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CN109277342A - A kind of full-automatic 3D is glass evacuated to be hot pressed into molded line and its moulding process - Google Patents

A kind of full-automatic 3D is glass evacuated to be hot pressed into molded line and its moulding process Download PDF

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Publication number
CN109277342A
CN109277342A CN201811342287.0A CN201811342287A CN109277342A CN 109277342 A CN109277342 A CN 109277342A CN 201811342287 A CN201811342287 A CN 201811342287A CN 109277342 A CN109277342 A CN 109277342A
Authority
CN
China
Prior art keywords
jig
lower die
component
mentioned
cooling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811342287.0A
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Chinese (zh)
Inventor
许立峰
邬兴国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Nuofeng Photoelectric Equipment Co Ltd
Original Assignee
Shenzhen Nuofeng Photoelectric Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Nuofeng Photoelectric Equipment Co Ltd filed Critical Shenzhen Nuofeng Photoelectric Equipment Co Ltd
Priority to CN201811342287.0A priority Critical patent/CN109277342A/en
Publication of CN109277342A publication Critical patent/CN109277342A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/03Re-forming glass sheets by bending by press-bending between shaping moulds
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/035Re-forming glass sheets by bending using a gas cushion or by changing gas pressure, e.g. by applying vacuum or blowing for supporting the glass while bending
    • C03B23/0352Re-forming glass sheets by bending using a gas cushion or by changing gas pressure, e.g. by applying vacuum or blowing for supporting the glass while bending by suction or blowing out for providing the deformation force to bend the glass sheet
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

Molded line and its moulding process are hot pressed into the invention discloses a kind of full-automatic 3D is glass evacuated, including hot-forming part and feeding and cleaning part, jig molding is pushed into cooling component after completing through pushing material component, enter after the completion of jig is cooling and is set in the feeding and cleaning part of cooling component side, folding, cleaning, the feeding of sheet glass and the blanking action of jig are completed in feeding and cleaning part, jig is another glass sheet to be formed of reloading derived from feeding and cleaning part;Jig derived from feeding and cleaning part is set the loading assemblies in hot pressing cavity head end and is pushed into hot pressing cavity again, and lower side molding procedure is carried out in hot pressing cavity, repeatedly, forms the Full-automatic circulation processing circuit of glass sheet.The present invention can effectively improve Forming Quality, reduce forming cost, greatly promote molding production capacity.

Description

A kind of full-automatic 3D is glass evacuated to be hot pressed into molded line and its moulding process
Technical field
The present invention relates to automation pad pasting fields, refer in particular to that a kind of full-automatic 3D is glass evacuated to be hot pressed into molded line and its molding Technique.
Background technique
3D glass curve screen mobile phone is that emerging mobile phone, this kind of mobile phone are used as display structure, Neng Gougeng using Curved screen in recent years Add and reach more three-dimensional good display effect, is gradually approved by market and consumer;3D curved surface is got rid of outside for mobile phone, also It is applicable to the multiple fields such as intelligent wearing, tablet computer, cell rear cover.The curved surface of the 2.5D glass edge of mainstream is logical at present It crosses the direct sanding and polishing on 2D glass to form, 3D bend glass is then needed using hot bending process, the techniques such as polishing, silk-screen;It need to be It is carried out on glass after bending, this is also resulted in, and its difficulty of construction is high, yields is low and the cost is relatively high, this is also to restrict 3D The reason of glass is applied on a large scale, the hot pressing yield of 3D bend glass is 80% or so at present.Made with Samsung S6 Edge mobile phone For 3D glass forming technique, by the higher healthy and free from worry forth generation gorilla glass of current hardness be placed on arcuate die it Between, 800 degrees Celsius are heated to, then be pressed into arcuate die and be bent by glass, then pass through CNC processing, the polishing of three faces, reinforcing etc. again Step obtains required glass.
In 3D glass curve screen production process, thermoforming process is the key problem in technology point and difficult point of entire work line, heat at Temperature and precision are difficult to control during type, and the different parts of glass are easy to produce uneven heating.Mold is mostly used graphite at present, belongs to It is easily lost in consumptive material, renewal frequency is high.The hot-bending machine for producing 3D bend glass domestic at present is mainly with import South Korea equipment Based on, price is high, the moon production capacity at 20,000 or so, far from meeting the market demand.The critical technological point of heat pressing process, yield, production capacity And single side 3D glass cost control etc. is current urgent problem to be solved.
Summary of the invention
The technical problem to be solved by the present invention is in view of the above shortcomings of the prior art, provide it is a kind of using Vacuum Heat inhale at Type mode effectively reduces glass surface press back in forming process, be convenient for subsequent polishing, using by jig dismounting cleaning and glass Piece automatic blanking feeding is integrated in circle transmission circuit to be cooperated with automation vacuum hotpressing bending, is greatly improved molding and is produced The full-automatic 3D of energy is glass evacuated to be hot pressed into molded line and its moulding process.
The technical solution adopted by the present invention is as follows: a kind of full-automatic 3D is glass evacuated to be hot pressed into molded line, including hot-forming Part and feeding and cleaning part, wherein
Hot-forming part includes hot-forming component, pushing material component, hot pressing material toggling component, cooling material toggling component and cooling group Part, wherein above-mentioned hot-forming component and the setting of cooling component parallel interval, hot pressing material toggling component and cooling material toggling component difference It is set to the side of hot-forming component and cooling component;Pre- thermal technology is disposed in the hot pressing cavity of hot-forming component Position, precompressed station, vacuum hotpressing station and cooling station, jig clamp after the 3D glass of hot bending, dial through hot pressing material toggling component It moves and is moved between station each in hot pressing cavity, be sequentially completed preheating, precompressed, vacuum hotpressing and cooling;Above-mentioned pushing material component is set Be placed in the tail end of hot-forming component, and lateral connection cooling component, so as to by hot pressing cavity cool down after jig through pusher Component is pushed into cooling component, and stirs court and the movement of hot pressing cavity opposite direction in cooling component through cooling material toggling component, To cool down;
Feeding and cleaning part are set to the tail end side of cooling component, and feeding and cleaning member include mobile overturning platform, move Jig component, upper mold cleaning assemblies, lower die cleaning assemblies, reclaimer robot and blanking component, wherein above-mentioned mobile overturning platform It is set to the discharge end of cooling component, cooling component cooling and derived jig flow into mobile overturning platform, the lower die of jig It is clamped through mobile overturning platform;Above-mentioned shifting jig component and upper mold cleaning assemblies are set to the side of mobile overturning platform, and shifting is controlled Tool component is carried at upper mold cleaning assemblies after clamping the upper mold of jig, cleans upper mold;Above-mentioned reclaimer robot is set to shifting The side of dynamic overturning platform, after upper mold is taken away, reclaimer robot takes out the product in lower die;Mobile overturning platform turns over lower die Turn 180 °, topples over the residue in lower die, and the lower die after overturning is moved at lower die cleaning assemblies, lower die is cleaned; After the completion of lower die cleaning, mobile overturning platform returns and lower die is reversely rotated 180 °, and reclaimer robot is by the glass to hot bending Piece is placed in lower die, moves jig component and upper mold is carried in lower die, be combined into jig;Above-mentioned blanking component is set to hot pressing The head end side of cavity, the mobile jig being combined on platform that overturns are imported in hot pressing cavity through blanking component, are carried out with recycling Vacuum hotpressing, cooling and loading and unloading.
Preferably, lower base is respectively equipped at the preheating station, precompressed station, vacuum hotpressing station and cooling station And upper pedestal, wherein lower base is fixedly installed in hot pressing cavity, and upper pedestal is connected to hot pressing chamber movably in a vertical direction The roof of body forms the jig flowing space between upper pedestal and lower base;Above-mentioned preheating station, precompressed station and vacuum hotpressing work Lower base and upper pedestal at position are respectively hot pressing seat, and the lower base and upper pedestal at the station that cools down are cooling holder, with outside Water-cooling circulating system connection, imported in lower base and upper pedestal by cooling water and dropped in advance to by the jig in its gap Temperature;Cylinder is connected at the top of the upper pedestal of above-mentioned precompressed station, when jig is moved to below, cylinder drives upper pedestal to push Jig, to carry out pre- hot pressing to the sheet glass in jig.
Preferably, the lower base at the vacuum hotpressing station and upper pedestal be connected separately with vacuum cooled component and under Splenium part, wherein above-mentioned vacuum cooled component includes the first vacuum cooled seat, the second vacuum cooled seat and vacuum tube, wherein on It states the first vacuum cooled seat and the second vacuum cooled seat is bonded to each other setting, in the first vacuum cooled seat and the second vacuum cooled seat Portion is equipped at least two pipelines, and pipeline is passed through out of the first vacuum cooled seat or the second vacuum cooled seat;One end of pipeline and outer If vacuum generating device and water-cooling circulating system connection, the other end of pipeline and be set to the first vacuum cooled seat and second true Vacuum tube connection on empty refrigerating seat;The upper end of above-mentioned vacuum tube extends straight up, and the bottom wall across hot pressing cavity is connected to On lower base, and it is connected to the vacuum hole being arranged on lower base;When jig is moved at vacuum hotpressing station, in the lower die of jig The cavity in portion passes through vacuum hole and pipeline connection;Above-mentioned pressing member includes pushing bracket, lower air cylinder and down-pressed pole, wherein Above-mentioned pushing bracket is hollow support frame structure, pushes bracket and is set on the roof of hot pressing cavity;Above-mentioned lower air cylinder is set It is placed in the top for pushing bracket, and output end is arranged downward;Above-mentioned down-pressed pole is connected to vertically on the output end of lower air cylinder, and The roof that its lower end passes through the lower carrier plate and hot pressing cavity that push bracket is connected on upper pedestal;When vacuum hot bending, inside jig The hot-air of cavity is extracted out after entering pipeline cooling by vacuum generating device, makes to form vacuum environment, lower air cylinder inside jig Upper pedestal is driven to push jig, sheet glass hot pressing bending of the jig under heating in vacuum environment to its inside.
Preferably, the hot pressing material toggling component includes material toggling motor, the first material toggling screw rod, the first material toggling slide, first Rotating electric machine, first rod for stiring materials and the first material toggling piece, wherein above-mentioned material toggling motor is set to the side of hot pressing cavity, and its is defeated Outlet extends towards station setting direction in hot pressing cavity;Above-mentioned first material toggling screw rod is connected on the output end of material toggling motor;On The side that the first material toggling slide is slidably disposed in hot pressing cavity is stated, and is connect by screw rodb base with the first material toggling screw rod, is dialled Material motor drives the first material toggling slide to move along a straight line back and forth along station setting direction by the first material toggling screw rod;Above-mentioned first rotation Motor is set on the side wall of the first material toggling slide, and first rod for stiring materials is connected on the output end of the first rotating electric machine, and along work Position side directions linear extension;Above-mentioned first material toggling piece includes at least two, and the first material toggling piece is along first rod for stiring materials direction interval Setting, and it is vertically connected at the side of first rod for stiring materials;When material toggling, the first rotating electric machine drives the rotation of first rod for stiring materials, makes the One material toggling piece is inserted between intracorporal adjacent two station of hot pressing chamber;First rod for stiring materials of material toggling motor driven is along station setting direction It travels forward, jig is dialed to next station by the first material toggling piece;After the completion of material toggling, the first material toggling piece is rotated away from adjacent two work Gap between position, first rod for stiring materials drive the first material toggling piece back to move, so as to material toggling next time.
