CN109436429B - Automatic material boxing packing device that divides of adhesive tape - Google Patents
Automatic material boxing packing device that divides of adhesive tape Download PDFInfo
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- CN109436429B CN109436429B CN201811469541.3A CN201811469541A CN109436429B CN 109436429 B CN109436429 B CN 109436429B CN 201811469541 A CN201811469541 A CN 201811469541A CN 109436429 B CN109436429 B CN 109436429B
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- conductive adhesive
- adhesive tape
- conveyor belt
- vortex
- air
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- 239000002390 adhesive tape Substances 0.000 title claims abstract description 156
- 239000000463 material Substances 0.000 title claims description 28
- 238000012856 packing Methods 0.000 title abstract description 6
- 230000036544 posture Effects 0.000 claims abstract description 33
- 238000004806 packaging method and process Methods 0.000 claims abstract description 30
- 238000012546 transfer Methods 0.000 claims abstract description 10
- 238000003756 stirring Methods 0.000 claims description 37
- 230000007704 transition Effects 0.000 claims description 20
- 230000005484 gravity Effects 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 208000028752 abnormal posture Diseases 0.000 claims description 2
- 230000002159 abnormal effect Effects 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 12
- 230000001105 regulatory effect Effects 0.000 description 7
- 238000012937 correction Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000012858 packaging process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 241000283070 Equus zebra Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008521 reorganization Effects 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/34—Arranging and feeding articles in groups by agitators or vibrators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Package Closures (AREA)
Abstract
The invention discloses an automatic material-distributing boxing and packaging device for a conductive adhesive tape, which relates to the technical field of conductive adhesive tape processing and packaging and comprises a feeding vibration bucket device, a vortex airflow power lower rotating disc device, a conductive adhesive tape sorting device and an air suction disc and an auxiliary transferring device thereof; the invention realizes the preliminary posture adjustment and the diversion of the scattered conductive adhesive tapes to be packaged by arranging the feeding vibration bucket device; by arranging the vortex airflow power lower rotating disc device, the secondary posture adjustment of the conductive adhesive tape is realized; by arranging the conductive adhesive tape arranging device, the adjustment of the conductive adhesive tape with a few abnormal residual postures is realized; finally, through the sucking disc and the auxiliary transfer device thereof, the packing of the conductive adhesive tape is realized, and then the conductive adhesive tape is output to the packing equipment.
Description
Technical Field
The invention belongs to the technical field of processing and packaging of conductive adhesive tapes, and particularly relates to an automatic material-distributing boxing and packaging device for conductive adhesive tapes.
Background
The conductive adhesive tape is commonly called as a zebra stripe and is formed by alternately layering conductive silica gel and insulating silica gel and vulcanizing the same. The conductive rubber connector has stable and reliable performance, and is simple and efficient to produce and assemble. The liquid crystal display is widely used for connecting a liquid crystal display of products such as game machines, telephones, electronic watches, calculators, meters and the like with a circuit board and sealing between a device main body and a cover plate.
At present, the production scale of the conductive adhesive tape is gradually enlarged, however, manufacturers still adopt a manual bagging mode in the packaging process of the conductive adhesive tape, because the adhesive tape is cut and separated into thin strips by a cutter, and the conductive adhesive tape is in an unordered state after screening of the quality detection of the conductive adhesive tape. For this state, automated packaging of the product is not favored. The manual bagging mode tends to cause large workload and low efficiency, and the quality and the bagging quantity of products cannot be controlled. Therefore, on the premise of not damaging the surface quality and performance of the conductive adhesive tape in the packaging process, in order to reduce the labor intensity of workers, improve the material-distributing and packaging efficiency and save the production cost, it is necessary to design an automatic material-distributing, boxing and packaging device for the conductive adhesive tape so as to solve the problems.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides an automatic material-distributing, boxing and packaging device for a conductive adhesive tape, which has the following technical scheme:
an automatic material-distributing, boxing and packaging device for a conductive adhesive tape comprises a material-feeding vibration bucket device, a vortex-shaped airflow power lower rotating disc device, a conductive adhesive tape arranging device and an air suction disc and an auxiliary transferring device thereof;
the feeding vibration hopper device is used for primarily posture adjustment and diversion of scattered conductive adhesive tapes to be packaged and comprises a feeding hopper, an internal material stagnation boss is arranged in the feeding hopper, a slide way is arranged on the internal material stagnation boss along the descending direction of materials, a plurality of discharge valve ports are arranged at the bottom of the feeding hopper, and a vibration motor is fixedly arranged outside the feeding hopper;
the feeding vibrating hopper device further comprises a lifting ring and a transition sliding plate, the lifting ring is fixedly connected with the top of the feeding hopper and is fixed with an external rope, the feeding vibrating hopper device is placed in a hanging state, the lower portion of the transition sliding plate is connected with a vortex-shaped downward-rotation track, the upper portion of the transition sliding plate is located below the multi-port discharging valve ports, and a certain distance is reserved between the upper portion of the transition sliding plate and the multi-port discharging valve ports.
The feeding vibration bucket device the feeding bucket and inside material-stagnation boss are curved surface sheet metal making parts, inside material-stagnation boss and feeding bucket inner wall welded fastening, the slide includes a side slide, no. two middle part slides and No. three side slides, a side slide, no. two middle part slides and No. three side slides set up respectively on the three side of inside material-stagnation boss, and three slide is the binding off form, and the opening width is less than conductive adhesive tape length, many mouthfuls ejection of compact valve port specifically is equipped with four tubaeform guiding mouths for shunt the conductive adhesive tape on the three slide, and get into vortex air current power lower rotary disk device through the transition slide.
