CN109513446A - A kind of preparation method of isobutene or Oxidation of t-Butanol synthesizing methyl methacrylaldehyde catalyst - Google Patents
A kind of preparation method of isobutene or Oxidation of t-Butanol synthesizing methyl methacrylaldehyde catalyst Download PDFInfo
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- CN109513446A CN109513446A CN201811479513.XA CN201811479513A CN109513446A CN 109513446 A CN109513446 A CN 109513446A CN 201811479513 A CN201811479513 A CN 201811479513A CN 109513446 A CN109513446 A CN 109513446A
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- surfactant
- metal oxide
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- catalyst
- oxide catalyst
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- 239000003054 catalyst Substances 0.000 title claims abstract description 113
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 title claims abstract description 63
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 230000003647 oxidation Effects 0.000 title claims abstract description 11
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 11
- 230000002194 synthesizing effect Effects 0.000 title claims abstract description 8
- 238000002360 preparation method Methods 0.000 title abstract description 8
- ACWQBUSCFPJUPN-UHFFFAOYSA-N 2-methylbut-2-enal Chemical compound CC=C(C)C=O ACWQBUSCFPJUPN-UHFFFAOYSA-N 0.000 title 1
- 239000004094 surface-active agent Substances 0.000 claims abstract description 60
- 239000002131 composite material Substances 0.000 claims abstract description 42
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 41
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 41
- STNJBCKSHOAVAJ-UHFFFAOYSA-N Methacrolein Chemical compound CC(=C)C=O STNJBCKSHOAVAJ-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000001035 drying Methods 0.000 claims abstract description 22
- 239000011148 porous material Substances 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 38
- 238000000034 method Methods 0.000 claims description 30
- 239000002002 slurry Substances 0.000 claims description 28
- 239000002608 ionic liquid Substances 0.000 claims description 21
- 238000003756 stirring Methods 0.000 claims description 17
- 229910052751 metal Inorganic materials 0.000 claims description 14
- -1 tetrafluoroborate Chemical compound 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 13
- 239000012018 catalyst precursor Substances 0.000 claims description 8
- 230000032683 aging Effects 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 6
- 238000010992 reflux Methods 0.000 claims description 6
- 239000012266 salt solution Substances 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 6
- 239000002202 Polyethylene glycol Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 229920001223 polyethylene glycol Polymers 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 5
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 4
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims description 4
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims description 4
- 239000000243 solution Substances 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000004090 dissolution Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- NWZBFJYXRGSRGD-UHFFFAOYSA-M sodium;octadecyl sulfate Chemical compound [Na+].CCCCCCCCCCCCCCCCCCOS([O-])(=O)=O NWZBFJYXRGSRGD-UHFFFAOYSA-M 0.000 claims description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 2
- 229910052684 Cerium Inorganic materials 0.000 claims description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 2
- 229910002651 NO3 Inorganic materials 0.000 claims description 2
- 229910052779 Neodymium Inorganic materials 0.000 claims description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 2
- 229910052769 Ytterbium Inorganic materials 0.000 claims description 2
- 229910052783 alkali metal Inorganic materials 0.000 claims description 2
- 150000001340 alkali metals Chemical class 0.000 claims description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 2
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 238000001704 evaporation Methods 0.000 claims description 2
- 230000008020 evaporation Effects 0.000 claims description 2
- 150000002500 ions Chemical class 0.000 claims description 2
- 229910052746 lanthanum Inorganic materials 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910052758 niobium Inorganic materials 0.000 claims description 2
- 230000001590 oxidative effect Effects 0.000 claims description 2
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 2
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 claims description 2
- 239000000244 polyoxyethylene sorbitan monooleate Substances 0.000 claims description 2
- 229940068968 polysorbate 80 Drugs 0.000 claims description 2
- 229920000053 polysorbate 80 Polymers 0.000 claims description 2
- 239000002243 precursor Substances 0.000 claims description 2
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 claims description 2
- 150000003242 quaternary ammonium salts Chemical class 0.000 claims description 2
- 238000002390 rotary evaporation Methods 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical compound [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 claims description 2
- 229940082004 sodium laurate Drugs 0.000 claims description 2
- 229940045944 sodium lauroyl glutamate Drugs 0.000 claims description 2
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 claims description 2
- IWIUXJGIDSGWDN-UQKRIMTDSA-M sodium;(2s)-2-(dodecanoylamino)pentanedioate;hydron Chemical compound [Na+].CCCCCCCCCCCC(=O)N[C@H](C([O-])=O)CCC(O)=O IWIUXJGIDSGWDN-UQKRIMTDSA-M 0.000 claims description 2
- 238000001694 spray drying Methods 0.000 claims description 2
- 229910052712 strontium Inorganic materials 0.000 claims description 2
- 238000000967 suction filtration Methods 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 2
- 238000001291 vacuum drying Methods 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- 239000007864 aqueous solution Substances 0.000 claims 3
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract description 30
- 238000001354 calcination Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 43
- 239000008367 deionised water Substances 0.000 description 22
- 229910021641 deionized water Inorganic materials 0.000 description 22
- NLSCHDZTHVNDCP-UHFFFAOYSA-N caesium nitrate Chemical compound [Cs+].[O-][N+]([O-])=O NLSCHDZTHVNDCP-UHFFFAOYSA-N 0.000 description 14
- 238000011156 evaluation Methods 0.000 description 11
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 8
- 235000018660 ammonium molybdate Nutrition 0.000 description 8
