CN109368508B - The offshore lifting method of large size valve on floating production storage offloading's standpipe - Google Patents
The offshore lifting method of large size valve on floating production storage offloading's standpipe Download PDFInfo
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- CN109368508B CN109368508B CN201811242123.0A CN201811242123A CN109368508B CN 109368508 B CN109368508 B CN 109368508B CN 201811242123 A CN201811242123 A CN 201811242123A CN 109368508 B CN109368508 B CN 109368508B
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- valve body
- standpipe
- gantry crane
- loop wheel
- wheel machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/04—Driving gear manually operated
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
The offshore lifting method of large size valve on a kind of floating production storage offloading's standpipe, using following steps: one: installing gantry crane on coaster loop wheel machine；Two: lifting simultaneously fixed bending tube；Three: the interim storage platform of large valve body is fixed；Four；Gantry crane is moved to the top of large size valve；Five；Lift by crane large valve body；Six: large valve body is lifted to interim storage platform；Seven: gantry crane is moved to above large valve body；Eight: large valve body is lifted to production position；Nine: downward hoisting large-size valve body；Ten: installation valve body；11: bend pipe is moved to the installation of production position；12: removing all hanging devices, restoring scene.The present invention not only solves the offshore lifting problem of the large size valve on offshore floating type production storage Unloading Device standpipe, moreover, the large size valve maintenance cost solved on offshore floating type production storage Unloading Device standpipe is higher, construction time longer problem.Improve the offshore lifting efficiency and safety of large size valve.
Description
Technical field
The present invention relates to hanging methods, more particularly to a kind of produce for offshore floating type to store up Unloading Device (FPSO) standpipe
Large size valve offshore lifting method.Belong to offshore oil chemical field.
Background technique
Currently, being promoted to the standpipe of offshore floating type production storage Unloading Device (FPSO), replacing rotary flange or dimension
When repairing valve, need to carry out disassembly lifting to valve body.Has huge stone since offshore floating type produces storage Unloading Device (FPSO)
Oil and gas production capacity, and its natural gas multi-purpose station pipeline size is generally large, pressure rating is higher, therefore, offshore floating type
Valve size and weight on production storage Unloading Device standpipe is also larger, and by taking 20 cun 2500 pounds of valve as an example, total weight reaches
To 43.5 tons, valve body weighs 27.5 tons.Since the length that offshore floating type produces storage Unloading Device can reach 300 meters, valve weight is again
Larger, general to install two stylobate A seating loop wheel machines at sea in floating production storage offloading, maximum safe working load is 25
Ton；And do not covered since offshore floating type produces the own loop wheel machine in partial region in storage Unloading Device, and offshore floating type production storage is unloaded
Have the Lifting Capacity that loop wheel machine does not have 20 cun of valves again on oily device by oneself.Therefore, it is necessary to be hung using large-scale floating crane to valve
Dress, still, using the costly of large-scale floating crane, the construction time is longer, larger by environmental influence.
Summary of the invention
It is a primary object of the present invention to overcome disadvantages mentioned above of the existing technology, and it is raw to provide a kind of improved floating
The offshore lifting method for producing the large size valve on storage Unloading Device standpipe, is not influenced by maritime environment, not only solves sea
The offshore lifting problem of large size valve on floating production storage offloading's standpipe, moreover, also solving offshore floating type production storage
Large size valve maintenance cost on Unloading Device standpipe is higher, construction time longer problem, substantially increases offshore floating type production
Store up the offshore lifting efficiency and safety of the large size valve on Unloading Device standpipe.