The vortex-shaped airflow power lower rotating disc device is used for carrying out secondary posture adjustment on the conductive adhesive tape and comprises a bucket-shaped sheet metal outer frame, a vortex-shaped lower rotating track is fixedly assembled on the inner wall of the bucket-shaped sheet metal outer frame, and the top of the vortex-shaped lower rotating track is arranged below the multi-port discharge valve ports;
the vortex-shaped airflow power lower rotating disc device further comprises an airflow power stirring system, the airflow power stirring system comprises an air pump, an air pipe, an air channel and an air outlet hole, the air pipe is fixed on one side of the vortex-shaped lower rotating track, one end of the air pipe is airtight, the other end of the air pipe is connected with an external air pump, the air channel is arranged in a bottom plate of the vortex-shaped lower rotating track and is communicated with the air pipe, the air outlet hole is arranged on a side plate of the vortex-shaped lower rotating track and is communicated with the air channel, and the air outlet hole is elliptical and is inclined upwards in the air outlet direction.
The track width of the vortex-shaped downward rotation track is linearly reduced from top to bottom.
The conductive adhesive tape arranging device is used for adjusting conductive adhesive tapes with few abnormal postures and comprises a sliding-down height-limiting toggle device, the sliding-down height-limiting toggle device comprises a sliding-down track, the top of the sliding-down track is connected with the bottom of a vortex-shaped downwards-rotating track, a first-stage adjustable height-limiting plate is arranged on the upper portion of the sliding-down track, and a second-stage toggle rubber roller device is arranged on the lower portion of the sliding-down track.
The adjustable limit for height board of one-level is connected with the lateral wall rotation of lower slide rail way, realizes the regulation of lower slide rail limit for height through the rotation of the adjustable limit for height board of one-level, the second grade is stirred the rubber gyro wheel device and is stirred the motor including stirring the rubber gyro wheel and stirring the lateral wall rotation of rubber gyro wheel and lower slide rail way and is connected, stir motor fixed mounting on lower slide rail's outer wall, stir the rubber gyro wheel by stirring motor drive and rotate, stir the distance between rubber gyro wheel and the lower slide rail way bottom plate and be 3/4 of conductive adhesive tape thickness.
The utility model provides a conductive adhesive tape is put in order, conductive adhesive tape is put in order put still including the belt pulley device, the belt pulley device of dialling includes support, belt pulley motor and correction wheel, the support is two parallel arrangement's fixed plate, two fixed plates all with the curb plate fixed assembly of a conveyer belt, rotate between two fixed plates and be equipped with two belt pulleys that set up equally high, the cover is equipped with the belt on two belt pulleys, the casing and the fixed plate fixed assembly of belt pulley motor, belt pulley motor's output shaft and arbitrary belt pulley connection, drive pulley rotates, it is provided with a plurality of correction wheel still equally high between two fixed plates, the correction wheel is located the belt below and the upper portion and the belt contact of correction wheel, leave the clearance between the lower part of correction wheel and the conveyer belt restriction frid top.
The automatic material boxing and packaging device of the conductive adhesive tape further comprises a conveyor belt limiting groove plate, the first conveyor belt and the second conveyor belt are arranged in parallel, the first conveyor belt is arranged below the lower sliding rail, the conveyor belt limiting groove plate is fixed on a side baffle of the conveyor belt, one end of the conveyor belt limiting groove plate is connected with the lower sliding rail, the other end of the conveyor belt limiting groove plate is located below the air sucking disc device, the air sucking disc device is assembled on the linear guide device, one end of the linear guide device is located above the first conveyor belt, and the other end of the linear guide device is located above the second conveyor belt.
The air suction disc and the auxiliary transfer device thereof are used for boxing the conductive adhesive tape after posture adjustment, and the air suction disc comprises a first conveyor belt, a second conveyor belt, an air suction disc device and a linear guide rail device.
The linear guide rail device comprises a linear guide rail, a guide rail sliding block and a guide rail motor, one end of the linear guide rail is fixedly connected with the side plate of the first conveyor belt, the other end of the linear guide rail is fixedly connected with the side plate of the second conveyor belt, the guide rail sliding block is slidably assembled on the linear guide rail, and the guide rail motor provides power for the guide rail sliding block.
The air suction disc device comprises a vacuum tube, an air suction disc, a vacuum pump, a gravity sensing device and a control system, wherein the vacuum pump is connected with the air suction disc through the vacuum tube, the air suction disc is fixedly assembled on the guide rail sliding block, three reserved grooves are formed in the air suction disc, the width of the air suction disc corresponds to the limit groove plate of the conveying belt, three vacuum suction holes are uniformly distributed in each reserved groove, the vacuum suction holes are in airtight connection with the vacuum tube, the gravity sensing device is fixed in the reserved grooves through screws, and the gravity sensing device is electrically connected with the control system.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention realizes the preliminary posture adjustment and the diversion of the scattered conductive adhesive tapes to be packaged by arranging the feeding vibration bucket device; by arranging the vortex airflow power lower rotating disc device, the secondary posture adjustment of the conductive adhesive tape is realized; by arranging the conductive adhesive tape arranging device, the adjustment of the conductive adhesive tape with a few abnormal residual postures is realized; finally, through the air suction disc and the auxiliary transfer device thereof, the packing of the conductive adhesive tape is realized, and then the conductive adhesive tape is output to the packing equipment.
