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CN109149817A - High power DC rotor for brushless motor structure - Google Patents

High power DC rotor for brushless motor structure Download PDF

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Publication number
CN109149817A
CN109149817A CN201811180498.9A CN201811180498A CN109149817A CN 109149817 A CN109149817 A CN 109149817A CN 201811180498 A CN201811180498 A CN 201811180498A CN 109149817 A CN109149817 A CN 109149817A
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CN
China
Prior art keywords
iron core
magnetic yoke
rotor
interior iron
permanent magnet
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201811180498.9A
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Chinese (zh)
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CN109149817B (en
Inventor
陈波
环宇平
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FGSL Electric Co Ltd
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FGSL Electric Co Ltd
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Publication date
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Priority to CN201811180498.9A priority Critical patent/CN109149817B/en
Publication of CN109149817A publication Critical patent/CN109149817A/en
Application granted granted Critical
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/278Surface mounted magnets; Inset magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

The invention discloses high power DC rotor for brushless motor structures, including interior iron core, magnetic yoke, permanent magnet;The interior iron core is set as concentric with magnetic yoke, and the outer round surface of interior iron core is uniformly arranged there are five strip boss a, and the distance between the cylinder body outer surface of interior iron core and magnetic yoke inner ring body are greater than 15mm;By filling tubular molding compound BMC between interior iron core and magnetic yoke for interior iron core and magnetic yoke plastic packaging into core assembly;The permanent magnet is evenly distributed on magnetic yoke outer ring, and full terephthalate (PBT) engineering plastic is filled in the cavity formed between core assembly and permanent magnet;This is reasonable in design, and mechanical rigid intensity is reliable, and electrical safety performance is met the requirements, main to reduce rotor selfcapacity amount, avoids interior outer iron core and forms the structure of similar capacitor, while can save a large amount of raw material, cost performance is high.

