CN109092315B - Catalyst for preparing tetrahydronaphthalene through naphthalene selective catalytic hydrogenation, and preparation method and application thereof - Google Patents
Catalyst for preparing tetrahydronaphthalene through naphthalene selective catalytic hydrogenation, and preparation method and application thereof Download PDFInfo
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- CN109092315B CN109092315B CN201810798514.4A CN201810798514A CN109092315B CN 109092315 B CN109092315 B CN 109092315B CN 201810798514 A CN201810798514 A CN 201810798514A CN 109092315 B CN109092315 B CN 109092315B
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- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 title claims abstract description 126
- 239000003054 catalyst Substances 0.000 title claims abstract description 91
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 238000009903 catalytic hydrogenation reaction Methods 0.000 title claims description 20
- 238000002360 preparation method Methods 0.000 title abstract description 19
- 238000006243 chemical reaction Methods 0.000 claims abstract description 47
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 40
- 238000000034 method Methods 0.000 claims abstract description 27
- 229910052751 metal Inorganic materials 0.000 claims abstract description 12
- 239000002184 metal Substances 0.000 claims abstract description 12
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 12
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 10
- 230000003647 oxidation Effects 0.000 claims abstract description 10
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 10
- 150000002739 metals Chemical class 0.000 claims abstract description 4
- 238000011068 loading method Methods 0.000 claims description 41
- 238000005470 impregnation Methods 0.000 claims description 16
- 230000035484 reaction time Effects 0.000 claims description 7
- 229910052721 tungsten Inorganic materials 0.000 claims description 4
- 238000001354 calcination Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 2
- 230000009467 reduction Effects 0.000 claims description 2
- 229910052717 sulfur Inorganic materials 0.000 claims description 2
- 239000011593 sulfur Substances 0.000 claims description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims 2
- 229910004298 SiO 2 Inorganic materials 0.000 claims 1
- 229910010413 TiO 2 Inorganic materials 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 20
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract description 18
- 229910052593 corundum Inorganic materials 0.000 abstract description 18
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract description 18
- 229910003158 γ-Al2O3 Inorganic materials 0.000 abstract description 16
- 239000011280 coal tar Substances 0.000 abstract description 14
- 238000012545 processing Methods 0.000 abstract description 7
- 238000003860 storage Methods 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract description 2
- 230000008929 regeneration Effects 0.000 abstract description 2
- 238000011069 regeneration method Methods 0.000 abstract description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 36
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 description 24
- 229910003296 Ni-Mo Inorganic materials 0.000 description 17
- 238000010438 heat treatment Methods 0.000 description 14
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Inorganic materials O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 description 11
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- 239000002244 precipitate Substances 0.000 description 8
- 229910000480 nickel oxide Inorganic materials 0.000 description 7
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 7
- 238000001556 precipitation Methods 0.000 description 7
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 6
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 6
- 238000003980 solgel method Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 5
- 230000018109 developmental process Effects 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 238000002441 X-ray diffraction Methods 0.000 description 4
- 238000012512 characterization method Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- QXYJCZRRLLQGCR-UHFFFAOYSA-N molybdenum(IV) oxide Inorganic materials O=[Mo]=O QXYJCZRRLLQGCR-UHFFFAOYSA-N 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 229910052723 transition metal Inorganic materials 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000000543 intermediate Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000009210 therapy by ultrasound Methods 0.000 description 3
- 150000003624 transition metals Chemical class 0.000 description 3
