CN109533085B - Heavy load AGV - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
Description
技术领域Technical Field
本发明涉及AGV技术领域,具体而言,涉及一种重载AGV。The present invention relates to the technical field of AGVs, and in particular to a heavy-load AGV.
背景技术Background technique
AGV(Automated Guided Vehicle,自动导引运输车)是装备有电磁或光电等的自动导引装置,能够沿规定的导引路径自动行驶,具有编程和模式选择装置、安全保护及各种移载功能的搬运机器人。AGV具有自动化程度高、安全、灵活等特点,因而被广泛应用于汽车制造、机械加工等自动化生产和仓储系统中,且其是柔性制造生产线和自动化立体仓库等现代化物流仓储系统的关键设备之一。近年来,随着智能工厂、智能生产以及智能物流为代表的“工业4.0”概念的提出,制造业对智能设备的需要大大增加,AGV的应用范围和规模不断扩大。AGV (Automated Guided Vehicle) is a handling robot equipped with an electromagnetic or photoelectric automatic guidance device, which can automatically travel along a specified guidance path and has programming and mode selection devices, safety protection and various transfer functions. AGV has the characteristics of high degree of automation, safety and flexibility, and is therefore widely used in automated production and warehousing systems such as automobile manufacturing and mechanical processing. It is also one of the key equipment in modern logistics and warehousing systems such as flexible manufacturing production lines and automated warehouses. In recent years, with the introduction of the concept of "Industry 4.0" represented by smart factories, smart production and smart logistics, the manufacturing industry's demand for smart devices has greatly increased, and the scope and scale of AGV applications have continued to expand.
目前,AGV技术的应用主要在于满足轻载需求,其一般负载处于3吨及以下,主要应用于物流、仓储等领域。发明人研究发现,现在的重载AGV的载荷均分于各个轮子上,当载荷较大时,容易对轮子造成损坏,并且现在的重载AGV设计尺寸较大,转向灵活性较差,无法在车间工厂中使用。At present, the application of AGV technology is mainly to meet the needs of light loads, and its general load is 3 tons or less, and it is mainly used in logistics, warehousing and other fields. The inventor found that the load of the current heavy-load AGV is evenly distributed on each wheel. When the load is large, it is easy to cause damage to the wheels. In addition, the current heavy-load AGV is designed to be large in size and has poor steering flexibility, so it cannot be used in workshops and factories.
有鉴于此,设计制造出一种承重效果好的重载AGV特别是在AGV生产中显得尤为重要。In view of this, it is particularly important to design and manufacture a heavy-duty AGV with good load-bearing effect, especially in AGV production.
发明内容Summary of the invention
本发明的目的在于提供一种重载AGV,能够将其大部分载荷承载于承重轮组上,以减小驱动轮组的承重载荷,使得受力分布合理,延长使用寿命,实用高效。The purpose of the present invention is to provide a heavy-duty AGV that can carry most of its load on the load-bearing wheel group to reduce the load-bearing load of the driving wheel group, so that the force distribution is reasonable, the service life is extended, and it is practical and efficient.
本发明是采用以下的技术方案来实现的。The present invention is achieved by adopting the following technical solutions.
一种重载AGV,包括车架、承重轮组和驱动轮组,车架具有一中心线,承重轮组和驱动轮组相对设置于中心线的两侧,承重轮组与中心线之间的垂直距离为第一间距,驱动轮组与中心线之间的垂直距离为第二间距,第一间距小于第二间距。A heavy-load AGV includes a frame, a load-bearing wheel group and a driving wheel group. The frame has a center line. The load-bearing wheel group and the driving wheel group are relatively arranged on both sides of the center line. The vertical distance between the load-bearing wheel group and the center line is a first spacing, and the vertical distance between the driving wheel group and the center line is a second spacing. The first spacing is smaller than the second spacing.
进一步地,第一间距与第二间距的比值范围在45%至65%之间,优选地,第一间距与第二间距的比值为55%。Further, the ratio of the first spacing to the second spacing ranges from 45% to 65%. Preferably, the ratio of the first spacing to the second spacing is 55%.
进一步地,驱动轮组和承重轮组组合形成的几何图形的重心所在垂线与车架的重心所在垂线不重合。Furthermore, the vertical line of the center of gravity of the geometric figure formed by the combination of the driving wheel set and the load-bearing wheel set does not coincide with the vertical line of the center of gravity of the frame.
进一步地,承重轮组用于承载车架重量的范围在65至75%之间,驱动轮组用于承载车架重量的范围在25至35%之间,优选地,承重轮组用于承载车架重量的70%,驱动轮组用于承载车架重量的30%。Furthermore, the load-bearing wheel group is used to bear the range of 65 to 75% of the frame weight, and the driving wheel group is used to bear the range of 25 to 35% of the frame weight. Preferably, the load-bearing wheel group is used to bear 70% of the frame weight, and the driving wheel group is used to bear 30% of the frame weight.
进一步地,中心线的延伸方向与车架的长轴方向平行设置。中心线的延伸方向与车架的长轴方向平行设置。Further, the extension direction of the center line is arranged parallel to the long axis direction of the frame. The extension direction of the center line is arranged parallel to the long axis direction of the frame.
进一步地,承重轮组包括第一转向机构、第一安装座和承重轮本体,承重轮本体安装于第一安装座上,且能够相对于第一安装座转动,第一转向机构安装于车架上,且与第一安装座连接,第一转向机构能够带动第一安装座相对于车架转动。Furthermore, the load-bearing wheel group includes a first steering mechanism, a first mounting seat and a load-bearing wheel body. The load-bearing wheel body is mounted on the first mounting seat and can rotate relative to the first mounting seat. The first steering mechanism is mounted on the frame and connected to the first mounting seat. The first steering mechanism can drive the first mounting seat to rotate relative to the frame.
进一步地,第一转向机构包括第一转向电机和第一传动组件,第一传动组件包括第一齿轮和第二齿轮,第一齿轮的直径小于第二齿轮的直径,第一齿轮固定套设于第一转向电机的输出轴外,第二齿轮与第一安装座固定连接,第一齿轮与第二齿轮啮合。Furthermore, the first steering mechanism includes a first steering motor and a first transmission assembly, the first transmission assembly includes a first gear and a second gear, the diameter of the first gear is smaller than the diameter of the second gear, the first gear is fixedly sleeved outside the output shaft of the first steering motor, the second gear is fixedly connected to the first mounting seat, and the first gear is meshed with the second gear.
进一步地,驱动轮组包括驱动机架、第二转向机构、第二安装座、驱动组件和减震组件,驱动机架与车架固定连接;第二转向机构包括第二转向电机和第二传动组件,第二传动组件包括蜗杆和蜗轮,第二转向电机安装于驱动机架上,且与蜗杆固定连接,第二安装座与蜗轮固定连接,蜗杆与蜗轮啮合;驱动组件包括驱动轮本体、驱动电机、第三传动组件和固定架,驱动电机固定安装于固定架上,且通过第三传动组件与驱动轮本体连接,驱动轮本体安装于固定架上,且能够相对于固定架转动,固定架与第二安装座固定连接;第三传动组件包括第一带轮、第二带轮和传动带,第一带轮的直径小于第二带轮的直径,第一带轮固定套设于驱动电机的输出轴外,第二带轮与驱动轮本体固定连接,第一带轮通过传动带与第二带轮连接;减震组件包括减震板和多个减震弹簧,多个减震弹簧平行间隔设置,减震弹簧的一端与第二安装座固定连接,另一端与减震板固定连接。Furthermore, the driving wheel group includes a driving frame, a second steering mechanism, a second mounting seat, a driving assembly and a shock absorbing assembly, and the driving frame is fixedly connected to the frame; the second steering mechanism includes a second steering motor and a second transmission assembly, the second transmission assembly includes a worm and a worm wheel, the second steering motor is mounted on the driving frame and fixedly connected to the worm, the second mounting seat is fixedly connected to the worm wheel, and the worm is meshed with the worm wheel; the driving assembly includes a driving wheel body, a driving motor, a third transmission assembly and a fixing frame, the driving motor is fixedly mounted on the fixing frame and is connected to the driving wheel body through the third transmission assembly The driving wheel body is installed on the fixing frame and can rotate relative to the fixing frame, and the fixing frame is fixedly connected to the second mounting seat; the third transmission assembly includes a first pulley, a second pulley and a transmission belt, the diameter of the first pulley is smaller than the diameter of the second pulley, the first pulley is fixedly sleeved outside the output shaft of the driving motor, the second pulley is fixedly connected to the driving wheel body, and the first pulley is connected to the second pulley through the transmission belt; the shock-absorbing assembly includes a shock-absorbing plate and a plurality of shock-absorbing springs, the plurality of shock-absorbing springs are arranged in parallel and spaced apart, one end of the shock-absorbing spring is fixedly connected to the second mounting seat, and the other end is fixedly connected to the shock-absorbing plate.
