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CN109551240A - The full-automatic of iron-clad plug rushes the match system that is welded - Google Patents

The full-automatic of iron-clad plug rushes the match system that is welded Download PDF

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Publication number
CN109551240A
CN109551240A CN201811616638.2A CN201811616638A CN109551240A CN 109551240 A CN109551240 A CN 109551240A CN 201811616638 A CN201811616638 A CN 201811616638A CN 109551240 A CN109551240 A CN 109551240A
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CN
China
Prior art keywords
plate
punching
cylinder
iron
fixed
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Granted
Application number
CN201811616638.2A
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Chinese (zh)
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CN109551240B (en
Inventor
不公告发明人
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Yueqing Yedao Electromechanical Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/14Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
    • B23Q7/1426Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices
    • B23Q7/1463Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices using rotary driving means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Automatic Assembly (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

Full-automatic the invention discloses a kind of iron-clad plug rushes the match system that is welded, and is included among table top and is provided with supporting table, is symmetrically arranged with nut feed mechanism two and nut feed mechanism one on the table top on the outside of supporting table transverse direction both sides;Double-layer rail guidance tape is supported by by main support in supporting table, the double-deck conveying assembly, welding displacement component, upper punching weldering component, punching unit one and punching unit two are disposed with above double-layer rail guidance tape along longitudinal direction, finished product displacement material receiving mechanism, undershoot weldering component and discharging manipulator are vertically arranged with below double-layer rail guidance tape, the mechanical subordinate side of discharging is provided with distribution box, the outlet of double-layer rail guidance tape is docked with terminal feed mechanism one with terminal feed mechanism two, and terminal feed mechanism one and terminal feed mechanism two are symmetrically distributed in discharging manipulator both sides.Of the invention compact-sized, reliable operation, it is high-efficient.

Description

The full-automatic of iron-clad plug rushes the match system that is welded
Technical field
The invention belongs to Automated assembly technical field, the full-automatic punching for being related to a kind of iron-clad plug is welded match system.
Background technique
Iron-clad plug is widely used, output is big since transmission information capability is big, reliable and stable, carrying data volume is big.Example Locking vibration pad installation is such as set in the bracket by terminals, the insulated terminal of the different transmission numbers of 9 needles to 50 needles, by iron-clad with Bracket make-up finally rivets hex nut fixed-type.Such iron-clad plug mainly uses hand assembled, the sanction of iron-clad at present It cuts with staking process using automatic processing and semi-automatic processing, mainly includes following deficiency:
1) the cutting burr of iron-clad and bracket is big, cut size consistency is poor, causes the front and back of iron-clad and bracket after assembly Dislocation, keeps the fitness of the electrical contacts of terminal product and male plug poor, causes short circuit and data to transmit with information bad;It produces The product return of goods rate 7%-15%, rework rate 18%-20%.2) locking vibration pad is easy neglected loading or without causing to fall off in place.3) existing Have in assembly method, it is that horizontal posture carries out that iron-clad needs repeatedly to be converted into vertical, orthogonal conversion by level with bracket, terminal Assembly, the signal of terminal transmit syringe needle, phenomena such as deformation, fracture often occur, and the scrappage of rework rate and terminal is caused to occupy It is high not under, the service life is short.4) iron-clad and bracket are riveted by hex nut fixes, in a large amount of industrial applications, due to vibration Dynamic to make to generate gap between iron-clad and bracket, iron-clad and bracket are as vibration makes terminal and plug is cooperated to loosen, so that Information Number It is unstable according to transmitting.5) it can not be identified due to iron-clad and bracket and terminal with installation and reverses direction, terminal needle inserting is easy The reason of damage, is difficult to carry out automatic charging.6) iron-clad of data pin and bracket and hex nut use two procedures riveting It connects, without one-pass molding, generates the warpage between hex nut and iron-clad and bracket, it has to increase smoothing in subsequent handling and add Work and checking procedure, raise cost.
Up to the present, there are not successful research and development, the application that weldering, full-automatic assembly equipment are automatically rushed for iron-clad plug also And patent application.
Summary of the invention
Full-automatic the object of the present invention is to provide a kind of iron-clad plug rushes the match system that is welded, and solves prior art use Manual operations, the degree of automation is low, processes and process of doing over again is more, unstable product quality, and working efficiency is low, at high cost asks Topic.
The match system the technical scheme is that a kind of full-automatic punching of iron-clad plug is welded, is included among table top and sets It is equipped with supporting table, is symmetrically arranged with nut feed mechanism two and nut feed mechanism on the table top on the outside of supporting table transverse direction both sides One;Double-layer rail guidance tape is supported by by main support in supporting table, is disposed with the double-deck conveying along longitudinal direction above double-layer rail guidance tape Component, upper punching weldering component, is punched unit one and is punched unit two welding displacement component, longitudinally disposed below double-layer rail guidance tape There are finished product displacement material receiving mechanism, undershoot weldering component and discharging manipulator, the mechanical subordinate side that discharges is provided with distribution box, double-layer track Plate outlet is docked with terminal feed mechanism one with terminal feed mechanism two, and terminal feed mechanism one and terminal feed mechanism two are symmetrical It is distributed in discharging manipulator both sides.
The full-automatic of iron-clad plug of the invention rushes the match system that is welded, feature further include:
The structure of the double-layer rail guidance tape is fixed as one by top plate and lower plywood make-up, lower plywood upper surface Longitudinal centre line both sides are respectively arranged with one of lower U-type groove, and each lower U-type groove both sides are respectively equipped with boss rank, set in boss rank There is elongated slot, the outline shape of U-type groove and both sides boss rank and bracket coincide under per pass;The longitudinal centre line both sides of top plate point It is not provided with upper U-type groove together, the upper limit plate of cubic vertical bar is connected among each upper U-type groove, upper limit plate both sides are equipped with Concave station rank, concave station rank is longitudinally spaced to be provided with thin straight trough, the outline shape of the concave station rank and iron-clad on U-type groove and its both sides in twice It coincide;Face communicates each thin straight trough up and down with an elongated slot of lower section.
A lateral U-type groove, lateral U-type groove and lower U-type groove and upper U are provided with close to lower U-type groove and upper U-type groove ending vertical At type groove square crossing, it is set as four directions opening through slot.
Location hole width coincide on the thin straight trough in two sides and iron-clad strip of the upper U-type groove, referred to as longitudinal upper transport Slot;The two sides elongated slot of lower U-type groove is corresponding with bracket material strip lower Positioning holes, the two sides boss rank of lower U-type groove and lower Positioning holes Scapulet face and width coincide, and boss rank upper surface constitutes the lower conveying trough coincideing with lower Positioning holes width.
The double-layer rail guidance tape upper and lower surface is configured with support section, and double-layer rail guidance tape upper surface front is configured with discharging Partially, it is punched unit one and punching unit two and upper welding portion, double-layer rail guidance tape upper surface rear portion is equipped with position portion;
Support section includes lower supporting assembly, upper support component and cushioning supportive component, wherein lower supporting assembly structure It is that sliding rail is provided on pedestal, sliding is provided with a pair of of main support on sliding rail, is fixed with jointly on a pair of of main support double Layer track plates;
Upper support component structure is a pair of of cap ned to be arranged in double-layer rail guidance tape top plate front end, cap ned upper end is common It is supported by upper mould fixed plate, punching cylinder is installed on upper mould fixed plate, upper mould fixed plate front end lower edge is fixed with adjustable plate, adjusts Plate outer is stretched out except upper mould fixed plate, and adjustable plate is connected with downwards upper mold public affairs plate, is equipped with stripper plate below upper mold public affairs plate;Upper Be further fixed on a pair of of sub-assembly one and a pair of of sub-assembly three on laminate, a pair of of sub-assembly one and three upper end of a pair of sub-assembly with it is upper Slide apical grafting in mould public affairs plate lower surface;
Cushioning supportive modular construction is, including four sub-assemblies two, four two upper ends of sub-assembly with upper mold public affairs plate apical grafting, Four two lower ends of sub-assembly are each attached on stripper plate;A pair of of adjustment spiral shell is provided between latter two sub-assembly two and cylinder one Nail, this is fixed on adjustable plate adjusting screw upper end, lower end and stripper plate apical grafting;Close to this to setting behind adjusting screw There is a pair of of Buffer Unit, Buffer Unit upper end is connect with upper mold public affairs plate, and Buffer Unit lower end is connect with stripper plate;On upper mold public affairs plate Cylinder two is installed.