Description

High power DC rotor for brushless motor structure
Technical field
The present invention relates to the field of rotor more particularly to high power DC rotor for brushless motor structures.
Background technique
The brushless DC motor of permanent-magnet structure is during motor running due to the effect of induced electromotive force, rotor iron Wicking surface can generate induced electromotive force, the imbalance that bearing causes its inside and outside circle potential difference can be conducted to by shaft, to lead The abrasion of steel ball shape corrugate and bumps, galvano-cautery phenomenon is caused to will affect motor overall noise and service life.The prior art it is big Power brushless dc motor rotor structure generally uses inside and outside insulating structure of iron core, is arranged between outer yoke and interior iron core Equidistant gap, terephthalate (PBT) engineering plastic filling form the opposing insulation structure of rotor in this gap, galvano-cautery can be effectively reduced It generates, reduces the generation of electromotive force.And since the rotor volume that heavy-duty motor uses is larger, and load when motor operating Also very greatly, huge radial torsion and axial tension can be born when rotor startup and operating, be arranged between outer yoke and interior iron core Equidistant gap generally will be less than 3mm, just can guarantee injection terephthalate (PBT) engineering plastic after integral rotor rigid;If setting Gap it is excessive, molding wall thickness is difficult uniformly, and needs a large amount of engineering plastics of bolus injection, and in the market commonly use injection molding machine spiral shell Bar storing capacity can not meet the injection molding requirement, can there is a large amount of shrinkage cavities, cold shock testing meeting the requirements inside PBT After can crack, influence the structural strength of entire rotor;And since inside and outside iron core gap is too small, during motor running by It will form the discharging structure of a similar capacitor between the two in the effect of induced electromotive force, cause rotor selfcapacity amount big, To influence electric property, security performance of motor etc..
Summary of the invention
It is an object of the present invention to provide a kind of high power DC rotor for brushless motor structures, and simple and reasonable, rigidity is strong Degree is reliable, has a safety feature, solves the above technical problem.
In order to achieve the above technical purposes, reach above-mentioned technical requirements, the technical scheme adopted by the invention is that: big function Rate direct current rotor for brushless motor structure, including interior iron core, magnetic yoke, permanent magnet;It is characterized by: the interior iron core and magnetic yoke It is set as with one heart, the outer round surface of interior iron core is uniformly arranged there are five strip boss a, the cylinder body outer surface of interior iron core and magnetic The distance between yoke inner ring body is greater than 15mm;By filling tubular molding compound BMC between interior iron core and magnetic yoke for interior iron core With magnetic yoke plastic packaging at core assembly;The permanent magnet is evenly distributed on magnetic yoke outer ring, is formed between core assembly and permanent magnet Cavity in fill full terephthalate (PBT) engineering plastic.
Preferred: the upper end or lower end of the interior iron core are provided with flange, if being evenly arranged with around flange Dry semicircle orifice.
Preferred: the outer round surface of the magnetic yoke is evenly arranged with several vertical dovetail grooves, convex block and dovetail groove phase It is equipped in dovetail groove to separate permanent magnet;The inner surface of magnetic yoke is set as polygon, and is evenly distributed with eight strips One of rectangular recess is provided between boss b, every two boss b.
It is preferred: to be provided with the reinforcing rib parallel with its end face among the core assembly, make the section of core assembly At two H-types;The both ends of the surface of core assembly are along the circumferential direction evenly arranged with several supporting walls perpendicular with its end face, branch Support wall is provided with the I-shaped of radian;Reinforcing rib and the supporting walls at both ends form the symmetrical cavity in both ends;Core assembly End face position corresponding with dovetail groove is provided with trapezoidal groove.
Preferred: the terephthalate (PBT) engineering plastic is poly terephthalic acid diol ester.
Beneficial effects of the present invention;High power DC rotor for brushless motor structure, compared with traditional structure: the structure is set Rationally, mechanical rigid intensity is reliable, and electrical safety performance is met the requirements for meter, main to reduce rotor selfcapacity amount, avoids Interior outer iron core forms the structure of similar capacitor, while can save a large amount of raw material, cost performance height;Inside configuration uses group Shape moulding compound BMC material replaces traditional integrated injection molding PBT rotor structure, since BMC material adapts to various moulding process, heat Solidification rear surface finish is good, and mechanical strength, electrical property is reliable, while having the spies such as water-fast, oil resistant, heat-resisting, corrosion-resistant, fire-retardant Property, cost performance is high;It is not only to support integral rotor structure, it primarily serves the effect of insulate interior iron core, magnetic yoke, Wo Menzhi Road air is best insulator, and many symmetrical cavity structures of BMC core assembly design can play very good insulation Effect;The outer diameter of interior iron core can be made to reach minimum, magnetic yoke inner ring diameter in design and reach maximum, avoid the two gap too small The structure for generating similar capacitor, causes rotor capacitance big;The reduction induced electromotive force of energy amplitude peak is conducted to interior iron simultaneously Core and shaft effectively prevent the generation of galvano-cautery;Magnetic yoke of the invention is due to being used for large capacity motor structure, usual magnetic yoke inner ring It is relatively large in diameter, can then design other product inside inner ring simultaneously, realize that a mould is dual-purpose or even multi-purpose, realize stock utilization most Bigization has saved cost.
Detailed description of the invention
Fig. 1 is the schematic perspective view of rotor of the present invention;
Fig. 2 is the cross section view of rotor of the present invention;
Fig. 3 is A-A cross-sectional view in Fig. 2 of the present invention;
Fig. 4 is iron core schematic perspective view in the present invention;
Fig. 5 is core assembly three-dimensional cutaway view of the present invention;
Fig. 6 is magnetic yoke schematic perspective view of the present invention;
In figure: iron core in 1.;2. magnetic yoke;3. core assembly;4. permanent magnet;101. cylinder body;102. boss a;103. method Lan Bian;104. semicircle orifice;201. dovetail groove;202. convex block;203. boss b;401. reinforcing rib;402. supporting walls;403. cavity; 404. trapezoidal groove;501. hole a;502. hole b;503. hole c.
Specific embodiment