- 239000011609 ammonium molybdate Substances 0.000 description 8
- 229940010552 ammonium molybdate Drugs 0.000 description 8
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 8
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 8
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- RXPAJWPEYBDXOG-UHFFFAOYSA-N hydron;methyl 4-methoxypyridine-2-carboxylate;chloride Chemical compound Cl.COC(=O)C1=CC(OC)=CC=N1 RXPAJWPEYBDXOG-UHFFFAOYSA-N 0.000 description 8
- MVFCKEFYUDZOCX-UHFFFAOYSA-N iron(2+);dinitrate Chemical compound [Fe+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MVFCKEFYUDZOCX-UHFFFAOYSA-N 0.000 description 8
- 230000003197 catalytic effect Effects 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- DHEQXMRUPNDRPG-UHFFFAOYSA-N strontium nitrate Chemical compound [Sr+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O DHEQXMRUPNDRPG-UHFFFAOYSA-N 0.000 description 4
- OERNJTNJEZOPIA-UHFFFAOYSA-N zirconium nitrate Chemical compound [Zr+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O OERNJTNJEZOPIA-UHFFFAOYSA-N 0.000 description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- PHFQLYPOURZARY-UHFFFAOYSA-N chromium trinitrate Chemical compound [Cr+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O PHFQLYPOURZARY-UHFFFAOYSA-N 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- FYDKNKUEBJQCCN-UHFFFAOYSA-N lanthanum(3+);trinitrate Chemical compound [La+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O FYDKNKUEBJQCCN-UHFFFAOYSA-N 0.000 description 2
- 229940071125 manganese acetate Drugs 0.000 description 2
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- GTCDARUMAMVCRO-UHFFFAOYSA-M tetraethylazanium;acetate Chemical compound CC([O-])=O.CC[N+](CC)(CC)CC GTCDARUMAMVCRO-UHFFFAOYSA-M 0.000 description 2
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 2
- MWFMGBPGAXYFAR-UHFFFAOYSA-N 2-hydroxy-2-methylpropanenitrile Chemical compound CC(C)(O)C#N MWFMGBPGAXYFAR-UHFFFAOYSA-N 0.000 description 1
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- CXRFDZFCGOPDTD-UHFFFAOYSA-M Cetrimide Chemical compound [Br-].CCCCCCCCCCCCCC[N+](C)(C)C CXRFDZFCGOPDTD-UHFFFAOYSA-M 0.000 description 1
- 229910020647 Co-O Inorganic materials 0.000 description 1
- 229910020704 Co—O Inorganic materials 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229920005372 Plexiglas® Polymers 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- XQBXQQNSKADUDV-UHFFFAOYSA-N lanthanum;nitric acid Chemical compound [La].O[N+]([O-])=O XQBXQQNSKADUDV-UHFFFAOYSA-N 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- UEGPKNKPLBYCNK-UHFFFAOYSA-L magnesium acetate Chemical compound [Mg+2].CC([O-])=O.CC([O-])=O UEGPKNKPLBYCNK-UHFFFAOYSA-L 0.000 description 1
- 235000011285 magnesium acetate Nutrition 0.000 description 1
- 239000011654 magnesium acetate Substances 0.000 description 1
- 229940069446 magnesium acetate Drugs 0.000 description 1
- 239000000693 micelle Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 230000033116 oxidation-reduction process Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- MCZDHTKJGDCTAE-UHFFFAOYSA-M tetrabutylazanium;acetate Chemical compound CC([O-])=O.CCCC[N+](CCCC)(CCCC)CCCC MCZDHTKJGDCTAE-UHFFFAOYSA-M 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/843—Arsenic, antimony or bismuth
- B01J23/8437—Bismuth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/40—Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/27—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
- C07C45/32—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen
- C07C45/33—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Catalysts (AREA)
Abstract
本发明涉及一种以表面活性剂为模板剂进行调控获得纳米级团簇结构的复合金属氧化物催化剂的制备方法及其应用。所述催化剂在制备过程中添加一种或多种表面活性剂作为模板剂,与其它组分反应,经干燥焙烧后获得孔径为2~7纳米、直径约0.3~8微米、比表面积在30~300m2/g的具有纳米级团簇结构的复合金属氧化物催化剂。该催化剂用于异丁烯或叔丁醇氧化合成甲基丙烯醛的反应,具有较高的产物收率和较长的寿命。The invention relates to a preparation method and application of a composite metal oxide catalyst that uses a surfactant as a template to regulate and obtain a nanoscale cluster structure. In the preparation process of the catalyst, one or more surfactants are added as templates to react with other components. After drying and calcining, the pore diameter is 2-7 nanometers, the diameter is about 0.3-8 microns, and the specific surface area is 30-8 microns. 300m 2 /g composite metal oxide catalyst with nanoscale cluster structure. The catalyst is used in the reaction of synthesizing methacrolein by oxidation of isobutene or tert-butanol, and has high product yield and long service life.
Description
技术领域technical field
本发明涉及一种以表面活性剂为模板剂进行调控获得纳米级球形团簇结构复合金属氧化物催化剂的制备方法,属于催化剂制备与应用领域。The invention relates to a preparation method for obtaining a composite metal oxide catalyst with a nanoscale spherical cluster structure through regulation and control using a surfactant as a template, and belongs to the field of catalyst preparation and application.
背景技术Background technique
甲基丙烯酸甲酯(MMA)主要用于生产有机玻璃、聚氯乙烯助剂和生产腈纶的第二单体等,还可用于生产涂料、粘合剂、润滑剂和纺织染料等,是一种重要的有机化工原料和化工产品。Methyl methacrylate (MMA) is mainly used in the production of plexiglass, PVC additives and the second monomer for the production of acrylic fibers, etc. It can also be used in the production of coatings, adhesives, lubricants and textile dyes. It is a Important organic chemical raw materials and chemical products.
由于使用高毒、强腐蚀性的氢氰酸和硫酸,环境污染大,使得MMA传统生产工艺(丙酮氰醇法)逐渐被环境污染小、原子利用效率高、符合绿色化学要求的C4清洁工艺所取代。Due to the use of highly toxic and highly corrosive hydrocyanic acid and sulfuric acid, the environmental pollution is great, making the traditional production process of MMA (acetone cyanohydrin method) gradually replaced by the C4 clean process with less environmental pollution, high atomic utilization efficiency, and meeting the requirements of green chemistry. replace.
作为C4清洁生产工艺的关键反应,异丁烯或叔丁醇合成甲基丙烯醛(MAL)的催化剂自上世纪八十年代已由日本、德国等国外公司着手开发。经过数十年的努力,该类反应使用的催化剂主要定位于Mo-Bi-Fe-Co-O系多组分复合金属氧化物催化剂,并且部分催化剂已工业化应用,但与其他行业成熟的工业化催化剂相比,该类催化剂仍然具有选择性较低、寿命较短等问题,导致原子利用率较低,三废较多,生产成本高。As a key reaction of the C4 clean production process, the catalyst for synthesizing methacrolein (MAL) from isobutene or tert-butanol has been developed by foreign companies such as Japan and Germany since the 1980s. After decades of hard work, the catalysts used in this type of reaction are mainly positioned as Mo-Bi-Fe-Co-O multi-component composite metal oxide catalysts, and some catalysts have been industrialized, but they are different from mature industrial catalysts in other industries. In comparison, this type of catalyst still has problems such as low selectivity and short life, resulting in low atomic utilization, more three wastes, and high production costs.