The cutting component includes the identical punching unit one arranged side by side of structure and punching unit two, and each punching is single The structure of member is that two punching cylinders are arranged between cylinder two and a pair of of sub-assembly two, and punching cylinder passes downwardly through pressure rod and punching Cut-off knife connection, the drive rod and upper mold public affairs plate of punching cylinder are sequentially connected, and punching cylinder drives punching weldering component by drive rod simultaneously In cutter;Be punched includes a punching knife and a cutter in knife and 4 groups in total of cutter, every group.
The structure of the welding displacement component is, including a pair of of cylinder eight, each cylinder eight pass through respective buffering elastic Spring is mounted on stripper plate, and eight cylinder rod of cylinder is sequentially connected with conductive fixed plate two forward, fixed plate two and is suspended on work Transformer on cabinet frame is connected by litzendraht wire, and the cylinder two of two upper end of fixed plate and vertical depression is sequentially connected;Fixed plate two Two inverted T shaped straight rail items of a conductive straight rail, two conductive guide rods and conduction, guide rod are fixed on front console Straight rail both sides, which are distributed in, with straight rail item respectively sets one;Straight rail is inserted into U-shaped piece of corresponding direct through groove with guide rod, straight rail item card In the T-slot for entering U-shaped piece of two sides, the leading portion lower surface that straight rail item stretches out T-slot is equipped with a pair of of top electrode, each U-shaped piece of card Dress is fixed on two outer wall of electrode connecting plate, and electrode connecting plate two is fixed on stripper plate, the litzendraht wire of electrode connecting plate two It is connect across threading hole with transformer.
The structure of the upper punching weldering component is that sliding sleeve is equipped with a punching in the interior square groove of each electrode connecting plate two Cutter, the main body for being punched cutter are known as that bar is welded and fixed, and facade parallel interval is fixed with cutter bar before bar is welded and fixed;Welding Fixed link upper end is mounting surface, and mounting surface is mounted in the inner groove of upper mold public affairs plate, and two punching cutters also pass through mounting surface benefit It is connected as one with plate, it is interior square groove that bar lower end, which is welded and fixed, and each cutter bar lower end is provided with cutter, and cutter grows interior side Slot;Pressure spring is set in interior square groove, and pressure spring is fixed on the inner panel at mounting hole.
The structure of the finished product displacement material receiving mechanism is, including the U-type groove frame being mounted in fixed plate five and two needles Shape cylinder, U-type groove frame both sides upper surface are fixedly connected with lower plywood, are sat and are put on the inclined finished product discharging channel of the twice of U-type groove frame There is mounting rack, mounting rack is fixedly connected with the inclined finished product discharging channel of the twice of U-type groove frame, and mounting rack front is opened there are two V-type Skewed slot slides up and down in each V-type skewed slot and is set with a sliding electrode, the sliding slot of sliding electrode two sides and V-type skewed slot two sides Cunning stupefied cooperation socket, the upper surface of sliding electrode be it is inclined power on pole-face, held in face of top electrode and be set as resigning chamfering Inclined-plane, top electrode surface rear end are equipped with and get out of a predicament or an embarrassing situation;It is respectively provided in the inclined finished product discharging channel of the twice of U-type groove frame and stretches out hole, each The cylinder rod of aciculiform cylinder is pierced by a stretching hole and apical grafting a sliding electrode lower end surface.
The terminal feed mechanism one is identical as the structure of terminal feed mechanism two, is symmetricly set on supporting table both sides, Wherein the structure of terminal feed mechanism one is that, including the straight rail slot being supported in straight vibration, straight rail slot input end is docked with vibrating disk, Straight rail slot outlet end is fixedly installed with fixed plate three and fixed plate four, is horizontally arranged with cunning between fixed plate three and fixed plate four Rail gantry is slidably fitted with L-type truss on sliding rail frame, and L-type truss rear portion and cylinder five are sequentially connected, the setting of L-type truss front There is cross recess;The positive facade of fixed plate three of straight rail slot outlet end side is horizontally disposed sliding rack three, slides on sliding rack three Push frame is installed, push frame and cylinder seven are sequentially connected, and push and are equipped with pushing plate on frame, in the outer lateral edge of sliding rack three also It is provided with gag lever post;The upright Middle face of fixed plate four is fixed with rotary cylinder, and swivel mount is equipped in the shaft of rotary cylinder, rotation Pivoted frame is provided with vertical slots, and the end of vertical slots is provided with rectangular reserve tank by inner, and the bottom surface of rectangular reserve tank is penetrating, rectangular Reserve tank outer end be provided with sensor;The positive facade lower part of fixed plate four is equipped with transfer tube, and transmission tube cavity is rectangular biography Slot is sent, transfer tube is provided with side opening towards swivel mount;Four back elevation lower part of fixed plate is equipped with cylinder six, the cylinder rod of cylinder six Across the conveying trough of the positive square shaped of fixed plate four.
The beneficial effects of the present invention are: by using nut, terminal and vibrationproof pad assembly, iron-clad strip, bracket strip Automatic charging and primary punching, welding, short time high-speed punching weld molding assembly mode, substitute existing Manual feeding with can not be real Existing punching press and the incorporated problem of welding, improve efficiency and the disposable solder yield of assemble welding, ensure that punching press is welded The consistency of product is matched in tipping, has been saved energy consumption and cost, has greatly been extended electrode life.
Detailed description of the invention
Fig. 1 is the finished product decomposition texture schematic diagram of apparatus of the present invention assembly object;
Fig. 2 is the full-automatic overall structure diagram for rushing the match system that is welded of the invention;
Fig. 3 is the matched bracket material strip of the present invention and iron-clad material-strap structure and station corresponding position schematic diagram;
Fig. 4 is the structural schematic diagram of the double-layer rail guidance tape in the present invention;
Fig. 5 is the schematic partial cross-sectional view of encircled portion in Fig. 4;
Fig. 6 is the structural schematic diagram one of mating mechanism above and below double-layer rail guidance tape of the invention;
Fig. 7 is the structural schematic diagram two of mating mechanism above and below double-layer rail guidance tape of the invention;
Fig. 8 is the structural schematic diagram of the welding displacement component and upper and lower punching weldering component in the present invention;
Fig. 9 is the partial structural diagram of encircled portion in Fig. 8;
Figure 10 is the structural schematic diagram of the finished product displacement material receiving mechanism in the present invention;
Figure 11 is the structural schematic diagram of the terminal feed mechanism one in the present invention.