In order to be more clear goal of the invention of the invention, technical solution and its advantageous effects, below in conjunction with attached drawing And specific embodiment, the present invention will be described in further detail;
In attached drawing 1-6: high power DC rotor for brushless motor structure, including interior iron core 1, magnetic yoke 2, permanent magnet 4;Its feature Be: the interior iron core 1 is set as concentric with magnetic yoke 2, and the outer round surface of interior iron core 1 is uniformly arranged there are five strip boss A102, the distance between 101 outer surface of cylinder body of interior iron core 1 and 2 inner ring body of magnetic yoke are greater than 15mm;By in interior iron core Tubular molding compound BMC is filled between 1 and magnetic yoke 2 by interior iron core 1 and 2 plastic packaging of magnetic yoke into core assembly 3;The permanent magnet 4 is equal It is even to be distributed in 2 outer ring of magnetic yoke, full terephthalate (PBT) engineering plastic is filled in the cavity formed between core assembly 3 and permanent magnet 4.
The upper end or lower end of the interior iron core 1 are provided with flange 103, if being evenly arranged with around flange 103 Dry semicircle orifice 104;The outer round surface of the magnetic yoke 2 is evenly arranged with several vertical dovetail grooves 201, convex block 202 and swallow Stern notch 201, which matches, to be arranged in dovetail groove to separate permanent magnet 4;The inner surface of magnetic yoke 2 is set as polygon, and is uniformly distributed There are eight strip boss b203, is provided with one of rectangular recess between every two boss b203;It is set among the core assembly 3 It is equipped with the reinforcing rib 401 parallel with its end face, makes the section of core assembly 3 at two H-types;The both ends of the surface of core assembly 3 are along circle Circumferential direction is evenly arranged with several supporting walls 402 perpendicular with its end face, and supporting walls 402 are provided with the I-shaped of radian Type;Reinforcing rib 401 and the supporting walls 402 at both ends form the symmetrical cavity 403 in both ends;The end face of core assembly 3 and dovetail groove 201 corresponding positions are provided with trapezoidal groove 404;The terephthalate (PBT) engineering plastic is poly terephthalic acid diol ester.
Specific implementation of the invention: operating procedure is as follows: interior iron core 1 is first put into togerther plastic package die type chamber with magnetic yoke 2, Mold is equipped with several boss, and the semicircle orifice 105 on a part of boss and interior core flange side, the dovetail groove in magnetic yoke cooperate For positioning iron core 1 in fixed, for another part boss in addition to being used to support interior iron core 1 and magnetic yoke 3, mainly making after plastic packaging can be Effective BMC wall thickness is formed between interior iron core 1 and magnetic yoke 2, be provided with supporting the intensity of entire rotor and bear huge rotor radial, Axial thrust load.BMC material is injected in the cavity formed between plastic package die and interior iron core 1, magnetic yoke 2 again to be heating and curing molding, Become BMC core assembly 3 after integrated plastic packaging.Then BMC core assembly and permanent magnet 4 are put into mold filling PBT engineering plastics, The two is closely molded and is combined into an integral rotor component.So far this rotor structure is just completed, and is finally pressed into shaft and interior Iron core riveting, can put into assembly after magnetizing.
Interior iron core 1 is made of powdered metallurgical material, can reach 60 ° or more through Overheating Treatment hardness HRC after sintering, both save About material in turn ensures rigid.Outer circle is symmetrically evenly equipped with several I-shaped boss support arms for bearing radial torsion Square, one end end face are equipped with the axial thrust that certain thickness flange is used to bear motor.Flange is equipped with several semicircles Hole, uniformly distributed three positioning pins, as fabrication hole a501, hole b502, hole c503 on plastic package die, positioning is fixed when being used for plastic packaging Interior iron core.
2 outer ring of magnetic yoke is laid with several dovetail grooves 201, can be by the lock of permanent magnet 4 tightly in magnetic yoke 2 after PBT filling Outer circle guarantees the stabilization of rotor overspeed test passed through with magnetic property.Plastic package die upper and lower mould is equipped with determining for identical swallowtail shape Position pin insertion magnetic yoke dovetail groove for being accurately positioned magnetic yoke, while not making BMC material overflow into the influence of magnetic yoke dovetail groove thereafter forever Magnet PBT coats intensity.If centre has dry plate iron core without dovetail groove, several are equipped with for separating forever in dovetail groove corresponding position The boss of magnet, mutual gap is kept roughly the same after so that permanent magnet is directly placed into mold, guarantees the outer of entire rotor Circle bounce, dynamic balancing and air gap flux density.Several boss support arms are arranged in magnetic yoke inner ring, are used to bear rotor after plastic packaging Radial torque.
Certain thickness BMC reinforcing rib 401 is equipped among BMC core assembly, circumferencial direction is equipped with the I-shaped BMC of more equal parts Support arm 402, the two have been used to support entire rotor structure.It is symmetrically several that support arm forms both ends with reinforcing rib between each other Cavity forms air barrier for the interior outer iron core that insulate, and reduces the generation that rotor carried charge avoids galvano-cautery.The both ends end face BMC It is laid with multiple grooves or boss, magnetic yoke outer ring is compressed when locking for plastic package die, prevents that iron core can be squeezed while flash Gap between piece piece, can prevent because iron core tinertoy it is not tight caused by vibration noise of motor.PBT material is packed into when being molded with permanent magnet Groove forms boss, and BMC core assembly and permanent magnet is made to be combined into an entirety, tightly locks permanent magnet and bears rotor Radial torque.
Interior 1 outer ring of iron core and the minimum insulation gap of 2 inner ring of magnetic yoke are greater than 15mm, there is the mutual shape of BMC material between the two At cavity for insulating, both avoid the too small structure for forming similar capacitor in gap to greatest extent, rotor capacitance dropped To minimum level.
Because being used for large capacity motor structure, usual magnetic yoke inner ring diameter is larger for magnetic yoke of the invention, can be with inside inner ring Other product is designed simultaneously, realizes that a mould of blanking die is dual-purpose or even multi-purpose, realizes that stock utilization maximizes, it is a large amount of to save Cost.
Above-described embodiment is only intended to clearly illustrate description made by the present invention, and does not limit the embodiments, To those of ordinary skill in the art, other various forms of variations or change can also be made on the basis of the above description Dynamic, there is no necessity and possibility to exhaust all the enbodiments, and the obvious variation or change thus amplified out It is dynamic to be still in the protection scope of this invention.