2. By arranging the hanging ring and the transition sliding plate, the feeding vibrating hopper device is placed in a hanging state, so that the feeding vibrating hopper device is separated from other parts, the phenomenon that the vibration of the feeding vibrating hopper device affects the normal operation of devices on other stations is avoided, and the material distributing effect is further improved.
3. According to the invention, the three slide ways are arranged on the internal material stagnation boss, so that the powder efficiency is improved, the three slide ways are all in a closing-in shape, the opening width is slightly smaller than the length of the conductive adhesive tape, so that the conductive adhesive tape just poured into the hopper has a certain buffer time, and various placing postures can be aligned to be consistent with the descending direction of the materials in the three slide ways of the internal material stagnation boss, so that the powder effect of the invention is improved.
4. The track width of the vortex-shaped downward-rotation track is linearly reduced from top to bottom, and the purpose of the arrangement is that when the conductive adhesive tape passes through the vortex-shaped downward-rotation track, the downward-sliding gesture can be aligned while the track width is reduced.
5. According to the invention, the airflow power stirring system is arranged on the vortex airflow power lower rotating disc device, and when the spiral feeding device works, the downward rotating speed of the conductive adhesive tape in the vortex downward rotating track can be controlled by adjusting the air pressure of the air outlet holes according to the production requirement, so that the material distribution efficiency is improved.
6. According to the invention, the first-stage adjustable height limiting plate is arranged at the top of the sliding track, and the height limiting of the sliding track is adjusted by rotating the first-stage adjustable height limiting plate, so that the purpose of reasonable current limiting is achieved.
7. The distance between the poking rubber roller and the lower sliding track bottom plate is preferably 3/4 of the thickness of the conductive adhesive tape, the purpose of poking the rubber roller and the lower sliding track bottom plate to jointly extrude the conductive adhesive tape is achieved when the conductive adhesive tape passes through, and the force applied to the conductive adhesive tape for forward movement is exerted by poking the rubber roller to improve the reorganization speed.
8. According to the invention, the correcting belt pulley device is arranged between the air suction disc device and the lower sliding height-limiting toggle device, and when a small amount of conductive adhesive tapes pass through the conveying belt limiting groove plate and a side turning gesture occurs, the gesture of the conductive adhesive tapes is regulated into a flat gesture by the extrusion rolling action of the correcting wheel.
9. The gravity sensing device is arranged in the reserved groove of the air sucking disc, so that the function of detecting whether three conductive adhesive tapes are sucked simultaneously by the air sucking disc is realized.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is an isometric view of the present invention;
FIG. 4 is a schematic top view of the present invention;
FIG. 5 is a schematic front view of a hopper device according to the present invention;
FIG. 6 is a schematic side view of a hopper device of the present invention;
FIG. 7 is a schematic top view of the feed hopper assembly of the present invention;
FIG. 8 is a schematic top cross-sectional view of a pan feeding vibrating bucket device of the present invention;
FIG. 9 is a schematic top cross-sectional view of the vortex air flow powered spinning disk apparatus of the present invention;
FIG. 10 is a schematic side cross-sectional view of a vortex air flow powered spinning disk apparatus of the present invention;
FIG. 11 is a schematic top view of a slide down height limiting toggle apparatus of the present invention;
FIG. 12 is an isometric view of a slide down height limit toggle assembly of the present invention;
FIG. 13 is a partially fragmented schematic, isometric view of an aerodynamic toggle system of the present invention;
FIG. 14 is a partially fragmented top cross-sectional schematic view of an aerodynamic toggle system of the present invention;
FIG. 15 is a schematic top view of the adhesive tape organizer and suction cup and auxiliary transfer device of the present invention;
FIG. 16 is an isometric view of a conductive strip organizer of the present invention;
FIG. 17 is a schematic top cross-sectional view of the apparatus for organizing conductive adhesive strips of the present invention;
FIG. 18 is a schematic top view of the suction disc apparatus of the present invention;
FIG. 19 is an isometric view of an air pan device of the present invention;
fig. 20 is an isometric view of an internal stagnation boss according to the present invention.
Wherein: a second conveyor belt 1; a lower slide height limiting toggle device 2; a bucket-type sheet metal outer frame 3; a transitional slide plate 4; a multi-port discharge valve port 5; a hanging ring 6; a feeding hopper 7; a vibration motor 8; a belt device 9 is corrected; an air suction cup device 10; a conveyor belt motor 11; a package 12; a linear guide rail 13; a first belt motor 14; a first conveyor belt 15; a vortex-like downward rotation rail 16; a feeding vibrating hopper device 17; an internal stagnation boss 18; a vortex-like airflow-powered lower spinning disk device 19; a rail motor 20; a conductive adhesive tape organizer 21; an air suction disc and an auxiliary transfer device 22 thereof; a first-stage adjustable height-limiting plate 23; a lower slide rail 24; toggle the rubber roller 25; toggle motor 26; a gas pipe 27; an air channel 28; an air outlet hole 29; an air suction cup 30; a belt 31; a conveyor belt restraining trough plate 32; a correcting pulley device 33; a pulley motor 34; a correcting wheel 35; a centering wheel shaft 36; a guide rail slider 37; a reserve tank 38; a vacuum suction hole 39; a vacuum tube 40; side slide way 41; a second middle slideway 42; side sliding channel number three 43; a fixing plate 44.
Detailed Description
It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present invention are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.
