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CN109336525B - A kind of Bridge Crack repair materials and preparation method thereof with selfreparing effect - Google Patents

A kind of Bridge Crack repair materials and preparation method thereof with selfreparing effect Download PDF

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Publication number
CN109336525B
CN109336525B CN201811119767.0A CN201811119767A CN109336525B CN 109336525 B CN109336525 B CN 109336525B CN 201811119767 A CN201811119767 A CN 201811119767A CN 109336525 B CN109336525 B CN 109336525B
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nano
repair materials
sodium
pitch
naite
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CN109336525A (en
Inventor
冯丽霞
赵军辉
张建成
于亚军
魏安清
苌伟涛
李晓军
郑欣
郑志民
史彦卫
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D22/00Methods or apparatus for repairing or strengthening existing bridges ; Methods or apparatus for dismantling bridges
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00663Uses not provided for elsewhere in C04B2111/00 as filling material for cavities or the like
    • C04B2111/00672Pointing or jointing materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Bridges Or Land Bridges (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of Bridge Crack repair materials with selfreparing effect, consist of the following compositions: Bo Naite, nano silica, sodium metasilicate, alumina silicate, anionic surfactant, sodium tripolyphosphate, sodium sulphate, aluminate cement and nano oxidized zinc-base pitch.It include the two different systems of organic-inorganic in repair materials, wherein nano oxidized zinc-base pitch, as organic system, main function is after use, still to have certain mobility in crack, to achieve the effect that selfreparing using its permeance property;And the main component of inorganic system is aluminate cement and Bo Naite, main function is and the combination of matrix;Sodium metasilicate, alumina silicate, sodium tripolyphosphate and sodium sulphate, which is added, can play the effect of solidification and crosslinking, to promote the compatible result of inorganic and organic two kinds of systems in material;And nanoscale silica is added, the filling effect of pitch can be promoted using nanoscale little particle.