Claims (5)

1. high power DC rotor for brushless motor structure, including interior iron core (1), magnetic yoke (2), permanent magnet (4);Its feature exists In: the interior iron core (1) is set as concentric with magnetic yoke (2), the outer round surface of interior iron core (1) be uniformly arranged there are five strip it is convex Platform a(102), the distance between cylinder body (101) outer surface of interior iron core (1) and magnetic yoke (2) inner ring body are greater than 15mm;It is logical It crosses and fills tubular molding compound BMC between interior iron core (1) and magnetic yoke (2) for interior iron core (1) and magnetic yoke (2) plastic packaging into core assembly (3);The permanent magnet (4) is evenly distributed on magnetic yoke (2) outer ring, the cavity formed between core assembly (3) and permanent magnet (4) It is interior to fill full terephthalate (PBT) engineering plastic.
2. high power DC rotor for brushless motor structure according to claim 1, it is characterised in that: the interior iron core (1) upper end or lower end is provided with flange (103), and flange is evenly arranged with several semicircle orifices around (103) (104).
3. high power DC rotor for brushless motor structure according to claim 1, it is characterised in that: the magnetic yoke (2) outer round surface is evenly arranged with several vertical dovetail grooves (201), and convex block (202) matches setting with dovetail groove (201) To separate permanent magnet (4) in dovetail groove;The inner surface of magnetic yoke (2) is set as polygon, and it is convex to be evenly distributed with eight strips Platform b(203), every two boss b(203) between be provided with one of rectangular recess.
4. high power DC rotor for brushless motor structure according to claim 1, it is characterised in that: the iron core group The reinforcing rib parallel with its end face (401) are provided among part (3), make the section of core assembly (3) at two H-types;Iron core group The both ends of the surface of part (3) are along the circumferential direction evenly arranged with several supporting walls perpendicular with its end face (402), supporting walls (402) it is provided with the I-shaped of radian;Reinforcing rib (401) and the supporting walls (402) at both ends form the symmetrical cavity in both ends (403);The end face of core assembly (3) position corresponding with dovetail groove (201) is provided with trapezoidal groove (404).
5. high power DC rotor for brushless motor structure according to claim 1, it is characterised in that: the engineering plastic Material PBT is poly terephthalic acid diol ester.
CN201811180498.9A 2018-10-11 2018-10-11 Rotor structure for high-power DC brushless motor Active CN109149817B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811180498.9A CN109149817B (en) 2018-10-11 2018-10-11 Rotor structure for high-power DC brushless motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811180498.9A CN109149817B (en) 2018-10-11 2018-10-11 Rotor structure for high-power DC brushless motor