As shown in fig. 1 to 20, the invention provides an automatic material-distributing, boxing and packaging device for conductive adhesive tapes, which comprises a feeding vibration bucket device 17, a vortex-shaped airflow power lower rotating disc device 19, a conductive adhesive tape organizer 21 and an air suction disc and an auxiliary transfer device 22 thereof;
the feeding vibration bucket device 17 is used for carrying out preliminary gesture adjustment and reposition of redundant personnel on the scattered conductive adhesive tape to be packaged, it includes into hopper 7, the inside interior material boss 18 that stagnates that is provided with of feeding hopper 7, the inside material boss 18 that stagnates has seted up the slide along the material descending direction, it is provided with many mouthfuls ejection of compact valve port 5 to go into hopper 7 bottom, the outside vibrating motor 8 that has through screw fixation assembly of feeding hopper 7, vibrating motor 8 is connected with external power source electricity, utilize vibrating motor 8's vibration, prevent that the conductive adhesive tape of disordered from taking place to block up when entering into each position of hopper 7, and improve the speed that conductive adhesive tape passes through feeding vibration bucket device, improve and cross bucket efficiency.
The feeding vibration bucket device 17 further comprises a lifting ring 6 and a transition sliding plate 4, the lifting ring 6 is fixedly welded with the top of the feeding bucket 7, the lifting ring 6 is fixedly connected with an external rope, the feeding vibration bucket device 17 is placed in a hanging state, the lower portion of the transition sliding plate 4 is welded with the vortex-shaped lower rotating rail 16, the welded portion is kept in smooth transition, the upper portion of the transition sliding plate 4 is located below the multi-port discharging valve port 5, a certain distance is reserved between the upper portion of the transition sliding plate 4 and the multi-port discharging valve port 5, and specifically, the reserved distance between the upper portion of the transition sliding plate 4 and the multi-port discharging valve port 5 is 3/4 of the length of the conductive adhesive tape.
The transition slide 4 is fixed in bucket type panel beating external frame 3 by two stands, and its upper surface level sets up, and the upper portion of transition slide 4 and the distance of reserving between the many mouthfuls of ejection of compact valve ports 5 both need to guarantee that the conducting strip from pan feeding vibration fights the device export and drop to transition slide 4 gesture and keep unchanged, also avoid the work vibration of pan feeding vibration fight device 17 not transmitting to transition slide 4.
The feeding hopper 7 and the inside material-stagnation boss 18 are curved surface sheet metal making parts, the inside is smooth surface, the conductive adhesive tape is favorable to sliding downwards under the action of gravity, the inside material-stagnation boss 18 is welded and fixed with the inner wall of the feeding hopper 7, the slide way comprises a first side slide way 41, a second side slide way 42 and a third side slide way 43, the first side slide way 41, the second side slide way 42 and the third side slide way 43 are respectively arranged on three sides of the inside material-stagnation boss 18, the three slide ways are all in a closing-in shape, the opening width is smaller than the length of the conductive adhesive tape, the multi-port discharging valve port 5 is specifically provided with four horn-shaped guide ports for shunting the conductive adhesive tape on the three slide ways, and the conductive adhesive tape enters the vortex-shaped airflow power lower rotary disc device 19 through the transition slide plate 4.
The vortex-shaped airflow power lower rotating disc device 19 is used for carrying out secondary posture adjustment on the conductive adhesive tape, and comprises a bucket-shaped sheet metal outer frame 3, and specifically, the bucket-shaped sheet metal outer frame 3 is fixed with an outer fixed support (not shown), a vortex-shaped lower rotating track 16 is fixedly arranged on the inner wall of the bucket-shaped sheet metal outer frame 3, the vortex-shaped lower rotating track 16 is vortex-shaped, and the top of the vortex-shaped lower rotating track 16 is arranged below the multi-port and multi-port discharging valve port 5.
The track width of the vortex shaped downward rotation track 16 linearly decreases from top to bottom.
The vortex-shaped airflow power lower rotating disc device 19 further comprises an airflow power stirring system, the airflow power stirring system comprises an air pump (not shown), an air pipe 27, an air channel 28 and an air outlet 29, the air pipe 27 is fixed on one side of the vortex-shaped lower rotating track 16, one end of the air pipe 27 is airtight, the other end of the air pipe 27 is connected with an external air pump, the air channel 28 is arranged in a bottom plate of the vortex-shaped lower rotating track 16 and is communicated with the air pipe 27, the air outlet 29 is arranged on a side plate of the vortex-shaped lower rotating track 16 and is communicated with the air channel 28, the specific air pump is electrically connected with an external upper computer and an external power supply, and the air pressure of air outlet of the air pump is controlled by the upper computer, so that the air pressure belongs to the prior art and is not described in detail herein.
The air outlet hole 29 is elliptical, and the air outlet direction is inclined upwards, so that the main purpose is to blow and turn the standing conductive adhesive tape into a flat posture for sliding under the action of air flow, and in addition, it should be noted that the conductive adhesive tape in a normal flat posture cannot be blown and fleed to an adjacent track under the action of air flow.
The conductive adhesive tape organizer 21 is used for adjusting a few abnormal conductive adhesive tapes, and comprises a lower sliding height-limiting toggle device 2, wherein the lower sliding height-limiting toggle device 2 comprises a lower sliding track 24, the top of the lower sliding track 24 is welded with the bottom of the vortex-shaped lower rotating track 16, the welded part is kept in smooth transition, a first-stage adjustable height-limiting plate 23 is arranged on the upper part of the lower sliding track 24, and a second-stage toggle rubber roller device is arranged on the lower part of the lower sliding track 24.