Preferably, it is provided at least two cooling stations in the cooling component, is respectively equipped with the seat of honour at cooling station Body, upper pedestal are connected to external water-cooling circulating system;After jig at the intracorporal cooling station of hot pressing chamber cools down in advance, it is set to Jig is laterally pushed into cooling component by the pushing material component on the outside of cooling station by cylinder and pushing block from cooling station, jig Material toggling component is being cooled down between each cooling station along the side opposite with tool moving direction in hot pressing cavity in cooling component To movement, gradually cooling down;The tail end of cooling station is equipped with transmission belt, and the jig after the completion of cooling is pushed away through cooling material toggling component To transmission belt;
Above-mentioned cooling material toggling component includes material toggling cylinder, the second material toggling slide, the second rotating electric machine, second rod for stiring materials and second group Tablet, wherein above-mentioned material toggling cylinder is set to the side of cooling component, and its output end extends towards cooling station setting direction; Above-mentioned second material toggling slide is slidably disposed in the side of cooling component, and connect with the output end of material toggling cylinder, material toggling gas Cylinder drives the second material toggling slide to move along a straight line back and forth along cooling station setting direction;Above-mentioned second rotating electric machine is set to second group On the side wall for expecting slide, second rod for stiring materials is connected on the output end of the second rotating electric machine, and straight along cooling station side directions Line extends;Above-mentioned second material toggling piece includes at least two, and the second material toggling piece is arranged along second rod for stiring materials direction interval, and vertically connects It is connected to the side of second rod for stiring materials;When material toggling, the second rotating electric machine drives the rotation of second rod for stiring materials, and the second material toggling piece is made to be inserted into phase Between adjacent two cooling stations;Material toggling cylinder drives second rod for stiring materials to move along cooling station setting direction, and the second material toggling piece will be controlled Tool dials to next cooling station;After the completion of material toggling, the second material toggling piece is rotated away from the gap between adjacent two cooling station, the Two rod for stiring materials drive the second material toggling piece back to move, so as to material toggling next time.
Preferably, the feeding and cleaning part further include longitudinal pushing material component, material receiving, lateral pushing material component, Material residue box, CCD box, stack platform and glass sheet stock frame, wherein above-mentioned longitudinal direction pushing material component is set along the side directions of transmission belt It sets, jig after cooling cylinder and pushing block through longitudinal pushing material component are pushed and slid into and be set to transmission belt tail end in transmission belt On material receiving between side and mobile overturning platform;Above-mentioned transverse direction pushing material component edge is set to perpendicular to transmission belt direction to be connect Expect the side of platform, the jig on material receiving is pushed into movement by cylinder and pushing block in transverse direction and turned over by lateral pushing material component Turn on platform;Above-mentioned material residue box is set to below mobile overturning platform, and the sheet glass on mobile overturning platform after hot bending is removed Afterwards, mobile overturning platform overturns 180 °, to pour into residue in material residue box;Above-mentioned CCD box, stack platform and glass sheet stock frame It is set to the side of reclaimer robot;Above-mentioned glass sheet stock frame includes at least two, and the glass to bending is placed on glass sheet stock frame Sheet glass after the completion of glass piece or hot bending;Reclaimer robot removes and places the sheet glass after the completion of hot bending in stack platform On, after sheet glass overlaps on stack platform, it is removed and is placed on glass sheet stock frame;Sheet glass to bending is through feeding machinery Hand is carried to carry out shooting positioning above CCD box after, in the lower die after being placed in cleaning.
Preferably, the side edge opening that the mobile overturning platform is docked with material receiving, so that jig is through the opening It slides into mobile overturning platform;Clamp bar is equipped on the downside of above-mentioned opening, clamp bar is by being slidably connected under mobile overturning platform Supporting plate support, and the vertical cylinder by being set on supporting plate drives and elevating movement, below by mobile overturning platform It is moved to opening, supporting plate is set the cylinder driving in mobile overturning platform lower and controls supporting plate from open outer side clamping Tool;Above-mentioned mobile overturning platform includes supporting table, mobile cylinder, mobile sliding block, moving sliding base, overturning motor and overturns strut, Wherein, above-mentioned supporting table and the setting of moving sliding base interval, and it is slidably disposed in the side of material receiving in transverse direction;On Mobile cylinder is stated to be arranged in transverse direction, mobile sliding block is connected on the output end of mobile cylinder, and through mobile cylinder driving and It moves along a straight line back and forth in transverse direction, mobile sliding block is fixedly connected with moving sliding base, and drives moving sliding base transverse shifting;It is above-mentioned Overturning motor is set on moving sliding base, and output end is arranged towards supporting table direction;Above-mentioned overturning strut is connected to overturning motor Output end on, overturning strut extends to supporting table lower part, and is fixedly connected with supporting table, and overturning motor is driven by overturning strut Dynamic supporting table rotary motion, to topple over residue.
Preferably, the shifting jig component is crossed between mobile overturning platform and upper mold cleaning assemblies, to control The upper mold of tool is carried back and forth between mobile overturning platform and upper mold cleaning assemblies;Moving jig component includes straight line mould group, lifting Mould group, crane, the first clamp tool cylinder, first clamping plate, the second clamp tool cylinder and second clamping plate, wherein above-mentioned straight line mould Group is horizontally disposed between mobile overturning platform and upper mold cleaning assemblies, and lifting mould group is slidably coupled to straight line mould group On, and connect with the output end of straight line mould group, linear module drive goes up and down mould group linear motion;Above-mentioned crane slideably connects It is connected in lifting mould group, and is connect with the output end of lifting mould group, lifting mould group drives crane elevating movement;Above-mentioned first folder Jig cylinder and the second clamp tool cylinder are respectively fixedly connected in the two sides up and down of the horizontal supporting plate of crane, and the output of the two End is mutually perpendicular to;Above-mentioned first clamping plate and second clamping plate respectively include two pieces, and two first clamping plates are connected to the first clamp tool cylinder On the output end at both ends, two second clamping plates are connected on the output end at the second clamp tool cylinder both ends;First clamping plate and the second folder Plate clamps upper mold from four sides of upper mold respectively.
Preferably, the upper mold cleaning assemblies include upper mold cleaning box, upper mold cleaning cylinder, upper mold cleaning balladeur train, on Mould cleans motor and upper mold Clean Brush for cleaning, wherein above-mentioned upper mold cleaning box is open-topped box like structure, and upper mold is through moving jig Component is carried and covers conjunction in the opening of upper mold cleaning box;The sliding slot of strip is offered on the symmetrical side of upper mold cleaning box;On The strut for stating upper mold Clean Brush for cleaning one end is rotatably connected on the support of upper mold cleaning box side across the sliding slot of strip, is propped up Seat is slidably connected on the side wall of upper mold cleaning box side along the sliding slot direction of strip;Above-mentioned upper mold cleaning balladeur train along The sliding slot direction of strip is slidably connected on the side wall of the upper mold cleaning box other side, and it is clear that upper mold cleans setting upper mold on balladeur train The output end of clean motor, upper mold cleaning motor is connect with the strut of the upper mold Clean Brush for cleaning other end, and drives upper mold Clean Brush for cleaning Rotary motion;Above-mentioned upper mold cleaning cylinder is set to the side of upper mold cleaning balladeur train, and output end is connect with upper mold cleaning balladeur train It is fixed, to drive upper mold cleaning balladeur train that upper mold cleaning motor and upper mold Clean Brush for cleaning is driven to transport along the sliding slot direction straight line of strip It is dynamic, to clean the different location of upper mold;
Above-mentioned lower die cleaning assemblies is set to the side of material residue box, and supporting table clamps lower die, after the sheet glass after hot bending takes out, branch It supports platform and overturns 180 °, after pouring into the residue in lower die in material residue box, supporting table drives lower die to be moved on lower die cleaning assemblies, Close lower die cap on lower die cleaning assemblies, to clean lower die;Lower die cleaning assemblies includes lower die cleaning box, lower die cleaning gas Cylinder, lower die cleaning balladeur train, lower die cleaning motor, lower die Clean Brush for cleaning and lower die lifting cylinder, wherein above-mentioned lower die cleaning box is Open-topped box like structure, lower die carry through supporting table and cover conjunction in the opening of lower die cleaning box;Pair of lower die cleaning box Claim the sliding slot that strip is offered on side wall;The sliding slot that the strut of above-mentioned lower die Clean Brush for cleaning one end passes through strip is rotatably coupled In on the support of lower die cleaning box side, support is slidably connected to lower die cleaning box side along the sliding slot direction of strip On side wall;Above-mentioned lower die cleaning balladeur train is slidably connected to the side wall of the lower die cleaning box other side along the sliding slot direction of strip On, lower die cleans setting lower die on balladeur train and cleans motor, and lower die cleans the output end and the lower die Clean Brush for cleaning other end of motor Strut connection, and drive lower die Clean Brush for cleaning rotary motion;Above-mentioned lower die cleaning cylinder is set to the side of lower die cleaning balladeur train, And output end is connected and fixed with lower die cleaning balladeur train, to drive lower die cleaning balladeur train to drive lower die cleaning motor and lower die cleaning Hairbrush moves along a straight line along the sliding slot direction of strip, to clean the different parts of lower die;Above-mentioned blanking lifting cylinder is vertically arranged In the lower part of lower die cleaning box, and output end is fixedly connected on the side wall of lower die cleaning box, and lower die cleaning box is driven to go up and down Movement, so that lower die cleaning box is fitted in lower die from below;
Above-mentioned blanking component includes blanking slide unit, blanking supporting plate, blanking cylinder and blanking pushing block, wherein above-mentioned blanking slide unit edge It is set to the side of supporting table perpendicular to supporting table direction, strip guide groove is offered in the middle part of blanking slide unit;Above-mentioned blanking supporting plate The lower section of blanking slide unit is arranged at intervals at along blanking slide unit direction;Above-mentioned blanking cylinder is set on blanking supporting plate, blanking cylinder Output end on be connected with and pass through strip guide groove straight up and extend to connecting plate above blanking slide unit;Above-mentioned blanking pushing block connects It is connected to the top of the connecting plate;Supporting table upper and lower mould installs the sheet glass to hot bending again, and upper mold and lower die combination are at jig Afterwards, jig slides on blanking slide unit, and blanking pushing block drives through blanking cylinder and releases jig from the feed opening of blanking slide unit;
The discharge port side of above-mentioned blanking slide unit is equipped with loading assemblies, and jig derived from blanking slide unit enters in blanking component, and It is pushed into hot pressing cavity through blanking component, to carry out glass evacuated hot pressing bending next time;Loading assemblies include splicing platform, connect Expect cylinder, splicing pushing block, transferring box, separated material cylinder, material baffle and feeding cylinder, wherein it is sliding that above-mentioned splicing platform is set to blanking The feed opening side of platform offers strip guide groove in splicing platform;Above-mentioned receiving cylinder is arranged at intervals at splicing along splicing platform direction The lower section of platform, the output end of receiving cylinder are equipped with the link block extended to above splicing platform straight up;Above-mentioned splicing pushing block It is connected to the top of link block, splicing pushing block drives through receiving cylinder jig releasing splicing platform;Above-mentioned transferring box, which is set to, to be connect Expect platform and hot pressing cavity junction, jig pushes the feed inlet through transferring box to enter in transferring box by splicing pushing block;Above-mentioned feeding Cylinder is set to the lower section of transferring box, and is arranged along hot pressing cavity direction, and feeding cylinder is by the jig in transferring box through transferring box Discharge port push-in hot pressing cavity in;Above-mentioned separated material cylinder is vertically arranged at the top of transferring box feed inlet and discharge port, and defeated Outlet is arranged downward;Above-mentioned material baffle is slidably disposed in along the vertical direction at the discharge port and feed inlet of transferring box, and with The output end of separated material cylinder connects, and it is mobile to obstruct jig that separated material cylinder drives material baffle elevating movement.