In figure, 1, table top, 2, supporting table, 3, nut feed mechanism one, 4, nut feed mechanism two, 5, cradle, 6, end Sub- feed mechanism one, 7, terminal feed mechanism two, 8, discharging manipulator, 9, distribution box, 10, welding displacement component, 11, undershoot weldering Component, 12, upper punching weldering component, 13, the double-deck conveying assembly, 14, double-layer rail guidance tape, 15, punching unit one, 16, punching unit two, 17, finished product displacement material receiving mechanism, 18, straight line mould group, 19, sliding rack one, 20, slide bar one, 21, fixed plate one, 22, connecting plate, 23, upper backup pad, 24, F type limit plate, 25, lower supporting plate, 26, slide bar two, 27, lower cutting welding unit, 28, mounting plate, 29, lower cutter, 30, lower electrode, 31, electrode connecting plate one, 32, lower electrode holder, 33, U-shaped sliding rack, 34, sliding rack two, 35, Iron-clad rack assembly, 51, punching cutter, 52, electrode connecting plate two, 53, buffer spring, 54, fixed plate two, 55, straight rail, 56, top electrode, 57, guide rod, 58, straight rail item, 60, cylinder one, 62, adjusting screw, 63, Buffer Unit, 64, cylinder two, 65, Punching cylinder, 66, cap ned, 67, drive rod, 68, sub-assembly one, 69, sub-assembly two, 70, sub-assembly three, 71, positioning force feed nail, 72, lateral U-type groove, 74, pressure rod, 75, pedestal, 76, sliding rail, 77, main support, 79, backing plate, 100, bracket, 101, iron-clad, 102, nut, 103, terminal, 104, vibration pad, 109, cylinder five, 110, sliding rail frame, 111, cylinder six, 112, straight rail slot, 113, Terminal assemblies, 114, L-type truss, 115, cross recess, 116, cylinder seven, 117, fixed plate three, 118, sliding rack three, 119, push Frame, 120, pushing plate, 121, gag lever post, 122, reserve tank, 123, fixed plate four, 124, vertical slots, 125, rotary cylinder, 126, Sensor, 127, swivel mount, 128, transfer tube, 129, conveying trough, 130, upper mould fixed plate, 131, adjustable plate, 132, upper mold public affairs Plate, 133, stripper plate, 134, square groove, 135, transformer, 160, sliding electrode, 161, counterbore, 162, V-type skewed slot, 163, installation Frame, 164, sliding slot, 165, inclined-plane, 166, power on pole-face, 167, get out of a predicament or an embarrassing situation, 168, sliding stupefied, 169, threaded hole, 170, U-type groove frame, 171, stretching hole, 172, bolt hole, 173, finished product discharging channel, 174, fixed plate five, 182, fixed plate six, 194, punching cylinder, 262, upper location hole, 263, eighth station, the 264, the tenth station, 265, scrap belt, 266, material strip, 267, second station, 268, 3rd station, the 269, the 4th station, the 270, the 5th station, the 271, the 6th station, the 272, the 7th station, 273, lower Positioning holes, 274, the 9th station, 275, cutter bar, 276, cutter, 277, be welded and fixed bar, 278, lower plywood, 279, top plate, 280, under Conveying trough, 281, upper conveying trough, 282, upper U-type groove, 283, upper limit plate, 284, lower U-type groove, 300, interior square groove, 301, installation Face, 302, mounting hole, 303, cylinder eight, 304, circular hole one, 305, elongated slot, 306, boss rank, 307, thin straight trough, 308, U-shaped Block, 309, threading hole, 310, cylinder nine.
Specific embodiment
Upper and lower, left and right position in following verbal description is subject on the figure of respective respective figure and is shown, practical to pacify Holding position and so on.
Such as Fig. 1, the assembly object of apparatus of the present invention is a kind of terminal plug, which includes bracket 100, iron-clad 101, the terminal 103 and vibration pad 104 of nut 102, T-type.Bracket 100 and iron-clad 101 are all made of punching press and are punched, bracket 100 be U-shaped shape, rear and front end is provided with shoulder two, left side is provided with left buckle, middle part is provided with front and back buckle;Vibration pad 104 preparatory are sleeved in 103 left side groove of terminal are collectively referred to as terminal assemblies 113, and bracket 100 is left to be installed on 103 left side of terminal On side channel, the front and back buckle correspondence among bracket 100 is caught in corresponding two card hole in 103 lower surface of terminal, the big end of terminal 103 Along being stuck on the right of the U-type groove of bracket 100 on outer in step, the positioning of bracket 100 and terminal 103 is realized.The right end of iron-clad 101 Along surface in 103 big end caster bed rank of terminal, the left end two of iron-clad 101 stretches foot and grows the maximum gabarit in 103 left side of terminal, prevents It collides in automatic charging and overturning and transport to 103 contact pin of terminal;The shoulder one of 101 rear and front end of iron-clad is respectively equipped with one A circular hole 1 is respectively equipped with a circular hole two, two circular holes 1 and two circles on the shoulder two of 100 rear and front end of bracket Hole two is aligned make-up respectively, and each one 304 opening's edge upper surface of circular hole riveting is fixed with a nut 102, also known as terminal plug Finished product.
In addition, two inner and intermediate card holes will be leaned on all to be changed to through-hole on the left of terminal 103 in advance before assembly, make terminal 103 The end face of installation up and down all there is mounting hole, convenient for 103 fixation and recognition of terminal.
If the overall structure of Fig. 2, assembly system of the present invention are to be included among table top 1 to be provided with supporting table 2, supporting table 2 Be symmetrically arranged on table top 1 on the outside of lateral both sides nut feed mechanism 24 and nut feed mechanism 1 (send nut before straight vibration, Discharging is fed to the upper edge of circular hole 1 using air-blowing hose+sensor detection+solenoid valve+plc control air-blowing hose);Support Double-layer rail guidance tape 14 is supported by by main support 77 on platform 2,14 top of double-layer rail guidance tape along feedstock direction (be from back to front from Feed inlet is to discharge port) it is disposed with the double-deck conveying assembly 13 (cradle 5 including pair of parellel setting), welding displacement group Part 10, upper punching weldering component 12 are punched unit 1 and punching unit 2 16, are vertically arranged with finished product below double-layer rail guidance tape 14 Material receiving mechanism 17, undershoot weldering component 11 and discharging manipulator 8 are conjugated, is provided with distribution box 9, double-layer rail below the manipulator 8 that discharges The outlet of guidance tape 14 is docked with terminal feed mechanism 1 with terminal feed mechanism 27, terminal feed mechanism 1 and terminal feeder Structure 27 is symmetrically distributed in discharging 8 both sides of manipulator.
Such as Fig. 3, bracket material strip and iron-clad material strip are referred to as material strip 266, set gradually hollow groove profile along longitudinal direction among material strip 266 Installing port, punch forming is connected in installing port bracket 100 respectively with iron-clad 101, i.e., bracket 100 is compressed on bracket material in advance In the installing port of band, iron-clad 101 is compressed in advance in the installing port of iron-clad material strip, forms the material strip 266 of original collar plate shape, is owned Material strip 266 has consistent discharging direction;Upper location hole 262 positioned at the iron-clad material strip on upper layer and the bracket material strip positioned at lower layer Lower Positioning holes 273 be arranged in pairs by step pitch, and guarantee upper layer iron-clad 101 and lower layer 100 upper and lower position of bracket one by one Face, for 5 four push rods of cradle alter into drive hole, drive material strip 266 advance, realize step-wise feed;
Ten stations are arranged in total in about 14 double-layer rail guidance tape, and (spacing occupies sky according to each mechanism between adjacent stations Between depending on), the station number in Fig. 3 is only in contrast advance side of the position distribution of ten stations relative to material strip 266 To being successively to be correspondingly arranged on the double-deck conveying assembly 13 above the first station;It is set above second station 267 and 3rd station 268 A pair of of cradle 5 is set, a pair of of welding displacement component 10 (being fixed on stripper plate 133) of setting, the 5th work above the 4th station 269 270 top of position corresponds to the force feed pin 71 of a pair of double-deck conveying assembly 13, rushes weldering component in setting a pair above the 6th station 271 12 (are fixed on top plate 279 and are docking integrally with welding displacement component 10), punching weldering component in setting above the 7th station 272 12 two group welding heads (butt joint be 1 group), setting undershoot welds (the welding displacement component of component 11 below eighth station 263 Punching weldering component 12 is advanced to the face vertical with undershoot weldering component 11 of eighth station 263, general name welding portion in 10 drivings), the 8th Finished product displacement material receiving mechanism 17 is additionally provided with by inner below station 263;Discharging manipulator 8 is fixed with below 9th station 274, out Material 8 outer end of manipulator grows double-layer rail guidance tape 14;The top setting punching unit 1 and punching unit two of tenth station 264 16, it is equipped with distribution box 9 below discharging manipulator 8 and punching unit 1 and punching unit 2 16, the scrap belt 265 after punching Fall into scrap belt discharging channel;Punching unit 1 and be punched unit 2 16 respectively with terminal feed mechanism 1 and terminal feeding The docking of 27 face of mechanism, one station of every advance of material strip 266 just complete a technological operation.