- 229910016556 Al2(MoO4)3 Inorganic materials 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 238000003917 TEM image Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 2
- 239000011609 ammonium molybdate Substances 0.000 description 2
- 229940010552 ammonium molybdate Drugs 0.000 description 2
- 235000018660 ammonium molybdate Nutrition 0.000 description 2
- -1 bicyclic aromatic hydrocarbon Chemical class 0.000 description 2
- 229910052681 coesite Inorganic materials 0.000 description 2
- 229910052906 cristobalite Inorganic materials 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- GNMQOUGYKPVJRR-UHFFFAOYSA-N nickel(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Ni+3].[Ni+3] GNMQOUGYKPVJRR-UHFFFAOYSA-N 0.000 description 2
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 2
- 229910000510 noble metal Inorganic materials 0.000 description 2
- YNPNZTXNASCQKK-UHFFFAOYSA-N phenanthrene Chemical compound C1=CC=C2C3=CC=CC=C3C=CC2=C1 YNPNZTXNASCQKK-UHFFFAOYSA-N 0.000 description 2
- 125000005575 polycyclic aromatic hydrocarbon group Chemical group 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- BBEAQIROQSPTKN-UHFFFAOYSA-N pyrene Chemical compound C1=CC=C2C=CC3=CC=CC4=CC=C1C2=C43 BBEAQIROQSPTKN-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910052682 stishovite Inorganic materials 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- 229910052905 tridymite Inorganic materials 0.000 description 2
- ZNOKGRXACCSDPY-UHFFFAOYSA-N tungsten trioxide Chemical group O=[W](=O)=O ZNOKGRXACCSDPY-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 1
- 229910003303 NiAl2O4 Inorganic materials 0.000 description 1
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 1
- 229920004890 Triton X-100 Polymers 0.000 description 1
- 239000013504 Triton X-100 Substances 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000011300 coal pitch Substances 0.000 description 1
- IUYLTEAJCNAMJK-UHFFFAOYSA-N cobalt(2+);oxygen(2-) Chemical compound [O-2].[Co+2] IUYLTEAJCNAMJK-UHFFFAOYSA-N 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(II) oxide Inorganic materials [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- GVEPBJHOBDJJJI-UHFFFAOYSA-N fluoranthrene Natural products C1=CC(C2=CC=CC=C22)=C3C2=CC=CC3=C1 GVEPBJHOBDJJJI-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- HTGQYCYNINJZAL-UHFFFAOYSA-N hexane;naphthalene Chemical compound CCCCCC.C1=CC=CC2=CC=CC=C21 HTGQYCYNINJZAL-UHFFFAOYSA-N 0.000 description 1
- 239000000852 hydrogen donor Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 1
- 229910000008 nickel(II) carbonate Inorganic materials 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/88—Molybdenum
- B01J23/883—Molybdenum and nickel
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C5/00—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
- C07C5/02—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by hydrogenation
- C07C5/10—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by hydrogenation of aromatic six-membered rings
- C07C5/11—Partial hydrogenation
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Catalysts (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Compared with naphthalene, the tetrahydronaphthalene belongs to a high-value product, and the method can realize high added value and deep processing fine utilization of downstream products of coal tar. The method adopts a high-temperature high-pressure reaction kettle, and finds that the oxidation state catalyst has obvious effect on preparing the tetrahydronaphthalene by the selective hydrogenation of the naphthalene for the first time. Wherein the hydrogenation catalyst used consists of: with gamma-Al2O3As carrier, Ni and Mo as active metals, Al2O3The content of the carrier is 70-90%, the total load of Ni and Mo is 12-36%, and the load ratio of Ni to Mo is 1:23-8: 16. The invention provides a high additional utilization method of coal tar downstream products which has been ignored by people all the time, and the used oxidation state catalyst has the advantages of simple preparation, easy storage, good recycling stability, easy regeneration and the like.
Description
Technical Field
The invention belongs to the field of deep processing of coal tar, and particularly relates to a catalyst for preparing tetrahydronaphthalene through naphthalene selective catalytic hydrogenation, and a preparation method and application thereof.
Background
Compared with petroleum resources, coal tar resources have irreplaceability; coal tar is used as an important resource to protect abroad. At present, the domestic coal tar processing technology is relatively backward, the deep processing is insufficient, and the method only stays in the rough processing stage. The coal tar is exported, and the return sale phenomenon of the processed coal tar products is serious, so that China suffers great economic loss.