The purpose of the present invention is implemented by the following technical solutions:
The offshore lifting method of large size valve on a kind of floating production storage offloading's standpipe, it is characterised in that: use
Following steps:
Step 1: coaster loop wheel machine at sea is installed on the standpipe platform of floating production storage offloading, coaster loop wheel machine
It is mounted below the track for the sliding of coaster loop wheel machine, a gantry crane is installed on coaster loop wheel machine；
Step 2: lifting and fixed bending tube
(1) on the bend pipe being located above large size valve, it is connected with backing plate, eye plate is installed on backing plate,
Mounting hole is equipped in the upper end of eye plate；
(2) the mounting rail clamp on adjacent standpipe platform, installs bottle gouard moved by hands on beam clamp, by gantry crane and hand
The suspension hook of dynamic cucurbit is connected to eye plate；
(3) the flange bolt of bend pipe is dismantled, and gantry crane cooperates the mobile bend pipe of bottle gouard moved by hands, is supported on one end of bend pipe
In the angle of adjacent standpipe platform,
(4) the hinge of bottle gouard moved by hands is tensed, and be fixed temporarily on bend pipe to standpipe platform, dismantle the suspension hook of gantry crane；
Two standpipe slots of location interval are produced with large size valve step 3: being fixed on the interim storage platform of large valve body
Position；
4th step；Gantry crane is moved to the top of large size valve production position, and locking, so by movable block loop wheel machine
Afterwards, several lifting lugs of the suspension hook and large valve body of number set chain sling and bottle gouard moved by hands are connected, the suspension hook sum number of gantry crane
Cover chain sling connection；
5th step；Lifting large valve body after reaching lifting altitude, dismantles manual calabash until by standpipe slots horizontal plane upwards
The suspension hook of reed；
Step 6: movable block loop wheel machine, large valve body is lifted to the interim storage platform of large valve body, and fixed,
Then, the suspension hook and chain sling of gantry crane are dismantled；
Step 7: coaster loop wheel machine and winch are cooperated, complete after promoting standpipe operation, movable block loop wheel machine, by gantry
Loop wheel machine is aligned to large valve body top position, and locking；Then, chain sling and gantry crane are connect with large valve body；Together
When, the wirerope of dismantling connection large valve body；
Step 8: lifting by crane large valve body upwards, while movable block loop wheel machine, large valve body is lifted to production position
Side, and locking；
Step 9: installing several bottle gouards moved by hands, and will be manual using beam clamp on the standpipe platform on large size valve periphery
The suspension hook of cucurbit is connect with large valve body, when for limiting downward lifting, the horizontal displacement of large valve body；Downward hoisting large-size valve
Body, adjustment bottle gouard moved by hands is until large valve body is accurately docked with the bolt hole of actuator；
Step 10: tightening bolt, the suspension hook and chain sling of gantry crane and bottle gouard moved by hands are dismantled；
Step 11: the suspension hook of gantry crane is connected on the eye plate of bend pipe, then, standpipe will be temporarily fixed at and put down
Bend pipe at platform is moved to production position, until then the bolt hole of accurate docking large valve body and bend pipe is installed gasket, pressed
It looks after line pressure grade and tightens bolt；
Step 12: removing all bottle gouards moved by hands, suspension hook, shackle, interim storage platform and gantry crane, restoring scene.
Anchor ear is installed, anchor ear is connected with the support construction of coaster loop wheel machine, and embraces on the hound of the gantry crane
Rubber sheet gasket is installed between hoop and coaster loop wheel machine support construction.
The bottom of the interim storage platform is equipped with postive stop baffle.
Beneficial effects of the present invention: the present invention due to the adoption of the above technical scheme, is not influenced by maritime environment, is not only solved
The offshore lifting problem of large size valve on offshore floating type of having determined production storage Unloading Device standpipe, moreover, also solving marine floating
Large size valve maintenance cost on formula production storage Unloading Device standpipe is higher, and construction time longer problem substantially increases sea
The offshore lifting efficiency and safety of large size valve on floating production storage offloading's standpipe.
Detailed description of the invention
Fig. 1 is gantry crane of the present invention and coaster loop wheel machine combination schematic diagram.
Fig. 2 is gantry crane appearance schematic diagram of the present invention.
Fig. 3 is bend pipe schematic diagram of the present invention.
Fig. 4 is that valve of the present invention is lifted from production position to interim storage platform schematic diagram.
Fig. 5 is that valve of the present invention is lifted from interim storage platform to production position view.
Fig. 6 is Fig. 4, schematic diagram in A-A direction in Fig. 5.
Fig. 7 is the partial enlargement diagram of I in Fig. 3.
Fig. 8 is the partial enlargement diagram of II in Fig. 4.
Fig. 9 is the interim storage platform schematic diagram of the present invention.