A kind of glass evacuated moulding process for being hot pressed into molded line of full-automatic 3D, comprises the following steps that:
S1, preheating glass: jig is stirred through hot pressing material toggling component, drives the glass in it to vacuum hotpressing bending in hot pressing cavity At interior preheating station, preheated;
S2, glass pre-pressing: the jig of step S1 is moved at precompressed station from preheating station, to sheet glass at precompressed station Carry out heating precompressed;
S3, glass evacuated hot pressing: the jig in step S2 is moved to from vacuum hotpressing station from precompressed station, the lower die of jig with The vacuum hole of lower base at vacuum hotpressing station is connected to, and vacuum generating device makes jig internal cavity form vacuum environment, very Pressing member at empty hot pressing station pushes the upper mold of jig, and upper mold and lower die are laminated, and makes sheet glass hot pressing bending;
S4, cooling: the sheet glass in step S3 after vacuum hotpressing bending is driven by jig to cooling station, at cooling station Cooled down in advance;
S5, jig are transferred to cooling component: in step S4 cool down after the completion of jig hot pressing cavity tail end through pushing material component Laterally in push-in cooling component, jig is stirred through cooling material toggling component in cooling component and is successively moved between each cooling station, To cool down the sheet glass in it;
S6, jig blanking: the jig after the completion of cooling in step S5 is moved in the transmission belt of cooling component tail end, through feeding and Longitudinal pushing material component of cleaning part is pushed on material receiving, and is pushed on mobile overturning platform through lateral pushing material component, The lower die of jig is fixedly clamped through mobile overturning platform;
S7, upper mold are mobile and clean: after the jig lower die in step S6 clamps, the shifting jig component of feeding and cleaning part is being moved Upper mold is carried after the upper mold of clamping fixture on dynamic overturning platform and covers conjunction at upper mold cleaning assemblies, upper mold cleaning assemblies is to upper Mould is cleaned;
S8, take sheet glass: when step S7 upper mold cleans, the sheet glass after bending in lower die is drawn and is carried to by reclaimer robot On stack platform, after sheet glass overlaps multi-disc, take out by hand to glass sheet stock frame;
S9, lower die fall slag and cleaning: after sheet glass takes out in step S8, mobile overturning platform drives lower die to overturn 180 °, under making Residue on mould is poured onto material residue box;Lower die is moved at lower die cleaning assemblies again, lower die cleaning assemblies rises and lower die Fitting, and lower die is cleaned;
S10, lower die loopback and sheet glass feeding: in step S9 after the completion of lower die cleaning, mobile overturning platform drives lower die to return To initial position, and lower die is made to overturn 180 °;Reclaimer robot will clamp to the sheet glass of bending on glass sheet stock frame and through CCD After box shooting positioning, sheet glass is moved in lower die;
S11, jig assembling and sheet glass recycle bending: after the lower die in step S10 loads sheet glass, moving jig component for upper mold It moves and covers conjunction in lower die, be assembled into new jig;The new jig is moved to hot pressing through the blanking component of feeding and cleaning part At the loading assemblies of cavity head end, jig is pushed into hot pressing cavity again through loading assemblies, to recycle bending.
The beneficial effects of the present invention are:
The present invention devises a kind of use Vacuum Heat suction molding mode with insufficient independent research in view of the defects existing in the prior art, Glass surface press back in forming process is effectively reduced, is convenient for subsequent polishing, using the dismounting cleaning of jig and sheet glass is automatic Blanking feeding is integrated in circle transmission circuit to be cooperated with automation vacuum hotpressing bending, greatly improves the complete of molding production capacity Automatically 3D is glass evacuated is hot pressed into molded line and its moulding process.Key Quality of the present invention for sheet glass during hot-forming Parameter is difficult to the problem of being promoted and carries out process innovation, is that the cambered surface die body used is laminated between die body during conventional thermocompression Flat glass sheet material, it is hot-forming after softening it under high temperature environment;Using this kind of moulding process, glass sheet is bent into During type, die body is big to the bending pressure of glass sheet, easily damages glass sheet by pressure, and pressure controls difficulty and requires high, molding Yields is low, and sheet surface press back after molding is obvious, requires height to subsequent polishing, influences polishing efficiency and polishing cost; For above-mentioned difficult point, the present invention completes glass sheet bending and molding using vacuum hot pressing formation technique, i.e., by under jig Vacuum cooled component is arranged in mould lower part, and vacuum cooled section upper is connected to lower die by the vacuum hole being set on lower base, Vacuum generating device outside the lower part connection of vacuum cooled component, passes through vacuum during jig hot-forming glass sheet Cooling-part extracts downwards the air in jig lower die out, and negative pressure of vacuum is generated in lower mode cavity, passes through lower die pair in hot pressing The downward suction that sheet glass generates will be inhaled under glass sheet, achievees the effect that assist hot pressing, can reduce upper mold in hot pressing To the pressure size of sheet glass, hot pressing back glass sheet surface press back is reduced, and the suction that this air generates is compared to upper molding Power, lower suction is more uniform, can effectively reduce because of defective products or expense caused by unbalance stress in hot pressing, effectively Improve molding yields;Jig is under heating environment when due to hot pressing, and extracted air is that high warm is empty in lower die Gas, being introduced directly into vacuum generating device can be to the normal use and service life for influencing vacuum generating device, in conjunction with the situation sheet The vacuum cooled component of invention using the vacuum cooled seat that inside is laid with a plurality of pipeline be used as in rotaring carrier, in vacuum cooled seat Part pipeline access vacuum generating device circuit in, another part pipeline then connects water-cooling circulating system, and hot-air is in pipe It is imported in vacuum generating device again after carrying out cooling by the cooling water in other pipelines when in road.
The present invention has for the multistation wire body arrangement mode design used in vacuum hot pressing formation and jig cooling technique Hot pressing material toggling component and cooling material toggling component are set to work along each station direction by hot pressing material toggling component or cooling material toggling component First rod for stiring materials or second rod for stiring materials of the single in position outside drive the first material toggling piece being arranged on or the second material toggling piece will Jig on each station is integrally stirred forward, realizes each jig function of the synchronizing moving to next station, material toggling on each station First rod for stiring materials or second rod for stiring materials rotary motion are controlled by the first rotating electric machine or the second rotating electric machine after the completion, make first Material toggling piece or the second material toggling piece are flipped outward from the gap between adjacent two station, so that first rod for stiring materials or second rod for stiring materials The first material toggling piece or the second material toggling piece is driven integrally back to move, to carry out material toggling movement next time;Pass through material toggling structure Design realizes each jig Integral synchronous locomotive function, effectively increases jig transfer efficiency.
In addition, the present invention is for molding capacity requirements originally by vacuum hotpressing, jig cooling, jig folding and cleaning And the loading and unloading Integration Design of glass sheet forms the processing technology of circulation loop formula, hot pressing cavity of the invention and cooling component Tail end junction is provided with lateral pushing material component, and the jig after the completion of forming is pushed into cooling component through pushing material component, jig Enter after the completion of cooling and be set in the feeding and cleaning part of cooling component side, completes jig in feeding and cleaning part Folding, cleaning, the feeding of sheet glass and blanking action, derived from feeding and cleaning part jig be reload another Glass sheet to be formed;Jig derived from feeding and cleaning part is set the loading assemblies in hot pressing cavity head end and pushes away again Enter in hot pressing cavity, lower side molding procedure is carried out in hot pressing cavity, repeatedly, forms the Full-automatic circulation of glass sheet Circuit is processed, shaping efficiency is promoted to 2 times of existing hot-press forming device.
Feeding and cleaning part of the invention is pushed away jig from the transmission belt of cooling component tail end by longitudinal pushing material component Enter on material receiving, and be pushed into jig on mobile overturning platform from material receiving by lateral pushing material component, mobile overturning is flat After the lower die of jig is fixedly clamped by platform, moves jig component and the upper mold of jig is clamped and is moved at upper mold cleaning assemblies, on Mould cleaning assemblies cleans upper mold;Meanwhile reclaimer robot removes and places the sheet glass in lower die in stack platform Place is transferred on glass sheet stock frame after glass sheet after molding overlaps;Mobile overturning platform drives the overturning of jig lower die 180 °, so as to by lower die because the residue that occurs of situations such as glass crushes in hot pressing pours into the material residue box of its underpart;Again Lower die is moved to above lower die cleaning assemblies, lower die cleaning assemblies, which moves up, is adjacent to lower die, and cleans to lower die;Under Lower die is moved back to initial position by mobile overturning component after the completion of mould cleaning, and overturns 180 °;Reclaimer robot is by glass sheet stock frame Upper sheet glass to be formed takes out and sheet glass is placed in lower die after shooting positioning at CCD box, and moving jig component will be upper Mould is moved back to, and covers conjunction in lower die, is reassembled into new jig;The jig exports first to hot pressing cavity outward through blanking component On the loading assemblies at end, then through loading assemblies hot pressing cavity is pushed back, to carry out vacuum hot pressing formation next time.
Detailed description of the invention
Fig. 1 is one of schematic perspective view of the invention.
Fig. 2 is the two of schematic perspective view of the invention.
Fig. 3 is one of the schematic perspective view of the hot-forming part of the present invention.
Fig. 4 is the two of the schematic perspective view of the hot-forming part of the present invention.
Fig. 5 is one of the schematic perspective view of the hot-forming component of the present invention.
Fig. 6 is the two of the schematic perspective view of the hot-forming component of the present invention.
Fig. 7 is one of the schematic perspective view of vacuum hot pressing formation component of the present invention.
Fig. 8 is the two of the schematic perspective view of vacuum hot pressing formation component of the present invention.
Fig. 9 is the schematic perspective view of the lower molded part of the present invention.
Figure 10 is the perspective view of the lower molded part of the present invention.
Figure 11 is the perspective view of vacuum cooled seat of the present invention.
Figure 12 is that the hot-forming part of the present invention hides one of the schematic perspective view after hot-forming component.
Figure 13 is that the hot-forming part of the present invention hides two of the schematic perspective view after hot-forming component.
Figure 14 is enlarged structure schematic diagram at I in Figure 12.
The schematic perspective view of Figure 15 cooling component of the present invention.
Figure 16 is the schematic perspective view of machine plate of the present invention.
Figure 17 is the perspective view of machine plate of the present invention.
Figure 18 is one of the schematic perspective view of feeding transfer assembly of the present invention.
Figure 19 is the two of the schematic perspective view of feeding transfer assembly of the present invention.
Figure 20 is the three of the schematic perspective view of feeding transfer assembly of the present invention.
Figure 21 is one of feeding of the present invention and the schematic perspective view of cleaning part.
Figure 22 is the two of the schematic perspective view of feeding of the present invention and cleaning part.
Figure 23 is the three of the schematic perspective view of feeding of the present invention and cleaning part.
Figure 24 is that feeding of the present invention and cleaning part hide one of the schematic perspective view after component.
Figure 25 is that feeding of the present invention and cleaning part hide two of the schematic perspective view after component.
Figure 26 is one of the schematic perspective view of present invention transfer overturning platform.
Figure 27 is the two of the schematic perspective view of present invention transfer overturning platform.
Figure 28 is one of the schematic perspective view that the present invention moves jig component.