If the structure of Fig. 4, Fig. 5, double-layer rail guidance tape 14 are, it is fixed as one by top plate 279 and 278 make-up of lower plywood, 278 upper surface longitudinal centre line both sides of lower plywood are respectively arranged with one of lower U-type groove 284, each lower 284 both sides of U-type groove difference Equipped with boss rank 306, elongated slot 305 is equipped in boss rank 306, U-type groove 284 and both sides boss rank 306 and bracket 100 under per pass Outline shape coincide, as sent before two bracket strips punching weldering track;The longitudinal centre line both sides of top plate 279 are set respectively It is equipped with upper U-type groove 282 together, the upper limit plate 283 of cubic vertical bar, upper limit plate 283 are connected among each upper U-type groove 282 Both sides are equipped with concave station rank, and concave station rank is longitudinally spaced to be provided with the thin straight trough 307 of through slot type, and U-type groove 282 and its both sides is recessed in twice The outline shape of step and iron-clad 101 coincide, and rushes weldering track as sending before two iron-clad strips;Each thin straight trough 307 is under About 305 face of an elongated slot of side communicates, movable passageway when for driving;The above-mentioned interval cloth arranged side by side of double-layer rail guidance tape 14 Punching weldering track, referred to as linear Double-layer double-row track are sent before if;
It is vertically provided with a lateral U-type groove 72 close to lower U-type groove 284 and 282 end of upper U-type groove (outlet end), it is laterally U-shaped At slot 72 and 282 square crossing of lower U-type groove 284 and upper U-type groove, four directions opening through slot is set as (for cutting and welding and fall The channel of material), referred to as punching is welded into product chamber.
In double-layer rail guidance tape 14, bracket material strip and iron-clad material strip are arranged by two stations, upper and lower face with step pitch, i.e. iron-clad Iron-clad 101 in material strip is overlapped with 100 top view of the bracket projection in bracket material strip;Top plate 279 is arranged in iron-clad strip In arranged side by side two longitudinal upper U-type grooves 282, the thin straight trough 307 in the two sides of upper U-type groove 282 is kissed with 262 width of location hole in iron-clad strip It closes, referred to as longitudinal upper conveying trough 281;Bracket material strip is arranged under two longitudinal direction arranged side by side of lower plywood 278 in U-type groove 284, lower U The two sides elongated slot 305 of type groove 284 is corresponding with bracket material strip lower Positioning holes 273, the two sides boss rank 306 of lower U-type groove 284 and branch The scapulet face and width of frame material strip lower Positioning holes 273 are coincide, and support and moving track as 100 both sides scapulet of bracket are convex 306 upper surface of step constitutes the lower conveying trough 280 coincideing with 273 width of bracket material strip lower Positioning holes, the ruler of lower conveying trough 280 It is very little, it can need to be arranged according to what punching weldering, cutting and material strip were accurately transferred.
Such as Fig. 6, Fig. 7,14 upper and lower surface of double-layer rail guidance tape is configured with support section, and 14 upper surface front of double-layer rail guidance tape is matched It is equipped with discharging portion, punching unit 1 and punching unit 2 16 and upper welding portion, 14 upper surface rear portion of double-layer rail guidance tape is set There is position portion;
Support section includes lower supporting assembly, upper support component and cushioning supportive component, wherein lower supporting assembly structure It is that sliding rail 76 is provided on pedestal 75, sliding is provided with a pair of of main support 77 on sliding rail 76, props up jointly on a pair of of main support 77 Support is fixed with double-layer rail guidance tape 14;
Upper support component structure is that a pair of of cap ned 66, cap ned 66 is arranged in 14 top plate of double-layer rail guidance tape, 279 front end Upper end is supported by upper mould fixed plate 130 jointly, is equipped with punching cylinder 65 on upper mould fixed plate 130, under 130 front end of upper mould fixed plate Along adjustable plate 131 (for adjusting 133 height of stripper plate) is fixed with, 131 outer of adjustable plate is stretched out except upper mould fixed plate 130, Adjustable plate 131 is connected with downwards upper mold public affairs plate 132, is equipped with stripper plate 133 below upper mold public affairs plate 132;It is also solid on top plate 279 Surely there are a pair of of sub-assembly 1 and a pair of of sub-assembly 3 70 (being guide sleeve traveller combination), a pair of of sub-assembly 1 and a pair Apical grafting is slided with 132 lower surface of upper mold public affairs plate in 3 70 upper end of sub-assembly, and a pair of of sub-assembly 1 is separately positioned on eighth station 263 two sides, a pair of of sub-assembly 3 70 are separately positioned on 274 two sides of the 9th station;
Cushioning supportive modular construction is, including four sub-assemblies 2 69 (buffer spring and screw association mode), therein Two sub-assemblies 2 69 are located between 274 two sides a pair of sub-assembly 3 70 of the 9th station, other two sub-assembly 2 69 is located at the Four stations, 269 two sides, with 132 apical grafting of upper mold public affairs plate, four 2 69 lower ends of sub-assembly are fixed for four 2 69 upper ends of sub-assembly On stripper plate 133;A pair of of adjusting screw 62 is provided between latter two sub-assembly 2 69 and cylinder 1, this is to adjustment spiral shell It follows closely 62 upper ends to be fixed on adjustable plate 131, lower end and 133 apical grafting of stripper plate;Close to this to adjust screw 62 behind be provided with A pair of of Buffer Unit 63 (spring spiro rod combination), 63 upper end of Buffer Unit is connect with upper mold public affairs plate 132, under Buffer Unit 63 End is connect with stripper plate 133;Be equipped on upper mold public affairs plate 132 for depressing cylinder 2 64;
The structure of discharging portion is that finished product displacement material receiving mechanism 17 is located at 278 lower section of lower plywood, and finished product conjugates material receiving mechanism The finished product discharging channel 173 on 17 tops is docked with the finished product material path of distribution box 9;It is installed in the fixed plate 6 182 of 279 front end of top plate A pair of discharging manipulator 8;
The structure of position portion is that, for transfer gantry material strip and iron-clad material strip, including a pair of of cylinder 1, this is to cylinder One 60 are disposed side by side on the backing plate 79 of the input terminal upper surface of top plate 279, and each one 60 piston rod of cylinder is connected with downwards One inserted link, referred to as a pair of of inserted link, this extends downwardly inserted link being capable of locating support material strip and iron-clad material strip simultaneously;In stripper plate 133 lower surfaces are symmetrical arranged four positioning force feeds and follow closely 71 (two one groups), and synchronous inject on the iron-clad material strip in top plate 279 is determined In bracket material strip lower Positioning holes 273 in position hole 262 and lower plywood 278, for rushing before weldering to bracket material strip and iron-clad material strip It positions simultaneously;
It is identical with punching 2 16 structure of unit arranged side by side to be punched unit 1, each structure for being punched unit is, in gas Two punching cylinders 194 are set between cylinder 2 64 and a pair of of sub-assembly 2 69, and punching cylinder 194 passes downwardly through pressure rod 74 and punching knife 51 connection of tool, the drive rod 67 and upper mold public affairs plate 132 of punching cylinder 65 are sequentially connected, and punching cylinder 65 is driven simultaneously by drive rod 67 Cutter 276 in upper punching weldering component 12;Being punched includes 51 He of punching cutter in cutter 51 and 4 groups in total of cutter 276, every group One cutter 276, punching cutter 51 are used for blinking scrap band 265 for being punched finished product, cutter 276.
Upper welding portion is made of upper punching weldering component 12 and welding displacement component 10, is provided with square groove in the side of cap ned 66 134, transformer 135 is installed in the square groove 134, for powering to four plumb joints;Upper welding portion is just liquidating downward vertically It is welded into product chamber (263 position of eighth station), clipped component cuts molding iron-clad 101 and falls in into 100 stack combinations of bracket Product conjugate on material receiving mechanism 17, and the undershoot of 263 lower section of upper welding portion and eighth station welds that about 11 component is vertical to add laminated The iron-clad 101 and bracket 100 of make-up, the pressurization spot welding that is powered obtain iron-clad rack assembly 35.