由于异丁烯或叔丁醇氧化合成甲基丙烯醛的反应为强放热反应,因此容易在催化剂床层产生局部积热现象,导致催化剂主活性组分Mo的流失,进而缩短了催化剂的使用寿命,专利CN1210511A、CN145946A、US Pat4250339分别通过担载、稀释催化剂以及添加特定组分的方式抑制Mo组分在反应过程中流失,但这些方法都或多或少降低了催化剂的活性及产物收率;CN103769159A、CN1647853A通过制备负载型催化剂的方式提高催化剂活性组分分布,用于异丁烯或叔丁醇氧化合成甲基丙烯醛的反应,但催化剂的活性仍然较低;JPPat57-119837、CN10190781A通过在催化剂制备过程中添加高分子化合物以改善催化剂的孔道结构和比表面积,但是所得到的催化剂孔道结构无规则且不可控。Because the reaction of isobutene or tert-butanol oxidation to methacrolein is a strong exothermic reaction, it is easy to generate local heat accumulation in the catalyst bed, resulting in the loss of the main active component Mo of the catalyst, thereby shortening the service life of the catalyst. Patents CN1210511A, CN145946A, and US Pat4250339 suppress the loss of Mo components during the reaction process by loading, diluting the catalyst, and adding specific components, respectively, but these methods have more or less reduced the activity of the catalyst and the product yield; CN103769159A , CN1647853A improve the distribution of catalyst active components by preparing a supported catalyst for the reaction of synthesizing methacrolein by oxidation of isobutene or tert-butanol, but the activity of the catalyst is still low; Adding polymer compounds to improve the pore structure and specific surface area of the catalyst, but the obtained catalyst pore structure is irregular and uncontrollable.
因此,需要开发一种比表面积高、孔道结构可控的高效复合金属氧化物催化剂。而通过在制备过程中引入表面活性剂,利用其乳化、助悬、胶束和增溶等作用,诱导分子结构的规则化、团簇化,促进形成球形堆积结构,达到增大比表面积的目的,从而提高催化剂活性,同时实现快速撤热,降低活性组分流失率,延长寿命。Therefore, it is necessary to develop an efficient composite metal oxide catalyst with high specific surface area and controllable pore structure. By introducing surfactants in the preparation process, using their effects of emulsification, suspension, micelles and solubilization, the regularization and clustering of molecular structures are induced, and the formation of spherical packing structures is promoted to achieve the purpose of increasing the specific surface area. , so as to improve the activity of the catalyst, and at the same time achieve rapid heat removal, reduce the loss rate of active components and prolong the service life.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的是获得高选择性和长寿命的高效复合金属氧化物催化剂,提出一种以表面活性剂为模板剂进行调控获得纳米级团簇结构的复合金属氧化物催化剂的方法,该方法制备的催化剂具有大的比表面积、有序的介孔结构,与传统催化剂相比,该催化剂具有更多的可参与反应的活性中心,传质效果好,催化效率高。表面活性剂所含的碳氢氧基及阳离子可调解催化剂的酸碱性,从而调解催化剂的氧化还原性,达到提高催化剂性能的目的。表面活性剂在焙烧过程中形成的孔隙结构可有效增加传热速率,达到缓解集热的效果,从而提高催化剂的寿命(可稳定连续运行1000小时以上)。The main purpose of the present invention is to obtain highly selective and long-lived efficient composite metal oxide catalysts, and propose a method for regulating and controlling the composite metal oxide catalysts that obtain nanoscale cluster structures with surfactants as templates, the method The prepared catalyst has a large specific surface area and an ordered mesoporous structure. Compared with the traditional catalyst, the catalyst has more active centers that can participate in the reaction, and has good mass transfer effect and high catalytic efficiency. The carbon hydroxyl groups and cations contained in the surfactant can adjust the acidity and alkalinity of the catalyst, so as to adjust the oxidation-reduction property of the catalyst and achieve the purpose of improving the performance of the catalyst. The pore structure formed by the surfactant during the roasting process can effectively increase the heat transfer rate and achieve the effect of alleviating heat collection, thereby improving the life of the catalyst (stable and continuous operation for more than 1000 hours).
本发明的目的之一是解决现有技术中用于异丁烯或叔丁醇氧化合成甲基丙烯醛反应的催化剂活性较低的问题,提供一种用于合成甲基丙烯醛的复合金属氧化物催化剂,该催化剂具有较高的活性。One of the purposes of the present invention is to solve the problem of low catalyst activity in the prior art for isobutylene or tert-butanol oxidation to synthesize methacrolein, and to provide a composite metal oxide catalyst for synthesizing methacrolein , the catalyst has high activity.
本发明的目的之二是解决现有技术中用于异丁烯或叔丁醇氧化合成甲基丙烯醛反应的催化剂寿命较短的问题,提供一种用于合成甲基丙烯醛的复合金属氧化物催化剂,该催化剂具有较长的寿命。The second object of the present invention is to solve the problem of short catalyst life in the prior art for isobutene or tert-butanol oxidation to synthesize methacrolein, and to provide a composite metal oxide catalyst for synthesizing methacrolein , the catalyst has a long lifetime.
本发明的目的之三是提供一种用于解决上述问题的复合金属氧化物催化剂的制备方法,该方法通过加入表面活性剂,将复合金属氧化物制成孔径为2~7纳米、直径约0.3~8微米、比表面积在30~300m2/g的具有团簇结构的纳米级颗粒。The third object of the present invention is to provide a method for preparing a composite metal oxide catalyst for solving the above problems. The method adds a surfactant to make the composite metal oxide into a pore size of 2 to 7 nanometers and a diameter of about 0.3 nanometers. Nano-scale particles with a cluster structure of ~8 microns and a specific surface area of 30-300 m 2 /g.
