Summary of the invention
The present invention is directed to the situation of the prior art, overcomes drawbacks described above, provides a kind of controllable silicon drive circuit and one kind can
Control silicon driving circuit driving method.
The present invention use following technical scheme, the controllable silicon drive circuit include MCU chip U1, zero-crossing signal circuit,
Thyristor gating circuit, the controllable silicon drive circuit is for driving heater element Heater, in which:
The forceful electric power lateral circuit structure of the zero-crossing signal circuit includes resistance R45, resistance R46, rectifier diode D1, low pressure
One end of isolation optocoupler B1, the resistance R46 are connected to one end of resistance R45 by rectifier diode D1, and the resistance R45's is another
One end is connected to the N line of alternating current, another input terminal for being terminated at low pressure isolation optocoupler B1 of the resistance R46, the low pressure isolation
Charge holding circuit is accessed between optocoupler B1 and the L line of alternating current;
The thyristor gating circuit include silicon-controlled TRI1, resistance R14, current-limiting resistance R4, low pressure isolation optocoupler B2 and
Resistance R48, the end T2 of the silicon-controlled TRI1 are connected to heater element Heater, and the end T1 of the silicon-controlled TRI1 is connected to charge guarantor
Circuit is held, the end T1 of the silicon-controlled TRI1 passes through the end G that resistance R14 is connected to silicon-controlled TRI1, the silicon-controlled TRI1 simultaneously
The end G the 1st end of low pressure isolation optocoupler B2 is connected to by current-limiting resistance R4, the 3rd end of the low pressure isolation optocoupler B2 passes through electricity
Resistance R48 is connected to the control port of MCU chip U1.
According to the above technical scheme, the charge holding circuit is composed in parallel by zener diode D6 and capacitor C2, the electricity
Lotus holding circuit is used to provide the charge for driving silicon-controlled TRI1 in finite time to thyristor gating circuit, and above-mentioned charge is protected
The charge that circuit is provided to thyristor gating circuit is held to have and only have silicon-controlled with internal trigger in 1 to 10 ac cycle
TRI1 is limited;
The rectifier diode D1 and low pressure isolation optocoupler B1 had both constituted the charging circuit of above-mentioned charge holding circuit, simultaneously
Also it constitutes high-tension current zero cross signal and circuit occurs, so that charging current is only generated in the positive half cycle of alternating voltage, while zero passage
Signal is also only generated in the positive half cycle of alternating voltage, the cut-off of negative half period circuit.
According to the above technical scheme, the weak-feedback side of transmission line circuit structure of the zero-crossing signal circuit include resistance R3, resistance R5 and
Triode Q3, an end of the resistance R3 are connected to the 2nd end of low pressure isolation optocoupler B1, and the another of the resistance R3 is terminated at three poles
The collector of the base stage of pipe Q3, the triode Q3 is connected to the signal input part of MCU chip U1 and one end of resistance R5, institute simultaneously
State the other end ground connection of resistance R5.
Present patent application also discloses a kind of controllable silicon drive circuit driving method, comprising the following steps:
Step S1: apply alternating voltage in the weak-feedback side of transmission line shape of zero-crossing signal circuit simultaneously at the both ends of alternating current L line and N line
At the zero cross signal with lag zero crossing Δ t lag time;
Step S2:MCU chip obtains above-mentioned zero cross signal, and opens a timer internal according to above-mentioned zero cross signal,
Above-mentioned timer internal is for setting control machines time reference t1 and control machines time reference t2;
Step S3:MCU chip is exported according to above-mentioned control machines time reference t1 and control machines time reference t2
Control signal;
Step S4: silicon-controlled TRI1 is driven by the charge that charge holding circuit provides, and silicon-controlled TRI1 is simultaneously according to above-mentioned
It controls signal and drives heater element Heater.
According to the above technical scheme, step S1 is embodied are as follows:
Apply alternating voltage simultaneously at the both ends of alternating current L line and N line, in the positive half cycle of alternating voltage, alternating voltage is more than
When the sum of capacitor C2 both end voltage Uc2 and low pressure isolation optocoupler B1 forward direction trigger voltage Vf, in the weak-feedback side of transmission line of zero-crossing signal circuit
Form the zero cross signal with lag zero crossing Δ t lag time.
According to the above technical scheme, above-mentioned lag time Δ t are as follows:
According to the above technical scheme, step S2 specifically includes the following steps:
Step S2.1:MCU chip obtains above-mentioned zero cross signal, and opens an internal timing according to above-mentioned zero cross signal
Device;
Step S2.2: (the T/2- Δ t) time issues the control silicon triggered time benchmark t1 of alternating voltage for delay;
Step S2.3: continue the T/2 time that is delayed, issue the control machines time reference t2 of alternating voltage.