进一步地,驱动轮组包括驱动机架、第二转向机构、第二安装座、驱动组件和减震组件,驱动机架包括第一支架、铰接件和第二支架,第一支架固定安装于车架上,铰接件的一端与第一支架铰接,另一端与第二支架铰接,第二支架能够相对于第一支架转动;第二转向机构包括第二转向电机和第二传动组件,第二传动组件包括蜗杆和蜗轮,第二转向电机安装于驱动机架上,且与蜗杆固定连接,第二安装座与蜗轮固定连接,蜗杆与蜗轮啮合;驱动组件包括驱动轮本体、驱动电机、第三传动组件和固定架,驱动电机固定安装于固定架上,且通过第三传动组件与驱动轮本体连接,驱动轮本体安装于固定架上,且能够相对于固定架转动,固定架与第二安装座固定连接;第三传动组件包括第一带轮、第二带轮和传动带,第一带轮的直径小于第二带轮的直径,第一带轮固定套设于驱动电机的输出轴外,第二带轮与驱动轮本体固定连接,第一带轮通过传动带与第二带轮连接;减震组件包括多个缓冲弹簧,多个缓冲弹簧平行间隔设置,缓冲弹簧的一端与第一支架固定连接,另一端与第二支架固定连接。Furthermore, the driving wheel group includes a driving frame, a second steering mechanism, a second mounting seat, a driving assembly and a shock absorbing assembly. The driving frame includes a first bracket, a hinge and a second bracket. The first bracket is fixedly mounted on the frame, one end of the hinge is hinged to the first bracket, and the other end is hinged to the second bracket. The second bracket can rotate relative to the first bracket; the second steering mechanism includes a second steering motor and a second transmission assembly. The second transmission assembly includes a worm and a worm wheel. The second steering motor is mounted on the driving frame and fixedly connected to the worm. The second mounting seat is fixedly connected to the worm wheel, and the worm is meshed with the worm wheel; the driving assembly includes a driving wheel body, a driving motor, a third transmission assembly and a fixed A fixed frame, a driving motor is fixedly mounted on the fixed frame, and is connected to the driving wheel body through a third transmission assembly, the driving wheel body is mounted on the fixed frame, and can rotate relative to the fixed frame, and the fixed frame is fixedly connected to the second mounting seat; the third transmission assembly includes a first pulley, a second pulley and a transmission belt, the diameter of the first pulley is smaller than the diameter of the second pulley, the first pulley is fixedly sleeved outside the output shaft of the driving motor, the second pulley is fixedly connected to the driving wheel body, and the first pulley is connected to the second pulley through the transmission belt; the shock absorbing assembly includes a plurality of buffer springs, the plurality of buffer springs are arranged in parallel and spaced apart, one end of the buffer spring is fixedly connected to the first bracket, and the other end is fixedly connected to the second bracket.
进一步地,驱动轮组包括驱动机架、第二转向机构、第二安装座和驱动组件,驱动机架与车架固定连接;第二转向机构包括第二转向电机和第二传动组件,第二传动组件包括第三齿轮和第四齿轮,第二转向电机安装于驱动机架上,且与第三齿轮固定连接,第二安装座与第四齿轮固定连接,第三齿轮与第四齿轮啮合;驱动组件包括驱动轮本体、驱动电机、第三传动组件和固定架,第三传动组件为减速器,驱动电机固定安装于固定架上,且通过第三传动组件与驱动轮本体连接,驱动轮本体安装于固定架上,且能够相对于固定架转动,固定架与第二安装座固定连接。Furthermore, the driving wheel group includes a driving frame, a second steering mechanism, a second mounting seat and a driving assembly, and the driving frame is fixedly connected to the vehicle frame; the second steering mechanism includes a second steering motor and a second transmission assembly, the second transmission assembly includes a third gear and a fourth gear, the second steering motor is mounted on the driving frame and fixedly connected to the third gear, the second mounting seat is fixedly connected to the fourth gear, and the third gear is meshed with the fourth gear; the driving assembly includes a driving wheel body, a driving motor, a third transmission assembly and a fixed frame, the third transmission assembly is a reducer, the driving motor is fixedly mounted on the fixed frame and connected to the driving wheel body through the third transmission assembly, the driving wheel body is mounted on the fixed frame and can rotate relative to the fixed frame, and the fixed frame is fixedly connected to the second mounting seat.
进一步地,重载AGV还包括辊道输送机构,辊道输送机构包括第一辊道组件、第二辊道组件和第一液压件,第一辊道组件安装于第二辊道组件内,且通过第一液压件与车架连接,第二辊道组件与车架固定连接,第一辊道组件和第二辊道组件不在同一平面,且输送方向相互垂直设置。Furthermore, the heavy-load AGV also includes a roller conveyor mechanism, which includes a first roller assembly, a second roller assembly and a first hydraulic component. The first roller assembly is installed in the second roller assembly and is connected to the frame through the first hydraulic component. The second roller assembly is fixedly connected to the frame. The first roller assembly and the second roller assembly are not in the same plane, and the conveying directions are arranged perpendicular to each other.
进一步地,重载AGV还包括承接轮,承接轮安装于车架的一侧,且能够相对于车架转动,承接轮的输送方向与第一辊道组件的输送方向相同。Furthermore, the heavy-load AGV also includes a receiving wheel, which is installed on one side of the frame and can rotate relative to the frame. The conveying direction of the receiving wheel is the same as the conveying direction of the first roller assembly.
进一步地,第一辊道组件包括输送电机、安装架、第四传动组件和多个辊轮,输送电机固定安装于安装架上,且通过第四传动组件与多个辊轮连接,以带动多个辊轮同步转动,辊轮安装于安装架上,且能够相对于安装架转动,安装架与第一液压件连接。Furthermore, the first roller assembly includes a conveying motor, a mounting frame, a fourth transmission assembly and multiple rollers. The conveying motor is fixedly mounted on the mounting frame and is connected to the multiple rollers through the fourth transmission assembly to drive the multiple rollers to rotate synchronously. The rollers are mounted on the mounting frame and can rotate relative to the mounting frame. The mounting frame is connected to the first hydraulic component.
进一步地,多个辊轮呈两排平行地设置于安装架上,第四传动组件的数量为两个,每个第四传动组件与一排辊轮连接。Furthermore, a plurality of rollers are arranged in two rows in parallel on the mounting frame, the number of the fourth transmission assemblies is two, and each fourth transmission assembly is connected to a row of rollers.
进一步地,第四传动组件包括传动轴、第一链轮、链条和多个第二链轮,输送电机与传动轴传动连接,第一链轮固定套设于传动轴外,每个第二链轮分别与一个辊轮固定连接,第一链轮通过链条分别与多个第二链轮连接。Furthermore, the fourth transmission assembly includes a transmission shaft, a first sprocket, a chain and multiple second sprockets. The conveying motor is connected to the transmission shaft in transmission. The first sprocket is fixedly sleeved outside the transmission shaft. Each second sprocket is fixedly connected to a roller respectively. The first sprocket is connected to the multiple second sprockets respectively through chains.
进一步地,链条的数量为多个,相邻两个第二链轮通过一个链条连接,第一链轮通过一个链条与其中一个第二链轮连接。Furthermore, there are multiple chains, two adjacent second sprockets are connected by a chain, and the first sprocket is connected to one of the second sprockets by a chain.