Figure 29 is the two of the schematic perspective view that the present invention moves jig component.
Figure 30 is one of the schematic perspective view of upper mold cleaning assemblies of the present invention.
Figure 31 is the two of the schematic perspective view of upper mold cleaning assemblies of the present invention.
Figure 32 is one of the schematic perspective view of lower die cleaning assemblies of the present invention.
Figure 33 is the two of the schematic perspective view of lower die cleaning assemblies of the present invention.
Figure 34 is the process step of the invention flow diagram.
Specific embodiment
Below in conjunction with attached drawing, the invention will be further described:
As shown in Fig. 1 to Figure 33, the technical solution adopted by the present invention is as follows: a kind of full-automatic 3D is glass evacuated to be hot pressed into molded line, Including hot-forming part and feeding and cleaning part 6, wherein
Hot-forming part includes hot-forming component 1, pushing material component 2, hot pressing material toggling component 3, cooling material toggling component 4 and cooling Component 5, wherein above-mentioned hot-forming component 1 and the setting of 5 parallel interval of cooling component, hot pressing material toggling component 3 and cooling material toggling group Part 4 is respectively arranged at the side of hot-forming component 1 and cooling component 5;It is successively set in the hot pressing cavity 11 of hot-forming component 1 It is equipped with preheating station 12, precompressed station 19, vacuum hotpressing station 13 and cooling station 18, jig 0 and clamps the 3D glass to hot bending Afterwards, it stirs through hot pressing material toggling component 3 and is moved between station each in hot pressing cavity 11, be sequentially completed preheating, precompressed, vacuum hotpressing And cooling;Above-mentioned pushing material component 2 is set to the tail end of hot-forming component 1, and lateral connection cooling component 5, so as to by hot pressing Jig 0 in cavity 11 after cooling is pushed into cooling component 5 through pushing material component 2, and is stirred through cooling material toggling component 4 in cooling group Court and 11 opposite direction of hot pressing cavity are mobile in part 5, to cool down;
Feeding and cleaning part 6 are set to the tail end side of cooling component 5, and feeding and cleaning member 6 include mobile overturning platform 63, jig component 65, upper mold cleaning assemblies 66, lower die cleaning assemblies 68, reclaimer robot 69 and blanking component are moved, wherein on The discharge end that mobile overturning platform 63 is set to cooling component 5 is stated, the cooling of cooling component 5 and derived jig 0 flow into movement and turn over Turn in platform 63, the lower die of jig 0 is clamped through mobile overturning platform 63;Above-mentioned shifting jig component 65 and upper mold cleaning assemblies 66 are set It is placed in the side of mobile overturning platform 63, moves after jig component 65 clamps the upper mold of jig 0 and is carried to upper mold cleaning assemblies 66 Place cleans upper mold;Above-mentioned reclaimer robot 69 is set to the side of mobile overturning platform 63, after upper mold is taken away, reclaimer robot 69 take out the product in lower die;Lower die is overturn 180 ° by mobile overturning platform 63, topples over the residue in lower die, and will be after overturning Lower die be moved at lower die cleaning assemblies 68, lower die is cleaned;After the completion of lower die cleaning, mobile overturning platform 63 is returned And lower die is reversely rotated 180 °, the sheet glass to hot bending is placed in lower die by reclaimer robot 69, and moving jig component 65 will Upper mold is carried in lower die, is combined into jig 0;Above-mentioned blanking component is set to the head end side of hot pressing cavity 11, mobile overturning The jig 0 being combined on platform 63 through blanking component import hot pressing cavity 11 in, with circulation carry out vacuum hotpressing, cooling and up and down Material.
Preferably, it is set respectively at the preheating station 12, precompressed station 19, vacuum hotpressing station 13 and cooling station 18 There are lower base 14 and upper pedestal 15, wherein lower base 14 is fixedly installed in hot pressing cavity 11, and upper pedestal 15 along the vertical direction may be used It is movably attached formation 0 flowing space of jig between the roof of hot pressing cavity 11, upper pedestal 15 and lower base 14;Above-mentioned preheating Lower base 14 and upper pedestal 15 at station 12, precompressed station 19 and vacuum hotpressing station 13 are respectively hot pressing seat, and cool down station Lower base 14 and upper pedestal 15 at 18 are cooling holder, are connected to external water-cooling circulating system, are imported down by cooling water Cooled down in advance in pedestal 14 and upper pedestal 15 to by the jig 0 in its gap;The top of the upper pedestal 15 of above-mentioned precompressed station 19 Portion is connected with cylinder, and when jig 0 is moved to below, cylinder drives upper pedestal 15 to push jig 0, so as to the glass in jig 0 Glass piece carries out pre- hot pressing.
Preferably, the lower base 14 at the vacuum hotpressing station 13 and upper pedestal 15 are connected separately with vacuum cooled portion Part 16 and pressing member 17, wherein above-mentioned vacuum cooled component 16 includes the first vacuum cooled seat 161, the second vacuum cooled seat 162 and vacuum tube 163, wherein above-mentioned first vacuum cooled seat 161 and the second vacuum cooled seat 162 are bonded to each other setting, and first At least two pipelines 165 are equipped with inside vacuum cooled seat 161 and the second vacuum cooled seat 162, pipeline 165 is from the first vacuum cooled It is passed through in seat 161 or the second vacuum cooled seat 162;One end of pipeline 165 and the vacuum generating device of peripheral hardware and Water-cooling circulating system System connection, the other end of pipeline 165 and the vacuum tube being set on the first vacuum cooled seat 161 and the second vacuum cooled seat 162 163 connections;The upper end of above-mentioned vacuum tube 163 extends straight up, and the bottom wall across hot pressing cavity 11 is connected on lower base 14, And it is connected to the vacuum hole 164 being arranged on lower base 14;When jig 0 is moved at vacuum hotpressing station 13, in the lower die of jig 0 The cavity in portion is connected to by vacuum hole 164 with pipeline 165;Above-mentioned pressing member 17 includes pushing bracket 171, lower air cylinder 172 And down-pressed pole 173, wherein above-mentioned pushing bracket 171 is hollow support frame structure, pushes bracket 171 and is set to hot pressing cavity On 11 roof;Above-mentioned lower air cylinder 172 is set to the top for pushing bracket 171, and output end is arranged downward;Above-mentioned down-pressed pole 173 are connected on the output end of lower air cylinder 172 vertically, and its lower end passes through the lower carrier plate and hot pressing cavity for pushing bracket 171 11 roof is connected on upper pedestal 15;When vacuum hot bending, the hot-air of 0 internal cavity of jig enters quilt after the cooling of pipeline 165 Vacuum generating device extraction, makes to form vacuum environment inside jig 0, and lower air cylinder 172 drives upper pedestal 15 to push jig 0, controls Sheet glass hot pressing bending of the tool 0 under heating in vacuum environment to its inside.
Preferably, the hot pressing material toggling component 3 includes material toggling motor 31, the first material toggling screw rod 32, the first material toggling slide 33, the first rotating electric machine 34, first rod for stiring materials 35 and the first material toggling piece 36, wherein above-mentioned material toggling motor 31 is set to hot pressing chamber The side of body 11, and its output end extends towards station setting direction in hot pressing cavity 11;Above-mentioned first material toggling screw rod 32 is connected to On the output end of material toggling motor 31;Above-mentioned first material toggling slide 33 is slidably disposed in the side of hot pressing cavity 11, and passes through Screw rodb base is connect with the first material toggling screw rod 32, and material toggling motor 31 drives the first material toggling slide 33 along work by the first material toggling screw rod 32 Position setting direction moves along a straight line back and forth;Above-mentioned first rotating electric machine 34 is set on the side wall of the first material toggling slide 33, and first group Material bar 35 is connected on the output end of the first rotating electric machine 34, and along station side directions linear extension;Above-mentioned first material toggling piece 36 include at least two, and the first material toggling piece 36 is arranged along first rod for stiring materials, 35 direction interval, and is vertically connected at first rod for stiring materials 35 side;When material toggling, the first rotating electric machine 34 drives the rotation of first rod for stiring materials 35, and the first material toggling piece 36 is made to be inserted into hot pressing cavity Between adjacent two station in 11;Material toggling motor 31 drives first rod for stiring materials 35 to travel forward along station setting direction, and first group Jig 0 is dialed to next station by tablet 36;After the completion of material toggling, between the first material toggling piece 36 is rotated away between adjacent two station Gap, first rod for stiring materials 35 drive the first material toggling piece 36 back to move, so as to material toggling next time.
Preferably, it is provided at least two cooling stations in the cooling component 5, is respectively equipped with the seat of honour at cooling station Body, upper pedestal are connected to external water-cooling circulating system;After the jig 0 at cooling station 18 in hot pressing cavity 11 cools down in advance, Being set to the pushing material component 2 on the outside of cooling station 18, by jig 0, laterally push-in is cold from cooling station 18 by cylinder and pushing block But in component 5, jig 0 is being controlled in edge and hot pressing cavity 11 between each cooling station in cooling component 5 through cooling material toggling component 4 It is mobile to have the opposite direction of 0 moving direction, gradually cooling down;The tail end of cooling station is equipped with transmission belt, after the completion of cooling Jig 0 is pushed into transmission belt through cooling material toggling component 4;
Above-mentioned cooling material toggling component 4 includes material toggling cylinder 41, the second material toggling slide 42, the second rotating electric machine 43, second rod for stiring materials 44 and second material toggling piece 45, wherein above-mentioned material toggling cylinder 41 is set to the side of cooling component 5, and its output end is towards bosher Position setting direction extends;Above-mentioned second material toggling slide 42 is slidably disposed in the side of cooling component 5, and with material toggling cylinder 41 Output end connection, material toggling cylinder 41 drive the second material toggling slide 42 move along a straight line back and forth along cooling station setting direction;It is above-mentioned Second rotating electric machine 43 is set on the side wall of the second material toggling slide 42, and second rod for stiring materials 44 is connected to the second rotating electric machine 43 On output end, and along cooling station side directions linear extension;Above-mentioned second material toggling piece 45 includes at least two, the second material toggling piece 45 are arranged along second rod for stiring materials, 44 direction interval, and are vertically connected at the side of second rod for stiring materials 44;When material toggling, the second electric rotating Machine 43 drives the rotation of second rod for stiring materials 44, is inserted into the second material toggling piece 45 between adjacent two cooling station;Material toggling cylinder 41 drives Second rod for stiring materials 44 is moved along cooling station setting direction, and jig 0 is dialed to next cooling station by the second material toggling piece 45;Material toggling After the completion, the second material toggling piece 45 is rotated away from the gap between adjacent two cooling station, and second rod for stiring materials 44 drives the second material toggling Piece 45 back moves, so as to material toggling next time.