本发明的一个方面涉及一种用本发明方法制备的上述复合金属氧化催化剂,其通式为:One aspect of the present invention relates to a kind of above-mentioned composite metal oxidation catalyst prepared by the inventive method, its general formula is:
Mo12BiaFebCucXdYeZfOm-Nn MO 12 BI A Fe B Cu C X d y e z f o m -n n
其中,in,
X为选自Co、Mg、Ni、V、Ti、Cr、W、Zn中的至少一种;X is at least one selected from Co, Mg, Ni, V, Ti, Cr, W, Zn;
Y为选自碱土金属或碱金属中的至少一种;Y is at least one selected from alkaline earth metals or alkali metals;
Z为选自La、Ce、Nd、Zr、Nb、Yb、Er、Sb、Sr、Ag中的至少一种;Z is at least one selected from La, Ce, Nd, Zr, Nb, Yb, Er, Sb, Sr, Ag;
N为选自碳原子数为5~25的表面活性剂中的至少一种;N is at least one selected from surfactants with 5 to 25 carbon atoms;
a、b、c、d、e、f、g、m、n分别代表每种元素的在一个催化剂团簇中的原子比,其中,a, b, c, d, e, f, g, m, n represent the atomic ratio of each element in a catalyst cluster, wherein,
a的范围选自0.5~5;The range of a is selected from 0.5 to 5;
b的范围选自0.4~4;The range of b is selected from 0.4~4;
c的范围选自0.05~2;The range of c is selected from 0.05~2;
d的范围选自0.1~8;The range of d is selected from 0.1 to 8;
e的范围选自0.1~6;The range of e is selected from 0.1~6;
f的范围选自0.1~4;The range of f is selected from 0.1~4;
n的范围选自0.02~5;The range of n is selected from 0.02~5;
m为满足上述元素氧化态的氧原子数。m is the number of oxygen atoms satisfying the oxidation states of the above elements.
本发明的另一个方面涉及一种上述复合金属氧化物的制备方法,其制备工序如下:Another aspect of the present invention relates to a kind of preparation method of above-mentioned composite metal oxide, and its preparation procedure is as follows:
a)在一定条件下,取一定量的表面活性剂溶于水后与一定比例的混合金属盐水溶液混合,在一定温度下搅拌老化回流,形成所需悬浮浆料。a) Under certain conditions, take a certain amount of surfactant and dissolve it in water, mix it with a certain proportion of mixed metal salt solution, stir and age and reflow at a certain temperature to form the required suspension slurry.
b)将上述老化回流后形成的悬浮浆料在一定条件下干燥得到催化剂前驱体。b) drying the suspension slurry formed after the aging reflux under certain conditions to obtain a catalyst precursor.
c)将上述步骤制得的前驱体置于一定条件下焙烧,得到复合金属氧化物催化剂。c) Calcining the precursor prepared in the above steps under certain conditions to obtain a composite metal oxide catalyst.
其中,工序(a)中使用的表面活性剂选自离子液体型表面活性剂和非离子液体型表面活性剂中的至少一种,其中离子液体型表面活性剂优选咪唑类离子液体表面活性剂、季铵盐类离子液体表面活性剂、吡啶类离子液体表面活性剂、四氟硼酸类离子液体表面活性剂、六氟磷酸类离子液体表面活性剂及双阳离子类离子液体表面活性剂。其中离子液体类表面活性剂含碳原子数为5~25,如1-己基-3甲基咪唑离子、1-己酸-3-甲基咪唑离子、辛基吡啶离子、十一烷基三甲基铵离子、1-辛基-3-甲基咪唑吡啶离子的醋酸盐、氯盐、硝酸盐、碳酸盐;非离子液体型表面活性剂优选但不限于含碳原子数为8~35的化合物,如硬脂酸钠、十八烷基硫酸钠、聚乙二醇、十二烷基苯磺酸钠、聚山梨酯-80、十二酸钠、月桂酰谷氨酸钠。Wherein, the surfactant used in the step (a) is selected from at least one of ionic liquid surfactant and nonionic liquid surfactant, wherein the preferred imidazole ionic liquid surfactant of ionic liquid surfactant, Quaternary ammonium salt ionic liquid surfactants, pyridine ionic liquid surfactants, tetrafluoroboric acid ionic liquid surfactants, hexafluorophosphate ionic liquid surfactants and dication ionic liquid surfactants. Among them, the ionic liquid surfactants contain 5 to 25 carbon atoms, such as 1-hexyl-3-methylimidazolium ion, 1-hexanoic acid-3-methylimidazolium ion, octylpyridinium ion, undecyltrimethyl Acetate, chloride, nitrate, carbonate of ammonium ion, 1-octyl-3-methylimidazolium pyridinium ion; non-ionic liquid surfactant is preferably, but not limited to, containing 8 to 35 carbon atoms Compounds such as sodium stearate, sodium stearyl sulfate, polyethylene glycol, sodium dodecylbenzenesulfonate, polysorbate-80, sodium laurate, sodium lauroyl glutamate.
工序(a)中表面活性剂溶解过程中,表面活性剂与水的份数比为1:1~100,溶解温度无特别限制;表面活性剂与混合金属盐的质量比为1:2~200,混合温度为30~90℃,老化温度为30~100℃,老化时间为0.5~24h。During the dissolving process of the surfactant in step (a), the ratio of surfactant to water is 1:1 to 100, and the dissolution temperature is not particularly limited; the mass ratio of surfactant to mixed metal salt is 1:2 to 200 , the mixing temperature is 30-90°C, the aging temperature is 30-100°C, and the aging time is 0.5-24h.
工序(a)中使用的各金属元素的化合物需溶于水,其余无特殊限制,可以使用其硝酸盐、氯化物、醋酸盐等。The compounds of metal elements used in step (a) need to be soluble in water, and the others are not particularly limited, and their nitrates, chlorides, acetates, etc. can be used.
工序(a)中表面活性剂与混合金属盐水溶液的混合方式可选择共同滴加、表面活性剂溶液滴加到混合金属盐溶液、混合金属盐溶液滴加到表面活性剂溶液或者直接混合中的至少一种。The mixing mode of the surfactant and the mixed metal salt solution in the process (a) can be selected to be added dropwise, the surfactant solution is added dropwise to the mixed metal salt solution, the mixed metal salt solution is added dropwise to the surfactant solution or directly mixed at least one.
工序(b)中干燥方式可选常压搅拌蒸发干燥、离心喷雾干燥、旋转蒸发干燥、真空干燥、抽滤干燥和微波干燥中的至少一种,干燥温度为50~200℃。The drying method in step (b) can be at least one of atmospheric pressure stirring evaporation drying, centrifugal spray drying, rotary evaporation drying, vacuum drying, suction filtration drying and microwave drying, and the drying temperature is 50-200°C.
