they are symmetrically arranged on both sides of the sample.
进一步地,所述加热单元的数量为4个或6个。Further, the number of the heating units is 4 or 6.
进一步地,所述椭圆弧反射罩与所述圆弧反射罩的交点、所述圆弧反射罩的边缘点以及所述样品位于一条直线。Further, the intersection of the elliptical arc reflector and the arc reflector, the edge point of the arc reflector and the sample are located on a straight line.
进一步地,所述椭圆弧反射罩的深度与所述第一焦点所处位置的高度一致或小于所述第一焦点所处位置的高度或大于所述第一焦点所处位置的高度。Further, the depth of the elliptical arc reflector is consistent with the height of the position where the first focus is located, or is smaller than the height of the position where the first focus is located, or is greater than the height of the position where the first focus is located.
进一步地,所述椭圆弧反射罩以及圆弧反射罩内表面采用镀金层提高反射效率。Further, the inner surfaces of the elliptical arc reflector and the circular arc reflector are gold-plated to improve the reflection efficiency.
进一步地,所述椭圆弧反射罩以及圆弧反射罩外表面设有冷却通道系统。Further, the outer surfaces of the elliptical arc reflector and the circular arc reflector are provided with a cooling channel system.
相比现有技术,本发明基于双组合反射罩的高温加热装置有以下优点:Compared with the prior art, the high temperature heating device based on the double combined reflector of the present invention has the following advantages:
1)本发明采用槽型反射罩结构,横截面为椭圆弧和圆弧的组合形状,椭圆弧反射罩充分把位于第一焦点处加热灯管发出的光线聚焦到位于第二焦点处的样品上;其次圆弧反射罩把较小发射角度的光线再次经第一焦点反射到椭圆面上,最终仍聚焦到样品上;与中子散射领域现在通用的椭圆弧反射罩相比,该组合形状使得整个反射罩沿样品方向的出射口宽度变窄,在样品后中子散射覆盖角一定的情况下,单个反射罩体积变大且整体结构更紧凑,同时保证反射罩总深度不过于太浅,更有利于聚光提升样品加热温度。1) The present invention adopts a groove-type reflector structure, and the cross-section is the combined shape of an elliptical arc and a circular arc. The elliptical arc reflector fully focuses the light emitted by the heating lamp tube located at the first focus to the sample located at the second focus. ; Secondly, the arc reflector reflects the light with a smaller emission angle to the elliptical surface again through the first focus, and finally focuses on the sample; The exit width of the entire reflector along the sample direction is narrowed. Under the condition of a certain coverage angle of neutron scattering after the sample, the volume of a single reflector becomes larger and the overall structure is more compact. At the same time, it is ensured that the total depth of the reflector is not too shallow. It is beneficial to concentrating light to increase the heating temperature of the sample.
2)对椭圆和圆的几何尺寸进行严格计算,使两者的交点、圆的边缘点,以及样品中心点三点共线,可使得出射的光线数量优化,不会导致反射罩温度过高。2) Strictly calculate the geometric dimensions of the ellipse and the circle, so that the intersection point of the two, the edge point of the circle, and the center point of the sample are collinear, so that the number of emitted rays can be optimized, and the temperature of the reflector will not be too high.
3)反射罩内表面全部采用镀金层设计提高反射效率。3) The inner surface of the reflector is all designed with a gold-plated layer to improve the reflection efficiency.
4)本发明提出的槽型组合反射罩通过TracePro软件模拟表明,样品吸收光通量比椭圆形反射罩增加约72%。4) The trough-shaped combined reflector proposed by the present invention is simulated by TracePro software, and it is shown that the luminous flux absorbed by the sample is increased by about 72% compared with the elliptical reflector.
附图说明Description of drawings
图1为本发明基于双组合反射罩的高温加热装置的立体图;FIG. 1 is a perspective view of a high-temperature heating device based on a double combined reflector of the present invention;
图2为图1的基于双组合反射罩的高温加热装置的第一实施例的结构示意图;FIG. 2 is a schematic structural diagram of the first embodiment of the high temperature heating device based on the double combined reflector of FIG. 1;
图3为图1的基于双组合反射罩的高温加热装置的第二实施例的结构示意图;FIG. 3 is a schematic structural diagram of a second embodiment of the high temperature heating device based on the double combined reflector of FIG. 1;
图4为图1的基于双组合反射罩的高温加热装置的第三实施例的结构示意图。FIG. 4 is a schematic structural diagram of a third embodiment of the high temperature heating device based on the double combined reflector of FIG. 1 .