Preferably, the feeding and cleaning part 6 further include longitudinal pushing material component 61, material receiving 62, lateral pusher Component 64, material residue box 67, CCD box 610, stack platform 611 and glass sheet stock frame 616, wherein above-mentioned longitudinal direction 61 edge of pushing material component The side directions of transmission belt are arranged, and jig 0 after cooling cylinder and pushing block through longitudinal pushing material component 61 push simultaneously in transmission belt It slides on the material receiving 62 being set between transmission belt tail end side and mobile overturning platform 63;Above-mentioned transverse direction pushing material component 64 along the side for being set to material receiving 61 perpendicular to transmission belt direction, and lateral pushing material component 64 passes through cylinder and pushing block for splicing Jig 0 on platform 62 is pushed into transverse direction on mobile overturning platform 63;Above-mentioned material residue box 67 is set to mobile overturning platform 63 lower sections, after the sheet glass on mobile overturning platform 63 after hot bending is removed, mobile overturning platform 63 overturns 180 °, so as to will be residual Slag pours into material residue box 67;Above-mentioned CCD box 610, stack platform 611 and glass sheet stock frame 616 are set to reclaimer robot 69 Side;Above-mentioned glass sheet stock frame 616 includes at least two, is placed on glass sheet stock frame 616 complete to the sheet glass or hot bending of bending Sheet glass after;Reclaimer robot 69 removes and places the sheet glass after the completion of hot bending on stack platform 611, sheet glass After being overlapped on stack platform 611, it is removed and is placed on glass sheet stock frame 616;Sheet glass to bending is through reclaimer robot After 69 are carried to and carry out shooting positioning above CCD box 611, in the lower die after being placed in cleaning.
Preferably, the side edge opening that the mobile overturning platform 63 is docked with material receiving 62, so that jig 0 is through being somebody's turn to do Opening slides into mobile overturning platform 63;Clamp bar is equipped on the downside of above-mentioned opening, clamp bar is by being slidably connected to mobile overturning Supporting plate support under platform 63, and the vertical cylinder by being set on supporting plate drives and elevating movement, to be overturn by mobile Opening is moved to below platform 63, supporting plate is set the cylinder driving in mobile overturning 63 lower part of platform and makes supporting plate from opening Outside clamping fixture 0;Above-mentioned mobile overturning platform 63 is slided including supporting table 631, mobile cylinder 632, mobile sliding block 633, movement Seat 634, overturning motor 635 and overturning strut 636, wherein above-mentioned supporting table 631 and the setting of the interval of moving sliding base 634, and along cross The side of material receiving 62 is slidably disposed in direction;Above-mentioned mobile cylinder 632 is arranged in transverse direction, mobile sliding block 633 are connected on the output end of mobile cylinder 632, and drive through mobile cylinder 632 and move along a straight line back and forth in transverse direction, move Movable slider 633 is fixedly connected with moving sliding base 634, and drives 634 transverse shifting of moving sliding base;Above-mentioned overturning motor 635 is arranged In on moving sliding base 634, and output end is arranged towards 631 direction of supporting table;Above-mentioned overturning strut 636 is connected to overturning motor 635 Output end on, overturning strut 636 extends to 631 lower part of supporting table, and is fixedly connected with supporting table 631, and overturning motor 635 is logical It crosses overturning strut 636 and drives 631 rotary motion of supporting table, to topple over residue.
Preferably, the shifting jig component 65 is crossed between mobile overturning platform 63 and upper mold cleaning assemblies 66, with Just the upper mold of jig 0 is carried back and forth between mobile overturning platform 63 and upper mold cleaning assemblies 66;Moving jig component 65 includes Straight line mould group 651, lifting mould group 652, crane 653, the first clamp tool cylinder 654, first clamping plate 655, the second clamp tool gas Cylinder 656 and second clamping plate 657, wherein above-mentioned straight line mould group 651 is horizontally disposed clear in mobile overturning platform 63 and upper mold Between clean component 66, lifting mould group 652 is slidably coupled in straight line mould group 651, and is connected with the output end of straight line mould group 651 It connects, the driving lifting mould group 652 of straight line mould group 651 moves along a straight line;Above-mentioned crane 653 is slidably connected to lifting mould group 652 On, and connect with the output end of lifting mould group 652, lifting mould group 652 drives 653 elevating movement of crane;Above-mentioned first folder is controlled Tool cylinder 654 and the second clamp tool cylinder 656 are respectively fixedly connected in the two sides up and down of the horizontal supporting plate of crane 653, and two The output end of person is mutually perpendicular to;Above-mentioned first clamping plate 655 and second clamping plate 657 respectively include two pieces, the connection of two first clamping plates 655 In on the output end at 654 both ends of the first clamp tool cylinder, two second clamping plates 657 are connected to 656 both ends of the second clamp tool cylinder On output end;First clamping plate 655 and second clamping plate 657 clamp upper mold from four sides of upper mold respectively.
Preferably, the upper mold cleaning assemblies 66 includes upper mold cleaning box 661, upper mold cleaning cylinder 662, upper mold cleaning Balladeur train 663, upper mold cleaning motor 664 and upper mold Clean Brush for cleaning 665, wherein above-mentioned upper mold cleaning box 661 is open-topped box Shape structure, upper mold are moved jig component 65 and carry and cover conjunction in the opening of upper mold cleaning box 661;Pair of upper mold cleaning box 661 Claim the sliding slot that strip is offered on side wall;The strut of above-mentioned 665 one end of upper mold Clean Brush for cleaning passes through the sliding slot of strip rotationally It is connected on the support of 661 side of upper mold cleaning box, support is slidably connected to upper mold along the sliding slot direction of strip and cleans On the side wall of 661 side of case;Above-mentioned upper mold cleaning balladeur train 663 is slidably connected to upper mold cleaning along the sliding slot direction of strip On the side wall of 661 other side of case, upper mold cleans setting upper mold on balladeur train 663 and cleans motor 664, and upper mold cleans the defeated of motor 664 Outlet is connect with the strut of 665 other end of upper mold Clean Brush for cleaning, and drives 665 rotary motion of upper mold Clean Brush for cleaning;Above-mentioned upper mold Cleaning cylinder 662 is set to the side of upper mold cleaning balladeur train 663, and output end is connected and fixed with upper mold cleaning balladeur train 663, so as to Drive upper mold cleaning balladeur train 663 that upper mold cleaning motor 664 and upper mold Clean Brush for cleaning 665 is driven to transport along the sliding slot direction straight line of strip It is dynamic, to clean the different location of upper mold;
Above-mentioned lower die cleaning assemblies 68 is set to the side of material residue box 67, and supporting table 631 clamps lower die, and the sheet glass after hot bending takes After out, supporting table 631 overturns 180 °, and after pouring into the residue in lower die in material residue box 67, supporting table 631 drives lower die to be moved to On lower die cleaning assemblies 68, close lower die cap on lower die cleaning assemblies 68, to clean lower die;Lower die cleaning assemblies 68 includes Lower die cleaning box 681, lower die cleaning cylinder 682, lower die cleaning balladeur train 683, lower die clean motor 684, lower die Clean Brush for cleaning 685 And lower die lifting cylinder 686, wherein above-mentioned lower die cleaning box 681 is open-topped box like structure, and lower die is through supporting table 631 It carries and covers conjunction in the opening of lower die cleaning box 681;The sliding slot of strip is offered on the symmetrical side of lower die cleaning box 681; The sliding slot that the strut of above-mentioned 685 one end of lower die Clean Brush for cleaning passes through strip is rotatably connected at 681 side of lower die cleaning box On support, support is slidably connected on the side wall of 681 side of lower die cleaning box along the sliding slot direction of strip;Above-mentioned lower die Cleaning balladeur train 683 is slidably connected on the side wall of 681 other side of lower die cleaning box along the sliding slot direction of strip, and lower die is clear Lower die is set on clean balladeur train 683 and cleans motor 684, lower die cleans the output end and 685 other end of lower die Clean Brush for cleaning of motor 684 Strut connection, and drive 685 rotary motion of lower die Clean Brush for cleaning;Above-mentioned lower die cleaning cylinder 682 is set to lower die cleaning and slides The side of frame 683, and output end is connected and fixed with lower die cleaning balladeur train 683, to drive lower die cleaning balladeur train 683 to drive lower die It cleans motor 684 and lower die Clean Brush for cleaning 685 to move along a straight line along the sliding slot direction of strip, to clean the different parts of lower die; Above-mentioned blanking lifting cylinder 686 is vertically arranged at the lower part of lower die cleaning box 681, and output end is fixedly connected on lower die cleaning box On 681 side wall, and 681 elevating movement of lower die cleaning box is driven, so that lower die cleaning box 681 is fitted in lower die from below;
Above-mentioned blanking component includes blanking slide unit 612, blanking supporting plate 613, blanking cylinder 614 and blanking pushing block 615, wherein on Blanking slide unit 612 is stated along the side for being set to supporting table 613 perpendicular to 613 direction of supporting table, the middle part of blanking slide unit 612 opens up There is strip guide groove;Above-mentioned blanking supporting plate 613 is arranged at intervals at the lower section of blanking slide unit 612 along 612 direction of blanking slide unit;Under above-mentioned Material cylinder 614 is set on blanking supporting plate 613, is connected on the output end of blanking cylinder 614 and is passed through strip guide groove straight up Extend to the connecting plate of 612 top of blanking slide unit;Above-mentioned blanking pushing block 615 is connected to the top of the connecting plate;In supporting table 631 After lower die installs the sheet glass to hot bending again, and upper mold and lower die combination are at jig 0, jig 0 is slid on blanking slide unit 612, Blanking pushing block 615 drives through blanking cylinder 614 and releases jig 0 from the feed opening of blanking slide unit 612;
The discharge port side of above-mentioned blanking slide unit 612 is equipped with loading assemblies 7, and jig 0 derived from blanking slide unit 612 enters blanking group It in part 7, and is pushed into hot pressing cavity 11 through blanking component 7, to carry out glass evacuated hot pressing bending next time;Loading assemblies 7 Including splicing platform 71, receiving cylinder 72, splicing pushing block 73, transferring box 74, separated material cylinder 75, material baffle 76 and feeding cylinder 77, Wherein, above-mentioned splicing platform 71 is set to the feed opening side of blanking slide unit 612, offers strip guide groove in splicing platform 71;It is above-mentioned Receiving cylinder 72 is arranged at intervals at the lower section of splicing platform 71 along 71 direction of splicing platform, and it is vertical that the output end of receiving cylinder 72 is equipped with Extend upwardly to the link block of 71 top of splicing platform;Above-mentioned splicing pushing block 73 is connected to the top of link block, and splicing pushing block 73 passes through Jig 0 is released splicing platform 71 by the driving of receiving cylinder 72;Above-mentioned transferring box 74 is set to splicing platform 71 and connect with hot pressing cavity 11 Place, jig 0 push the feed inlet through transferring box 74 to enter in transferring box 74 by splicing pushing block 73;Above-mentioned feeding cylinder 77 is set to The lower section of transferring box 74, and be arranged along 11 direction of hot pressing cavity, feeding cylinder 77 is by the jig 0 in transferring box 74 through transferring box 74 Discharge port push-in hot pressing cavity 11 in;Above-mentioned separated material cylinder 75 is vertically arranged at the upper of 74 feed inlet of transferring box and discharge port Side, and output end is arranged downward;Above-mentioned material baffle 76 be slidably disposed in along the vertical direction transferring box 74 discharge port and into It at material mouth, and is connect with the output end of separated material cylinder 75, separated material cylinder 75 drives 76 elevating movement of material baffle to obstruct jig 0 It is mobile.