Description

A kind of Bridge Crack repair materials and preparation method thereof with selfreparing effect
Technical field
The present invention relates to new material technology field more particularly to a kind of Bridge Crack repair materials with selfreparing effect And preparation method thereof.
Background technique
Traditional Bridge Crack reparation uses mechanical means, such as constructs in other bridge external prestressing reinforcement and strengthenings In, usually using materials such as deformed bar, steel strand wires, high tensile steel wires, external loads are offset to beam body by applying prestressing force The internal force of generation improves its ultimate bearing capacity, inhibits the development in crack.Deformed bar, steel strand wires, high tensile steel wire self weight Greatly, bridge self weight is increased, it is unfavorable to works ultimate bearing capacity.The method is not only at high cost, and difficulty of construction is big, right Beam bridge itself also increases burden, to influence bridge service life.
Chinese invention patent CN106630926A discloses a kind of composite material of selfreparing Bridge Crack, and the material is main Raw material are as follows: portland cement, sodium citrate, basalt fibre, MC120 curing agent powder, tetraethylenepentamine curing agent, quartz Sand, sodium benzoate, phosphate, sulphur, oxychloride lithium part and epoxy resin;The composite material can apply repairing both macro and micro outside Crack and it is interior mix prevention micro crack, effectively inhibit and mending concrete early stage and the later period occur microcrack and macrocrack, Increase substantially the durability of concrete.But the material must be used cooperatively with matched laying device, at high cost, construction It is inconvenient.Therefore the present invention provides a kind of Bridge Crack repair materials and preparation method thereof with selfreparing effect.
Summary of the invention
Technical problems based on background technology, the invention proposes a kind of Bridge Cracks with selfreparing effect to repair Multiple material and preparation method thereof.
Technical scheme is as follows:
A kind of Bridge Crack repair materials with selfreparing effect, by following weight percent at being grouped as:
Bo Naite 0.2-0.5%
Nano silica 2-5%
Sodium metasilicate 1-3%
Alumina silicate 2-4%
Anionic surfactant 2-5%
Sodium tripolyphosphate 0.1-0.3%
Sodium sulphate 2-4%
Aluminate cement 8-15%
Nano oxidized zinc-base pitch surplus.
Preferably, the partial size of the nano silica is 20-50nm.
Preferably, the anionic surfactant is neopelex.
Preferably, the doping of nano zine oxide is 2-5% in the nano oxidized zinc-base pitch, further preferred The doping of nano zine oxide is 3%.
Preferably, the preparation method of the Bridge Crack repair materials with selfreparing effect, comprising the following steps:
A, by Bo Naite, sodium metaaluminate, alumina silicate, anionic surfactant, sodium tripolyphosphate, sodium sulphate and aluminate It is stirred evenly after cement mixing, crosses 200 meshes, obtain mixed-powder;
B, matrix pitch is heated to 170-180 DEG C, is proportionally added into nano zinc oxide particles, high-speed stirred obtains nanometer Zinc oxide-base pitch;
C, mixed-powder is added in nano oxidized zinc-base pitch, stirring is to being uniformly dispersed;
D, in pitch, side stirring, while be slowly added to nano silica, stirring is to being uniformly dispersed.
The invention has the beneficial effects that:
Bo Naite is a kind of novel synthesis of densified refractory aggregate based on calcium hexaluminate (CA6) mineral facies.CA6 have with Lower main performance: very high refractoriness;Solubility in iron content slag is low;It is steady in reducing atmosphere (such as carbon monoxide) Qualitative height;Chemical stability in alkaline environment is good;(steel and non-ferrous metal) low to the wetability of molten metal and slag.
Bo Naite is applied in refractory material as aggregate to which the corrosion resistance for improving refractory material has obtained extensively General report, but Bo Naite's is expensive, but Bo Naite is applied in highway material, rather than in refractory material not yet It appears in the newspapers;The main function that Bo Naite is added in the present invention is because promoting the connection of aluminate cement and original bridge matrix Intensity.
Bridge Crack repair materials with selfreparing effect of the invention, compared to the main region of traditional repair materials It is not, includes the two different systems of organic-inorganic in material, wherein nano oxidized zinc-base pitch is as organic system, master It acts on after use, still to there is certain mobility in crack, to reach the effect of selfreparing using its permeance property Fruit, even if using still having repairing effect after 5 years;And the main component of inorganic system is aluminate cement and Bo Naite, master Acting on is and the combination of matrix, the main function for being added Bo Naite in the present invention be because promoted aluminate cement with it is original The bonding strength of bridge matrix;And sodium metasilicate, alumina silicate, sodium tripolyphosphate and sodium sulphate are added in material can play solidification With the effect of crosslinking, to promote the compatible result of inorganic and organic two kinds of systems in material;And nanoscale titanium dioxide is added Silicon can promote the filling effect of pitch using nanoscale little particle.
Specific embodiment
Embodiment 1:
A kind of Bridge Crack repair materials with selfreparing effect, by following weight percent at being grouped as:
Bo Naite 0.35%
Nano silica 2.5%
Sodium metasilicate 1.5%
Alumina silicate 3%
Anionic surfactant 4.5%
Sodium tripolyphosphate 0.25%
Sodium sulphate 3%
Aluminate cement 10%
Nano oxidized zinc-base pitch surplus.
The partial size of the nano silica is 20-50nm.
The anionic surfactant is neopelex.
The doping of nano zine oxide is 3% in the nano oxidized zinc-base pitch.
The preparation method of the Bridge Crack repair materials with selfreparing effect, comprising the following steps:
A, by Bo Naite, sodium metaaluminate, alumina silicate, anionic surfactant, sodium tripolyphosphate, sodium sulphate and aluminate It is stirred evenly after cement mixing, crosses 200 meshes, obtain mixed-powder;
B, matrix pitch is heated to 175 DEG C, is proportionally added into nano zinc oxide particles, high-speed stirred obtains nano oxidized Zinc-base pitch;
C, mixed-powder is added in nano oxidized zinc-base pitch, stirring is to being uniformly dispersed;
D, in pitch, side stirring, while be slowly added to nano silica, stirring is to being uniformly dispersed.
Embodiment 2:
A kind of Bridge Crack repair materials with selfreparing effect, by following weight percent at being grouped as:
Bo Naite 0.2%
Nano silica 5%
Sodium metasilicate 1%
Alumina silicate 4%
Anionic surfactant 2%
Sodium tripolyphosphate 0.3%
Sodium sulphate 2%
Aluminate cement 15%
Nano oxidized zinc-base pitch surplus.
The partial size of the nano silica is 20-50nm.
The anionic surfactant is neopelex.
The doping of nano zine oxide is 2% in the nano oxidized zinc-base pitch.
The preparation method of the Bridge Crack repair materials with selfreparing effect, comprising the following steps:
A, by Bo Naite, sodium metaaluminate, alumina silicate, anionic surfactant, sodium tripolyphosphate, sodium sulphate and aluminate It is stirred evenly after cement mixing, crosses 200 meshes, obtain mixed-powder;
B, matrix pitch is heated to 180 DEG C, is proportionally added into nano zinc oxide particles, high-speed stirred obtains nano oxidized Zinc-base pitch;
C, mixed-powder is added in nano oxidized zinc-base pitch, stirring is to being uniformly dispersed;
D, in pitch, side stirring, while be slowly added to nano silica, stirring is to being uniformly dispersed.
Embodiment 3:
A kind of Bridge Crack repair materials with selfreparing effect, by following weight percent at being grouped as:
Bo Naite 0.5%
Nano silica 2%
Sodium metasilicate 3%
Alumina silicate 2%
Anionic surfactant 5%
Sodium tripolyphosphate 0.1%
Sodium sulphate 4%
Aluminate cement 8%
Nano oxidized zinc-base pitch surplus.
The partial size of the nano silica is 20-50nm.
The anionic surfactant is neopelex.
The doping of nano zine oxide is 5% in the nano oxidized zinc-base pitch, further preferred nano zine oxide Doping be 3%.
The preparation method of the Bridge Crack repair materials with selfreparing effect, comprising the following steps:
A, by Bo Naite, sodium metaaluminate, alumina silicate, anionic surfactant, sodium tripolyphosphate, sodium sulphate and aluminate It is stirred evenly after cement mixing, crosses 200 meshes, obtain mixed-powder;
B, matrix pitch is heated to 170 DEG C, is proportionally added into nano zinc oxide particles, high-speed stirred obtains nano oxidized Zinc-base pitch;
C, mixed-powder is added in nano oxidized zinc-base pitch, stirring is to being uniformly dispersed;
D, in pitch, side stirring, while be slowly added to nano silica, stirring is to being uniformly dispersed.
Comparative example 1
By the Bo Naite removal in embodiment 1, remaining proportion and preparation method are constant.
Comparative example 2
Nano oxidized zinc-base pitch in embodiment 1 is replaced with into conventional 90# pitch, remaining proportion and preparation method are not Become.
Comparative example 3
By the sodium sulphate removal in embodiment 1, remaining proportion and preparation method are constant.
Comparative example 4
By the sodium tripolyphosphate removal in embodiment 1, remaining proportion and preparation method are constant.
The repair materials of embodiment 1-3 and comparative example 1-4 are detected below, obtained detection data is shown in Table 1.
Table 1: the detection data of repair materials;
Embodiment 1 Embodiment 2 Embodiment 3 Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4
Water method of inspection is pressed to detect repairing effect Without leak Without leak Without leak Without leak Without leak Without leak Without leak
Retention time after reparation > 5 years > 5 years > 5 years 28 months 14 months 36 months 32 months
Crack situation Without cracking Without cracking Without cracking Matrix and repair materials crack Matrix and repair materials crack Matrix and repair materials crack Matrix and repair materials crack
The concrete pier base that a certain bridge on highway cracking is chosen in the above detection is repaired, which has a plurality of 0.2- The crack of 0.5mm.Repairing effect is detected using pressure water method of inspection for 24 hours after reparation, and in 5 years, every month checks opening for pier Split situation.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (4)