Such as Fig. 8, Fig. 9, the structure that welding conjugates component 10 is, including a pair of of cylinder 8 303, each cylinder 8 303 pass through Respective buffer spring 53 is mounted on stripper plate 133 (by the way of floating support), 8 303 cylinder rod of cylinder forward with lead The fixed plate 2 54 of electricity is sequentially connected, and fixed plate 2 54 is connect with the transformer 135 being suspended on cap ned 66 by litzendraht wire, 2 54 upper end of fixed plate is sequentially connected (cylinder 2 64 is fixedly connected with upper mold public affairs plate 132) with the cylinder 2 64 of vertical depression;Gu Two that a conductive straight rail 55, two conductive guide rods 57 and conduction are fixed on 2 54 front console of fixed board are inverted T shaped Straight rail item 58, guide rod 57 and straight rail item 58 are distributed in 55 both sides of straight rail and respectively set one;Straight rail 55 is inserted into U-shaped with guide rod 57 In the correspondence direct through groove of block 308, straight rail item 58 is caught in the T-slot of U-shaped piece of 308 two sides, and straight rail item 58 stretches out the leading portion of T-slot Lower surface is equipped with a pair of of top electrode 56 (with bracket material strip with step pitch interval), and each U-shaped piece 308 clamping is fixed on an electrode 2 52 outer wall of connecting plate, electrode connecting plate 2 52 are fixed on stripper plate 133, and the litzendraht wire of electrode connecting plate 2 52 passes through threading Hole 309 is connect with transformer 135;
The structure of upper punching weldering component 12 is that sliding sleeve is equipped with a punching knife in the interior square groove of each electrode connecting plate 2 52 The main body of tool 51, punching cutter 51 is known as that bar 277 is welded and fixed, and facade parallel interval, which is fixed with, before bar 277 is welded and fixed cuts Knife bar 275;It is mounting surface 301 that 277 upper end of bar, which is welded and fixed, and mounting surface 301 is mounted in the inner groove of upper mold public affairs plate 132, two A punching cutter 51, which is also connected as one realization using plate by mounting surface 301 and synchronizes, to be moved up and down, and 277 lower end of bar is welded and fixed For interior square groove 300, each 275 lower end of cutter bar is provided with cutter 276, and cutter 276 grows interior square groove 300;Interior square groove 300 is used for Pressure spring, pressure spring is arranged in interior square groove 300 to weld preceding shaping correction in the correct alignment slot of iron-clad 100, bracket 101 after punching It is fixed on the inner panel at mounting hole 302, is pressed in sliding electrode 160 for iron-clad 100 after correcting and the pop-up of bracket 101.
If the structure of Figure 10, finished product displacement material receiving mechanism 17 are, including the U-type groove frame 170 being mounted in fixed plate 5 174 With two aciculiform cylinders, it is fixed using bolt and lower plywood 278 that 170 both sides upper surface of U-type groove frame respectively passes through three threaded holes 169 It connects, is sat on the inclined finished product discharging channel 173 of the twice of U-type groove frame 170 and be placed with mounting rack 163, mounting rack 163 is heavy by three Three 172 companies of being bolted of bolt hole between the inclined finished product discharging channel 173 of the twice of hole 161 and U-type groove frame 170 It connects, 163 front of mounting rack is opened there are two V-type skewed slot 162, is slided up and down in each V-type skewed slot 162 and is set with a sliding electrode 160, the sliding slot 164 of 160 two sides of sliding electrode and the cunning of 162 two sides of V-type skewed slot it is stupefied 168 cooperation be socketed, sliding electrode 160 it is upper End face powers on pole-face 166 to be inclined, the inclined-plane 165 that 166 front end of pole-face is set as resigning chamfering is powered on, after powering on pole-face 166 End is equipped with and gets out of a predicament or an embarrassing situation 167;It is respectively provided in the inclined finished product discharging channel 173 of the twice of U-type groove frame 170 and stretches out hole 171, each aciculiform The cylinder rod of cylinder is pierced by a stretching hole 171 and apical grafting is 160 lower end surface of sliding electrode.
Such as Fig. 8, the structure of undershoot weldering component 11 is, including four upper backup pads 23, each 23 back side of upper backup pad it is U-shaped Slot both sides are respectively provided with a F type limit plate 24, and sliding rack 2 34, each sliding rack two are provided in the U-type groove of upper backup pad 23 34 lower ends and the cylinder rod of a cylinder 9 310 are correspondingly connected with, and sliding rack 2 34 is fixedly connected with U-shaped sliding rack 33, U-shaped sliding Frame 33 is close to 24 rear end face of F type limit plate and is slided, along limit slippage frame 2 34 and U-shaped sliding rack in the evagination of F type limit plate 24 33 extreme higher positions up moved;Lower electrode holder 32, lower electrode holder 32 are fixedly connected with by insulation board behind upper backup pad 23 On electrode connecting plate 1 is installed, the lower electrode 30 an of stepped ramp type is respectively set on one 31 both sides of electrode connecting plate;This two The spacing of a lower electrode 30 is consistent with the pitch of holes of two nuts 102 on 100 both ends shoulder arm of iron-clad 101 and bracket, lower electrode 30 Outer dimension of getting out of a predicament or an embarrassing situation is not less than the maximum outside diameter of nut 102, and coincide with 35 both ends shoulder arm shape of iron-clad rack assembly Big step, the top bar of lower electrode 30 is the electrode bar identical with the inner hole of nut 102;The medium line of electrode 30 under a pair Front position (junction of iron-clad rack assembly 35 and material strip) is provided with lower cutter 29, lower cutter 29 is supported and fixed on installation On plate 28, mounting plate 28 is connect by lower supporting plate 25 and slide bar 2 26 with lower electrode holder 32, referred to as lower to cut welding unit 27, The interval cut between welding unit 27 under four is identical as a pair of of punching cutter 51 in upper punching weldering component 12;Lower electrode holder 32 By soft conductive woven tape and total conductive braided fabric band connection, total conductive woven tape connect energization with transformer 135;Upper backup pad 23 front uppers are equipped with fixed plate 1 by connecting plate 22, and fixed plate 1 is fixed on sliding rack 1, sliding rack one 19 are fixed in straight line mould group 18, and one 19 outer end of sliding rack is equipped with slide bar 1.
Above-mentioned component carries out rushing the process flow matched that is welded being that position portion is by iron-clad material strip and bracket material strip by between fixed length It is sent at eighth station 263 away from intermittent, meanwhile, the scrap belt of iron-clad 101 and bracket 100 is sent at the tenth station 264 and cuts, Bar 277 is welded and fixed by the first stroke driving of punching cylinder 194 to move down along the interior square groove of electrode connecting plate 2 52, cutter bar 275 Cutter 276 extend downwardly into the upper U-type groove 282 of top plate 279, by between iron-clad 101 and iron-clad material strip connection strap carry out Punching, by (punching cylinder on the iron-clad 101 after severing is soldered 277 roof fall of fixed link and is pressed in bracket material strip bracket 100 194 first stroke is completed to push, and stops movement);Nut 102 is sent on iron-clad rack assembly 35 (including assembled in advance Enter the terminal assemblies 113 in bracket 100), originally supporting support material strip finished product displacement material receiving mechanism 17 160 quilt of sliding electrode The driving of aciculiform cylinder first stroke moves down, while the cylinder 9 310 of undershoot weldering component 11 drives sliding rack 2 34, along U-shaped sliding Frame 33 pushes the lower electrode 30 on lower electrode holder 32 to move up, the electrode bar insertion iron-clad rack assembly 35 and nut of lower electrode 30 In 102 threaded hole, the leave from office terrace support iron-clad rack assembly 35 and nut 102, lower electrode 30 of lower electrode 30 are got out of a predicament or an embarrassing situation Face and aciculiform cylinder first stroke stop in place after inclined-plane 165 between interval not less than 1mm (as welding with subsequent cutting after Finished product splicing design safety distance);Cylinder 8 303 drives fixed plate 2 54,2 54 vertical depression of fixed plate, a pair of of top electrode 56 be pressed on iron-clad 101 and nut 102 (studded in the circular hole of top electrode 56 it is spring controlled can vertical downward sliding movement interior electrode It is pressed in nut 102 to be welded, nut 102 is enclosed in the circular hole of top electrode 56), the electrode surface outside the circular hole of top electrode 56 To the hade face of weight shell 101, getting out of a predicament or an embarrassing situation with lower electrode 30, the bracket 100 of support is vertical to pressure, and transformer 135 is powered, and is powered Pressurization realizes that nut 102, iron-clad 101 are integrally molded with bracket 100;
It obtains rushing the product that are welded into after completing the welding of nut 102, iron-clad 101 and bracket 100, upper punching weldering component 12 resets, punching The second stroke driving for cutting out cylinder 194 is welded and fixed bar 277 and continues to move down along the interior square groove of electrode connecting plate 2 52, cutter 276 put in the lower U-type groove 284 in lower plywood 278, are punched (undershoot weldering component 11 to bracket 100 and bracket material strip junction On lower cutter 29 and about 276 cutter form that shearing is secondary, cutting of the realization to bracket material strip connection strap);Then, cylinder nine The 310 driving undershoot weldering declines of component 11 reset, and the bracket 100 after being cut is soldered fixed link 277 and presses against under iron-clad 101 Face makes punching be welded into product roof fall and be pressed on 160 face of sliding electrode and continues traveling downwardly discharging 8 front end of manipulator, 7 type hooked hand's horizon bar Below;After sensor on 7 types hooked hand's horizon bar detects that punching is welded into product, the starting of aciculiform cylinder second stroke, sliding electrode 160 On rush and be welded into product stopping and move down, the second stroke of punching cylinder 194, which is completed to stop pushing, mobile simultaneously leads cutter 276 to reset;Out Material manipulator 8 drives the vertical rod of 7 types hooked hand horizon bar front end that punching is welded into product and draws in distribution box 9, output to corresponding hopper Middle collection;Cylinder 2 64 drives upper mold public affairs plate 132 that the scrap belt 265 after cutting is driven to be sent to punching by a pair of of cradle 5 simultaneously Unit 1 and punching unit 2 16 are cut in the tenth station 264, and the scrap belt 265 of cutting falls into the entrance pair of distribution box 9 It answers after being collected in hopper;The aciculiform cylinder conjugated on material receiving mechanism 17 pushes sliding electrode 160 to reset.