The first-stage adjustable height limiting plate 23 is rotationally connected with the side wall of the lower sliding rail 24, the height of the lower sliding rail 24 is adjusted through the rotation of the first-stage adjustable height limiting plate 23, and specifically, the first-stage adjustable height limiting plate 23 is in clearance fit with the side wall of the lower sliding rail 24, and the fixing of the adjustable height limiting plate 23 is realized through jackscrews arranged on the side wall of the lower sliding rail 24. When the device is used, the optimal height limit of the height limit is at most twice the thickness of the conductive adhesive tape, so that the purposes of reasonable height limit and current limit are achieved, the secondary stirring rubber roller device comprises a stirring rubber roller 25 and a stirring motor 26, the stirring rubber roller 25 is rotationally connected with the side wall of the lower sliding rail 24, the stirring motor 26 is fixedly assembled on the outer wall of the lower sliding rail 24, the stirring motor 26 drives the stirring rubber roller 25 to rotate, and the distance between the stirring rubber roller 25 and the bottom plate of the lower sliding rail 24 is 3/4 of the thickness of the conductive adhesive tape.
Specifically, the automatic material-distributing boxing packaging device for the conductive adhesive tape further comprises a conveyor belt limiting groove plate 32, the first conveyor belt 15 and the second conveyor belt 1 are arranged in parallel, the first conveyor belt 15 is arranged below the lower sliding rail 24, the conveyor belt limiting groove plate is fixed on a conveyor belt side baffle plate and is not required to be in contact with the conveyor belt so as to avoid abrasion, one end of the conveyor belt limiting groove plate 32 is connected with the lower sliding rail 24, the other end of the conveyor belt limiting groove plate is located below the air sucking disc device 10, the air sucking disc 30 device is assembled on the linear guide rail 13 device, one end of the linear guide rail 13 device is located above the first conveyor belt 15, the other end of the linear guide rail 13 device is located above the second conveyor belt 1, and the second conveyor belt 1 is used for conveying the boxing conductive adhesive tape and the packaging box 12 to the plastic packaging machine to complete packaging.
Specifically, the first conveyor belt 15 is driven by the first conveyor belt 15 motor 14, the second conveyor belt is driven by the second conveyor belt motor 11, and the first conveyor belt 15 motor 14 and the second conveyor belt motor 11 are electrically connected with an upper computer and an external power supply.
The conductive adhesive tape straightening device 21 also comprises a straightening belt pulley device 33, wherein the straightening belt pulley device 33 comprises a bracket, a belt 31,Belt pulleyThe belt pulley motor 34 and the correcting wheel 35, the support is specifically two fixing plates 44 which are arranged in parallel, the two fixing plates 44 are fixedly assembled with the side plate of the first conveyor belt 15, two belt pulleys which are arranged at equal heights are rotatably assembled between the two fixing plates 44, the two belt pulleys are sleeved with the belt 31, the shell of the belt pulley motor 34 is fixedly assembled with the fixing plates 44, an output shaft of the belt pulley motor 34 is connected with any belt pulley, the driving belt pulley rotates, three correcting wheels 35 are arranged at equal heights between the two fixing plates 44, the three correcting wheels 35 are arranged in parallel along the conveying direction of the first conveyor belt 15, the correcting wheels 35 are rotatably assembled with the fixing plates 44 through the correcting wheel shafts 36, the correcting wheels 35 are preferably elastic rubber wheels, a plurality of annular bulges are arranged on the outer surfaces of the correcting wheels, the correcting wheels 35 are positioned below the belt 31, the upper parts of the correcting wheels 35 are in contact with the belt 31, and gaps are reserved between the lower parts of the correcting wheels 35 and the tops of the limiting groove plates 32 of the conveyor belt.
The suction disc and the auxiliary transfer device thereof are used for boxing the conductive adhesive tape after posture adjustment, and comprise a first conveyor belt 15, a second conveyor belt 1, a suction disc device 10 and a linear guide rail 13.
The linear guide rail device comprises a linear guide rail 13, a guide rail sliding block 37 and a guide rail motor 20, one end of the linear guide rail 13 is fixedly connected with the side plate of the first conveyor belt 15, the other end of the linear guide rail 13 is fixedly connected with the side plate of the second conveyor belt 1, the guide rail sliding block 37 is slidingly assembled on the linear guide rail 13, and the guide rail motor 20 provides power for the guide rail sliding block 37.
The air suction disc device 10 comprises a vacuum tube 40, an air suction disc 30, a vacuum pump, a gravity sensing device and a control system, wherein the vacuum pump is connected with the air suction disc 30 through the vacuum tube 40, the air suction disc 30 is fixedly assembled on a guide rail sliding block 37, three reserved grooves 38 are arranged on the air suction disc 30, the width of the air suction disc corresponds to a conveyor belt limiting groove plate 32, three vacuum suction holes 39 are uniformly distributed in each reserved groove 38, the vacuum suction holes 39 are hermetically connected with the vacuum tube 40, the gravity sensing device is fixed in the air suction disc 30 through screws, the specific model is Euclidean AT8106 micro-force transducer, and the gravity sensing device is electrically connected with the control system.