图中:10、加热单元;11、加热灯管;12、槽型组合反射罩;120、椭圆弧反射罩;121、圆弧反射罩;122、平面出射口;123、交点;124、边缘点;20、中子散射覆盖角;200、样品;300、中子探测器。In the figure: 10, heating unit; 11, heating lamp; 12, groove combination reflector; 120, elliptical arc reflector; 121, arc reflector; 122, plane exit; 123, intersection point; 124, edge point ; 20, neutron scattering coverage angle; 200, sample; 300, neutron detector.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明的是,当组件被称为“固定于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a co-existence of an intervening component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a co-existing centered component. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参阅图1至图4,本发明一种基于双组合反射罩的高温加热装置包括若干加热单元10。Please refer to FIG. 1 to FIG. 4 , a high temperature heating device based on a double combined reflector of the present invention includes a plurality of
每一加热单元10包括加热灯管11及槽型组合反射罩12。加热灯管11安装于槽型组合反射罩12内。槽型组合反射罩12包括椭圆弧反射罩120、两圆弧反射罩121及平面出射口122。两圆弧反射罩121从椭圆弧反射罩120的端部延伸而出,平面出射口122位于两圆弧反射罩121之间。椭圆弧反射罩120与圆弧反射罩121之间形成交点123。圆弧反射罩121的边缘与平面出射口122之间形成边缘点124。加热灯管11位于椭圆弧反射罩120的第一焦点上,样品200位于椭圆弧反射罩120的第二焦点上。加热灯管11位于两圆弧反射罩121的圆心处。交点123、边缘点124及样品200位于同一直线,可使得出射的光线数量优化。椭圆弧反射罩120、两圆弧反射罩121的内表面采用镀金层提高反射效率。椭圆弧反射罩120、两圆弧反射罩121的外壁均设有冷却通道系统。Each
加热单元10的数量为偶数个。优选地,加热单元10的数量为4个或6个。加热单元10分为两组对称分布于样品200的两侧,样品200与圆弧反射罩121的外侧切点之间的连线形成中子散射覆盖角20。样品200的轴向左右两侧分别设有中子探测器300,从物理角度出发,对经样品200散射后的出射中子有一定覆盖角度的要求,故要求中子散射覆盖角20必须大于物理要求的覆盖角度值。The number of
在第一实施例中,椭圆弧反射罩120的深度与第一焦点的位置一致。在第二实施例中,椭圆弧反射罩120的深度略短于第一焦点的位置。在第三实施例中,椭圆弧反射罩120的深度略长于第一焦点的位置。In the first embodiment, the depth of the
本发明基于双组合反射罩的高温加热装置有以下优点:The high temperature heating device based on the double combined reflector of the present invention has the following advantages:
1)本发明采用槽型组合反射罩12结构,横截面为椭圆弧和圆弧的组合形状,椭圆弧反射罩120充分把位于第一焦点处加热灯管11发出的光线聚焦到位于第二焦点处的样品200上;其次圆弧反射罩121把较小发射角度的光线再次经第一焦点反射到椭圆面上,最终仍聚焦到样品200上;与中子散射领域现在通用的椭圆弧反射罩相比,该组合形状使得整个反射罩沿样品方向的出射口宽度变窄,在样品200后中子散射覆盖角一定的情况下,单个反射罩12体积变大且整体结构更紧凑,同时保证反射罩12总深度不过于太浅,更有利于聚光提升样品200加热温度。1) The present invention adopts the structure of the groove-shaped combined
2)对椭圆和圆的几何尺寸进行严格计算,使两者的交点123、圆的边缘点124,以及样品200中心点三点共线,可使得出射的光线数量优化,不会导致反射罩温度过高。2) Strictly calculate the geometric dimensions of the ellipse and the circle, so that the
3)槽型组合反射罩12内表面全部采用镀金层设计提高反射效率。3) The inner surface of the groove-shaped combined
4)本发明提出的槽型组合反射罩12通过TracePro软件模拟表明,样品吸收光通量比椭圆形反射罩增加约72%。4) The trough-shaped combined
对本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本发明权利要求的保护范围之内。For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and concepts described above, and all these changes and deformations should fall within the protection scope of the claims of the present invention.
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