Preceding two sets of nuts 102, iron-clad 101 rush after the completion of the product of being welded into bracket 100, close to rear two sets of nuts 102, iron-clads 101 need to be switched to another group of top electrode 56 that welding conjugates component 10 before punching weldering with bracket 100, and utilize straight line mould Moving horizontally for group 18 leads electrode 30 under first two groups to leave eighth station 263, so that electrode 30 enters the 8th work under latter two groups Position 263, change in this way previous group top electrode 56 and it is two groups first under electrode 30 be fully cooled, such alternate operation i.e. can avoid Drawing velocity is high, speed of welding is slow, beat mismatches, electrode is easy scaling loss, electrode life is short, continuous welding is so that welding finished product The bad phenomenons such as thermal deformation, and extend electrode life, improve welding efficiency, improve welding quality.
Such as Figure 11, terminal feed mechanism 1 is identical as the structure of terminal feed mechanism 27, is symmetricly set on 2 liang of supporting table Side, wherein the structure of terminal feed mechanism 1 be, including the straight rail slot 112 being supported in straight vibration, 112 input end of straight rail slot with Vibrating disk docking (terminal assemblies 113 enter straight rail slot 112 by the sequence of vibrating disk spiral), 112 outlet end of straight rail slot is fixedly mounted There are fixed plate 3 117 and fixed plate 4 123, sliding rail frame 110 be horizontally arranged between fixed plate 3 117 and fixed plate 4 123, L-type truss 114 is slidably fitted on sliding rail frame 110,114 rear portion of L-type truss (is replaced for first time and pushed away with cylinder 5 109 Move) transmission connection, 114 front of L-type truss is provided with cross recess 115, and (cross recess 115 is exactly to erect to lead to for terminal assemblies 113 It crosses);The positive facade of fixed plate 3 117 of 112 outlet end side of straight rail slot is horizontally disposed sliding rack 3 118, in sliding rack 3 118 On be slidably fitted with push frame 119, push frame 119 and cylinder 7 116 (replace for second and elapse) transmission connection, push frame Pushing plate 120 is installed on 119, is additionally provided with gag lever post 121 in the outer lateral edge of sliding rack 3 118, for limiting push frame 119 Maximum moving distance;The upright Middle face of fixed plate 4 123 is fixed with rotary cylinder 125, installs in the shaft of rotary cylinder 125 There is swivel mount 127, swivel mount 127 is provided with vertical slots 124, and the end of vertical slots 124 is provided with rectangular reserve tank 122 by inner, The bottom surface of rectangular reserve tank 122 is penetrating, and rectangular 122 outer end of reserve tank is provided with sensor 126;Fixed plate 4 123 is upright Face lower part is equipped with transfer tube 128, and 128 inner cavity of transfer tube is rectangular conveying trough 129, and transfer tube 128 is opened towards swivel mount 127 There is side opening;4 123 back elevation lower part of fixed plate is equipped with cylinder 6 111 (replace and elapse for third time), cylinder 6 111 Cylinder rod passes through the conveying trough 129 of the positive square shaped of fixed plate 4 123.
The working principle of terminal feed mechanism 1 is that 5 109 cylinder rod of cylinder is retracted to bottom, 114 front of L-type truss Cross truss 115 is docked and connected with straight rail slot 112, and terminal assemblies 113 enter in cross recess 115 from straight rail slot 112;Cylinder five 109 cylinder rods, which are upheld, (realizes transposition passage for the first time) on earth, so that the cross recess 115 and swivel mount of 114 front of L-type truss The vertical slots 124 of 127 rotations upward are docked and connected, and 7 116 cylinder rod of cylinder upholds and (realizes second of transposition passage), cross recess Terminal assemblies 113 in 115 are pushed in rectangular reserve tank 122 along vertical slots 124;Vertical slots 124 on swivel mount 127 are revolved Go to it is parallel with transfer tube 128, terminal assemblies 113 by setting switch to lying status (terminal assemblies 113 install crash roll 104 before After end is located at horizontal direction, 113 big end of terminal assemblies is forward), the rectangular reserve tank 122 of swivel mount 127 and the side of transfer tube 128 The conveying trough 129 of shape is docked and connected, and 6 111 cylinder rod of cylinder upholds and (realizes third time transposition passage), rectangular reserve tank 122 In terminal assemblies 113 moved up by top in rectangular conveying trough 129, it is preceding be sent to punching weldering assembly station.
The above-mentioned mechanism of the present invention belongs to the part of innovation, other mating mechanisms not being described in detail can use existing Technical equipment, or carry out adaptive improvement.
The above-mentioned everything component of the present invention is connect with master controller, and according to preset program, cooperation is common complete It discharges at assembly, punching and the welding of nut 102, terminal assemblies 113, iron-clad 101 and bracket 100, finished product.