The working flow and principle of the invention are as follows:
the scattered conductive adhesive tapes to be packaged are poured into the feeding hopper 7 of the feeding vibration hopper device 17 through the feeding inlet, and the conductive adhesive tapes are in an unordered state before being poured. The poured scattered conductive adhesive tape to be packaged slides into the feeding hopper 7 under the action of gravity and the guiding action of the inclined inner wall at the upper part of the feeding hopper 7, the scattered conductive adhesive tape to be packaged firstly contacts the top surface of the internal stagnation boss 18, a part of the scattered conductive adhesive tape to be packaged, which is close to three sliding ways, directly slides to the bottom, in the sliding process, the vibrating motor 8 drives the whole feeding vibrating hopper device 17 to vibrate, and the posture of the scattered conductive adhesive tape to be packaged is regulated by the linear narrowing sliding ways of the inner wall of the feeding hopper 7 and the internal stagnation boss 18, so that various placed disordered states are gradually regulated to be consistent with the tangential direction inside the feeding hopper 7 and convenient for falling and passing; and when the other part is poured in, the other part stays on the top surface of the internal material stagnation boss 18, and slides to the three slide ways of the internal material stagnation boss 18 respectively under the vibration action of the vibration motor 8, so that the same posture adjustment is repeated. After the scattered conductive adhesive tapes to be packaged pass through the slideway of the internal stagnation boss 18, the scattered conductive adhesive tapes to be packaged directly slide through the valve port according to the horn-shaped material distributing function of the multi-port discharge valve port 5 under the action of gravity and vibration, and enter the vortex-shaped airflow power lower rotary disc device 19. The feeding vibrating hopper device 17 accelerates the speed of distributing by utilizing the gravity effect and the vibrating effect, and retains the scattered conductive adhesive tapes to be packaged for a certain time according to the shape characteristics of the internal material retention boss 18 so as to avoid blocking a slideway caused by the inflow of a large number of scattered conductive adhesive tapes to be packaged. The gesture of the conductive adhesive tape passing through the feeding vibrating hopper device 17 is the preliminary adjustment gesture.
After passing through the lower outlet of the feeding hopper 7, the scattered conductive adhesive tapes to be packaged slide into the transition slide plate 4 and enter the vortex airflow power lower rotary disc device 19. The scattered conductive adhesive tape to be packaged slides into the vortex-shaped downward rotation track 16, the length direction of the scattered conductive adhesive tape to be packaged at the moment slides along the vortex-shaped downward rotation track 16, when one piece of scattered conductive adhesive tape to be packaged passes through the vortex-shaped downward rotation track 16, the downward rotation speed of the scattered conductive adhesive tape to be packaged is accelerated due to the blowing force of wind from the air outlet hole 29 and the self gravity effect of the stirring system of the air flow force, and the material distribution speed of the conductive adhesive tape is improved. The air-flow power toggle system has two functions: firstly, air is discharged from the scattered conductive adhesive tape to be packaged, and forward sliding force is applied to the scattered conductive adhesive tape to accelerate the sliding speed; secondly, for the situation that a few scattered conductive adhesive tapes to be packaged have lamination and side turning postures, the air outlet holes 29 are used for outputting air, and the lamination and side turning postures are corrected to be horizontally-parallel to the track direction in length direction. In addition, the vortex-shaped downward rotation track 16 is in a vortex shape, the track baffle and the bottom have upper inlet width which is linearly reduced to the bottom outlet width, and the design aim is that the downward sliding gesture can be adjusted while the track width is reduced when the conductive adhesive tape passes through the vortex-shaped downward rotation track 16. The gesture of the conductive adhesive tape of the rotary disc device 19 is a secondary adjustment gesture under the vortex airflow power.
The scattered conductive adhesive tapes to be packaged slide out of the lower outlet of the vortex-shaped lower rotating track 16 and enter the conductive adhesive tape arranging device 21 through the vortex-shaped airflow power lower rotating disc device 19. The gesture of the conductive adhesive tape is a secondary adjustment gesture when the spiral plate device 19 is rotated under the vortex-shaped airflow power, the conductive adhesive tape passes through the area of the primary adjustable height limiting plate 23, the gesture of a few stacked or side turned is adjusted again, and the advancing speed of the conductive adhesive tape is controlled by the limitation of the primary adjustable height limiting plate 23. To pack scattered conductive adhesive tape receives the action of gravity, conductive adhesive tape gets into second grade and stirs rubber gyro wheel device work area, conductive adhesive tape gets into along stirring rubber gyro wheel 25 rotation tangential direction, conductive adhesive tape slides down at gliding track 24 and stirring rubber gyro wheel 25 space part, because this clearance is less than conductive adhesive tape thickness, stir rubber gyro wheel 25, conductive adhesive tape, gliding track 24 three and extrude each other, utilize stirring motor 26 to drive and stir rubber gyro wheel 25 rotation, stir rubber gyro wheel 25 and exert tangential force to conductive adhesive tape extrusion, conductive adhesive tape obtains forward slip acceleration, accelerate entering conveyer belt restriction frid 32 and No. two conveyer belts 1. The conductive adhesive tape obtains a certain sliding speed on the sliding track 24, slides into the second conveyor belt 1 and is guided by the conveying direction of the conveyor belt limiting groove plate 32. The conveying condition of the scattered conductive adhesive tape to be packaged on the second conveyor belt 1 is as follows: the conductive adhesive strips are connected end to end, and are conveyed in a consistent way along the parallel direction of the limiting groove plates 32 of the conveyor belt. In order to avoid the condition that the posture of a few conductive adhesive tapes is not completely regulated in the previous working procedure, when the conductive adhesive tapes are conveyed to the working area of the air suction disc and the auxiliary transfer device thereof, the conductive adhesive tapes can be regulated through the final posture of the regulating belt device 9. When the conductive adhesive tape passes through the lower part of the correcting belt device 9, the condition that a few conductive adhesive tapes have side-turning postures appears, and the conductive adhesive tape in the side-turning postures is pressed and rolled by the correcting belt device 9 through the correcting wheel 35, so that the postures of the conductive adhesive tape are regulated to be flat. The aligning belt device 9 ensures the final posture of the scattered conductive adhesive tapes to be packaged to be orderly, and is beneficial to the rapid and accurate suction of the regular conductive adhesive tapes by the air sucking disc 30. The posture of the conductive adhesive tape passing through the conductive adhesive tape organizer 21 is the final adjustment posture.