Figure 10 is the interim storage platform scheme of installation of the present invention.
Figure 11 is the partial enlargement diagram of III in Figure 10.
Major Symbol illustrates in figure:
1. coaster loop wheel machine, 2. support constructions, 3. tracks, 4. gantry cranes, 5. suspension hooks, 6. hounds, 7. anchor ears, 8. is large-scale
Valve body, 9. actuators, 10. bend pipes, 11. backing plates, 12. eye plates, 13. beam clamps, 14. bottle gouards moved by hands, 15. standpipe platforms, 16. chains
Formula hoist cable, 17. shackles, 18. interim storage platforms, 19. postive stop baffles, 20. wireropes, 21. lifting lugs, 22. winches.
Specific embodiment
As shown in Figure 1-Figure 11, the present invention uses following steps:
Step 1: Floating Production storage at sea is unloaded on the standpipe platform 15 of oil tanker, installation one for promoting the cunning of standpipe
Vehicle loop wheel machine 1 is equipped with the track 3 slided for coaster loop wheel machine 1 below coaster loop wheel machine 1, is equipped with a dragon on coaster loop wheel machine 1
Gantry crane machine 4 (40 tons of its lifting capacity, 3.5 meters of span, 10 meters of lifting altitude, 0.2 meter per second of lifting velocity) and both make to become one
Body；
Anchor ear 7 is installed on the hound 6 of above-mentioned gantry crane 4, anchor ear 7 is connected with the support construction of coaster loop wheel machine 1,
And rubber sheet gasket is installed between anchor ear 7 and the support construction of coaster loop wheel machine 1, for increasing stiction.To make gantry crane
4 by coaster loop wheel machine 1 power, move on the track 3.
Step 2: lifting and fixed bending tube
(1) on the bend pipe 10 (the present embodiment is 20 cun of bend pipes) being located above valve, one 20 are connected with using welding manner
The backing plate 11 of millimeters thick is equipped with an eye plate 12 using welding manner on backing plate, is equipped in the upper end of eye plate 12 and unloads for connecting
The mounting hole of button 17；
(2) the mounting rail clamp 13 on adjacent standpipe platform 15 installs a bottle gouard moved by hands 14 (this on beam clamp 13
Embodiment is elevating capacity up to 1 ton of bottle gouard moved by hands), the suspension hook 5 of gantry crane 4 and bottle gouard moved by hands 14 is connected by shackle 17
It is connected to eye plate 12；
(3) the flange bolt of bend pipe 10 is dismantled, and gantry crane 4 cooperates the mobile bend pipe 10 of bottle gouard moved by hands 14, makes the one of bend pipe 10
End is supported in the angle of adjacent standpipe platform 15；
(4) the hinge of bottle gouard moved by hands 14 is tensed, and be fixed temporarily on bend pipe 10 to standpipe platform 15, dismantle gantry crane 4
Suspension hook 5；
Two standpipe slots of location interval are produced with valve step 3: being fixed on the interim storage platform 18 of large valve body 8
Position；The bottom of interim storage platform 18 is mounted with postive stop baffle using welding manner, can prevent it from generating in standpipe slots
Horizontal displacement.
4th step；Gantry crane 4 is moved to the top that large valve body 8 produces position, and locking by movable block loop wheel machine 1,
Four lifting lugs 21 of 4 sets of chain slings 16 to valve body 8 are connected, the suspension hook 5 and 4 set chain sling 16 of gantry crane 4 is connected.
Several elevating capacities are installed using beam clamp 13 on the standpipe platform 15 on periphery up to 1 ton of bottle gouard moved by hands 14, even
The suspension hook of bottle gouard moved by hands 14 is connect to the lifting lug 21 of valve body 8, when for limiting lifting, the horizontal displacement of large valve body 8；Disassembly is large-scale
The fastener of valve body 8 and actuator separates large valve body 8 with actuator.
5th step；Lifting large valve body 8 controls water by operation bottle gouard moved by hands 14 until by standpipe slots horizontal plane upwards
Square to displacement, after reaching lifting altitude, the suspension hook 5 of bottle gouard moved by hands 14 is dismantled.