进一步地,重载AGV还包括多个第一导向轮和多个第二导向轮,第一导向轮和第二导向轮均安装于车架上,且能够相对于车架转动,多个第一导向轮呈两排平行地设置于第一辊道组件的两侧,第一导向轮的轴向与第一辊道组件的输送方向垂直,多个第二导向轮呈两排平行地设置于第二辊道组件的两侧,第二导向轮的轴向与第二辊道组件的输送方向垂直,第一导向轮的轴向与第二导向轮的轴向平行设置。Furthermore, the heavy-load AGV also includes a plurality of first guide wheels and a plurality of second guide wheels, both of which are mounted on the frame and can rotate relative to the frame, the plurality of first guide wheels are arranged in two rows in parallel on both sides of the first roller assembly, the axial direction of the first guide wheels is perpendicular to the conveying direction of the first roller assembly, the plurality of second guide wheels are arranged in two rows in parallel on both sides of the second roller assembly, the axial direction of the second guide wheels is perpendicular to the conveying direction of the second roller assembly, and the axial direction of the first guide wheels is arranged parallel to the axial direction of the second guide wheels.
进一步地,重载AGV还包括防滑机构,防滑机构包括第二液压件和举升板,第二液压件的一端与车架的顶部连接,另一端与举升板连接。Furthermore, the heavy-load AGV also includes an anti-skid mechanism, which includes a second hydraulic component and a lifting plate, one end of the second hydraulic component is connected to the top of the frame, and the other end is connected to the lifting plate.
进一步地,重载AGV还包括四个顶升机构,四个顶升机构呈矩形阵列地安装于车架的底部,顶升机构包括第三液压件和顶升支架,第三液压件的一端与车架连接,另一端与顶升支架连接。Furthermore, the heavy-load AGV also includes four jacking mechanisms, which are installed in a rectangular array at the bottom of the frame. The jacking mechanism includes a third hydraulic component and a jacking bracket. One end of the third hydraulic component is connected to the frame, and the other end is connected to the jacking bracket.
进一步地,重载AGV还包括激光扫描仪、安全扫描仪、激光导航器和控制器,承重轮组和驱动轮组均与控制器连接,激光扫描仪、安全扫描仪和激光导航器均安装于车架上,且均与控制器连接。Furthermore, the heavy-load AGV also includes a laser scanner, a safety scanner, a laser navigator and a controller. The load-bearing wheel group and the driving wheel group are all connected to the controller. The laser scanner, the safety scanner and the laser navigator are all installed on the frame and are all connected to the controller.
本发明提供的重载AGV具有以下有益效果:The heavy-duty AGV provided by the present invention has the following beneficial effects:
本发明提供的重载AGV,包括车架、承重轮组和驱动轮组,车架具有一中心线,承重轮组和驱动轮组相对设置于中心线的两侧,承重轮组与中心线之间的垂直距离为第一间距,驱动轮组与中心线之间的垂直距离为第二间距,第一间距小于第二间距。与现有技术相比,本发明提供的一种重载AGV由于采用了小于第二间距的第一间距,所以能够将其大部分载荷承载于承重轮组上,以减小驱动轮组的承重载荷,使得受力分布合理,延长使用寿命,实用高效。The heavy-duty AGV provided by the present invention comprises a frame, a load-bearing wheel group and a driving wheel group, the frame has a center line, the load-bearing wheel group and the driving wheel group are relatively arranged on both sides of the center line, the vertical distance between the load-bearing wheel group and the center line is a first spacing, the vertical distance between the driving wheel group and the center line is a second spacing, and the first spacing is smaller than the second spacing. Compared with the prior art, the heavy-duty AGV provided by the present invention adopts a first spacing smaller than the second spacing, so most of its load can be carried on the load-bearing wheel group to reduce the load-bearing load of the driving wheel group, so that the force distribution is reasonable, the service life is extended, and it is practical and efficient.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
图1为本发明第一实施例提供的重载AGV一个视角的结构示意图;FIG1 is a schematic structural diagram of a heavy-duty AGV provided by a first embodiment of the present invention from one viewing angle;
图2为本发明第一实施例提供的重载AGV另一个视角的结构示意图;FIG2 is a schematic structural diagram of a heavy-duty AGV provided by the first embodiment of the present invention from another perspective;
图3为本发明第一实施例提供的重载AGV中承重轮组的结构示意图;FIG3 is a schematic structural diagram of a load-bearing wheel group in a heavy-duty AGV provided in the first embodiment of the present invention;
图4为本发明第一实施例提供的重载AGV中驱动轮组一个视角的结构示意图;FIG4 is a schematic structural diagram of a driving wheel assembly in a heavy-duty AGV provided by the first embodiment of the present invention from one perspective;
图5为图4中第二传动组件的结构示意图;FIG5 is a schematic structural diagram of the second transmission assembly in FIG4 ;
图6为本发明第一实施例提供的重载AGV中驱动轮组另一个视角的结构示意图;FIG6 is a schematic structural diagram of a driving wheel assembly in a heavy-duty AGV provided in the first embodiment of the present invention from another perspective;
图7为本发明第一实施例提供的重载AGV中辊道输送机构一个视角的结构示意图;7 is a schematic structural diagram of a roller conveyor mechanism in a heavy-duty AGV provided by the first embodiment of the present invention from one perspective;
图8为本发明第一实施例提供的重载AGV中辊道输送机构另一个视角的结构示意图;FIG8 is a schematic structural diagram of the roller conveyor mechanism in the heavy-duty AGV provided by the first embodiment of the present invention from another perspective;
图9为本发明第一实施例提供的重载AGV中顶升机构的结构示意图;9 is a schematic structural diagram of a lifting mechanism in a heavy-duty AGV provided in the first embodiment of the present invention;
图10为本发明第二实施例提供的重载AGV中驱动轮组的结构示意图;FIG10 is a schematic diagram of the structure of a driving wheel group in a heavy-duty AGV provided in a second embodiment of the present invention;
图11为本发明第三实施例提供的重载AGV中驱动轮组一个视角的结构示意图;FIG11 is a schematic structural diagram of a driving wheel assembly in a heavy-duty AGV provided in a third embodiment of the present invention from one perspective;
图12为本发明第三实施例提供的重载AGV中驱动轮组另一个视角的结构示意图。FIG. 12 is a schematic structural diagram of a driving wheel assembly in a heavy-duty AGV provided in the third embodiment of the present invention from another perspective.
图标:100-重载AGV;110-车架;120-承重轮组;121-第一转向机构;1211-第一转向电机;1212-第一传动组件;123-第一安装座;124-承重轮本体;125-第一齿轮;126-第二齿轮;130-驱动轮组;131-驱动机架;1311-第一支架;1312-铰接件;1313-第二支架;132-减震组件;1321-减震板;1322-减震弹簧;1323-缓冲弹簧;133-第二转动机构;1331-第二转向电机;1332-第二传动组件;1341-蜗杆;1342-蜗轮;1343-第三齿轮;1344-第四齿轮;135-第二安装座;136-驱动组件;1361-驱动轮本体;1362-驱动电机;1363-第三传动组件;1364-固定架;1365-第一带轮;1366-第二带轮;1367-传动带;140-辊道输送机构;141-第一辊道组件;142-第二辊道组件;143-第一液压件;144-输送电机;145-安装架;146-第四传动组件;1461-传动轴;1462-第一链轮;1463-链条;1464-第二链轮;147-辊轮;150-防滑机构;151-第二液压件;152-举升板;160-顶升机构;161-第三液压件;162-顶升支架;170-承接轮;180-第一导向轮;190-第二导向轮。Icons: 100-heavy-load AGV; 110-frame; 120-load-bearing wheel group; 121-first steering mechanism; 1211-first steering motor; 1212-first transmission assembly; 123-first mounting seat; 124-load-bearing wheel body; 125-first gear; 126-second gear; 130-driving wheel group; 131-driving frame; 1311-first bracket; 1312-hinged member; 1313-second bracket; 132-shock-absorbing assembly; 1321-shock-absorbing plate; 1322-shock-absorbing spring; 1323-buffer spring; 133-second rotating mechanism; 1331-second steering motor; 1332-second transmission assembly; 1341-worm; 1342-worm wheel; 1343-third gear; 1344-fourth gear; 135-second mounting seat; 136-driving The first transmission component is as follows: 1361-driving wheel body; 1362-driving motor; 1363-third transmission component; 1364-fixed frame; 1365-first pulley; 1366-second pulley; 1367-transmission belt; 140-roller conveying mechanism; 141-first roller assembly; 142-second roller assembly; 143-first hydraulic component; 144-conveying motor; 145-mounting frame; 146-fourth transmission component; 1461-transmission shaft; 1462-first sprocket; 1463-chain; 1464-second sprocket; 147-roller; 150-anti-skid mechanism; 151-second hydraulic component; 152-lifting plate; 160-lifting mechanism; 161-third hydraulic component; 162-lifting bracket; 170-supporting wheel; 180-first guide wheel; 190-second guide wheel.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the groups of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition and explanation in the subsequent drawings.