工序(c)中的焙烧装置可采用管式炉、箱式炉、网带窑炉、辊道窑炉等,焙烧温度为280~550℃,焙烧时间为2~16小时,焙烧气氛为含氧体积比为20~50%的氧化性气氛,如空气、纯氧,氧气和惰性气体的混合气等。The roasting device in the process (c) can be a tube furnace, a box furnace, a mesh belt kiln, a roller kiln, etc., the roasting temperature is 280-550 ° C, the roasting time is 2-16 hours, and the roasting atmosphere is oxygen-containing An oxidizing atmosphere with a volume ratio of 20-50%, such as air, pure oxygen, a mixture of oxygen and inert gases, etc.
本发明的第三个方面涉及上述复合金属氧化物催化剂应用于异丁烯或叔丁醇氧化合成甲基丙烯醛的反应中。原料异丁烯、水和空气或者含一定量氧气的气体混合物经预热后,通入装有催化剂的固定床反应器中进行反应合成甲基丙烯醛。所用含有一定量氧气的气体混合物,其氧气含量为10~50%,其余组分可为氮气、氦气、氩气等一种或者多种惰性气体的混合物。The third aspect of the present invention relates to the application of the above-mentioned composite metal oxide catalyst in the reaction of synthesizing methacrolein by oxidation of isobutene or tert-butanol. The raw material isobutene, water and air or a gas mixture containing a certain amount of oxygen are preheated and passed into a fixed-bed reactor equipped with a catalyst for reaction to synthesize methacrolein. The used gas mixture containing a certain amount of oxygen has an oxygen content of 10% to 50%, and the remaining components can be a mixture of one or more inert gases such as nitrogen, helium, and argon.
反应产物用气相色谱在线分析。The reaction products were analyzed online by gas chromatography.
异丁烯的转化率计算方法如下:The conversion rate calculation method of isobutene is as follows:
X(异丁烯)%=[1-(未反应的异丁烯的物质的量/供给的异丁烯的物质的量)]×100%X (isobutene)%=[1-(amount of unreacted isobutene/amount of supplied isobutene)]×100%
甲基丙烯醛的选择性计算方法如下:The selectivity calculation method for methacrolein is as follows:
S(甲基丙烯醛)%=[生成的甲基丙烯醛的物质的量/(供给的异丁烯的物质的量-未反应的异丁烯的物质的量)]×100%S (methacrolein) % = [amount of produced methacrolein / (amount of isobutylene supplied - amount of unreacted isobutylene)] x 100%
本发明所述的复合金属氧化物催化剂用于异丁烯氧化合成甲基丙烯醛的反应条件见实施例。The reaction conditions for the composite metal oxide catalyst of the present invention to be used in the oxidation of isobutylene to synthesize methacrolein are shown in the examples.
具体实施方式Detailed ways
下面以实施例来说明本发明,但本发明的范围不受实施例的限制。The present invention is illustrated below with examples, but the scope of the present invention is not limited by the examples.
实施例1Example 1
称取5g十一烷基三甲基醋酸铵,在30℃下搅拌溶解于200ml去离子水中,得到物料A。量取50ml去离子水,加入45g钼酸铵,溶解得到物料B;量取30ml去离子水,分别加入8g硝酸铋、3g硝酸铜、12g硝酸铁、27g硝酸钴、5g硝酸铯、和1g硝酸镧,搅拌溶解,得到物料C;将物料A和C在快速搅拌下共同加入到置于40℃水浴的物料B中,形成浆料,并在50℃下搅拌老化回流8小时,得到所需催化剂浆料。Weigh 5g of undecyltrimethylammonium acetate, stir and dissolve it in 200ml of deionized water at 30°C to obtain material A. Measure 50ml of deionized water, add 45g of ammonium molybdate, and dissolve to obtain material B; measure 30ml of deionized water, add 8g of bismuth nitrate, 3g of copper nitrate, 12g of iron nitrate, 27g of cobalt nitrate, 5g of cesium nitrate, and 1g of nitric acid Lanthanum was stirred and dissolved to obtain material C; materials A and C were jointly added to material B placed in a 40°C water bath under rapid stirring to form a slurry, and aged and refluxed at 50°C for 8 hours to obtain the required catalyst slurry.
将所得的催化剂浆料在85℃下搅拌蒸干,将得到的固体置于鼓风干燥箱中120℃干燥12h,得到催化剂前驱体。The obtained catalyst slurry was stirred and evaporated to dryness at 85° C., and the obtained solid was dried in a blast drying oven at 120° C. for 12 hours to obtain a catalyst precursor.
再将干燥后的催化剂粉碎,在450℃空气气氛下停留4小时进行焙烧,除去表面活性剂,经成型、粉碎和筛分得到具有催化活性的待评价复合金属氧化物催化剂。Then the dried catalyst was pulverized, and then roasted at 450°C for 4 hours in an air atmosphere to remove the surfactant, and then formed, pulverized and sieved to obtain the composite metal oxide catalyst to be evaluated with catalytic activity.
将2.0毫升所得到的复合金属氧化物催化剂按照1:1的体积比与等粒径的石英砂混合装填于内径为10mm的固定床反应器中,催化剂上下均装填等粒径的石英砂,以异丁烯:氧气:氮气:水=1:2.1:11:0.7(摩尔比)的混合气为原料,空速为2000h-1,在370℃常压下反应,连续反应20小时后进气相色谱在线分析。2.0 milliliters of the resulting composite metal oxide catalyst is mixed with quartz sand of equal particle size according to a volume ratio of 1:1 and packed in a fixed-bed reactor with an internal diameter of 10 mm, and the catalyst is filled with quartz sand of equal particle size up and down. Isobutene: Oxygen: Nitrogen: Water = 1:2.1:11:0.7 (molar ratio) mixed gas is used as the raw material, the space velocity is 2000h -1 , the reaction is carried out at 370°C under normal pressure, and the reaction is carried out continuously for 20 hours.
测得异丁烯的转化率为99.4%,甲基丙烯醛的选择性为85.1%。The conversion of isobutene was determined to be 99.4%, and the selectivity to methacrolein was 85.1%.
连续运行1000h后,异丁烯的转化率为99.1%,甲基丙烯醛选择性为84.2%。After continuous operation for 1000 hours, the conversion rate of isobutene was 99.1%, and the selectivity of methacrolein was 84.2%.