As shown in figure 34, the glass evacuated moulding process for being hot pressed into molded line of a kind of full-automatic 3D, comprises the following steps that:
S1, preheating glass: jig is stirred through hot pressing material toggling component, drives the glass in it to vacuum hotpressing bending in hot pressing cavity At interior preheating station, preheated;
S2, glass pre-pressing: the jig of step S1 is moved at precompressed station from preheating station, to sheet glass at precompressed station Carry out heating precompressed;
S3, glass evacuated hot pressing: the jig in step S2 is moved to from vacuum hotpressing station from precompressed station, the lower die of jig with The vacuum hole of lower base at vacuum hotpressing station is connected to, and vacuum generating device makes jig internal cavity form vacuum environment, very Pressing member at empty hot pressing station pushes the upper mold of jig, and upper mold and lower die are laminated, and makes sheet glass hot pressing bending;
S4, cooling: the sheet glass in step S3 after vacuum hotpressing bending is driven by jig to cooling station, at cooling station Cooled down in advance;
S5, jig are transferred to cooling component: in step S4 cool down after the completion of jig hot pressing cavity tail end through pushing material component Laterally in push-in cooling component, jig is stirred through cooling material toggling component in cooling component and is successively moved between each cooling station, To cool down the sheet glass in it;
S6, jig blanking: the jig after the completion of cooling in step S5 is moved in the transmission belt of cooling component tail end, through feeding and Longitudinal pushing material component of cleaning part is pushed on material receiving, and is pushed on mobile overturning platform through lateral pushing material component, The lower die of jig is fixedly clamped through mobile overturning platform;
S7, upper mold are mobile and clean: after the jig lower die in step S6 clamps, the shifting jig component of feeding and cleaning part is being moved Upper mold is carried after the upper mold of clamping fixture on dynamic overturning platform and covers conjunction at upper mold cleaning assemblies, upper mold cleaning assemblies is to upper Mould is cleaned;
S8, take sheet glass: when step S7 upper mold cleans, the sheet glass after bending in lower die is drawn and is carried to by reclaimer robot On stack platform, after sheet glass overlaps multi-disc, take out by hand to glass sheet stock frame;
S9, lower die fall slag and cleaning: after sheet glass takes out in step S8, mobile overturning platform drives lower die to overturn 180 °, under making Residue on mould is poured onto material residue box;Lower die is moved at lower die cleaning assemblies again, lower die cleaning assemblies rises and lower die Fitting, and lower die is cleaned;
S10, lower die loopback and sheet glass feeding: in step S9 after the completion of lower die cleaning, mobile overturning platform drives lower die to return To initial position, and lower die is made to overturn 180 °;Reclaimer robot will clamp to the sheet glass of bending on glass sheet stock frame and through CCD After box shooting positioning, sheet glass is moved in lower die;
S11, jig assembling and sheet glass recycle bending: after the lower die in step S10 loads sheet glass, moving jig component for upper mold It moves and covers conjunction in lower die, be assembled into new jig;The new jig is moved to hot pressing through the blanking component of feeding and cleaning part At the loading assemblies of cavity head end, jig is pushed into hot pressing cavity again through loading assemblies, to recycle bending.
In addition, being equipped with circulation line 9, the outer water receiving of circulation line 9 in the side plate 8 of hot pressing cavity and cooling component of the invention SAPMAC method system, it is heat-insulated cool down to hot pressing cavity or cooling component.
Further, the present invention devises a kind of using Vacuum Heat suction molding mode, effectively reduces glass table in forming process Face mould print, is convenient for subsequent polishing, is returned using the dismounting cleaning of jig and sheet glass automatic blanking feeding are integrated to circle transmission Lu Zhongyu automates vacuum hotpressing bending cooperation, and the full-automatic 3D for greatly improving molding production capacity glass evacuated is hot pressed into molded line And its moulding process.Key quality parameters of the present invention during sheet glass is hot-forming carry out work aiming at the problem that being difficult to be promoted Skill innovation is the flat glass sheet material that the cambered surface die body used is laminated between die body during conventional thermocompression, makes it in height It is hot-forming after softening under warm environment;Using this kind of moulding process, during glass sheet bending and molding, die body is to glass sheet Bending pressure it is big, easily damage glass sheet by pressure, pressure controls difficulty and requires high, and molding yields is low, and sheet material after molding Surface press back is obvious, requires height to subsequent polishing, influences polishing efficiency and polishing cost;For above-mentioned difficult point, the present invention is used Vacuum hot pressing formation technique completes glass sheet bending and molding, i.e., by the way that vacuum cooled component is arranged in the lower die lower part of jig, Vacuum cooled section upper is connected to lower die by the vacuum hole being set on lower base, and the lower part connection of vacuum cooled component is outer The vacuum generating device in portion passes through vacuum cooled component for the sky in jig lower die during jig hot-forming glass sheet Gas is extracted out downwards, and negative pressure of vacuum is generated in lower mode cavity, will by the downward suction that lower die generates sheet glass in hot pressing It is inhaled under glass sheet, achievees the effect that assist hot pressing, upper mold in hot pressing can reduced, heat is reduced to the pressure size of sheet glass Back glass sheet surface press back is pressed, and the suction that this air generates, compared to upper molding pressure, lower suction is more uniform, can It effectively reduces in hot pressing because of defective products or expense caused by unbalance stress, effectively improves molding yields;Due to heat Jig is under heating environment when pressure, and extracted air is high-temperature hot air in lower die, is introduced directly into vacuum generating device meeting To the normal use and service life for influencing vacuum generating device, in conjunction with situation vacuum cooled component of the invention using internal It is laid with rotaring carrier in the vacuum cooled seat conduct of a plurality of pipeline, the part pipeline in vacuum cooled seat accesses vacuum generating device Circuit in, another part pipeline then connects water-cooling circulating system, by the cooling water in other pipelines when hot-air is in pipeline It is imported in vacuum generating device again after carrying out cooling.The present invention is more for using in vacuum hot pressing formation and jig cooling technique The design of station wire body arrangement mode has hot pressing material toggling component and cooling material toggling component, passes through hot pressing material toggling component or cooling material toggling group Part is set to first rod for stiring materials of the single on the outside of station along each station direction or second rod for stiring materials drives the be arranged on One material toggling piece or the second material toggling piece integrally stir forward the jig on each station, realize each jig synchronizing moving on each station To the function of next station, pass through the first rotating electric machine or the second rotating electric machine control first rod for stiring materials or second after the completion of material toggling Rod for stiring materials rotary motion flips outward the first material toggling piece or the second material toggling piece from the gap between adjacent two station, so that First rod for stiring materials or second rod for stiring materials drive the first material toggling piece or the second material toggling piece integrally back to move, to be dialled next time Material movement;Each jig Integral synchronous locomotive function is realized by the design of material toggling structure, effectively increases jig transfer efficiency. In addition, the present invention is for molding capacity requirements originally by vacuum hotpressing, jig cooling, jig folding and cleaning and sheet glass The loading and unloading Integration Design of material forms the processing technology of circulation loop formula, hot pressing cavity of the invention and the connection of cooling component tail end Place is provided with lateral pushing material component, and the jig after the completion of forming is through in pushing material component push-in cooling component, jig is cooling to be completed Afterwards enter be set in the feeding and cleaning part of cooling component side, in feeding and cleaning part complete jig folding, Cleaning, the feeding of sheet glass and blanking action, derived from feeding and cleaning part jig be reload another it is to be formed Glass sheet;Jig derived from feeding and cleaning part is set the loading assemblies in hot pressing cavity head end and is pushed into hot pressing again In cavity, lower side molding procedure is carried out in hot pressing cavity, repeatedly, the Full-automatic circulation for forming glass sheet is processed back Shaping efficiency is promoted to 2 times of existing hot-press forming device by road.Feeding and cleaning part of the invention passes through longitudinal pusher group Jig is put down jig by part from the transmission belt of cooling component tail end push-in material receiving, and through lateral pushing material component from splicing On the mobile overturning platform of platform push-in, after the lower die of jig is fixedly clamped by mobile overturning platform, jig component is moved by the upper of jig Die clamp takes and is moved at upper mold cleaning assemblies, and upper mold cleaning assemblies cleans upper mold;Meanwhile reclaimer robot is by lower die On sheet glass remove and place at stack platform, after glass sheet after molding overlapping, be transferred on glass sheet stock frame;It moves Dynamic overturning platform drives jig lower die to overturn 180 °, so as to will in lower die because situations such as glass crushes in hot pressing occur it is residual Slag pours into the material residue box of its underpart;Lower die is moved to above lower die cleaning assemblies again, lower die cleaning assemblies moves up patch Tight lower die, and lower die is cleaned;Lower die is moved back to initial position by mobile overturning component after the completion of lower die cleaning, and is overturn 180°;Reclaimer robot takes out sheet glass to be formed on glass sheet stock frame and after shooting positioning at CCD box by sheet glass It is placed in lower die, moves jig component and be moved back to upper mold, and cover conjunction in lower die, be reassembled into new jig;Jig warp Blanking component exports to the loading assemblies of hot pressing cavity head end outward, then pushes back hot pressing cavity through loading assemblies, to carry out down Vacuum hot pressing formation.
The embodiment of the present invention only introduces its specific embodiment, does not limit the protection scope thereof.The skill of the industry Art personnel can make certain modifications under the inspiration of the present embodiment, therefore all equivalence changes done according to the invention patent range Or modification, it belongs in the invention patent scope of the claims.

Claims (10)

1. a kind of full-automatic 3D is glass evacuated to be hot pressed into molded line, it is characterised in that: including hot-forming part and feeding and cleaning Partially (6), wherein
Hot-forming part includes hot-forming component (1), pushing material component (2), hot pressing material toggling component (3), cooling material toggling component (4) and cooling component (5), wherein above-mentioned hot-forming component (1) and the setting of cooling component (5) parallel interval, hot pressing material toggling group Part (3) and cooling material toggling component (4) are respectively arranged at the side of hot-forming component (1) and cooling component (5);Hot-forming group Preheating station (12), precompressed station (19), vacuum hotpressing station (13) and drop are disposed in the hot pressing cavity (11) of part (1) Warm station (18), jig (0) clamp after the 3D glass of hot bending, stir in hot pressing cavity (11) through hot pressing material toggling component (3) It is moved between each station, is sequentially completed preheating, precompressed, vacuum hotpressing and cooling;Above-mentioned pushing material component (2) is set to hot-forming The tail end of component (1), and lateral connection cooling component (5), so as to by the jig (0) after cooling in hot pressing cavity (11) through pusher Component (2) is pushed into cooling component (5), and is stirred through cooling material toggling component (4) in cooling component (5) Nei Chao and hot pressing cavity (11) opposite direction is mobile, to cool down;
Feeding and cleaning part (6) are set to the tail end side of cooling component (5), and feeding and cleaning member (6) include that movement is turned over Turn platform (63), move jig component (65), upper mold cleaning assemblies (66), lower die cleaning assemblies (68), reclaimer robot (69) and Blanking component, wherein above-mentioned mobile overturning platform (63) is set to the discharge end of cooling component (5), and cooling component (5) is cooling simultaneously Derived jig (0) flows into mobile overturning platform (63), and the lower die of jig (0) is clamped through mobile overturning platform (63);It is above-mentioned It moves jig component (65) and upper mold cleaning assemblies (66) is set to the side of mobile overturning platform (63), moving jig component (65) will The upper mold of jig (0) is carried at upper mold cleaning assemblies (66) after clamping, and cleans upper mold;Above-mentioned reclaimer robot (69) is set to The side of mobile overturning platform (63), after upper mold is taken away, reclaimer robot (69) takes out the product in lower die;Mobile overturning is flat Lower die is overturn 180 ° by platform (63), topples over the residue in lower die, and the lower die after overturning is moved to lower die cleaning assemblies (68) Place, cleans lower die;After the completion of lower die cleaning, mobile overturning platform (63) returns and lower die is reversely rotated 180 °, takes Sheet glass to hot bending is placed in lower die by material manipulator (69), moves jig component (65) and upper mold is carried in lower die, group It synthesizes jig (0);Above-mentioned blanking component is set to the head end side of hot pressing cavity (11), is combined on mobile overturning platform (63) Jig (0) through blanking component import hot pressing cavity (11) in, with circulation carry out vacuum hotpressing, cooling and loading and unloading.