在本发明的描述中,需要说明的是,术语“内”、“外”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "inside", "outside", "upper", "lower", "horizontal", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invention product is usually placed when in use, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
下面结合附图,对本发明的一些实施方式作详细说明。在不冲突的情况下,下述的实施例中的特征可以相互组合。Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the features of the following embodiments can be combined with each other.
第一实施例First embodiment
请结合参照图1和图2,本发明实施例提供了一种重载AGV100,用于对货物进行运输。其能够将其大部分载荷承载于承重轮组120上,以减小驱动轮组130的承重载荷,使得受力分布合理,延长使用寿命,实用高效。1 and 2 , an embodiment of the present invention provides a heavy-duty AGV 100 for transporting goods. It can carry most of its load on the load-bearing wheel set 120 to reduce the load of the driving wheel set 130, so that the force distribution is reasonable, the service life is extended, and it is practical and efficient.
重载AGV100包括车架110、承重轮组120、驱动轮组130、辊道输送机构140、防滑机构150、顶升机构160和承接轮170。承重轮组120和驱动轮组130均安装于车架110的底部,以带动车架110发生运动,其中,承重轮组120主要用于承重以及转向,驱动轮组130主要用于驱动以及转向。辊道输送机构140安装于车架110上,辊道输送机构140用于与工厂的辊道流水线对接,以转运货物,从而实现全自动货物运输功能。防滑机构150安装于车架110上,防滑机构150用于在重载AGV100运动时与货物的底壁抵持,增大货物的摩擦力,防止货物从辊道输送机构140上滑落。顶升机构160安装于车架110的底部,顶升机构160用于在货物转运的过程中将整个车架110顶起,保证车架110不会因为负载的变化而发生偏移或者倾翻。承接轮170安装于车架110上,且能够相对于车架110转动,货物通过承接轮170进入辊道输送机构140,承接轮170能够减小货物与车架110之间的摩擦力,保证货物能够滑到辊道输送机构140上。The heavy-duty AGV 100 includes a frame 110, a load-bearing wheel set 120, a driving wheel set 130, a roller conveyor mechanism 140, an anti-skid mechanism 150, a lifting mechanism 160 and a receiving wheel 170. The load-bearing wheel set 120 and the driving wheel set 130 are both installed at the bottom of the frame 110 to drive the frame 110 to move, wherein the load-bearing wheel set 120 is mainly used for load bearing and steering, and the driving wheel set 130 is mainly used for driving and steering. The roller conveyor mechanism 140 is installed on the frame 110, and the roller conveyor mechanism 140 is used to dock with the roller assembly line of the factory to transfer goods, thereby realizing the function of fully automatic cargo transportation. The anti-skid mechanism 150 is installed on the frame 110, and the anti-skid mechanism 150 is used to abut against the bottom wall of the goods when the heavy-duty AGV 100 moves, increase the friction of the goods, and prevent the goods from sliding off the roller conveyor mechanism 140. The lifting mechanism 160 is installed at the bottom of the frame 110. The lifting mechanism 160 is used to lift the entire frame 110 during the cargo transfer process to ensure that the frame 110 will not deviate or tip over due to changes in load. The receiving wheel 170 is installed on the frame 110 and can rotate relative to the frame 110. The cargo enters the roller conveyor mechanism 140 through the receiving wheel 170. The receiving wheel 170 can reduce the friction between the cargo and the frame 110 to ensure that the cargo can slide onto the roller conveyor mechanism 140.
值得注意的是,车架110具有一中心线,该中心线的延伸方向与车架110的长轴方向平行设置。承重轮组120和驱动轮组130相对设置于中心线的两侧,承重轮组120和驱动轮组130的材质和结构均不同,承重轮组120主要用于承重,驱动轮组130主要用于驱动。具体地,承重轮组120与中心线之间的垂直距离为第一间距,驱动轮组130与中心线之间的垂直距离为第二间距,第一间距小于第二间距。具体地,第一间距与第二间距的比值范围在45%至65%之间,以使货物的载重合理地分配在承重轮组120和驱动轮组130上,承重轮组120承受的载荷占大部分,驱动轮组130承受的载荷占小部分。本实施例中,第一间距与第二间距的比值为55%,但并不仅限于此,第一间距与第二间距的比值可以为45%,也可以为65%,对第一间距与第二间距的比值不作具体限定。It is worth noting that the frame 110 has a center line, and the extension direction of the center line is parallel to the long axis direction of the frame 110. The load-bearing wheel group 120 and the driving wheel group 130 are relatively arranged on both sides of the center line. The materials and structures of the load-bearing wheel group 120 and the driving wheel group 130 are different. The load-bearing wheel group 120 is mainly used for bearing, and the driving wheel group 130 is mainly used for driving. Specifically, the vertical distance between the load-bearing wheel group 120 and the center line is the first spacing, and the vertical distance between the driving wheel group 130 and the center line is the second spacing, and the first spacing is smaller than the second spacing. Specifically, the ratio of the first spacing to the second spacing ranges from 45% to 65%, so that the load of the cargo is reasonably distributed on the load-bearing wheel group 120 and the driving wheel group 130, and the load borne by the load-bearing wheel group 120 accounts for the majority, and the load borne by the driving wheel group 130 accounts for a small part. In this embodiment, the ratio of the first spacing to the second spacing is 55%, but is not limited thereto. The ratio of the first spacing to the second spacing may be 45% or 65%, and the ratio of the first spacing to the second spacing is not specifically limited.
需要说明的是,在现有技术中,AGV的多个车轮均匀分布,多个车轮的中心与车体的重心重合,以使每个车轮的承重均匀,这样一来,由于用于驱动的车轮的承载能力有限,导致现有的AGV的最大载重严重不足,不能够满足现代工业的需求。而在本实施例中,采用不同材质和结构的承重轮组120和驱动轮组130,并且驱动轮组130和承重轮组120组合形成的几何图形的重心所在垂线与车架110的重心所在垂线不重合。其中,承重轮组120靠近中心线设置,承重轮组120用于承载车架110重量的范围在65至75%之间,驱动轮组130远离中心线设置,驱动轮组130用于承载车架重量的范围在25至35%之间。具体地,承重轮组用于承载车架重量的70%,驱动轮组用于承载车架重量的30%,能够显著提高重载AGV100的最大载重。It should be noted that in the prior art, the multiple wheels of the AGV are evenly distributed, and the centers of the multiple wheels coincide with the center of gravity of the vehicle body so that the load-bearing of each wheel is even. In this way, due to the limited load-bearing capacity of the wheels used for driving, the maximum load of the existing AGV is seriously insufficient and cannot meet the needs of modern industry. In this embodiment, a load-bearing wheel group 120 and a driving wheel group 130 of different materials and structures are used, and the vertical line of the center of gravity of the geometric figure formed by the driving wheel group 130 and the load-bearing wheel group 120 does not coincide with the vertical line of the center of gravity of the frame 110. Among them, the load-bearing wheel group 120 is arranged close to the center line, and the range of the load-bearing wheel group 120 for bearing the weight of the frame 110 is between 65 and 75%, and the driving wheel group 130 is arranged away from the center line, and the range of the driving wheel group 130 for bearing the weight of the frame is between 25 and 35%. Specifically, the load-bearing wheel group is used to bear 70% of the weight of the frame, and the driving wheel group is used to bear 30% of the weight of the frame, which can significantly increase the maximum load of the heavy-load AGV 100.