The working principle of apparatus of the present invention is:
Iron-clad material strip and bracket material strip at coiled tape under the stepping of respective discharging frame or servo motor driving, by upper fixed The spacing of position hole 262 and lower Positioning holes 273 equidistantly exports, and is driven forwards by the cradle 5 on the double-deck conveying assembly 13, along double The upper U-type groove 282 of layer track plates 14 and lower 284 stepping of U-type groove convey, the two pairs of positioning force feeds nail being fixed on stripper plate 133 71, cutting prelocalization is carried out to Double layer band;
It welds and conjugates the realization two group welding electrode batch-types switching operation of component 10, on terminal feed mechanism 1 and terminal Expect that the terminal assemblies 113 of setting are rotated to be lying status by mechanism 27, the transverse direction on the terminal assemblies 113 from the both sides that lie low is U-shaped Slot 72 is fed separately on the bracket 100 among bracket material strip, is put into the lower U-type groove 284 on both sides;In the driving of punching cylinder 65 Mould public affairs plate 132 drives punching knife 194 to cut iron-clad material strip in eighth station 263, and iron-clad 101 falls in weight on bracket material strip Superposition is closed, blanking is on the lower electrode 30 of 264 undershoot of the tenth station weldering component 11, while undershoot weldering component 11 rises cooperation waste material The cutting of band, cutter 276 first shear 101 strip of iron-clad, and 101 dropping cover of iron-clad is formed in bracket 100 and terminal assemblies 113 On stack combinations part (terminal assemblies 113 are enclosed among iron-clad 101 and bracket 100);Nut feed mechanism 24 and nut feeding Nut in mechanism 1 is sent to the upper surface of the circular hole 1 of stack combinations part both ends shoulder arm, cylinder two through air-blowing+hose face Punching weldering 12 vertical depression of component, driving top electrode 56 pressurize stack combinations part in undershoot weldering group in 64 driving eighth stations 263 On the lower electrode 30 of part 11, pressurize energization welding fabrication;
Punching cylinder 194 through being fixed on upper mold public affairs plate 132 lead cutter 276 to bracket material strip shear, spot welding finished product by The pushing of bar 277 is welded and fixed, spot welding finished product and bracket material strip disengage, it falls on finished product displacement 17 sliding electrode 160 of material receiving mechanism, Needle electrode in 173 upper installing hole 171 of discharging channel drives sliding electrode 160, under the V-type skewed slot 162 on mounting rack 163 Drop, 7 types hooked hand's horizon bar of discharging 8 front end of manipulator push spot welding finished product, 7 types hook hand horizon bar front end vertical rod by spot welding Finished product draws in distribution box 9 and exports;Punching cylinder 65 drives upper mold public affairs plate 132 to drive the scrap belt after cutting by a pair of of cradle 5 It is sent to punching unit 1 and punching 2 16 lower section severing of unit, waste material falls into distribution box 9 and collects;
It rushes to be welded and matches close to second pair of nut 102, terminal assemblies 113, iron-clad strip and bracket strip, by previous to spiral shell Mother 102, iron-clad and bracket rush the step of being welded into product realization, but need to be switched to another group by welding displacement component 10 and power on Pole 56, it is also necessary to which undershoot weldering component 11, which is switched to electrode 30 under other two groups, to be implemented;
The above process is repeated, realizes that nut 102, terminal assemblies 113, iron-clad strip and the punching of supporting band stream water are welded and match.

Claims (10)

  1. The match system 1. a kind of full-automatic punching of iron-clad plug is welded, it is characterised in that: be included among table top (1) and be provided with support Platform (2), supporting table (2) transverse direction both sides on the outside of table top (1) on be symmetrically arranged with nut feed mechanism two (4) and nut feeder Structure one (3);It is supported by double-layer rail guidance tape (14) in supporting table (2) by main support (77), along vertical above double-layer rail guidance tape (14) To be disposed with the double-deck conveying assembly (13), welding displacement component (10), upper punching weldering component (12), be punched unit one (15) and It is punched unit two (16), finished product displacement material receiving mechanism (17), undershoot weldering component is vertically arranged with below double-layer rail guidance tape (14) (11) and discharging manipulator (8), discharging manipulator (8) lower section are provided with distribution box (9), double-layer rail guidance tape (14) outlet and terminal Feed mechanism one (6) is docked with terminal feed mechanism two (7), and terminal feed mechanism one (6) and terminal feed mechanism two (7) are symmetrical It is distributed in discharging manipulator (8) both sides.
  2. The match system 2. the full-automatic punching of iron-clad plug according to claim 1 is welded, it is characterised in that: the double-layer rail The structure of guidance tape (14) is fixed as one by top plate (279) and lower plywood (278) make-up, and lower plywood (278) upper surface is vertical It is respectively arranged with one lower U-type groove (284) to center line both sides, U-type groove (284) both sides is each descended to be respectively equipped with boss rank (306), elongated slot (305) are equipped in boss rank (306), U-type groove (284) and both sides boss rank (306) and bracket under per pass (100) outline shape coincide;The longitudinal centre line both sides of top plate (279) are respectively arranged with upper together U-type groove (282), often The upper limit plate (283) of cubic vertical bar is connected among a upper U-type groove (282), upper limit plate (283) both sides are equipped with concave station rank, Concave station rank is longitudinally spaced to be provided with thin straight trough (307), the concave station rank on U-type groove (282) and its both sides and iron-clad (101) in twice Outline shape coincide;Face communicates each thin straight trough (307) up and down with an elongated slot (305) of lower section.
  3. The match system 3. the full-automatic punching of iron-clad plug according to claim 2 is welded, it is characterised in that: close to lower U-type groove (284) and upper U-type groove (282) ending vertical is provided with a lateral U-type groove (72), lateral U-type groove (72) and lower U-type groove (284) At upper U-type groove (282) square crossing, it is set as four directions opening through slot.
  4. The match system 4. the full-automatic punching of iron-clad plug according to claim 2 is welded, it is characterised in that: described is upper U-shaped Location hole (262) width coincide on the thin straight trough in two sides (307) and iron-clad strip of slot (282), referred to as longitudinal upper conveying trough (281);The two sides elongated slot (305) of lower U-type groove (284) is corresponding with bracket material strip lower Positioning holes (273), lower U-type groove (284) Two sides boss rank (306) and the scapulet face and width of lower Positioning holes (273) are coincide, and boss rank (306) upper surface is constituted under The identical lower conveying trough (280) of location hole (273) width.
  5. The match system 5. the full-automatic punching of iron-clad plug according to claim 1 is welded, it is characterised in that: the double-layer rail Guidance tape (14) upper and lower surface is configured with support section, and double-layer rail guidance tape (14) upper surface front is single configured with discharging portion, punching First one (15) and punching unit two (16) and upper welding portion, double-layer rail guidance tape (14) upper surface rear portion are equipped with position portion;
    Support section includes lower supporting assembly, upper support component and cushioning supportive component, wherein and lower supporting assembly structure is, It is provided on pedestal (75) sliding rail (76), sliding is provided with a pair of of main support (77) on sliding rail (76), on a pair of of main support (77) It is fixed with double-layer rail guidance tape (14) jointly;
    Upper support component structure is that a pair of of cap ned (66), cap ned is arranged in double-layer rail guidance tape (14) top plate (279) front end (66) upper end is supported by upper mould fixed plate (130) jointly, punching cylinder (65) is equipped on upper mould fixed plate (130), upper mold is fixed Plate (130) front end lower edge is fixed with adjustable plate (131), and adjustable plate (131) outer is stretched out except upper mould fixed plate (130), is adjusted Plate (131) is connected with downwards upper mold public affairs plate (132), is equipped with stripper plate (133) below upper mold public affairs plate (132);In top plate (279) On be further fixed on a pair of of sub-assembly one (68) and a pair of of sub-assembly three (70), a pair of of sub-assembly one (68) and a pair of of sub-assembly three (70) apical grafting is slided with upper mold public affairs plate (132) lower surface in upper end;
    Cushioning supportive modular construction is, including four sub-assemblies two (69), four sub-assembly two (69) upper ends with upper mold public affairs plate (132) apical grafting, four sub-assembly two (69) lower ends are each attached on stripper plate (133);In latter two sub-assembly two (69) and gas A pair of of adjusting screw (62) are provided between cylinder one (60), this is fixed on adjustable plate (131) adjusting screw (62) upper end, under End and stripper plate (133) apical grafting;Close to this to adjust screw (62) behind be provided with a pair of of Buffer Unit (63), Buffer Unit (63) upper end is connect with upper mold public affairs plate (132), and Buffer Unit (63) lower end is connect with stripper plate (133);On upper mold public affairs plate (132) Cylinder two (64) is installed.
  6. The match system 6. the full-automatic punching of iron-clad plug according to claim 5 is welded, it is characterised in that: the cutting group Part include the identical punching unit one (15) arranged side by side of structure and punching unit two (16), it is each punching unit structure be, Two punching cylinders (194) are set between cylinder two (64) and a pair of of sub-assembly two (69), and punching cylinder (194) passes downwardly through pressurization Bar (74) is connect with punching cutter (51), and the drive rod (67) and upper mold public affairs plate (132) of punching cylinder (65) are sequentially connected, punching cylinder (65) cutter (276) in punching weldering component (12) is driven simultaneously by drive rod (67);It is punched cutter (51) and cutter (276) It include a punching cutter (51) and a cutter (276) in 4 groups in total, every group.