Step 6: movable block loop wheel machine 1, by the interim of the lifting of large valve body 8 to the large valve body 8 being installed in place in advance
In storage platform 18, the lifting lug 21 of large valve body 8 is connected with wirerope 20, and is fixed in interim storage platform 18, and gantry is dismantled
The suspension hook 5 and chain sling 16 of loop wheel machine 4；
The bottom of above-mentioned interim storage platform 18 is equipped with postive stop baffle 19 using welding manner, can be by interim storage platform
18 temporary spacings are in standpipe slots；Then, standpipe promotion, the rotary flange replacement of offshore floating type production storage Unloading Device can be carried out
Or valve body maintenance activity.
Step 7: coaster loop wheel machine 1 and winch 22 are cooperated, complete after promoting standpipe operation, movable block loop wheel machine 1, it will
Gantry crane 4 is aligned to 8 top position of large valve body, and locking, and four of connection 4 sets of chain slings 16 to large valve body 8 hang
Ear 21 connects the suspension hook 5 and 4 set chain sling 16 of gantry crane 4, meanwhile, the wirerope 20 of the lifting lug 21 of dismantling connection valve body 8.
Step 8: lifting large valve body 8, while movable block loop wheel machine 1 upwards, by the lifting of large valve body 8 to production position
Top, and locking；
Step 9: installing several elevating capacities up to 1 ton of hand on the standpipe platform 15 on valve periphery using beam clamp 13
Dynamic cucurbit 14 connects the suspension hook 5 of bottle gouard moved by hands 14 to the lifting lug 21 of large valve body 8, when for limiting downward lifting, large valve body
8 horizontal displacement；Downward hoisting large-size valve body 8, adjustment bottle gouard moved by hands 14 is until the accurate spiral shell for docking large valve body 8 and actuator
Keyhole；
Step 10: tightening bolt, the suspension hook 5 and chain sling 16 of gantry crane 4 and bottle gouard moved by hands 14 are dismantled；
Step 11: the suspension hook 5 of gantry crane 4 is connected on the eye plate 12 of bend pipe 10 by shackle 17, it then, will
It is temporarily fixed at the bend pipe 10 at standpipe platform 15 and is moved to production position using gantry crane 4 and bottle gouard moved by hands 14, until quasi-
Then the really bolt hole of docking large valve body 8 and bend pipe 10 installs gasket, tightens bolt according to line pressure grade.
Step 12: removing all bottle gouards moved by hands 14, suspension hook 5, shackle 17, interim storage platform 18, and hung using coaster
Machine 1 gradually removes gantry crane 4, restoring scene.
The above described is only a preferred embodiment of the present invention, be not intended to limit the present invention in any form, it is all
It is any simple modification, equivalent change and modification to the above embodiments according to the technical essence of the invention, still falls within
In the range of technical solution of the present invention.
Claims (3)
1. a kind of offshore lifting method of the large size valve on floating production storage offloading's standpipe, it is characterised in that: use with
Lower step:
Step 1: at sea on the standpipe platform of floating production storage offloading, coaster loop wheel machine is installed, below coaster loop wheel machine
Track for the sliding of coaster loop wheel machine is installed, a gantry crane is installed on coaster loop wheel machine；
Step 2: lifting and fixed bending tube
1. being connected with backing plate on the bend pipe being located above large size valve, being equipped with eye plate on backing plate, be equipped in the upper end of eye plate
Mounting hole；
2. the mounting rail clamp on adjacent standpipe platform, installs bottle gouard moved by hands on beam clamp, by gantry crane and manual calabash
The suspension hook of reed is connected to eye plate；
3. dismantling the flange bolt of bend pipe, gantry crane cooperates the mobile bend pipe of bottle gouard moved by hands, is supported on one end of bend pipe adjacent
In the angle of standpipe platform,
4. the hinge of bottle gouard moved by hands is tensed, and it is fixed temporarily on bend pipe to standpipe platform, dismantles the suspension hook of gantry crane；
Step 3: the interim storage platform of large valve body is fixed on the position with large size valve production two standpipe slots of location interval
It sets；
4th step；Gantry crane is moved to the top of large size valve production position, and locking by movable block loop wheel machine, then, will
Several lifting lugs of the suspension hook and large valve body of number set chain sling and bottle gouard moved by hands connect, and the suspension hook sum number of gantry crane covers chain type