请参照图3,承重轮组120包括第一转向机构121、第一安装座123和承重轮本体124。第一转向机构121安装于车架110上,且与第一安装座123连接,第一转向机构121能够带动第一安装座123相对于车架110转动。承重轮本体124安装于第一安装座123上,且能够相对于第一安装座123转动,以带动车架110发生运动。第一转向机构121转动能够带动第一安装座123转向,从而带动承重轮本体124转向,提高重载AGV100的转向灵活性。具体地,第一转向机构121包括第一转向电机1211和第一传动组件1212。第一转向电机1211固定安装于车架110上,且通过第一传动组件1212与第一安装座123连接。本实施例中,第一转向机构121还包括编码器(图未示),编码器与第一转向电机1211连接,第一转向电机1211能够实现自转可控,编码器能够控制第一转向电机1211的转向角度。Please refer to Figure 3, the load-bearing wheel group 120 includes a first steering mechanism 121, a first mounting seat 123 and a load-bearing wheel body 124. The first steering mechanism 121 is installed on the frame 110 and connected to the first mounting seat 123. The first steering mechanism 121 can drive the first mounting seat 123 to rotate relative to the frame 110. The load-bearing wheel body 124 is installed on the first mounting seat 123 and can rotate relative to the first mounting seat 123 to drive the frame 110 to move. The rotation of the first steering mechanism 121 can drive the first mounting seat 123 to turn, thereby driving the load-bearing wheel body 124 to turn, thereby improving the steering flexibility of the heavy-load AGV 100. Specifically, the first steering mechanism 121 includes a first steering motor 1211 and a first transmission assembly 1212. The first steering motor 1211 is fixedly installed on the frame 110 and is connected to the first mounting seat 123 through the first transmission assembly 1212. In this embodiment, the first steering mechanism 121 further includes an encoder (not shown), which is connected to the first steering motor 1211 . The first steering motor 1211 can realize controllable self-rotation, and the encoder can control the steering angle of the first steering motor 1211 .
本实施例中,第一传动组件1212包括第一齿轮125和第二齿轮126。第一齿轮125固定套设于第一转向电机1211的输出轴外,第二齿轮126与第一安装座123固定连接,第一齿轮125与第二齿轮126啮合。具体地,第一齿轮125的直径小于第二齿轮126的直径,以减小传动的速度,增大传动的转矩,便于第一安装座123和承重轮本体124的转动。In this embodiment, the first transmission assembly 1212 includes a first gear 125 and a second gear 126. The first gear 125 is fixedly sleeved outside the output shaft of the first steering motor 1211, and the second gear 126 is fixedly connected to the first mounting seat 123, and the first gear 125 is meshed with the second gear 126. Specifically, the diameter of the first gear 125 is smaller than the diameter of the second gear 126, so as to reduce the transmission speed, increase the transmission torque, and facilitate the rotation of the first mounting seat 123 and the load-bearing wheel body 124.
请参照图4,驱动轮组130包括驱动机架131、减震组件132、第二转向机构133、第二安装座135和驱动组件136。驱动机架131固定安装于车架110上,且与减震组件132连接,减震组件132能够对驱动机架131进行缓冲减震。第二转向机构133安装于驱动机架131上,且与第二安装座135连接,驱动组件136安装于第二安装座135上。第二转向机构133能够带动第二安装座135转向,从而带动驱动组件136转向。具体地,第二转向机构133包括第二转向电机1331和第二传动组件1332。第二转向电机1331固定安装于驱动机架131上,且通过第二传动组件1332与第二安装座135连接。Referring to FIG. 4 , the driving wheel assembly 130 includes a driving frame 131, a shock absorbing assembly 132, a second steering mechanism 133, a second mounting seat 135 and a driving assembly 136. The driving frame 131 is fixedly mounted on the vehicle frame 110 and connected to the shock absorbing assembly 132. The shock absorbing assembly 132 can buffer and damp the driving frame 131. The second steering mechanism 133 is mounted on the driving frame 131 and connected to the second mounting seat 135. The driving assembly 136 is mounted on the second mounting seat 135. The second steering mechanism 133 can drive the second mounting seat 135 to turn, thereby driving the driving assembly 136 to turn. Specifically, the second steering mechanism 133 includes a second steering motor 1331 and a second transmission assembly 1332. The second steering motor 1331 is fixedly mounted on the driving frame 131 and connected to the second mounting seat 135 through the second transmission assembly 1332.
请参照图5,本实施例中,第二传动组件1332包括蜗杆1341和蜗轮1342。第二转向电机1331与蜗杆1341固定连接,第二转向电机1331转动能够带动蜗杆1341转动。第二安装座135与蜗轮1342固定连接,蜗杆1341与蜗轮1342啮合,蜗杆1341转动能够带动蜗轮1342发生转动,从而带动第二安装座135转动,进而实现驱动组件136的转向。Please refer to FIG. 5 . In this embodiment, the second transmission assembly 1332 includes a worm 1341 and a worm wheel 1342. The second steering motor 1331 is fixedly connected to the worm 1341, and the rotation of the second steering motor 1331 can drive the worm 1341 to rotate. The second mounting seat 135 is fixedly connected to the worm wheel 1342, and the worm 1341 is meshed with the worm wheel 1342. The rotation of the worm 1341 can drive the worm wheel 1342 to rotate, thereby driving the second mounting seat 135 to rotate, and then realizing the steering of the driving assembly 136.
请参照图6,值得注意的是,驱动组件136包括驱动轮本体1361、驱动电机1362、第三传动组件1363和固定架1364。驱动电机1362固定安装于固定架1364上,且通过第三传动组件1363与驱动轮本体1361连接。驱动轮本体1361安装于固定架1364上,且能够相对于固定架1364转动,以带动固定架1364发生运动,固定架1364与第二安装座135固定连接。驱动电机1362转动能够带动驱动轮本体1361转动,从而对重载AGV100提供动力,使得重载AGV100能够发生运动。Please refer to FIG. 6 . It is worth noting that the driving assembly 136 includes a driving wheel body 1361, a driving motor 1362, a third transmission assembly 1363 and a fixing frame 1364. The driving motor 1362 is fixedly mounted on the fixing frame 1364 and connected to the driving wheel body 1361 through the third transmission assembly 1363. The driving wheel body 1361 is mounted on the fixing frame 1364 and can rotate relative to the fixing frame 1364 to drive the fixing frame 1364 to move. The fixing frame 1364 is fixedly connected to the second mounting seat 135. The rotation of the driving motor 1362 can drive the driving wheel body 1361 to rotate, thereby providing power to the heavy-load AGV 100, so that the heavy-load AGV 100 can move.
本实施例中,第三传动组件1363包括第一带轮1365、第二带轮1366和传动带1367。第一带轮1365固定套设于驱动电机1362的输出轴外,第二带轮1366与驱动轮本体1361固定连接,第一带轮1365通过传动带1367与第二带轮1366连接。具体地,第一带轮1365的直径小于第二带轮1366的直径,以减小传动的速度,增大传动的转矩,便于驱动轮本体1361的转动。In this embodiment, the third transmission assembly 1363 includes a first pulley 1365, a second pulley 1366 and a transmission belt 1367. The first pulley 1365 is fixedly sleeved outside the output shaft of the driving motor 1362, the second pulley 1366 is fixedly connected to the driving wheel body 1361, and the first pulley 1365 is connected to the second pulley 1366 through the transmission belt 1367. Specifically, the diameter of the first pulley 1365 is smaller than the diameter of the second pulley 1366, so as to reduce the transmission speed, increase the transmission torque, and facilitate the rotation of the driving wheel body 1361.