  7. The match system 7. the full-automatic punching of iron-clad plug according to claim 1 is welded, it is characterised in that: the welding becomes The structure of hyte part (10) is, including a pair of of cylinder eight (303), and each cylinder eight (303) passes through respective buffer spring (53) It is mounted on stripper plate (133), cylinder eight (303) cylinder rod is sequentially connected with conductive fixed plate two (54) forward, fixed plate Two (54) are connect with the transformer (135) being suspended on cap ned (66) by litzendraht wire, fixed plate two (54) upper end with it is vertical The cylinder two (64) of pushing is sequentially connected;A conductive straight rail (55), conduction are fixed on fixed plate two (54) front console Two guide rods (57) and conduction two inverted T shaped straight rail items (58), guide rod (57) and straight rail item (58) are distributed in straight rail (55) both sides respectively set one;Straight rail (55) is inserted into U-shaped piece (308) of corresponding direct through groove with guide rod (57), straight rail item (58) it is caught in the T-slot of U-shaped piece of (308) two sides, the leading portion lower surface that straight rail item (58) stretches out T-slot is equipped with a pair and powers on Pole (56), each U-shaped piece (308), which clamp, is fixed on electrode connecting plate two (52) outer wall, and electrode connecting plate two (52) is fixed On stripper plate (133), the litzendraht wire of electrode connecting plate two (52) passes through threading hole (309) and connect with transformer (135).
  8. The match system 8. the full-automatic punching of iron-clad plug according to claim 1 is welded, it is characterised in that: the upper punching weldering The structure of component (12) is that sliding sleeve is equipped with a punching cutter (51), punching in the interior square groove of each electrode connecting plate two (52) The main body of cut-off knife tool (51) is known as that bar (277) are welded and fixed, and facade parallel interval is fixed with cutter before bar (277) are welded and fixed Bar (275);It is mounting surface (301) that bar (277) upper end, which is welded and fixed, and mounting surface (301) is mounted on the interior heavy of upper mold public affairs plate (132) In slot, two punching cutters (51) are also connected as one by mounting surface (301) using plate, and bar (277) lower end is welded and fixed and is Interior square groove (300), each cutter bar (275) lower end are provided with cutter (276), and cutter (276) grows interior square groove (300);Interior side Pressure spring is set in slot (300), and pressure spring is fixed on the inner panel at mounting hole (302).
  9. The match system 9. the full-automatic punching of iron-clad plug according to claim 1 is welded, it is characterised in that: the finished product becomes The structure of position material receiving mechanism (17) is, including the U-type groove frame (170) and two aciculiform cylinders being mounted in fixed plate five (174), U-type groove frame (170) both sides upper surface is fixedly connected with lower plywood (278), the inclined finished product discharging of the twice of U-type groove frame (170) It sits and is placed with mounting rack (163) on road (173), the inclined finished product discharging channel of twice of mounting rack (163) and U-type groove frame (170) (173) it is fixedly connected, mounting rack (163) front is opened there are two V-type skewed slot (162), is slided up and down in each V-type skewed slot (162) It is set with a sliding electrode (160), the sliding slot (164) of sliding electrode (160) two sides and the cunning of V-type skewed slot (162) two sides are stupefied (168) upper surface of cooperation socket, sliding electrode (160) powers on pole-face (166) to be inclined, powers on pole-face (166) front end and sets Be set to the inclined-plane (165) of resigning chamfering, power on pole-face (166) rear end be equipped with get out of a predicament or an embarrassing situation (167);The twice of U-type groove frame (170) are inclined It is respectively provided in oblique finished product discharging channel (173) and stretches out hole (171), the cylinder rod of each aciculiform cylinder is pierced by a stretching hole (171) and apical grafting is sliding electrode (160) lower end surface.
  10. The match system 10. the full-automatic punching of iron-clad plug according to claim 1 is welded, it is characterised in that: the terminal Feed mechanism one (6) is identical as the structure of terminal feed mechanism two (7), supporting table (2) both sides is symmetricly set on, wherein on terminal The structure of material mechanism one (6) is, including the straight rail slot (112) being supported in straight vibration, straight rail slot (112) input end and vibrating disk pair Connect, straight rail slot (112) outlet end is fixedly installed with fixed plate three (117) and fixed plate four (123), in fixed plate three (117) and It is horizontally arranged with sliding rail frame (110) between fixed plate four (123), L-type truss (114) are slidably fitted on sliding rail frame (110), L-type truss (114) rear portion and cylinder five (109) are sequentially connected, and L-type truss (114) front is provided with cross recess (115);Straight rail The positive facade of the fixed plate three (117) of slot (112) outlet end side is horizontally disposed sliding rack three (118), in sliding rack three (118) On be slidably fitted with push frame (119), push frame (119) and cylinder seven (116) be sequentially connected, push frame (119) on be equipped with Pushing plate (120) is additionally provided with gag lever post (121) in the outer lateral edge of sliding rack three (118);In the positive facade of fixed plate four (123) Portion is fixed with rotary cylinder (125), is equipped in the shaft of rotary cylinder (125) swivel mount (127), and swivel mount (127) is provided with The end of vertical slots (124), vertical slots (124) is provided with rectangular reserve tank (122) by inner, rectangular reserve tank (122) Bottom surface is penetrating, and rectangular reserve tank (122) outer end is provided with sensor (126);The positive facade lower part of fixed plate four (123) is equipped with Transfer tube (128), transfer tube (128) inner cavity are rectangular conveying trough (129), and transfer tube (128) is provided with towards swivel mount (127) Side opening;Fixed plate four (123) back elevation lower part is equipped with cylinder six (111), and the cylinder rod of cylinder six (111) passes through fixed plate The conveying trough (129) of the positive square shaped in four (123).
CN201811616638.2A 2018-12-28 2018-12-28 Full-automatic punching and welding assembly system of iron shell plug Active CN109551240B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111618178A (en) * 2020-06-05 2020-09-04 乐清野岛机电有限公司 Full-automatic punching and welding equipment for arc striking plate and bimetal of low-voltage electrical appliance
CN112222835A (en) * 2020-09-30 2021-01-15 东莞市天喜电子元件有限公司 Punching and welding integrated equipment
CN113510935A (en) * 2020-04-10 2021-10-19 丁琛琦 Riveting device
CN114055170A (en) * 2021-10-28 2022-02-18 广州连捷精密技术有限公司 Automatic assembling equipment for iron shell
CN114406680A (en) * 2022-01-18 2022-04-29 昆山扬煜精密组件有限公司 Automatic welding device for terminal transplantation

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104589065A (en) * 2013-10-31 2015-05-06 刘辉国 Automatic point welding device for battery
CN105563129A (en) * 2016-01-28 2016-05-11 南通市华冠电器有限公司 Assembling and processing method of water level sensor plug board
CN108311883A (en) * 2018-03-30 2018-07-24 昆山华誉自动化科技有限公司 Solenoid valve block is installed

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104589065A (en) * 2013-10-31 2015-05-06 刘辉国 Automatic point welding device for battery
CN105563129A (en) * 2016-01-28 2016-05-11 南通市华冠电器有限公司 Assembling and processing method of water level sensor plug board
CN108311883A (en) * 2018-03-30 2018-07-24 昆山华誉自动化科技有限公司 Solenoid valve block is installed

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113510935A (en) * 2020-04-10 2021-10-19 丁琛琦 Riveting device
CN111618178A (en) * 2020-06-05 2020-09-04 乐清野岛机电有限公司 Full-automatic punching and welding equipment for arc striking plate and bimetal of low-voltage electrical appliance
CN112222835A (en) * 2020-09-30 2021-01-15 东莞市天喜电子元件有限公司 Punching and welding integrated equipment
CN112222835B (en) * 2020-09-30 2022-03-15 东莞市天喜电子元件有限公司 Punching and welding integrated equipment
CN114055170A (en) * 2021-10-28 2022-02-18 广州连捷精密技术有限公司 Automatic assembling equipment for iron shell
CN114406680A (en) * 2022-01-18 2022-04-29 昆山扬煜精密组件有限公司 Automatic welding device for terminal transplantation

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