According to the above technical scheme, the control signal in step S3 is made of the segment of triggering in short-term of at least two.
According to the above technical scheme, 30 to 200us are divided between the adjacent segment of triggering in short-term, each segment of triggering in short-term
Shi Changwei 10 to 100us.
According to the above technical scheme, the above-mentioned maximum amount of charge Q provided by charge holding circuit are as follows:
Wherein, U is the voltage effective value of AC power source.
Controllable silicon drive circuit and its driving method disclosed by the invention, the beneficial effect is that, pass through ingenious setting electricity
Lotus holding circuit realizes the silicon-controlled driving automatic protection under polymorphic type malfunction, avoids the security risks such as high temperature sintering;
Pass through the timer internal delay output control machines time reference of MCU chip, amendment zero cross signal delay;By will be controllable
The triggered time of silicon be decomposed into it is multiple trigger segment in short-term, guarantee the reliability of circuit triggering, while reducing electromagnetic radiation.
Specific embodiment
The invention discloses a kind of controllable silicon drive circuits and a kind of controllable silicon drive circuit driving method, below with reference to excellent
Embodiment is selected, further description of the specific embodiments of the present invention.
The circuit structure of the controllable silicon drive circuit, Fig. 4 are respectively illustrated referring to Fig. 2 to Fig. 5, Fig. 2 and Fig. 3 of attached drawing
Show the waveform of zero cross signal, Fig. 5 shows the triggering mode (multisection type triggering segment) after a kind of optimization.
Preferably, the controllable silicon drive circuit includes MCU chip U1, zero-crossing signal circuit, thyristor gating circuit, institute
Controllable silicon drive circuit is stated for driving heater element Heater, in which:
The forceful electric power lateral circuit structure of the zero-crossing signal circuit includes resistance R45, resistance R46, rectifier diode D1, low pressure
One end of isolation optocoupler B1, the resistance R46 are connected to one end of resistance R45 by rectifier diode D1, and the resistance R45's is another
One end is connected to the N line of alternating current (AC power source), and another the 1st end for being terminated at low pressure isolation optocoupler B1 of the resistance R46 is described
Charge holding circuit is accessed between low pressure isolation optocoupler B1 and the L line of alternating current (AC power source);
The thyristor gating circuit includes silicon-controlled TRI1 (bidirectional triode thyristor), resistance R14, current-limiting resistance R4 (driving
Current limitation resistor), low pressure isolation optocoupler B2 and resistance R48, the end T2 of the silicon-controlled TRI1 be connected to heater element Heater,
The end T1 of the silicon-controlled TRI1 is connected to charge holding circuit, and the end T1 of the silicon-controlled TRI1 passes through resistance R14 simultaneously and is connected to
The end G of silicon-controlled TRI1, the end G of the silicon-controlled TRI1 are connected to the 1st end of low pressure isolation optocoupler B2, institute by current-limiting resistance R4
The 3rd end for stating low pressure isolation optocoupler B2 is connected to the control port of MCU chip U1 by resistance R48 (SCR1 controls signal).
It is noted that the charge holding circuit is composed in parallel by zener diode D6 and capacitor C2, which is protected
Circuit is held for providing the charge for driving silicon-controlled TRI1 in finite time to thyristor gating circuit, so that silicon-controlled TRI1
It can not effectively be opened when next exchange half cycle arrives.The heater circuit under malfunction is protected, eliminates high temperature automatically
The security risks such as calcination, on fire.
In other words, above-mentioned charge holding circuit is limited to the charge that thyristor gating circuit provides.
Further, the charge that above-mentioned charge holding circuit is provided to thyristor gating circuit is to have and only have at 1 extremely
10 ac cycles are limited with the silicon-controlled TRI1 of internal trigger.
Preferably, the pressure stabilizing threshold value at the both ends the zener diode D6 is 12V.
It is noted that the rectifier diode D1 and low pressure isolation optocoupler B1 had both constituted above-mentioned charge holding circuit
Charging circuit, while also constituting high-tension current zero cross signal and circuit occurs, which makes zero cross signal electric
The quiescent dissipation on road reduces half.
In other words, above-mentioned high-tension current zero cross signal generation circuit makes charging current only in the positive half cycle of AC power source
It generates, while zero cross signal is also only generated in the positive half cycle of alternating voltage, the cut-off of negative half period circuit meets environmentally protective energy conservation
It is required that.