Naphthalene is an important chemical raw material as a bicyclic aromatic hydrocarbon; the yield can be used as a mark for measuring the development level of organic chemical engineering. The naphthalene content in the coal tar is about 10 percent, and industrial naphthalene and refined naphthalene can be obtained through processes of distillation cutting, cooling crystallization, filtering drying and the like.
Tetrahydronaphthalene belongs to a hydrogenation intermediate of naphthalene and is an important hydrogen donor solvent; the method is widely applied to the process research of direct coal liquefaction, coal pitch hydrogenation, biomass liquefaction and the like. Compared with the prices of naphthalene (500g, 180 yuan) and decahydronaphthalene (250mL, 69.6 yuan), tetrahydronaphthalene (250mL, 695 yuan) is obviously a high-value product. Similar to polycyclic aromatic hydrocarbons such as phenanthrene and pyrene, the value of the product can be improved by preparing corresponding intermediates through partial hydrogenation.
Therefore, the research on the preparation of high value-added products by the partial selective hydrogenation of the polycyclic aromatic hydrocarbon can generate objective economic value on one hand and promote the deep processing and the fine development of the coal tar on the other hand.
At present, the naphthalene hydrogenation catalyst uses more noble metals, transition metal sulfides, reduced transition metals, skeleton nickel and the like. Wherein the noble metal is expensive and has poor sulfur resistance; the reduced transition metal has high preparation cost, difficult storage, harsh preparation conditions of the framework nickel and the like, and is not preferable.
At present, the general research aims at obtaining high hydrogenation performance, and the selective catalytic hydrogenation for preparing the tetrahydronaphthalene with high added value is ignored; meanwhile, the morphology of the catalyst is generally three: most of the coal tar hydrogenation catalyst and the aromatic hydrogenation field are sulfuration state catalysts, but experiments show that the oxidation state catalyst also has hydrogenation performance, and related reports are not seen.
Disclosure of Invention
In order to overcome the problems in the prior art, the invention aims to provide a catalyst for preparing tetrahydronaphthalene by naphthalene selective catalytic hydrogenation, and a preparation method and application thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
the catalyst for preparing tetrahydronaphthalene by naphthalene selective catalytic hydrogenation comprises a carrier and an active component, wherein the carrier is SiO2、TiO2、Al2O3One or a mixture of more of HY and HZSM-5; the active component is one or more metals of Co, Mo, Ni and W; the loading amount of the oxide of the active component is 12-36%.
Hair brushIn a further development, the support is Al2O3。
The invention is further improved in that the active components are Ni and Mo.
The invention is further improved in that the loading of the oxide of the active component is 18-30%.
The invention is further improved in that NiO and MoO are adopted when active components are Ni and Mo3The load ratio of (A) is 1:23-8: 36.
The invention is further improved in that NiO and MoO are adopted when active components are Ni and Mo3The load ratio of (A) is 2:22-4: 20.
A preparation method of a catalyst for preparing tetrahydronaphthalene by naphthalene selective catalytic hydrogenation comprises the steps of loading active components on a catalyst carrier by an isometric impregnation method, carrying out ultrasonic treatment and standing, drying and then roasting to obtain the catalyst; wherein the roasting temperature is 400-600 ℃.
The further improvement of the invention is that the roasting temperature is 450-550 ℃.
Application of catalyst in reaction for preparing tetrahydronaphthalene by selective hydrogenation of naphthalene, initial H of reaction2The pressure is 2-10MPa, the reaction temperature is 160-240 ℃, and the reaction time is 2-10 h.
A further development of the invention is that the initial H of the reaction2The pressure is 6-8MPa, the reaction temperature is 180-220 ℃, and the reaction time is 6-8 h.