本实施例中,减震组件132包括减震板1321和多个减震弹簧1322。多个减震弹簧1322平行间隔设置,以增强受力效果。减震弹簧1322的一端与第二安装座135固定连接,另一端与减震板1321固定连接,减震弹簧1322竖直设置,减震板1321与地面间隔设置。当路面凹凸不平时,通过减震弹簧1322带动减震板1321上下发生位移而对第二安装座135起到缓冲减震的效果。In this embodiment, the shock absorbing assembly 132 includes a shock absorbing plate 1321 and a plurality of shock absorbing springs 1322. The plurality of shock absorbing springs 1322 are arranged in parallel and spaced apart to enhance the force effect. One end of the shock absorbing spring 1322 is fixedly connected to the second mounting seat 135, and the other end is fixedly connected to the shock absorbing plate 1321. The shock absorbing spring 1322 is arranged vertically, and the shock absorbing plate 1321 is spaced apart from the ground. When the road surface is uneven, the shock absorbing plate 1321 is driven by the shock absorbing spring 1322 to move up and down, thereby achieving a buffering and shock absorbing effect on the second mounting seat 135.
请参照图7,辊道输送机构140包括第一辊道组件141、第二辊道组件142和第一液压件143。第一辊道组件141安装于第二辊道组件142内,且通过第一液压件143与车架110连接,第一辊道组件141能够在第一液压件143的作用下升起或者降落,从而使得第一辊道组件141的水平高度高于或者低于第二辊道组件142的水平高度。第二辊道组件142与车架110固定连接,第一辊道组件141和第二辊道组件142不在同一平面,且输送方向相互垂直设置。本实施例中,第二辊道组件142的输送方向为中心线的延伸方向,即为横向,第一辊道组件141的输送方向为纵向,当第一辊道组件141的水平高度高于第二辊道组件142的水平高度时,货物落在第一辊道组件141上,此时辊道输送机构140带动货物沿纵向运输;当第一辊道组件141的水平高度低于第二辊道组件142的水平高度时,货物落在第二辊道组件142上,此时辊道输送机构140带动货物沿横向运输。第一辊道组件141和第二辊道组件142的输送方向不同,以提高重载AGV100对货物运输的灵活性。Referring to FIG. 7 , the roller conveying mechanism 140 includes a first roller assembly 141, a second roller assembly 142 and a first hydraulic component 143. The first roller assembly 141 is installed in the second roller assembly 142 and connected to the frame 110 through the first hydraulic component 143. The first roller assembly 141 can be raised or lowered under the action of the first hydraulic component 143, so that the horizontal height of the first roller assembly 141 is higher or lower than the horizontal height of the second roller assembly 142. The second roller assembly 142 is fixedly connected to the frame 110, the first roller assembly 141 and the second roller assembly 142 are not in the same plane, and the conveying directions are arranged perpendicular to each other. In this embodiment, the conveying direction of the second roller assembly 142 is the extension direction of the center line, that is, the horizontal direction, and the conveying direction of the first roller assembly 141 is the longitudinal direction. When the level of the first roller assembly 141 is higher than the level of the second roller assembly 142, the goods fall on the first roller assembly 141, and the roller conveying mechanism 140 drives the goods to be transported in the longitudinal direction; when the level of the first roller assembly 141 is lower than the level of the second roller assembly 142, the goods fall on the second roller assembly 142, and the roller conveying mechanism 140 drives the goods to be transported in the transverse direction. The conveying directions of the first roller assembly 141 and the second roller assembly 142 are different to improve the flexibility of the heavy-load AGV 100 in transporting goods.
值得注意的是,重载AGV100还包括承接轮170,承接轮170安装于车架110的一侧,且与第一辊道组件141的入口相对应,承接轮170的输送方向与第一辊道组件141的输送方向相同,以减小货物运动的摩擦力,便于将流水线上的货物送入第一辊道组件141内。具体地,承接轮170的数量为四个,其中两个承接轮170设置于第一辊道组件141的一端,另外两个承接轮170设置于第一辊道组件141的另一端。It is worth noting that the heavy-duty AGV 100 further includes a receiving wheel 170, which is mounted on one side of the vehicle frame 110 and corresponds to the entrance of the first roller assembly 141. The conveying direction of the receiving wheel 170 is the same as that of the first roller assembly 141, so as to reduce the friction of the movement of the goods and facilitate the delivery of the goods on the assembly line into the first roller assembly 141. Specifically, there are four receiving wheels 170, two of which are arranged at one end of the first roller assembly 141, and the other two receiving wheels 170 are arranged at the other end of the first roller assembly 141.
请参照图8,第一辊道组件141包括输送电机144、安装架145、第四传动组件146和多个辊轮147。输送电机144固定安装于安装架145上,且通过第四传动组件146与多个辊轮147连接,以同步带动多个辊轮147转动,从而带动货物发生位移。辊轮147安装于安装架145上,且能够相对于安装架145转动,以将货物送进或者送出安装架145所在的范围。安装架145与第一液压件143连接,安装架145能够在第一液压件143的作用下升起或者降落,以灵活地选择货物运输的方向。Please refer to FIG8 , the first roller assembly 141 includes a conveying motor 144, a mounting frame 145, a fourth transmission assembly 146 and a plurality of rollers 147. The conveying motor 144 is fixedly mounted on the mounting frame 145, and is connected to the plurality of rollers 147 through the fourth transmission assembly 146 to synchronously drive the plurality of rollers 147 to rotate, thereby driving the displacement of the goods. The rollers 147 are mounted on the mounting frame 145, and can rotate relative to the mounting frame 145 to send the goods into or out of the range where the mounting frame 145 is located. The mounting frame 145 is connected to the first hydraulic component 143, and the mounting frame 145 can be raised or lowered under the action of the first hydraulic component 143 to flexibly select the direction of cargo transportation.
值得注意的是,多个辊轮147分为两排平行地分布于安装架145上,以同时实现对货物两端的支撑以及运输。第四传动组件146的数量为两个,每个第四传动组件146与一排辊轮147连接,输送电机144分别通过两个第四传动组件146对两排辊轮147进行动力输入,以带动两排辊轮147同步转动,从而实现对货物的运输。It is worth noting that the plurality of rollers 147 are divided into two rows and are distributed in parallel on the mounting frame 145 to simultaneously support and transport the two ends of the cargo. There are two fourth transmission assemblies 146, each of which is connected to a row of rollers 147. The conveying motor 144 inputs power to the two rows of rollers 147 through the two fourth transmission assemblies 146 to drive the two rows of rollers 147 to rotate synchronously, thereby transporting the cargo.
本实施例中,第四传动组件146包括传动轴1461、第一链轮1462、链条1463和多个第二链轮1464。输送电机144与传动轴1461传动连接,以带动传动轴1461发生转动。第一链轮1462固定套设于传动轴1461外,每个第二链轮1464分别与一个辊轮147固定连接,第一链轮1462通过链条1463分别与多个第二链轮1464连接,第一链轮1462转动能够带动多个第二链轮1464同步转动,从而实现多个辊轮147同步转动。具体地,链条1463的数量为多个,相邻两个第二链轮1464通过一个链条1463连接,第一链轮1462通过一个链条1463与其中一个第二链轮1464连接,以提高传动效率。In this embodiment, the fourth transmission assembly 146 includes a transmission shaft 1461, a first sprocket 1462, a chain 1463 and a plurality of second sprockets 1464. The conveying motor 144 is connected to the transmission shaft 1461 in transmission connection to drive the transmission shaft 1461 to rotate. The first sprocket 1462 is fixedly sleeved outside the transmission shaft 1461, each second sprocket 1464 is fixedly connected to a roller 147, and the first sprocket 1462 is connected to the plurality of second sprockets 1464 through the chain 1463. The rotation of the first sprocket 1462 can drive the plurality of second sprockets 1464 to rotate synchronously, thereby realizing the synchronous rotation of the plurality of rollers 147. Specifically, the number of the chain 1463 is multiple, two adjacent second sprockets 1464 are connected by a chain 1463, and the first sprocket 1462 is connected to one of the second sprockets 1464 by a chain 1463, so as to improve the transmission efficiency.