Hoist cable connection；
5th step；Lifting large valve body after reaching lifting altitude, dismantles bottle gouard moved by hands until by standpipe slots horizontal plane upwards
Suspension hook；
Step 6: movable block loop wheel machine, large valve body is lifted to the interim storage platform of large valve body, and fixed, then,
Dismantle the suspension hook and chain sling of gantry crane；
Step 7: coaster loop wheel machine and winch are cooperated, complete after promoting standpipe operation, movable block loop wheel machine, by gantry crane
It is aligned to large valve body top position, and locking；Then, chain sling and gantry crane are connect with large valve body；Meanwhile it tearing open
Unload the wirerope of connection large valve body；
Step 8: lifting by crane large valve body upwards, while movable block loop wheel machine, large valve body is lifted to production position, and
Locking；
Step 9: using beam clamp on the standpipe platform on large size valve periphery, several bottle gouards moved by hands are installed, and by bottle gouard moved by hands
Suspension hook connect with large valve body, when for limiting downward lifting, the horizontal displacement of large valve body；Downward hoisting large-size valve body,
Adjustment bottle gouard moved by hands is until large valve body is accurately docked with the bolt hole of actuator；
Step 10: tightening bolt, the suspension hook and chain sling of gantry crane and bottle gouard moved by hands are dismantled；
Step 11: the suspension hook of gantry crane is connected on the eye plate of bend pipe, then, will be temporarily fixed at standpipe platform
Bend pipe be moved to production position, until then the bolt hole of accurate docking large valve body and bend pipe installs gasket, according to pipe
Line pressure grade tightens bolt；
Step 12: removing all bottle gouards moved by hands, suspension hook, shackle, interim storage platform and gantry crane, restoring scene.
2. the offshore lifting method of the large size valve on floating production storage offloading's standpipe according to claim 1,
It is characterized in that: anchor ear is installed on the hound of the gantry crane, anchor ear is connected with the support construction of coaster loop wheel machine, and embraces
Rubber sheet gasket is installed between hoop and coaster loop wheel machine support construction.
3. the offshore lifting method of the large size valve on floating production storage offloading's standpipe according to claim 1,
Be characterized in that: the bottom of the interim storage platform is equipped with postive stop baffle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811242123.0A CN109368508B (en) | 2018-10-24 | 2018-10-24 | The offshore lifting method of large size valve on floating production storage offloading's standpipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811242123.0A CN109368508B (en) | 2018-10-24 | 2018-10-24 | The offshore lifting method of large size valve on floating production storage offloading's standpipe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109368508A CN109368508A (en) | 2019-02-22 |
| CN109368508B true CN109368508B (en) | 2019-11-29 |
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ID=65401067
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811242123.0A Active CN109368508B (en) | 2018-10-24 | 2018-10-24 | The offshore lifting method of large size valve on floating production storage offloading's standpipe |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112339936B (en) * | 2020-09-17 | 2022-07-01 | 海洋石油工程股份有限公司 | In-cabin installation method of riser monitoring system of floating production, storage and unloading device |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CL2012001183A1 (en) * | 2012-05-04 | 2012-07-06 | Giglio Guillermo Bobenrieth | System for loading and unloading in port operations and support of hatch covers of holds of maritime vessels, comprising a loading and unloading crane and a base located in the body of said crane to support and stack said hatch covers; process. |
| CN105540444B (en) * | 2016-03-04 | 2018-07-13 | 神华集团有限责任公司 | Streams closed transport system and pyrolytic reaction system |
| CN106624639B (en) * | 2016-12-09 | 2018-11-20 | 广西建工集团第五建筑工程有限责任公司 | Manufacturing and hoisting method for pre-spliced short joint of large valve and large-diameter pipeline |
| CN108547583B (en) * | 2018-03-13 | 2019-05-31 | 海洋石油工程股份有限公司 | The installation method of the production riser of self-elevating drilling platform |
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| CN109368508A (en) | 2019-02-22 |
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