It is noted that present patent application also discloses the silicon-controlled driving based on above-mentioned controllable silicon drive circuit
Circuit drive method, comprising the following steps:
Step S1: apply alternating voltage in the weak-feedback side of transmission line shape of zero-crossing signal circuit simultaneously at the both ends of alternating current L line and N line
At the zero cross signal (ZeroCross in) with lag zero crossing Δ t lag time;
Step S2:MCU chip obtains above-mentioned zero cross signal, and opens a timer internal according to above-mentioned zero cross signal,
Above-mentioned timer internal is for setting control machines time reference t1 and control machines time reference t2;
Step S3:MCU chip is exported according to above-mentioned control machines time reference t1 and control machines time reference t2
It controls signal (SCR1);
Step S4: silicon-controlled TRI1 is driven by the charge that charge holding circuit provides, and silicon-controlled TRI1 is simultaneously according to above-mentioned
It controls signal and drives heater element Heater.
Preferably, step S1 is embodied are as follows:
Apply alternating voltage simultaneously at the both ends of alternating current L line and N line, in the positive half cycle of alternating voltage, alternating voltage is more than
When the sum of capacitor C2 both end voltage Uc2 and low pressure isolation optocoupler B1 forward direction trigger voltage Vf, in the weak-feedback side of transmission line of zero-crossing signal circuit
Form the zero cross signal with lag zero crossing Δ t lag time.
Preferably, above-mentioned lag time Δ t are as follows:
Preferably, in step S1, due to high-tension current sample circuit, zero cross signal (ZeroCross in) is in Current Voltage
Positive half cycle generate and the negative half period of Current Voltage end, to reduce quiescent dissipation.
Preferably, step S2 specifically includes the following steps:
Step S2.1:MCU chip obtains above-mentioned zero cross signal, and opens an internal timing according to above-mentioned zero cross signal
Device;
Step S2.2: (the T/2- Δ t) time issues the control silicon triggered time benchmark t1 of alternating voltage for delay;
Step S2.3: continue the T/2 time that is delayed, issue the control machines time reference t2 of alternating voltage.
Wherein, the control machines time reference t1 in step S2.2 is located at the negative half period of alternating voltage.
Wherein, the control machines time reference t2 in step S2.3 is located at the positive half cycle of alternating voltage.
Wherein, the cycle T of alternating voltage takes the average value at multiple zero cross signal intervals.Such as: in nearest 80 milliseconds
In sample 5 zero cross signals, then cycle T=80ms/ (5-1)=20ms.
Preferably, the control signal (SCR1) in step S3 is made of the segment of triggering in short-term of at least two.
In other words, since the signal errors of practical zero crossing circuitry, AC voltage fluctuations, power grid interference, and inside are fixed
When device precision, silicon-controlled triggered time benchmark is possible to inaccurate, it is advanced or fall behind true zero cross signal tens it is delicate,
It will cause control machines omission or Time delay when advanced too much and biggish disturbance power conducted component can be caused.Using
The method of such multiple clips triggering, ensure that circuit reliable trigger, and electromagnetic radiation is minimum.
Wherein, adjacent trigger in short-term is divided into tens microseconds between segment, and preferably 30 to 200us.
Wherein, each duration for triggering segment in short-term is preferably 10 to 100us.
Preferably, the charge that the charge holding circuit in step S4 provides only supplies an alternating voltage half cycle internal trigger controllable
Silicon TRI1.
Wherein, the above-mentioned maximum amount of charge Q provided by charge holding circuit are as follows:
Wherein U is the voltage effective value of AC power source, and when power supply is 220 volts, frequency is 50 hertz.
Maximum charge Q ≌ 19.4uQ as resistance R45=R46=51K, on capacitor C2.
When choosing zener diode D6 both ends pressure stabilizing threshold value is 12V, the capacitance C=Q/12=1.6uF of C2 is selected.Consider
To the deviation of actual capacitance and the stationarity requirement of driving voltage, C2 >=4.7uF is taken.
According to above preferred embodiment, controllable silicon drive circuit disclosed in present patent application, working principle is as follows
It is described.
Referring to Fig. 2 of attached drawing, the controllable silicon drive circuit includes MCU chip U1, zero-crossing signal circuit, control machines
Circuit, the controllable silicon drive circuit is for driving silicon-controlled TRI1 (i.e. heater element).
Referring to Fig. 3 of attached drawing, the forceful electric power lateral circuit structure of the zero-crossing signal circuit includes resistance R45, resistance R46, whole
Flow diode D1, low pressure isolation optocoupler B1, voltage-stabiliser tube D6, capacitor C2;
The weak-feedback side of transmission line circuit structure of the zero-crossing signal circuit includes resistance R3, resistance R5 and triode Q3;
The thyristor gating circuit include silicon-controlled TRI1, resistance R14, current-limiting resistance R4, low pressure isolation optocoupler B2 and
Resistance R48.