本实施例中,第二辊道组件142的具体结构与第一辊道组件141的具体结构相同,在此不再赘述。In this embodiment, the specific structure of the second roller assembly 142 is the same as the specific structure of the first roller assembly 141, and will not be repeated here.
值得注意的是,重载AGV100还包括多个第一导向轮180和多个第二导向轮190。第一导向轮180和第二导向轮190均安装于车架110上,且能够相对于车架110转动,以对货物进行导向以及限位,保证货物只能够沿预设轨迹运动。第一导向轮180的轴向与第二导向轮190的轴向平行设置,第一导向轮180的转动方向与第二导向轮190的转动方向相同。It is worth noting that the heavy-duty AGV 100 also includes a plurality of first guide wheels 180 and a plurality of second guide wheels 190. The first guide wheels 180 and the second guide wheels 190 are both mounted on the frame 110 and can rotate relative to the frame 110 to guide and limit the cargo to ensure that the cargo can only move along a preset track. The axial direction of the first guide wheel 180 is arranged parallel to the axial direction of the second guide wheel 190, and the rotation direction of the first guide wheel 180 is the same as the rotation direction of the second guide wheel 190.
其中,多个第一导向轮180呈两排平行地设置于第一辊道组件141的两侧,第一导向轮180的轴向与第一辊道组件141的输送方向垂直,当货物在第一辊道组件141上运动时,货物的底壁与多个辊轮147接触,辊轮147带动货物向前运动,货物的侧壁与第一导向轮180接触,第一导向轮180对货物的运动进行限位。多个第二导向轮190呈两排平行地设置于第二辊道组件142的两侧,第二导向轮190的轴向与第二辊道组件142的输送方向垂直,当货物在第二辊道组件142上运动时,货物的底壁与多个辊轮147接触,辊轮147带动货物向前运动,货物的侧壁与第二导向轮190接触,第二导向轮190对货物的运动进行限位。Among them, a plurality of first guide wheels 180 are arranged in two rows in parallel on both sides of the first roller assembly 141, and the axial direction of the first guide wheel 180 is perpendicular to the conveying direction of the first roller assembly 141. When the goods move on the first roller assembly 141, the bottom wall of the goods contacts with the plurality of rollers 147, and the rollers 147 drive the goods to move forward, and the side walls of the goods contact with the first guide wheels 180, and the first guide wheels 180 limit the movement of the goods. A plurality of second guide wheels 190 are arranged in two rows in parallel on both sides of the second roller assembly 142, and the axial direction of the second guide wheel 190 is perpendicular to the conveying direction of the second roller assembly 142. When the goods move on the second roller assembly 142, the bottom wall of the goods contacts with the plurality of rollers 147, and the rollers 147 drive the goods to move forward, and the side walls of the goods contact with the second guide wheels 190, and the second guide wheels 190 limit the movement of the goods.
防滑机构150包括第二液压件151和举升板152。第二液压件151的一端与车架110的顶部连接,另一端与举升板152连接,第二液压件151能够带动举升板152升起或者降落,以抵持或者脱离辊道输送机构140上的货物。具体地,举升板152设置于第一辊道组件140内,举升板152降落时所在的平面低于第一辊道组件141所在平面,且低于第二辊道组件142所在平面,举升板152升起时所在的平面与第一辊道组件140的最高平面平齐,举升板152能够和第一辊道组件140共同对货物进行支撑,以防止第一辊道组件140上的货物发生滑移。本实施例中,举升板152上设置有软垫,以增大举升板152与货物的摩擦力,进一步地防止货物从举升板152上滑落,并且能够防止货物对举升板152造成磨损,对举升板152进行保护,延长举升板152的使用寿命。The anti-skid mechanism 150 includes a second hydraulic component 151 and a lifting plate 152. One end of the second hydraulic component 151 is connected to the top of the frame 110, and the other end is connected to the lifting plate 152. The second hydraulic component 151 can drive the lifting plate 152 to rise or fall to resist or detach the goods on the roller conveyor mechanism 140. Specifically, the lifting plate 152 is arranged in the first roller assembly 140. When the lifting plate 152 falls, the plane where it is located is lower than the plane where the first roller assembly 141 is located, and lower than the plane where the second roller assembly 142 is located. When the lifting plate 152 rises, the plane where it is located is flush with the highest plane of the first roller assembly 140. The lifting plate 152 can support the goods together with the first roller assembly 140 to prevent the goods on the first roller assembly 140 from slipping. In this embodiment, a soft pad is provided on the lifting plate 152 to increase the friction between the lifting plate 152 and the cargo, further preventing the cargo from sliding off the lifting plate 152, and preventing the cargo from causing wear on the lifting plate 152, thereby protecting the lifting plate 152 and extending the service life of the lifting plate 152.
请参照图9,值得注意的是,顶升机构160的数量为四个,四个顶升机构160呈矩形阵列地安装于车架110的底部,以同步将车架110顶升起来,防止在转运过程中车架110产生晃动或者偏移。顶升机构160包括第三液压件161和顶升支架162,第三液压件161的一端与车架110连接,另一端与顶升支架162连接,第三液压件161能够带动顶升支架162伸长或者缩短,以使承重轮组120和驱动轮组130脱离地面或者贴合地面。Please refer to FIG. 9 . It is worth noting that there are four lifting mechanisms 160 . The four lifting mechanisms 160 are installed in a rectangular array at the bottom of the frame 110 to lift the frame 110 synchronously to prevent the frame 110 from shaking or deflecting during transportation. The lifting mechanism 160 includes a third hydraulic component 161 and a lifting bracket 162 . One end of the third hydraulic component 161 is connected to the frame 110 , and the other end is connected to the lifting bracket 162 . The third hydraulic component 161 can drive the lifting bracket 162 to extend or shorten so that the load-bearing wheel group 120 and the driving wheel group 130 are separated from the ground or attached to the ground.
需要说明的是,重载AGV100还包括激光扫描仪(图未示)、安全扫描仪(图未示)、激光导航器(图未示)和控制器(图未示)。承重轮组120和驱动轮组130均与控制器连接,控制器能够控制承重轮组120转向,控制器还能够控制驱动轮组130转向、前进或者后退,以实现整个重载AGV100的运动。激光扫描仪、安全扫描仪和激光导航器均安装于车架上,且均与控制器连接,激光导航器用于存储导航路径数据,以通过控制器控制整个重载AGV100沿该导航路径运动,激光扫描仪用于感应货物在车架110上的位置,防止货物掉落,安全扫描仪用于在行驶过程中对周围物体进行扫描,如果发现导航路径上存在障碍物,安全扫描仪能够通过控制器控制整个重载AGV100减速或者停止,以提高安全性能。It should be noted that the heavy-duty AGV 100 also includes a laser scanner (not shown), a safety scanner (not shown), a laser navigator (not shown) and a controller (not shown). The load-bearing wheel group 120 and the driving wheel group 130 are both connected to the controller, and the controller can control the steering of the load-bearing wheel group 120. The controller can also control the steering, forward or backward movement of the driving wheel group 130 to achieve the movement of the entire heavy-duty AGV 100. The laser scanner, the safety scanner and the laser navigator are all installed on the frame and are all connected to the controller. The laser navigator is used to store navigation path data to control the entire heavy-duty AGV 100 to move along the navigation path through the controller. The laser scanner is used to sense the position of the goods on the frame 110 to prevent the goods from falling. The safety scanner is used to scan the surrounding objects during driving. If an obstacle is found on the navigation path, the safety scanner can control the entire heavy-duty AGV 100 to slow down or stop through the controller to improve safety performance.
需要说明的是,重载AGV100还包括蓄电池(图未示)。车架110内设置有导轨,蓄电池的底部设置有滑块,滑块与导轨滑动连接,以便于将蓄电池插入车架110或者从车架110内取出,便于蓄电池的安装和拆卸。It should be noted that the heavy-duty AGV 100 also includes a battery (not shown). A guide rail is provided in the frame 110, and a slider is provided at the bottom of the battery. The slider is slidably connected to the guide rail to facilitate inserting the battery into the frame 110 or taking it out from the frame 110, which is convenient for installing and removing the battery.