2. a kind of full-automatic 3D according to claim 1 is glass evacuated to be hot pressed into molded line, it is characterised in that: the preheating Station (12), precompressed station (19), vacuum hotpressing station (13) and cooling station (18) at be respectively equipped with lower base (14) and on Pedestal (15), wherein lower base (14) is fixedly installed in hot pressing cavity (11), and upper pedestal (15) is movably in a vertical direction It is connected to the roof of hot pressing cavity (11), forms jig (0) flowing space between upper pedestal (15) and lower base (14);It is above-mentioned pre- Lower base (14) and upper pedestal (15) at thermal technology position (12), precompressed station (19) and vacuum hotpressing station (13) are respectively hot pressing , lower base (14) and upper pedestal (15) at cooling station (18) they are cooling holder, it is connected to external water-cooling circulating system, It is imported in lower base (14) and upper pedestal (15) by cooling water and is cooled down in advance to by the jig (0) in its gap;It is above-mentioned pre- It presses and is connected with cylinder at the top of the upper pedestal (15) of station (19), when jig (0) is moved to below, cylinder drives upper pedestal (15) jig (0) is pushed, to carry out pre- hot pressing to the sheet glass in jig (0).
3. a kind of full-automatic 3D according to claim 2 is glass evacuated to be hot pressed into molded line, it is characterised in that: the vacuum Lower base (14) and upper pedestal (15) at hot pressing station (13) are connected separately with vacuum cooled component (16) and pressing member (17), wherein above-mentioned vacuum cooled component (16) includes the first vacuum cooled seat (161), the second vacuum cooled seat (162) and true Blank pipe (163), wherein above-mentioned first vacuum cooled seat (161) and the second vacuum cooled seat (162) are bonded to each other setting, and first It is equipped at least two pipelines (165) inside vacuum cooled seat (161) and the second vacuum cooled seat (162), pipeline (165) is from first It is passed through in vacuum cooled seat (161) or the second vacuum cooled seat (162);One end of pipeline (165) and the vacuum of peripheral hardware fill Set and water-cooling circulating system connection, the other end of pipeline (165) be set to the first vacuum cooled seat (161) and the second vacuum is cold But vacuum tube (163) connection on seat (162);The upper end of above-mentioned vacuum tube (163) extends straight up, passes through hot pressing cavity (11) bottom wall is connected on lower base (14), and is connected to the vacuum hole (164) being arranged on lower base (14);Jig (0) moves When moving at vacuum hotpressing station (13), the cavity inside the lower die of jig (0) is connected by vacuum hole (164) and pipeline (165) It is logical;Above-mentioned pressing member (17) includes pushing bracket (171), lower air cylinder (172) and down-pressed pole (173), wherein above-mentioned pushing Bracket (171) is hollow support frame structure, pushes bracket (171) and is set on the roof of hot pressing cavity (11);Above-mentioned pushing Cylinder (172) is set to the top for pushing bracket (171), and output end is arranged downward;Above-mentioned down-pressed pole (173) is connected to vertically On the output end of lower air cylinder (172), and its lower end passes through the roof of the lower carrier plate and hot pressing cavity (11) that push bracket (171) It is connected on upper pedestal (15);When vacuum hot bending, the hot-air of jig (0) internal cavity enters true after pipeline (165) cool down Empty generating device extraction makes to form vacuum environment inside jig (0), and lower air cylinder (172) drives upper pedestal (15) to push jig (0), sheet glass hot pressing bending of the jig (0) under heating in vacuum environment to its inside.
4. a kind of full-automatic 3D according to claim 3 is glass evacuated to be hot pressed into molded line, it is characterised in that: the hot pressing Material toggling component (3) includes material toggling motor (31), the first material toggling screw rod (32), the first material toggling slide (33), the first rotating electric machine (34), first rod for stiring materials (35) and the first material toggling piece (36), wherein above-mentioned material toggling motor (31) is set to hot pressing cavity (11) Side, and its output end extends towards the interior station setting direction of hot pressing cavity (11);Above-mentioned first material toggling screw rod (32), which is connected to, dials On the output end for expecting motor (31);Above-mentioned first material toggling slide (33) is slidably disposed in the side of hot pressing cavity (11), and It is connect by screw rodb base with the first material toggling screw rod (32), material toggling motor (31) drives the first material toggling by the first material toggling screw rod (32) Slide (33) moves along a straight line back and forth along station setting direction;Above-mentioned first rotating electric machine (34) is set to the first material toggling slide (33) Side wall on, first rod for stiring materials (35) is connected on the output end of the first rotating electric machine (34), and along station side directions straight line Extend;Above-mentioned first material toggling piece (36) includes at least two, and the first material toggling piece (36) is set along first rod for stiring materials (35) direction interval It sets, and is vertically connected at the side of first rod for stiring materials (35);When material toggling, the first rotating electric machine (34) drives first rod for stiring materials (35) Rotation makes between adjacent two station in the first material toggling piece (36) insertion hot pressing cavity (11);Material toggling motor (31) driving first Rod for stiring materials (35) travels forward along station setting direction, and jig (0) is dialed to next station by the first material toggling piece (36);Material toggling is complete Cheng Hou, the first material toggling piece (36) are rotated away from the gap between adjacent two station, and first rod for stiring materials (35) drives the first material toggling piece (36) it back moves, so as to material toggling next time.
5. a kind of full-automatic 3D according to claim 4 is glass evacuated to be hot pressed into molded line, it is characterised in that: the cooling At least two cooling stations are provided in component (5), upper pedestal is respectively equipped at cooling station, upper pedestal is followed with external water cooling Loop system connection;After the jig (0) at cooling station (18) in hot pressing cavity (11) cools down in advance, it is set to cooling station (18) Jig (0) is laterally pushed into cooling component (5) at cooling station (18) by cylinder and pushing block by the pushing material component (2) in outside Interior, through cooling material toggling component (4), edge and hot pressing cavity (11) are interior between each cooling station in cooling component (5) for jig (0) The opposite direction of jig (0) moving direction is mobile, gradually cooling down;The tail end of cooling station is equipped with transmission belt, cooling to complete Jig (0) afterwards is pushed into transmission belt through cooling material toggling component (4);
Above-mentioned cooling material toggling component (4) includes material toggling cylinder (41), the second material toggling slide (42), the second rotating electric machine (43), Two rod for stiring materials (44) and the second material toggling piece (45), wherein above-mentioned material toggling cylinder (41) is set to the side of cooling component (5), and Its output end extends towards cooling station setting direction;Above-mentioned second material toggling slide (42) is slidably disposed in cooling component (5) Side, and connect with the output end of material toggling cylinder (41), material toggling cylinder (41) drives the second material toggling slide (42) along bosher Position setting direction moves along a straight line back and forth;Above-mentioned second rotating electric machine (43) is set on the side wall of the second material toggling slide (42), the Two rod for stiring materials (44) are connected on the output end of the second rotating electric machine (43), and along cooling station side directions linear extension;On Stating the second material toggling piece (45) includes at least two, and the second material toggling piece (45) is arranged along second rod for stiring materials (44) direction interval, and hangs down The direct-connected side for being connected to second rod for stiring materials (44);When material toggling, the second rotating electric machine (43) drives second rod for stiring materials (44) rotation, makes Second material toggling piece (45) is inserted between adjacent two cooling station;Material toggling cylinder (41) drives second rod for stiring materials (44) along bosher Jig (0) is dialed to next cooling station by position setting direction movement, the second material toggling piece (45);After the completion of material toggling, the second material toggling Piece (45) is rotated away from the gap between adjacent two cooling station, and second rod for stiring materials (44) drives the second material toggling piece (45) are past to backhaul It is dynamic, so as to material toggling next time.
6. a kind of full-automatic 3D according to claim 5 is glass evacuated to be hot pressed into molded line, it is characterised in that: the feeding With cleaning part (6) further include longitudinal pushing material component (61), material receiving (62), lateral pushing material component (64), material residue box (67), CCD box (610), stack platform (611) and glass sheet stock frame (616), wherein above-mentioned longitudinal direction pushing material component (61) is along transmission belt Side directions setting, jig (0) after cooling cylinder and pushing block through longitudinal pushing material component (61) are pushed and are slided in transmission belt To the material receiving (62) being set between transmission belt tail end side and mobile overturning platform (63);Above-mentioned transverse direction pushing material component (64) along the side for being set to material receiving (61) perpendicular to transmission belt direction, lateral pushing material component (64) passes through cylinder and pushing block Jig (0) on material receiving (62) is pushed into transverse direction on mobile overturning platform (63);Above-mentioned material residue box (67) setting Below mobile overturning platform (63), after the sheet glass on mobile overturning platform (63) after hot bending is removed, mobile overturning platform (63) 180 ° are overturn, to pour into residue in material residue box (67);Above-mentioned CCD box (610), stack platform (611) and sheet glass Material frame (616) is set to the side of reclaimer robot (69);Above-mentioned glass sheet stock frame (616) includes at least two, glass sheet stock The sheet glass after the completion of the sheet glass of bending or hot bending is placed on frame (616);Reclaimer robot (69) will be after the completion of hot bending Sheet glass is removed and placed on stack platform (611), after sheet glass overlaps on stack platform (611), is removed and is placed in On glass sheet stock frame (616);Sheet glass to bending is carried to above CCD box (611) through reclaimer robot (69) to be shot After positioning, in the lower die after being placed in cleaning.
7. a kind of full-automatic 3D according to claim 6 is glass evacuated to be hot pressed into molded line, it is characterised in that: the movement The side edge opening that overturning platform (63) is docked with material receiving (62), so that jig (0) is flat through the mobile overturning of opening slide-in In platform (63);Clamp bar is equipped on the downside of above-mentioned opening, clamp bar is by being slidably connected to the mobile supporting plate overturn under platform (63) Support, and the vertical cylinder by being set on supporting plate drives and elevating movement, so as to by being moved below mobile overturning platform (63) It moves to opening, supporting plate is set the cylinder driving in mobile overturning platform (63) lower part and controls supporting plate from open outer side clamping Have (0);Above-mentioned mobile overturning platform (63) includes supporting table (631), mobile cylinder (632), mobile sliding block (633), mobile cunning Seat (634), overturning motor (635) and overturning strut (636), wherein above-mentioned supporting table (631) and moving sliding base (634) interval Setting, and it is slidably disposed in the side of material receiving (62) in transverse direction;Above-mentioned mobile cylinder (632) is in transverse direction Setting, mobile sliding block (633) are connected on the output end of mobile cylinder (632), and through mobile cylinder (632) drive and transversely Direction moves along a straight line back and forth, and mobile sliding block (633) are fixedly connected with moving sliding base (634), and drives moving sliding base (634) laterally It is mobile;Above-mentioned overturning motor (635) is set on moving sliding base (634), and output end is arranged towards supporting table (631) direction;On It states overturning strut (636) to be connected on the output end of overturning motor (635), overturning strut (636) extends under supporting table (631) Portion, and be fixedly connected with supporting table (631), overturning motor (635) passes through overturning strut (636) driving supporting table (631) rotation Movement, to topple over residue.