实施例2Example 2
称取10g十六烷基-3-甲基咪唑四氟硼酸盐,在45℃下搅拌溶解于300ml去离子水中,得到物料A。量取100ml去离子水,加入85g钼酸铵,溶解得到物料B;量取50ml去离子水,分别加入30g硝酸铋,15g硝酸铁、36g硝酸钴、4g硝酸铜、4g硝酸铯、和4g硝酸铈,搅拌溶解,得到物料C;先将物料B在快速搅拌下加入到置于50℃水浴的物料A中,再将物料C在快速搅拌下加入到置于50℃水浴的物料A和B的混合物料中,形成浆料,并在70℃下搅拌老化回流6小时,得到所需催化剂浆料。10 g of hexadecyl-3-methylimidazolium tetrafluoroborate was weighed, stirred and dissolved in 300 ml of deionized water at 45° C. to obtain material A. Measure 100ml of deionized water, add 85g of ammonium molybdate, and dissolve to obtain material B; measure 50ml of deionized water, add 30g of bismuth nitrate, 15g of iron nitrate, 36g of cobalt nitrate, 4g of copper nitrate, 4g of cesium nitrate, and 4g of nitrate Cerium was stirred and dissolved to obtain material C; first, material B was added to material A placed in a 50°C water bath under rapid stirring, and then material C was added to the mixture of materials A and B placed in a 50°C water bath under rapid stirring In the mixed material, a slurry was formed, and aged and refluxed at 70° C. for 6 hours to obtain the desired catalyst slurry.
将所得的催化剂浆料在90℃下搅拌蒸干,将得到的固体置于鼓风干燥箱中110℃干燥10h,得到催化剂前驱体。The obtained catalyst slurry was stirred and evaporated to dryness at 90° C., and the obtained solid was dried in a blast drying oven at 110° C. for 10 h to obtain a catalyst precursor.
再将干燥后的催化剂粉碎,在400℃空气气氛下停留6小时进行焙烧,除去表面活性剂,经成型、粉碎和筛分得到具有催化活性的待评价复合金属氧化物催化剂。Then the dried catalyst was pulverized, and then roasted at 400°C for 6 hours in an air atmosphere to remove the surfactant, and then formed, pulverized and sieved to obtain the composite metal oxide catalyst to be evaluated with catalytic activity.
催化剂评价方法如实施例1。The catalyst evaluation method is as in Example 1.
测得异丁烯的转化率为95.8%,甲基丙烯醛的选择性为82.7%。The conversion of isobutene was determined to be 95.8%, and the selectivity to methacrolein was 82.7%.
连续运行1000h后,异丁烯的转化率为95.4%,甲基丙烯醛选择性为82.2%。After continuous operation for 1000 hours, the conversion rate of isobutene was 95.4%, and the selectivity of methacrolein was 82.2%.
实施例3Example 3
称取10g十二烷基苯磺酸钠,在70℃下搅拌溶解于200ml去离子水中,得到物料A。量取90ml去离子水,加入85g钼酸铵,溶解得到物料B;量取50ml去离子水,分别加入17g硝酸铋,10g硝酸铁、30g硝酸钴、4g硝酸铜、4g硝酸铯、2g醋酸镁、2g硝酸镍和4g硝酸锆,搅拌溶解,得到物料C;物料B和C在快速搅拌下共同加入到置于55℃水浴的物料A中,形成浆料,并在80℃下搅拌老化回流16小时,得到所需催化剂浆料。Weigh 10 g of sodium dodecylbenzenesulfonate, stir and dissolve it in 200 ml of deionized water at 70° C. to obtain material A. Measure 90ml of deionized water, add 85g of ammonium molybdate, and dissolve to obtain material B; measure 50ml of deionized water, add 17g of bismuth nitrate, 10g of iron nitrate, 30g of cobalt nitrate, 4g of copper nitrate, 4g of cesium nitrate, and 2g of magnesium acetate , 2g of nickel nitrate and 4g of zirconium nitrate were stirred and dissolved to obtain material C; materials B and C were jointly added to material A placed in a 55°C water bath under rapid stirring to form a slurry, and aged and refluxed at 80°C for 16 hours, the desired catalyst slurry was obtained.
将所得的催化剂浆料在80℃下搅拌蒸干,将得到的固体置于鼓风干燥箱中120℃干燥12h,得到催化剂前驱体。The obtained catalyst slurry was stirred and evaporated to dryness at 80° C., and the obtained solid was dried in a blast drying oven at 120° C. for 12 hours to obtain a catalyst precursor.
再将干燥后的催化剂粉碎,在400℃空气气氛下停留6小时进行焙烧,除去表面活性剂,经成型、粉碎和筛分得到具有催化活性的待评价复合金属氧化物催化剂。Then the dried catalyst was pulverized, and then roasted at 400°C for 6 hours in an air atmosphere to remove the surfactant, and then formed, pulverized and sieved to obtain the composite metal oxide catalyst to be evaluated with catalytic activity.
催化剂评价方法如实施例1。The catalyst evaluation method is as in Example 1.
测得异丁烯的转化率为98.2%,甲基丙烯醛的选择性为86.7%。The conversion of isobutene was determined to be 98.2%, and the selectivity to methacrolein was 86.7%.
实施例4Example 4
称取20g十八烷基硫酸钠,在室温下搅拌溶解于100ml去离子水中,得到物料A。量取100ml去离子水,加入90g钼酸铵,溶解得到物料B;量取50ml去离子水,分别加入20g硝酸铋,13g硝酸铁、65g硝酸钴、6g硝酸铜、4g硝酸铯、5g醋酸锰、1g硝酸锶和3g硝酸镧,搅拌溶解,得到物料C;物料A和B在快速搅拌下共同加入到置于60℃水浴的物料C中,形成浆料,并在80℃下搅拌老化回流6小时,得到所需催化剂浆料。Weigh 20 g of sodium octadecyl sulfate, stir and dissolve in 100 ml of deionized water at room temperature to obtain material A. Measure 100ml of deionized water, add 90g of ammonium molybdate, and dissolve to obtain material B; measure 50ml of deionized water, add 20g of bismuth nitrate, 13g of iron nitrate, 65g of cobalt nitrate, 6g of copper nitrate, 4g of cesium nitrate, and 5g of manganese acetate , 1g of strontium nitrate and 3g of lanthanum nitrate were stirred and dissolved to obtain material C; materials A and B were jointly added to material C placed in a water bath at 60°C under rapid stirring to form a slurry, and aged and refluxed at 80°C for 6 hours, the desired catalyst slurry was obtained.