Compared with the prior art, the invention has the following beneficial effects:
compared with a vulcanized catalyst and a reduced catalyst, the transition metal oxidation catalyst provided by the invention is simple to prepare, low in cost, easy to store and convenient to regenerate. The method adopts the catalyst to prepare the tetrahydronaphthalene in a high-temperature high-pressure reaction kettle under proper reaction conditions, and can realize high naphthalene conversion rate (95.62%) and tetrahydronaphthalene selectivity (99.75%). The catalyst adopted by the method has good reusability, the selectivity of the tetrahydronaphthalene is basically unchanged after being reused for 7 times, the selectivity is close to 100%, and the yield can be stabilized at 66%. Make up the defects of deep processing and fine development of the coal tar and realize high added value utilization of downstream products of the coal tar.
Furthermore, the active component of the catalyst used in the invention is Ni-Mo bimetal, wherein Ni has extremely strong hydrogenation activity, Mo has high selectivity of tetrahydronaphthalene, and the Ni-Mo bimetal has synergistic effect and can play the roles of high activity of Ni and high selectivity of Mo at the same time. Through XPS characterization, NiO and Ni are presumed2O3And Al2(MoO4)3The phase mainly plays a role in hydrogenation activity, MoO2And MoO3The phase acts primarily as a selectivity for tetrahydronaphthalene.
The preparation method of the catalyst is simple and easy to realize.
The method takes naphthalene (primary product of coal tar) as a raw material, and takes selective partial hydrogenation to prepare tetrahydronaphthalene with high added value as a target; the oxidation state NiO-MoO is found for the first time3/γ-Al2O3The catalyst is suitable for preparing tetrahydronaphthalene by naphthalene selective hydrogenation, shows good catalytic hydrogenation performance and high selectivity, and has the advantages of easy preparation, good recycling stability, convenient regeneration, easy storage and the like.
Drawings
FIG. 1 is a network diagram of a naphthalene hydrogenation reaction.
FIG. 2 is a graph showing the results of different catalysts for catalytic hydrogenation of naphthalene to tetrahydronaphthalene. Wherein A is oxidation state Ni-Mo/Al2O3B is reduced Ni-Mo/Al2O3C is sulfurized Ni-Mo/Al2O3。
FIG. 3 shows different forms of Ni-Mo/gamma-Al2O3XRD pattern of the catalyst.
FIG. 4 shows different forms of Ni-Mo/gamma-Al2O3BET diagram of the catalyst. Wherein (a) is N2The adsorption and desorption curve, and (b) the pore size distribution.
FIG. 5 shows different forms of Ni-Mo/γ -Al2O3TPD profile of the catalyst.
Figure 6 is a graph of results of different metal loadings on naphthalene conversion and tetrahydronaphthalene selectivity.
FIG. 7 is a graph of the results of nickel molybdenum loading ratio versus naphthalene conversion and tetrahydronaphthalene selectivity.
FIG. 8 is a graph showing the results of different loading patterns on naphthalene conversion and tetrahydronaphthalene selectivity.
FIG. 9 is a graph of the results of repeated use of the catalyst in an oxidized state.
FIG. 10 is an XPS plot of oxidized catalyst after repeated use. Wherein (a) is Mo3d, and (b) is Ni 2P.
FIG. 11 is a TEM image of the catalyst in an oxidized state after repeated use. Wherein, (a) is fresh catalyst, (b) is catalyst used repeatedly, and (c) is catalyst used repeatedly for seven times.
FIG. 12 shows Al prepared by the present invention2O3XRD pattern of the support. Wherein (a) is Al prepared by precipitation method2O3And (b) is Al prepared by a sol-gel method2O3。
Detailed Description
The present invention is further described with reference to the following examples, which are not intended to limit the scope of the present invention.
The catalyst for preparing tetrahydronaphthalene by naphthalene selective catalytic hydrogenation comprises a carrier and an active component, wherein the carrier is SiO2、TiO2、Al2O3One or a mixture of more of HY and HZSM-5; the active component is one or more metals of Co, Mo, Ni and W; the loading amount of the oxide of the active component is 12-36%, namely the mass loading amount of the oxide of the active component, for example, the oxide of Co is cobaltous oxide, the oxide of Mo is molybdenum trioxide, the oxide of Ni is nickel oxide, and the oxide of W is tungsten trioxide.