8. a kind of full-automatic 3D according to claim 7 is glass evacuated to be hot pressed into molded line, it is characterised in that: the shifting is controlled Tool component (65) is crossed between mobile overturning platform (63) and upper mold cleaning assemblies (66), so that the upper mold of jig (0) exists It is carried back and forth between mobile overturning platform (63) and upper mold cleaning assemblies (66);Moving jig component (65) includes straight line mould group (651), mould group (652), crane (653), the first clamp tool cylinder (654), first clamping plate (655), the second clamp tool are gone up and down Cylinder (656) and second clamping plate (657), wherein above-mentioned straight line mould group (651) is horizontally disposed to overturn platform in mobile (63) between upper mold cleaning assemblies (66), lifting mould group (652) is slidably coupled in straight line mould group (651), and and straight line The output end of mould group (651) connects, straight line mould group (651) driving lifting mould group (652) linear motion;Above-mentioned crane (653) It is slidably connected in lifting mould group (652), and is connect with the output end of lifting mould group (652), lifting mould group (652) driving Crane (653) elevating movement;Above-mentioned first clamp tool cylinder (654) and the second clamp tool cylinder (656) are respectively fixedly connected with In the two sides up and down of the horizontal supporting plate of crane (653), and the output end of the two is mutually perpendicular to;Above-mentioned first clamping plate (655) and Second clamping plate (657) respectively includes two pieces, and two first clamping plates (655) are connected to the output at first clamp tool cylinder (654) both ends On end, two second clamping plates (657) are connected on the output end at second clamp tool cylinder (656) both ends;First clamping plate (655) and Second splint (657) clamps upper mold from four sides of upper mold respectively.
9. a kind of full-automatic 3D according to claim 7 is glass evacuated to be hot pressed into molded line, it is characterised in that: the upper mold Cleaning assemblies (66) includes upper mold cleaning box (661), upper mold cleaning cylinder (662), upper mold cleaning balladeur train (663), upper mold cleaning Motor (664) and upper mold Clean Brush for cleaning (665), wherein above-mentioned upper mold cleaning box (661) is open-topped box like structure, on Mould is moved jig component (65) and carries and cover conjunction in the opening of upper mold cleaning box (661);The symmetrical side of upper mold cleaning box (661) The sliding slot of strip is offered on wall;The sliding slot that the strut of above-mentioned upper mold Clean Brush for cleaning (665) one end passes through strip rotationally connects It is connected on the support of upper mold cleaning box (661) side, support is slidably connected to upper mold along the sliding slot direction of strip and cleans On the side wall of case (661) side;Above-mentioned upper mold cleaning balladeur train (663) is slidably connected to upper mold along the sliding slot direction of strip On the side wall of cleaning box (661) other side, upper mold cleans setting upper mold on balladeur train (663) and cleans motor (664), upper mold cleaning electricity The output end of machine (664) is connect with the strut of upper mold Clean Brush for cleaning (665) other end, and upper mold Clean Brush for cleaning (665) is driven to revolve Transhipment is dynamic;Above-mentioned upper mold cleaning cylinder (662) is set to the side of upper mold cleaning balladeur train (663), and output end and upper mold clean Balladeur train (663) is connected and fixed, to drive upper mold cleaning balladeur train (663) to drive upper mold cleaning motor (664) and upper mold free wool It brushes (665) to move along a straight line along the sliding slot direction of strip, to clean the different location of upper mold;
Above-mentioned lower die cleaning assemblies (68) is set to the side of material residue box (67), and supporting table (631) clamps lower die, the glass after hot bending After glass piece takes out, supporting table (631) overturns 180 °, after pouring into the residue in lower die in material residue box (67), supporting table (631) band Dynamic lower die is moved on lower die cleaning assemblies (68), closes lower die cap on lower die cleaning assemblies (68), to clean lower die;Under Mould cleaning assemblies (68) includes that lower die cleaning box (681), lower die cleaning cylinder (682), lower die cleaning balladeur train (683), lower die are clear Clean motor (684), lower die Clean Brush for cleaning (685) and lower die lifting cylinder (686), wherein above-mentioned lower die cleaning box (681) is top The box like structure of portion's opening, lower die carry through supporting table (631) and cover conjunction in the opening of lower die cleaning box (681);Lower die is clear The sliding slot of strip is offered on the symmetrical side of clean case (681);The strut of above-mentioned lower die Clean Brush for cleaning (685) one end passes through strip Sliding slot be rotatably connected on the support of lower die cleaning box (681) side, support along strip sliding slot direction slidably Ground is connected on the side wall of lower die cleaning box (681) side;Above-mentioned lower die cleaning balladeur train (683) can along the sliding slot direction of strip It is slidably connected on the side wall of lower die cleaning box (681) other side, lower die cleans setting lower die on balladeur train (683) and cleans motor (684), the output end of lower die cleaning motor (684) is connect with the strut of lower die Clean Brush for cleaning (685) other end, and drives lower die Clean Brush for cleaning (685) rotary motion;Above-mentioned lower die cleaning cylinder (682) is set to the side of lower die cleaning balladeur train (683), and defeated Outlet is connected and fixed with lower die cleaning balladeur train (683), to drive lower die cleaning balladeur train (683) to drive lower die cleaning motor (684) and lower die Clean Brush for cleaning (685) moves along a straight line along the sliding slot direction of strip, to clean the different parts of lower die;It is above-mentioned Blanking lifting cylinder (686) is vertically arranged at the lower part of lower die cleaning box (681), and output end is fixedly connected on lower die cleaning box (681) on side wall, and lower die cleaning box (681) elevating movement is driven, so that lower die cleaning box (681) is fitted in down from below On mould;
Above-mentioned blanking component includes blanking slide unit (612), blanking supporting plate (613), blanking cylinder (614) and blanking pushing block (615), Wherein, above-mentioned blanking slide unit (612) is along the side for being set to supporting table (613) perpendicular to supporting table (613) direction, blanking slide unit (612) strip guide groove is offered in the middle part of;Above-mentioned blanking supporting plate (613) is arranged at intervals at blanking along blanking slide unit (612) direction The lower section of slide unit (612);Above-mentioned blanking cylinder (614) is set on blanking supporting plate (613), the output end of blanking cylinder (614) On be connected with and pass through strip guide groove straight up and extend to connecting plate above blanking slide unit (612);Above-mentioned blanking pushing block (615) It is connected to the top of the connecting plate;Supporting table (631) upper and lower mould installs the sheet glass to hot bending, and upper mold and lower die combination again After jig (0), jig (0) is slid on blanking slide unit (612), and blanking pushing block (615) drives through blanking cylinder (614) by jig (0) it is released from the feed opening of blanking slide unit (612);
The discharge port side of above-mentioned blanking slide unit (612) is equipped with loading assemblies (7), jig (0) derived from blanking slide unit (612) into Enter in blanking component (7), and interior through blanking component (7) push-in hot pressing cavity (11), to carry out glass evacuated hot pressing next time Bending;Loading assemblies (7) include splicing platform (71), receiving cylinder (72), splicing pushing block (73), transferring box (74), separated material cylinder (75), material baffle (76) and feeding cylinder (77), wherein above-mentioned splicing platform (71) is set to the feed opening of blanking slide unit (612) Side, splicing platform offer strip guide groove on (71);Above-mentioned receiving cylinder (72) is arranged at intervals at along splicing platform (71) direction and connects Expect the lower section of platform (71), the output end of receiving cylinder (72) is equipped with the connection extended to above splicing platform (71) straight up Block;Above-mentioned splicing pushing block (73) is connected to the top of link block, and splicing pushing block (73) drives through receiving cylinder (72) by jig (0) It releases splicing platform (71);Above-mentioned transferring box (74) is set to splicing platform (71) and hot pressing cavity (11) junction, and jig (0) is connect Material pushing block (73) pushes the feed inlet through transferring box (74) to enter in transferring box (74);Above-mentioned feeding cylinder (77) is set to transfer The lower section of case (74), and be arranged along hot pressing cavity (11) direction, feeding cylinder (77) will be in jig (0) warp in transferring box (74) In discharge port push-in hot pressing cavity (11) of turnning box (74);Above-mentioned separated material cylinder (75) is vertically arranged at transferring box (74) feed inlet And the top of discharge port, and output end is arranged downward;Above-mentioned material baffle (76) is slidably disposed in transferring box along the vertical direction (74) it at discharge port and feed inlet, and is connect with the output end of separated material cylinder (75), separated material cylinder (75) drives material baffle (76) elevating movement is mobile to obstruct jig (0).
10. a kind of glass evacuated moulding process for being hot pressed into molded line of full-automatic 3D as described in claim 1, which is characterized in that It comprises the following steps that:
S1, preheating glass: jig is stirred through hot pressing material toggling component, drives the glass in it to vacuum hotpressing bending in hot pressing cavity At interior preheating station, preheated;
S2, glass pre-pressing: the jig of step S1 is moved at precompressed station from preheating station, to sheet glass at precompressed station Carry out heating precompressed;
S3, glass evacuated hot pressing: the jig in step S2 is moved to from vacuum hotpressing station from precompressed station, the lower die of jig with The vacuum hole of lower base at vacuum hotpressing station is connected to, and vacuum generating device makes jig internal cavity form vacuum environment, very Pressing member at empty hot pressing station pushes the upper mold of jig, and upper mold and lower die are laminated, and makes sheet glass hot pressing bending;
S4, cooling: the sheet glass in step S3 after vacuum hotpressing bending is driven by jig to cooling station, at cooling station Cooled down in advance;
S5, jig are transferred to cooling component: in step S4 cool down after the completion of jig hot pressing cavity tail end through pushing material component Laterally in push-in cooling component, jig is stirred through cooling material toggling component in cooling component and is successively moved between each cooling station, To cool down the sheet glass in it;
S6, jig blanking: the jig after the completion of cooling in step S5 is moved in the transmission belt of cooling component tail end, through feeding and Longitudinal pushing material component of cleaning part is pushed on material receiving, and is pushed on mobile overturning platform through lateral pushing material component, The lower die of jig is fixedly clamped through mobile overturning platform;
S7, upper mold are mobile and clean: after the jig lower die in step S6 clamps, the shifting jig component of feeding and cleaning part is being moved Upper mold is carried after the upper mold of clamping fixture on dynamic overturning platform and covers conjunction at upper mold cleaning assemblies, upper mold cleaning assemblies is to upper Mould is cleaned;
S8, take sheet glass: when step S7 upper mold cleans, the sheet glass after bending in lower die is drawn and is carried to by reclaimer robot On stack platform, after sheet glass overlaps multi-disc, take out by hand to glass sheet stock frame;
S9, lower die fall slag and cleaning: after sheet glass takes out in step S8, mobile overturning platform drives lower die to overturn 180 °, under making Residue on mould is poured onto material residue box;Lower die is moved at lower die cleaning assemblies again, lower die cleaning assemblies rises and lower die Fitting, and lower die is cleaned;
S10, lower die loopback and sheet glass feeding: in step S9 after the completion of lower die cleaning, mobile overturning platform drives lower die to return To initial position, and lower die is made to overturn 180 °;Reclaimer robot will clamp to the sheet glass of bending on glass sheet stock frame and through CCD After box shooting positioning, sheet glass is moved in lower die;
S11, jig assembling and sheet glass recycle bending: after the lower die in step S10 loads sheet glass, moving jig component for upper mold It moves and covers conjunction in lower die, be assembled into new jig;The new jig is moved to hot pressing through the blanking component of feeding and cleaning part At the loading assemblies of cavity head end, jig is pushed into hot pressing cavity again through loading assemblies, to recycle bending.
CN201811342287.0A 2018-11-13 2018-11-13 A kind of full-automatic 3D is glass evacuated to be hot pressed into molded line and its moulding process Pending CN109277342A (en)

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