Referring to Fig. 4 of attached drawing, when applying alternating voltage at the both ends L, N, in the positive half cycle of alternating voltage, alternating voltage is super
When crossing the sum of capacitor C2 both end voltage Uc2 and low pressure isolation optocoupler B1 forward direction trigger voltage Vf, there is lag zero crossing in weak-feedback side of transmission line
Zero cross signal occur, lag time Δ t are as follows:
When control chip MCU delay Δ t receives zero cross signal, a timer internal is opened immediately, be delayed (T/2-
The control machines time reference t1 of Δ t) sending negative half period;Delay T/2 is then proceeded to, when issuing the control machines of positive half cycle
Between benchmark t2 to correct the delay of zero cross signal reduce the starting current in circuit, reduce Conduction Interference and electromagnetic radiation.
The cycle T of AC power source takes the average value at multiple zero cross signal intervals.Such as: it is adopted within 80 milliseconds of nearest times
Sample is to 5 zero cross signals, then cycle T=80ms/ (5-1)=20ms.
For silicon-controlled driving charge from zero-crossing signal circuit, the charge generated is only capable of can for driving in finite time
Silicon is controlled to use;It when control signal SCR1 error, shows as maintaining high level, perhaps maintains low level or continuous impulse excitation
When, the charge stored on C2 exhausts quickly, can not be silicon-controlled in next alternating voltage half cycle internal trigger, it plays single soft
Automatic protection effect under part or hardware driving failure.In one cycle, zero-crossing signal circuit (charge holding circuit) is stored up
The maximum amount of charge Q deposited:
Wherein U is the voltage effective value of AC power source, and when power supply is 220 volts, frequency is 50 hertz.
Maximum charge Q ≌ 19.4uQ as resistance R45=R46=51K, on capacitor C2.
When choosing zener diode D6 both ends pressure stabilizing threshold value is 12V, the capacitance C=Q/12=1.6uF of C2 is selected.Consider
To the deviation of actual capacitance and the stationarity requirement of driving voltage, C2 >=4.7uF is taken.
It is noted that choosing silicon-controlled model appropriate and driving current limiting resistance R4, can effectively realize
Silicon-controlled output is automatically closed when driving signal failure.
For example, choosing R4=330 Ω, then silicon controlled trigger current is approximately equal to 12V/510 Ω=36mA, selects trigger current
For the silicon-controlled of 30mA.It is 19.4uQ/30mA=630us that charge, which can maintain the maximum time of trigger current, on capacitor C2.Work as touching
Low level of the signalling SCR in a cycle T, which is held time, to add up more than 630us, and the both ends capacitor C2 charge depletion is silicon-controlled
It will be unable to effectively be opened when next alternation arrives.The heater circuit under malfunction is protected, it is automatic to eliminate height
The security risks such as warm calcination, on fire.
Referring to Fig. 5 of attached drawing, the triggered time of silicon-controlled TRI1 is divided into the multiple of more than one and triggers segment in short-term, often
It is spaced tens microseconds and issues primary silicon-controlled driving trigger signal.Generally take the time 10 of each triggering segment to 100us or so,
30~200us is spaced between each triggering segment.
Due to signal errors, AC voltage fluctuations, the power grid interference of practical zero crossing circuitry and the precision of timer internal
Etc. factors, silicon-controlled triggered time benchmark be possible to inaccurate, it is advanced or fall behind true zero cross signal tens it is delicate, in advance
When will cause that control machines are omitted or Time delay is too many and can cause biggish disturbance power conducted component.Using above-mentioned
The mode of multiple clips triggering, ensure that circuit reliable trigger, and electromagnetic radiation is minimum.
Further, zero-crossing signal circuit rectifier diode D1 and low pressure isolation optocoupler B1 had both constituted above-mentioned charge and has kept electricity
The charging circuit on road, at the same also constitute high-tension current zero cross signal occur circuit so that charging current only alternating voltage just
Half cycle generates, while zero cross signal is also only generated in the positive half cycle of alternating voltage, and the cut-off of negative half period circuit makes the quiet of zero crossing circuitry
State lower power consumption half.Meet environmentally protective power conservation requirement.
For a person skilled in the art, technical solution documented by foregoing embodiments can still be repaired
Change or equivalent replacement of some of the technical features, it is all within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should be included in protection scope of the present invention.