Preferably, the loading (mass) of the active component oxide is 18-30%.
Preferably, the carrier is Al2O3。
Preferably, the active components are Ni and Mo. NiO and MoO when the active components are Ni and Mo3The load ratio (mass ratio) of (A) is 1:23 to 8: 16. Preferably, NiO and MoO3The load ratio (mass ratio) of (A) is 2:22-4: 20.
The preparation method of the catalyst comprises the following steps: loading an active component on a catalyst carrier by adopting an isometric impregnation method, carrying out ultrasonic treatment and standing, drying and roasting to obtain a catalyst; wherein the roasting temperature is 400-600 ℃. Preferably, the temperature of calcination is 450-.
When the active components are two of Co, Mo, Ni and W, the loading mode is one-step impregnation loading or step-by-step impregnation loading, and the one-step impregnation loading is preferred.
Referring to fig. 1, the catalyst is applied to the reaction of preparing tetrahydronaphthalene by naphthalene selective hydrogenation. Initial H of reaction2The pressure is 2-10MPa, the reaction temperature is 160-240 ℃, and the reaction time is 2-10 h.
Preferably, the initial H of the reaction2The pressure is 6-8MPa, the reaction temperature is 180-220 ℃, and the reaction time is 6-8 h.
The activity evaluation of the catalyst is carried out on a BFK-0.08L high-temperature high-pressure reaction kettle (Wihaibo Sharp Industrial and mechanical Co., Ltd.), the reactant is 20g of a normal hexane solution containing naphthalene, the mass content of the naphthalene in the normal hexane solution is 5%, and the addition amount of the catalyst is 2 g. The product detection adopts a BEIFEN-3420A gas chromatograph, the sample volume is 0.5 mu L, the box temperature is 165 ℃, the atomizer temperature is 250 ℃, the FID detector temperature is 220 ℃, and the product is quantified by an area normalization method.
The Ni salt in the invention is NiNO3·6H2O、NiCl2·6H2O、NiCO3、Ni(CH3COO)2·4H2O、Ni(CO)4Wherein Mo salt is (NH)4)6Mo7O24·4H2O、M℃l5One kind of (1).
Example 1
NiO capacity of 4 percent, MoO3The load of the NiO-MoO is 20 percent3/γ-Al2O3The preparation of (1): adopting an equal volume impregnation method to add a certain amount of Ni salt (NiNO)3·6H2O) and Mo salt ((NH)4)6Mo7O24·4H2O) adding a certain amount of distilled water to prepare a solution; impregnated in gamma-Al2O3Stirring uniformly on a carrier, performing ultrasonic treatment for half an hour, and standing at room temperature for 12 hours; in-line with the aboveDrying at 120 deg.C for 4 hr, and calcining at 500 deg.C for 4 hr; the oxidation state of 4 percent NiO-20 percent MoO can be obtained3/γ-Al2O3。
Comparative example 1
Reduced Ni-Mo/gamma-Al2O3The preparation of (1): in a tube furnace, the Ni-Mo/gamma-Al in an oxidized state is2O3The catalyst was reduced under the following conditions: heating from 40 ℃ to 120 ℃ at the heating rate of 5 ℃/min and keeping for 1 h; heating to 400 ℃ at the heating rate of 5 ℃/min and keeping for 1 h; the temperature is raised to 500 ℃ at a heating rate of 1 ℃/min and kept for 3 h. H2The flow rate was calibrated to 200mL/min using a soap film flow meter.