将所得的催化剂浆料在90℃下搅拌蒸干,将得到的固体置于鼓风干燥箱中120℃干燥12h,得到催化剂前驱体。The obtained catalyst slurry was stirred and evaporated to dryness at 90° C., and the obtained solid was dried in a blast drying oven at 120° C. for 12 hours to obtain a catalyst precursor.
再将干燥后的催化剂粉碎,在450℃空气气氛下停留8小时进行焙烧,除去表面活性剂,经成型、粉碎和筛分得到具有催化活性的待评价复合金属氧化物催化剂。Then the dried catalyst was pulverized, and then roasted at 450°C for 8 hours in an air atmosphere to remove the surfactant, and the composite metal oxide catalyst to be evaluated with catalytic activity was obtained through molding, pulverization and sieving.
催化剂评价方法如实施例1。The catalyst evaluation method is as in Example 1.
测得异丁烯的转化率为99.3%,甲基丙烯醛的选择性为85.2%。The conversion of isobutene was determined to be 99.3%, and the selectivity to methacrolein was 85.2%.
实施例5Example 5
称取50g聚乙二醇,在50℃下搅拌溶解于100ml去离子水中,得到物料A。量取120ml去离子水,加入95g钼酸铵,溶解得到物料B;量取50ml去离子水,分别加入41g硝酸铋,13g硝酸铁、65g硝酸钴、6g硝酸铜、6g硝酸钾、7g硝酸锌、1g硝酸铬和5g硝酸铈,搅拌溶解,得到物料C;物料A和B在快速搅拌下共同加入到置于35℃水浴的物料C中,形成浆料,并在80℃下搅拌老化3小时,得到所需催化剂浆料。50 g of polyethylene glycol was weighed, stirred and dissolved in 100 ml of deionized water at 50° C. to obtain material A. Measure 120ml of deionized water, add 95g of ammonium molybdate, and dissolve to obtain material B; measure 50ml of deionized water, add 41g of bismuth nitrate, 13g of iron nitrate, 65g of cobalt nitrate, 6g of copper nitrate, 6g of potassium nitrate, and 7g of zinc nitrate , 1g of chromium nitrate and 5g of cerium nitrate were stirred and dissolved to obtain material C; materials A and B were jointly added to material C placed in a water bath at 35°C under rapid stirring to form a slurry, and stirred and aged at 80°C for 3 hours , to obtain the desired catalyst slurry.
将所得的催化剂浆料在100℃下搅拌蒸干,将得到的固体置于鼓风干燥箱中140℃干燥6h,得到催化剂前驱体。The obtained catalyst slurry was stirred and evaporated to dryness at 100° C., and the obtained solid was dried in a blast drying oven at 140° C. for 6 hours to obtain a catalyst precursor.
再将干燥后的催化剂粉碎,在400℃空气气氛下停留10小时进行焙烧,除去表面活性剂,经成型、粉碎和筛分得到具有催化活性的待评价复合金属氧化物催化剂。Then the dried catalyst was pulverized, and then roasted at 400°C for 10 hours in an air atmosphere to remove the surfactant, and then formed, pulverized and sieved to obtain the composite metal oxide catalyst to be evaluated with catalytic activity.
催化剂评价方法如实施例1。The catalyst evaluation method is as in Example 1.
测得异丁烯的转化率为98.0%,甲基丙烯醛的选择性为88.9%。The conversion of isobutene was measured to be 98.0%, and the selectivity to methacrolein was 88.9%.
实施例6Example 6
称取5g四乙基醋酸铵,在85℃下搅拌溶解于100ml去离子水中,得到物料A。量取100ml去离子水,加入80g钼酸铵,溶解得到物料B;量取50ml去离子水,分别加入16g硝酸铋,13g硝酸铁、39g硝酸钴、6g硝酸铜、4g硝酸铯、1g硝酸锆和6g硝酸铈,搅拌溶解,得到物料C;物料A和B在快速搅拌下共同加入到置于60℃水浴的物料C中,形成浆料,并在60℃下搅拌老化回流4小时,得到所需催化剂浆料。5g of tetraethylammonium acetate was weighed, stirred and dissolved in 100ml of deionized water at 85°C to obtain material A. Measure 100ml of deionized water, add 80g of ammonium molybdate, and dissolve to obtain material B; measure 50ml of deionized water, add 16g of bismuth nitrate, 13g of iron nitrate, 39g of cobalt nitrate, 6g of copper nitrate, 4g of cesium nitrate, and 1g of zirconium nitrate and 6g of cerium nitrate, stirred and dissolved to obtain material C; materials A and B were jointly added to material C placed in a 60°C water bath under rapid stirring to form a slurry, and stirred and aged at 60°C for reflux for 4 hours to obtain the obtained Catalyst slurry is required.
将所得的催化剂浆料在100℃下搅拌蒸干,将得到的固体置于鼓风干燥箱中100℃干燥20h,得到催化剂前驱体。The obtained catalyst slurry was stirred and evaporated to dryness at 100° C., and the obtained solid was dried in a blast drying oven at 100° C. for 20 h to obtain a catalyst precursor.
再将干燥后的催化剂粉碎,在450℃空气气氛下停留6小时进行焙烧,除去表面活性剂,经成型、粉碎和筛分得到具有催化活性的待评价复合金属氧化物催化剂。Then the dried catalyst was pulverized, and then roasted at 450°C for 6 hours in an air atmosphere to remove the surfactant, and then formed, pulverized and sieved to obtain the composite metal oxide catalyst to be evaluated with catalytic activity.
催化剂评价方法如实施例1。The catalyst evaluation method is as in Example 1.
测得异丁烯的转化率为97.0%,甲基丙烯醛的选择性为86.6%。The conversion of isobutene was measured to be 97.0%, and the selectivity to methacrolein was 86.6%.
比较实施例1Comparative Example 1
除了将实施例1中的5g十一烷基三甲基醋酸铵改为15g十一烷基三甲基醋酸铵外,其他均按实施例1的方法进行制备,得到复合金属氧化物催化剂。Except changing 5g of undecyltrimethylammonium acetate into 15g of undecyltrimethylammonium acetate in Example 1, others were all prepared according to the method of Example 1 to obtain a composite metal oxide catalyst.
催化剂评价方法如实施例1。The catalyst evaluation method is as in Example 1.
测得异丁烯的转化率为99.5%,甲基丙烯醛的选择性为89.1%。The conversion of isobutene was determined to be 99.5%, and the selectivity to methacrolein was 89.1%.