The conductive adhesive tape reaches the working area of the air sucking disc 30 under the conveying of the second conveyor belt 1 in the final adjustment posture.
Because No. two conveyer belt 1 drives down, the adhesive tape is followed conveyer belt restriction frid 32 and is advanced, when reaching conveyer belt restriction frid 32 terminal, conveyer belt restriction frid 32 terminal is provided with a baffle for hold back the adhesive tape for the adhesive tape can be on three conveyer belt restriction frid 32 says three and be a set of flush. After the three groups of conductive adhesive tapes are flush, the air suction disc 30 starts to work, and under the control of the control system, the vacuum pump works to suck the three groups of conductive adhesive tapes, and the conductive adhesive tapes are sucked into the reserved groove 38 of the air suction disc 30. If the conductive adhesive tape in the single or multiple reserved slots 38 is sucked up, the gravity sensing device will feed back to the control system for re-sucking action. After the action of sucking the conductive adhesive tape by the air sucking disc 30 is completed, the linear guide rail 13 device conveys the air sucking disc 30 device to the first conveyor belt 15 under the drive of the guide rail motor 20. The air sucking disc 30 device is transported to the upper part of the plastic packaging box of the conductive adhesive tape, the vacuum pump discharges air, the conductive adhesive tape falls to the corresponding packaging position in the plastic packaging box of the conductive adhesive tape in order, and the plastic packaging box of the conductive adhesive tape with the conductive adhesive tape is transported forward to the plastic packaging machine for packaging under the drive of the motor 14 of the first conveyor belt 15.
The invention has the advantages that: the feeding vibration hopper device 17 and the vortex airflow power lower rotating disc device 19 can rapidly divide materials, so that the packaging efficiency is improved, and the initial posture of the conductive adhesive tape is adjusted in the process; the conducting strip arranging device 21 can be used for arranging conducting strips rapidly, and is beneficial to rapid suction and transportation of the air sucking disc 30; in the process of air suction and air release of the air suction disc device 10, the surface of the conductive adhesive tape is not damaged, so that the product quality is affected; the suction disc and the auxiliary transfer device thereof can accurately finish suction, discharge and take actions and rapidly convey to the next station. In a word, the device is under the prerequisite of not damaging the conductive adhesive tape in the packaging process, in order to reduce workman's intensity of labour, improve branch material packaging efficiency, practice thrift manufacturing cost.
The foregoing is only illustrative of the present invention and is not to be construed as limiting thereof, but rather as various modifications, equivalent arrangements, improvements, etc., within the spirit and principles of the present invention.
Claims (7)
1. The automatic material-distributing, boxing and packaging device for the conductive adhesive tapes is characterized by comprising a feeding vibration hopper device, a vortex airflow power lower rotating disc device, a conductive adhesive tape arranging device and an air suction disc and auxiliary transferring devices thereof;
the feeding vibration hopper device is used for primarily posture adjustment and flow distribution of scattered conductive adhesive tapes to be packaged and comprises a feeding hopper, an inner material stagnation boss is arranged inside the feeding hopper, the feeding hopper and the inner material stagnation boss are curved sheet metal manufacturing pieces, the inner material stagnation boss is fixedly welded with the inner wall of the feeding hopper, the inner material stagnation boss is provided with a slide rail along the descending direction of materials, the slide rail comprises a first side slide rail, a second middle slide rail and a third side slide rail, the first side slide rail, the second middle slide rail and the third side slide rail are respectively arranged on three sides of the inner material stagnation boss, the three slide rails are all in a closing-in shape, the opening width is smaller than the length of the conductive adhesive tapes, a plurality of discharging valve ports are arranged at the bottom of the feeding hopper, four horn-shaped guide ports are specifically arranged for shunting the conductive adhesive tapes on the three slide rails, the inner material stagnation boss enters the vortex-shaped airflow power lower rotary disc device through a transition slide plate, and a vibrating motor is fixedly arranged outside the feeding hopper;
the vortex-shaped airflow power lower rotating disc device is used for carrying out secondary posture adjustment on the conductive adhesive tape and comprises a bucket-shaped sheet metal outer frame, a vortex-shaped lower rotating track is fixedly arranged on the inner wall of the bucket-shaped sheet metal outer frame, the top of the vortex-shaped lower rotating track is arranged below the multi-port discharge valve ports, and the track width of the vortex-shaped lower rotating track is linearly reduced from top to bottom;
the conductive adhesive tape arranging device is used for adjusting a few conductive adhesive tapes with abnormal postures and comprises a sliding-down height-limiting toggle device, the sliding-down height-limiting toggle device comprises a sliding-down track, the top of the sliding-down track is connected with the bottom of a vortex-shaped downward-rotation track, a first-stage adjustable height-limiting plate is arranged on the upper part of the sliding-down track, and a second-stage toggle rubber roller device is arranged on the lower part of the sliding-down track;
the air suction disc and the auxiliary transfer device thereof are used for boxing the conductive adhesive tape after posture adjustment, and the air suction disc comprises a first conveyor belt, a second conveyor belt, an air suction disc device and a linear guide rail device.