1. a kind of Bridge Crack repair materials with selfreparing effect, which is characterized in that by the ingredient of following weight percent Composition:
Bo Naite 0.2-0.5%
Nano silica 2-5%
Sodium metasilicate 1-3%
Alumina silicate 2-4%
Anionic surfactant 2-5%
Sodium tripolyphosphate 0.1-0.3%
Sodium sulphate 2-4%
Aluminate cement 8-15%
Nano oxidized zinc-base pitch surplus;
The Bridge Crack repair materials with selfreparing effect, preparation method, comprising the following steps:
A, by Bo Naite, sodium metasilicate, alumina silicate, anionic surfactant, sodium tripolyphosphate, sodium sulphate and aluminate cement It is stirred evenly after mixing, crosses 200 meshes, obtain mixed-powder;
B, matrix pitch is heated to 170-180 DEG C, is proportionally added into nano zinc oxide particles, high-speed stirred obtains nano oxidized Zinc-base pitch;
C, mixed-powder is added in nano oxidized zinc-base pitch, stirring is to being uniformly dispersed;
D, in pitch, side stirring, while be slowly added to nano silica, stirring is to being uniformly dispersed;
The doping of nano zine oxide is 2-5% in the nano oxidized zinc-base pitch;
The Bo Naite is a kind of synthesis of densified refractory aggregate based on calcium hexaluminate CA6 mineral facies.
2. as described in claim 1 with the Bridge Crack repair materials of selfreparing effect, which is characterized in that the nanometer The partial size of silica is 20-50nm.
3. as described in claim 1 with the Bridge Crack repair materials of selfreparing effect, which is characterized in that the described yin from Sub- surfactant is neopelex.
4. as described in claim 1 with the Bridge Crack repair materials of selfreparing effect, which is characterized in that the nanometer The doping of nano zine oxide is 3% in Zinc oxide-base pitch.
CN201811119767.0A 2018-09-26 2018-09-26 A kind of Bridge Crack repair materials and preparation method thereof with selfreparing effect Active CN109336525B (en)