本发明实施例提供的重载AGV100,包括车架110、承重轮组120和驱动轮组130,车架110具有一中心线,承重轮组120和驱动轮组130相对设置于中心线的两侧,承重轮组120与中心线之间的垂直距离为第一间距,驱动轮组130与中心线之间的垂直距离为第二间距,第一间距小于第二间距。与现有技术相比,本发明提供的一种重载AGV100由于采用了小于第二间距的第一间距,所以能够将其大部分载荷承载于承重轮组120上,以减小驱动轮组130的承重载荷,使得受力分布合理,延长使用寿命,实用高效。The heavy-duty AGV 100 provided in the embodiment of the present invention comprises a frame 110, a load-bearing wheel set 120 and a driving wheel set 130. The frame 110 has a center line, the load-bearing wheel set 120 and the driving wheel set 130 are relatively arranged on both sides of the center line, the vertical distance between the load-bearing wheel set 120 and the center line is a first spacing, the vertical distance between the driving wheel set 130 and the center line is a second spacing, and the first spacing is smaller than the second spacing. Compared with the prior art, the heavy-duty AGV 100 provided in the present invention adopts a first spacing smaller than the second spacing, so most of its load can be carried on the load-bearing wheel set 120 to reduce the load-bearing load of the driving wheel set 130, so that the force distribution is reasonable, the service life is extended, and it is practical and efficient.
第二实施例Second embodiment
请参照图10,本发明实施例提供了一种重载AGV100,与第一实施例相比,本实施例的区别在于驱动轮组130的结构不同。Referring to FIG. 10 , an embodiment of the present invention provides a heavy-duty AGV 100 . Compared with the first embodiment, the present embodiment is different in that the structure of the driving wheel set 130 is different.
本实施例中,驱动机架131包括第一支架1311、铰接件1312和第二支架1313。第一支架1311固定安装于车架110上,铰接件1312的一端与第一支架1311铰接,另一端与第二支架1313铰接,第二支架1313能够相对于第一支架1311转动,第二转向电机1331固定安装于第二支架1313上,且通过第二传动组件1332与第二安装座135连接,驱动组件136安装于第二安装座135上。减震组件132固定安装于第一支架1311上,且与第二支架1313连接。In this embodiment, the driving frame 131 includes a first bracket 1311, a hinge 1312 and a second bracket 1313. The first bracket 1311 is fixedly mounted on the vehicle frame 110, one end of the hinge 1312 is hinged to the first bracket 1311, and the other end is hinged to the second bracket 1313, the second bracket 1313 can rotate relative to the first bracket 1311, the second steering motor 1331 is fixedly mounted on the second bracket 1313, and is connected to the second mounting seat 135 through the second transmission assembly 1332, and the driving assembly 136 is mounted on the second mounting seat 135. The shock absorbing assembly 132 is fixedly mounted on the first bracket 1311 and connected to the second bracket 1313.
本实施例中,减震组件132包括多个平行间隔设置的缓冲弹簧1323,多个缓冲弹簧1323均设置于第一支架1311和第二支架1313之间,缓冲弹簧1323倾斜设置,缓冲弹簧1323的一端与第一支架1311固定连接,另一端与第二支架1313固定连接。当路面凹凸不平时,第二支架1313上下晃动,第二支架1313相对于第一支架1311转动,在此过程中,缓冲弹簧1323被压缩或者拉长,以减小第二支架1313的晃动,起到缓冲减震的效果。In this embodiment, the shock absorbing assembly 132 includes a plurality of buffer springs 1323 arranged in parallel and at intervals, and the plurality of buffer springs 1323 are all arranged between the first bracket 1311 and the second bracket 1313. The buffer springs 1323 are arranged obliquely, and one end of the buffer spring 1323 is fixedly connected to the first bracket 1311, and the other end is fixedly connected to the second bracket 1313. When the road surface is uneven, the second bracket 1313 shakes up and down, and the second bracket 1313 rotates relative to the first bracket 1311. In this process, the buffer spring 1323 is compressed or stretched to reduce the shaking of the second bracket 1313, thereby achieving a buffering and shock absorbing effect.
本发明实施例提供的重载AGV100的有益效果与第一实施例的有益效果相同,在此不再赘述。The beneficial effects of the heavy-load AGV 100 provided by the embodiment of the present invention are the same as those of the first embodiment, and will not be described in detail herein.
第三实施例Third embodiment
请结合参照图11和图12,本发明实施例提供了一种重载AGV100,与第一实施例相比,本实施例的区别在于驱动轮组130的结构不同。11 and 12 , an embodiment of the present invention provides a heavy-duty AGV 100 . Compared with the first embodiment, the present embodiment is different in that the structure of the driving wheel set 130 is different.
本实施例中,驱动轮组130不再包括减震组件132,以节省占用空间。第二转向电机1331固定安装于驱动机架131上,且通过第二传动组件1332与第二安装座135连接,驱动组件136安装于第二安装座135上。第二转向电机1331转动能够带动第二安装座135转向,从而带动驱动组件136转向。In this embodiment, the driving wheel assembly 130 no longer includes the shock absorbing assembly 132 to save space. The second steering motor 1331 is fixedly mounted on the driving frame 131 and connected to the second mounting seat 135 through the second transmission assembly 1332. The driving assembly 136 is mounted on the second mounting seat 135. The rotation of the second steering motor 1331 can drive the second mounting seat 135 to turn, thereby driving the driving assembly 136 to turn.
本实施例中,第二传动组件1332包括第三齿轮1343和第四齿轮1344。第三齿轮1343固定套设于第二转向电机1331的输出轴外,第四齿轮1344与第二安装座135固定连接,第三齿轮1343与第四齿轮1344啮合。具体地,第三齿轮1343的直径小于第四齿轮1344的直径,以减小传动的速度,增大传动的转矩,便于第二安装座135和驱动组件136的转动。In this embodiment, the second transmission assembly 1332 includes a third gear 1343 and a fourth gear 1344. The third gear 1343 is fixedly sleeved outside the output shaft of the second steering motor 1331, and the fourth gear 1344 is fixedly connected to the second mounting seat 135, and the third gear 1343 is meshed with the fourth gear 1344. Specifically, the diameter of the third gear 1343 is smaller than the diameter of the fourth gear 1344, so as to reduce the transmission speed, increase the transmission torque, and facilitate the rotation of the second mounting seat 135 and the driving assembly 136.
本实施例中,驱动组件136包括驱动轮本体1361、驱动电机1362、第三传动组件1363和固定架1364。驱动电机1362固定安装于固定架1364上,且通过第三传动组件1363与驱动轮本体1361连接。驱动轮本体1361安装于固定架1364上,且能够相对于固定架1364转动,以带动固定架1364发生运动,固定架1364与第二安装座135固定连接。驱动电机1362转动能够带动驱动轮本体1361转动,从而对重载AGV100提供动力,使得重载AGV100能够发生运动。具体地,第三传动组件1363为减速器。In this embodiment, the driving assembly 136 includes a driving wheel body 1361, a driving motor 1362, a third transmission assembly 1363 and a fixed frame 1364. The driving motor 1362 is fixedly mounted on the fixed frame 1364 and is connected to the driving wheel body 1361 through the third transmission assembly 1363. The driving wheel body 1361 is mounted on the fixed frame 1364 and can rotate relative to the fixed frame 1364 to drive the fixed frame 1364 to move. The fixed frame 1364 is fixedly connected to the second mounting seat 135. The rotation of the driving motor 1362 can drive the driving wheel body 1361 to rotate, thereby providing power to the heavy-loaded AGV 100, so that the heavy-loaded AGV 100 can move. Specifically, the third transmission assembly 1363 is a reducer.
本发明实施例提供的重载AGV100的有益效果与第一实施例的有益效果相同,在此不再赘述。The beneficial effects of the heavy-load AGV 100 provided by the embodiment of the present invention are the same as those of the first embodiment, and will not be described in detail herein.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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