2. The automatic material-distributing, boxing and packaging device for the conductive adhesive tape according to claim 1, wherein the vortex-shaped airflow power lower rotating disc device further comprises an airflow power stirring system, the airflow power stirring system comprises an air pump, an air pipe, an air channel and an air outlet hole, the air pipe is fixed on one side of the vortex-shaped lower rotating track, one end of the air pipe is airtight, the other end of the air pipe is connected with an external air pump, the air channel is arranged in a bottom plate of the vortex-shaped lower rotating track and is communicated with the air pipe, the air outlet hole is arranged on a side plate of the vortex-shaped lower rotating track and is communicated with the air channel, and the air outlet hole is elliptical and the air outlet direction is inclined upwards.
3. The automatic material-distributing boxing packaging device for the conductive adhesive tape according to claim 2, wherein the primary adjustable height-limiting plate is rotationally connected with the side wall of the lower sliding rail, the height of the lower sliding rail is adjusted by the rotation of the primary adjustable height-limiting plate, the secondary stirring rubber roller device comprises a stirring rubber roller and a stirring motor, the stirring rubber roller is rotationally connected with the side wall of the lower sliding rail, the stirring motor is fixedly assembled on the outer wall of the lower sliding rail, the stirring motor drives the stirring rubber roller to rotate, and the distance between the stirring rubber roller and the bottom plate of the lower sliding rail is 3/4 of the thickness of the conductive adhesive tape.
4. The automatic material-distributing, boxing and packaging device for the conductive adhesive tape according to claim 3, further comprising a conveyor belt limiting groove plate, wherein the first conveyor belt and the second conveyor belt are arranged in parallel, the first conveyor belt is arranged below the sliding track, the conveyor belt limiting groove plate is fixed on a conveyor belt side baffle, one end of the conveyor belt limiting groove plate is connected with the sliding track, the other end of the conveyor belt limiting groove plate is positioned below the air sucking disc device, the air sucking disc device is assembled on the linear guide rail device, one end of the linear guide rail device is positioned above the first conveyor belt, and the other end of the linear guide rail device is positioned above the second conveyor belt.
5. The automatic material-distributing boxing packaging device of the conductive adhesive tape according to claim 4, wherein the conductive adhesive tape-arranging device further comprises a correcting belt pulley device, the correcting belt pulley device comprises a support, a belt pulley motor and a correcting wheel, the support is specifically provided with two fixing plates which are arranged in parallel, the two fixing plates are fixedly assembled with a side plate of a first conveyor belt, two belt pulleys which are arranged at equal heights are rotatably assembled between the two fixing plates, the belt is sleeved on the two belt pulleys, a shell of the belt pulley motor is fixedly assembled with the fixing plates, an output shaft of the belt pulley motor is connected with any belt pulley, the driving belt pulley rotates, a plurality of correcting wheels are arranged between the two fixing plates at equal heights, the correcting wheels are positioned below the belt and are in contact with the belt, and a gap is reserved between the lower part of the correcting wheels and the top of a limiting groove plate of the conveyor belt.
6. The automatic dispensing, boxing and packaging device for conductive adhesive tape according to claim 5, wherein the linear guide rail device comprises a linear guide rail, a guide rail sliding block and a guide rail motor, one end of the linear guide rail is fixedly connected with a side plate of the first conveyor belt, the other end of the linear guide rail is fixedly connected with a side plate of the second conveyor belt, the guide rail sliding block is slidingly assembled on the linear guide rail, and the guide rail motor provides power for the guide rail sliding block.
7. The automatic material-distributing, boxing and packaging device for the conductive adhesive tape according to claim 6, wherein the air suction disc device comprises a vacuum tube, an air suction disc, a vacuum pump, a gravity sensing device and a control system, the vacuum pump is connected with the air suction disc through the vacuum tube, the air suction disc is fixedly assembled on the guide rail sliding block, the air suction disc is provided with three reserved grooves, the width of the air suction disc corresponds to a limit groove plate of the conveyor belt, three vacuum suction holes are uniformly distributed in each reserved groove, the vacuum suction holes are in airtight connection with the vacuum tube, the gravity sensing device is fixed in the reserved grooves through screws, and the gravity sensing device is electrically connected with the control system.
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| CN109856458B (en) * | 2019-03-20 | 2024-01-30 | 桂林电子科技大学 | Automatic detection device for multiple performances of zebra stripes |
| CN110027747B (en) * | 2019-03-20 | 2023-12-12 | 桂林电子科技大学 | Automatic packing device for zebra stripes |
| CN111301759A (en) * | 2020-04-29 | 2020-06-19 | 桂林航天工业学院 | Automatic row packing machine for conductive adhesive tapes |
| CN114604463B (en) * | 2022-03-25 | 2024-07-23 | 桂林电子科技大学 | Automatic divide material equipment for packing |
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Application publication date: 20190308 Assignee: GUILIN YOULIAN ELECTRONICS Co.,Ltd. Assignor: GUILIN University OF ELECTRONIC TECHNOLOGY Contract record no.: X2023980045802 Denomination of invention: A Kind of Conductive Rubber Strip Automatic Splitting and Boxing Packaging Device Granted publication date: 20231020 License type: Common License Record date: 20231105 |