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Publication number Priority date Publication date Assignee Title
CN110482886B (en) * 2019-08-21 2021-10-01 湖州乌米科技有限公司 Method for preparing high-strength cement by using papermaking waste
CN116375443B (en) * 2023-03-31 2023-10-24 江苏五茅建设集团有限公司 Composite material for self-repairing bridge cracks and preparation method thereof

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CN107265992A (en) * 2017-07-28 2017-10-20 石家庄铁道大学 Slow-release anti-cracking repair material and preparation method thereof
CN107572916A (en) * 2017-09-04 2018-01-12 谭永超 A kind of blue bricks for ancient architecture wall reparation and preparation method thereof
CN107673681A (en) * 2017-11-17 2018-02-09 河南万里路桥集团股份有限公司 A kind of Concrete crack repair material and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN1654409A (en) * 2005-01-11 2005-08-17 桂永全 Rapid repairing materials for ultrathin layer on the surface of road and airfield runway
CN102659383A (en) * 2012-06-01 2012-09-12 北京华夏先河新材料有限公司 Repairing material of cement concrete structure and preparation method for same
CN102826813A (en) * 2012-09-04 2012-12-19 同济大学 Low-temperature quick repair mortar for pavement and preparation method for low-temperature quick repair mortar
CN105174770A (en) * 2014-05-29 2015-12-23 纳米及先进材料研发院有限公司 Self-healing material and preparation process thereof
CN103992079A (en) * 2014-05-30 2014-08-20 中铁十八局集团第四工程有限公司 Repair material for cracks of concrete products as well as preparation method and construction method thereof
CN104987027A (en) * 2015-06-10 2015-10-21 中国铁路总公司 High-speed rail ballastless track concrete roadbed slab crack restoration material and preparation and application thereof
CN106336170A (en) * 2015-07-11 2017-01-18 潘文进 Concrete product crack restoration material
CN105347742A (en) * 2015-11-13 2016-02-24 山东建筑大学 Road crack repairing material
CN105884299A (en) * 2016-04-13 2016-08-24 郑州大学 High permeable crystalline type repair material for over-self-healing-scale cracked concrete and preparation method of repair material
CN106186775A (en) * 2016-07-08 2016-12-07 重庆十瑞建筑材料有限公司 Concrete defect repair materials and defect spontaneous recovery concrete
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