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Publication Number Publication Date
CN109149817A true CN109149817A (en) 2019-01-04
CN109149817B CN109149817B (en) 2024-10-01

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001268831A (en) * 2000-03-21 2001-09-28 Matsushita Electric Ind Co Ltd Permanent magnet rotor
JP2001298887A (en) * 2000-04-14 2001-10-26 Matsushita Electric Ind Co Ltd Motor
CN102611226A (en) * 2011-12-23 2012-07-25 浙江京马电机有限公司 Motor rotor
CN102611225A (en) * 2011-12-21 2012-07-25 石泰山 Rotor structure
CN103887945A (en) * 2014-03-21 2014-06-25 深圳先进技术研究院 Hub motor and manufacturing method thereof
CN203850945U (en) * 2013-10-07 2014-09-24 江门市地尔汉宇电器股份有限公司 Drainage pump motor equipped with connector accessory
CN104505963A (en) * 2015-01-05 2015-04-08 江苏富天江电子电器有限公司 Injection-molding shock absorption rotor
CN204349681U (en) * 2015-01-29 2015-05-20 江苏富天江电子电器有限公司 A kind ofly vibrate faint direct current machine
CN204794420U (en) * 2015-06-11 2015-11-18 合肥市通得力电气制造有限公司 Air conditioner fan motor pieces together insulating permanent magnet rotor of a piece formula
CN208986703U (en) * 2018-10-11 2019-06-14 江苏富天江电子电器有限公司 High power DC rotor for brushless motor structure

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001268831A (en) * 2000-03-21 2001-09-28 Matsushita Electric Ind Co Ltd Permanent magnet rotor
JP2001298887A (en) * 2000-04-14 2001-10-26 Matsushita Electric Ind Co Ltd Motor
CN102611225A (en) * 2011-12-21 2012-07-25 石泰山 Rotor structure
CN102611226A (en) * 2011-12-23 2012-07-25 浙江京马电机有限公司 Motor rotor
CN203850945U (en) * 2013-10-07 2014-09-24 江门市地尔汉宇电器股份有限公司 Drainage pump motor equipped with connector accessory
CN103887945A (en) * 2014-03-21 2014-06-25 深圳先进技术研究院 Hub motor and manufacturing method thereof
CN104505963A (en) * 2015-01-05 2015-04-08 江苏富天江电子电器有限公司 Injection-molding shock absorption rotor
CN204349681U (en) * 2015-01-29 2015-05-20 江苏富天江电子电器有限公司 A kind ofly vibrate faint direct current machine
CN204794420U (en) * 2015-06-11 2015-11-18 合肥市通得力电气制造有限公司 Air conditioner fan motor pieces together insulating permanent magnet rotor of a piece formula
CN208986703U (en) * 2018-10-11 2019-06-14 江苏富天江电子电器有限公司 High power DC rotor for brushless motor structure

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