连续运行1000h后,异丁烯的转化率为99.3%,甲基丙烯醛选择性为88.7%。After continuous operation for 1000 hours, the conversion rate of isobutene was 99.3%, and the selectivity of methacrolein was 88.7%.
比较实施例2Comparative Example 2
量取100ml去离子水,加入85g钼酸铵,溶解得到物料A;量取50ml去离子水,分别加入30g硝酸铋,15g硝酸铁、36g硝酸钴、4g硝酸铜、4g硝酸铯、和4g硝酸铈,搅拌溶解,得到物料B;先将物料B在快速搅拌下加入到置于50℃水浴的物料A中,形成浆料,并在70℃下搅拌老化回流6小时,得到所需催化剂浆料。Measure 100ml of deionized water, add 85g of ammonium molybdate, and dissolve to obtain material A; measure 50ml of deionized water, add 30g of bismuth nitrate, 15g of iron nitrate, 36g of cobalt nitrate, 4g of copper nitrate, 4g of cesium nitrate, and 4g of nitrate Cerium, stirred and dissolved to obtain material B; first, material B was added to material A placed in a water bath at 50°C under rapid stirring to form a slurry, and aged and refluxed at 70°C for 6 hours to obtain the required catalyst slurry .
催化剂的干燥和焙烧方法如实施例2。The drying and roasting method of catalyst are as embodiment 2.
催化剂评价方法如实施例1。Example 1 is implemented as the catalyst evaluation method.
测得异丁烯的转化率为93.6%,甲基丙烯醛的选择性为79.5%。The conversion of isobutene was determined to be 93.6%, and the selectivity to methacrolein was 79.5%.
连续运行1000h后,异丁烯的转化率为84.0%,甲基丙烯醛选择性为73.9%。After continuous operation for 1000 hours, the conversion rate of isobutene was 84.0%, and the selectivity of methacrolein was 73.9%.
比较实施例3Comparative Example 3
除了将实施例3中的10g十二烷基苯磺酸钠改为4g十四烷基三甲基溴化铵外,其他均按实施例3的方法进行制备,得到复合金属氧化物催化剂。Except that 10 g of sodium dodecylbenzenesulfonate in Example 3 was changed to 4 g of tetradecyltrimethylammonium bromide, the others were prepared according to the method of Example 3 to obtain a composite metal oxide catalyst.
催化剂评价方法如实施例1。The catalyst evaluation method is as in Example 1.
测得异丁烯的转化率为99.7%,甲基丙烯醛的选择性为90.3%。The conversion of isobutene was determined to be 99.7%, and the selectivity to methacrolein was 90.3%.
比较实施例4Comparative Example 4
物料A和B在快速搅拌下共同加入到物料C中,形成浆料,并在80℃下搅拌老化小时,得到所需催化剂浆料。Materials A and B were jointly added to material C under rapid stirring to form a slurry, and stirred and aged at 80° C. for an hour to obtain the desired catalyst slurry.
量取100ml去离子水,加入90g钼酸铵,溶解得到物料A;量取50ml去离子水,分别加入20g硝酸铋,13g硝酸铁、65g硝酸钴、6g硝酸铜、4g硝酸铯、5g醋酸锰、1g硝酸锶和3g硝酸镧,搅拌溶解,得到物料B;物料B在快速搅拌下加入到置于60℃水浴的物料A中,形成浆料,并在80℃下搅拌老化回流6小时,得到所需催化剂浆料。Measure 100ml of deionized water, add 90g of ammonium molybdate, and dissolve to obtain material A; measure 50ml of deionized water, add 20g of bismuth nitrate, 13g of iron nitrate, 65g of cobalt nitrate, 6g of copper nitrate, 4g of cesium nitrate, and 5g of manganese acetate , 1g of strontium nitrate and 3g of lanthanum nitrate were stirred and dissolved to obtain material B; material B was added to material A placed in a 60°C water bath under rapid stirring to form a slurry, and aged and refluxed at 80°C for 6 hours to obtain required catalyst slurry.
催化剂的干燥和焙烧方法如实施例4。Example 4 of the drying and roasting method of catalysts.
催化剂评价方法如实施例1。The catalyst evaluation method is as in Example 1.
测得异丁烯的转化率为93.0%,甲基丙烯醛的选择性为81.1%。The conversion of isobutene was measured to be 93.0%, and the selectivity to methacrolein was 81.1%.
比较实施例5Comparative Example 5
除了将实施例3中的50g聚乙二醇改为10g聚乙二醇外,其他均按实施例5的方法进行制备,得到复合金属氧化物催化剂。Except for changing 50g of polyethylene glycol in Example 3 to 10g of Polyethylene Glycol, the others were prepared according to the method of Example 5 to obtain a composite metal oxide catalyst.
催化剂评价方法如实施例1。The catalyst evaluation method is as in Example 1.
测得异丁烯的转化率为94.3%,甲基丙烯醛的选择性为82.1%。The conversion of isobutene was determined to be 94.3%, and the selectivity to methacrolein was 82.1%.
比较实施例6Comparative Example 6
除了将实施例6中的5g四乙基醋酸铵改为5g四正丁基醋酸铵外,其他均按实施例6的方法进行制备,得到复合金属氧化物催化剂。Except changing 5g of tetraethylammonium acetate into 5g of tetra-n-butylammonium acetate in embodiment 6, others were all prepared according to the method of embodiment 6 to obtain composite metal oxide catalyst.
催化剂评价方法如实施例1。The catalyst evaluation method is as in Example 1.
测得异丁烯的转化率为99.1%,甲基丙烯醛的选择性为89.8%。The conversion of isobutene was determined to be 99.1%, and the selectivity to methacrolein was 89.8%.
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CN112237934B (en) * | 2019-07-19 | 2021-12-07 | 中国科学院大连化学物理研究所 | Mo-P series catalyst and preparation method and application thereof |
CN110560079A (en) * | 2019-07-31 | 2019-12-13 | 浙江新和成股份有限公司 | Catalyst for preparing acrylic acid or acrolein and preparation method thereof |
CN114054100A (en) * | 2020-08-06 | 2022-02-18 | 中国科学院过程工程研究所 | Preparation and application of a doped composite oxide catalyst |
CN114054100B (en) * | 2020-08-06 | 2023-01-10 | 中国科学院过程工程研究所 | Preparation and Application of a Doped Composite Oxide Catalyst |
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