Comparative example 2
Sulfurized Ni-Mo/gamma-Al2O3The preparation of (1): in tube furnaces, using CS2Wet sulfurizing to oxidize Ni-Mo/gamma-Al2O3The catalyst was sulfided as follows: heating from 40 ℃ to 170 ℃ at a heating rate of 10 ℃/min, and keeping at 170 ℃ for 1 h; raising the temperature to 230 ℃ at the heating rate of 10 ℃/min, and keeping the temperature at 230 ℃ for 2 h; heating to 280 ℃ at the heating rate of 10 ℃/min, and keeping at 280 ℃ for 2 h; heating to 320 ℃ at the heating rate of 10 ℃/min, and keeping the temperature at 320 ℃ for 2 h; heating to 360 deg.C at a heating rate of 10 deg.C/min, and maintaining at 360 deg.C for 2 h; h2The flow rate was calibrated to 40mL/min using a soap film flow meter.
The three morphology catalysts prepared in example 1, comparative example 1 and comparative example 2 were charged into a high temperature high pressure reactor under the following reaction conditions: the reaction temperature is 200 ℃, the reaction time is 8H, and the reaction is started by H2The effect of the catalyst on the preparation of tetrahydronaphthalene by catalytic hydrogenation of naphthalene was examined by using 20g of a 5% naphthalene n-hexane solution as a reaction raw material and 2g of the catalyst under a pressure of 6MPa, and the results are shown in FIG. 2. As can be seen from FIG. 2, the sulfided Ni-Mo/γ -Al2O3The catalyst has the highest conversion rate of naphthalene and high hydrogenation activity, and the product mainly comprises decalin; reduced Ni-Mo/gamma-Al2O3The catalyst has intermediate conversion rate, selectivity and yield of naphthalene and oxidation state Ni-Mo/gamma-Al2O3The catalyst has the highest selectivity and yield of the selective hydrogenation of naphthalene to generate tetrahydronaphthalene, and is most suitable for preparing the tetrahydronaphthalene from the naphthaleneA catalyst for naphthalene.
Examples 2 to 6 are the effect of metal loading.
Example 2
The catalyst with the nickel-molybdenum loading of 12% is prepared by adopting a one-step impregnation method (wherein the mass ratio of nickel oxide to molybdenum oxide is 1: 5).
Example 3
The difference from example 2 is that the nickel molybdenum loading was 18%.
Example 4
The difference from example 2 is that the nickel molybdenum loading was 24%.
Example 5
The difference from example 2 is that the nickel molybdenum loading was 30%.
Example 6
The difference from example 2 is that the nickel molybdenum loading was 36%.
The effect of different metal loading on the hydrogenation of naphthalene to prepare tetrahydronaphthalene of the catalysts prepared in examples 2 to 6 was examined under the conditions of initial reaction pressure of 6MPa, temperature of 200 ℃ and time of 8h, and the result is shown in FIG. 6. As can be seen from fig. 6, the conversion of naphthalene was very low with little conversion at a metal loading of 12%; the conversion rate of naphthalene is gradually increased along with the increase of the loading amount, and the loading limit is reached when the loading amount is 36 percent; when the loading amount is 24 percent, the conversion rate of the naphthalene is 95.62 percent, and the selectivity of the tetrahydronaphthalene is 99.75 percent.
Examples 1, 7 to 10 are examples for examining the influence of different nickel-molybdenum loading ratios
Example 7
The Ni/Mo loading ratio in example 1 was 1:4, which is different from example 1 in that the loading ratio of nickel oxide and molybdenum oxide was 1: 23.
Example 8
The difference from example 1 is that the loading ratio of nickel oxide to molybdenum oxide is 2: 22.
Example 9
The difference from example 1 is that the loading ratio of nickel oxide and molybdenum oxide is 6: 18.
Example 10
The difference from example 1 is that the loading ratio of nickel oxide to molybdenum oxide is 8: 16.
The total loading amount of the metal is constant, and different metal loading ratios can have great influence on the performance of the catalyst. FIG. 7 shows the effect of different Ni/Mo loading ratios (mass ratio of nickel oxide to molybdenum oxide) on the naphthalene conversion and the tetrahydronaphthalene selectivity under the conditions of initial pressure of 6MPa, temperature of 200 ℃ and time of 8 h. As can be seen from FIG. 7, the hydrogenation activity of the catalyst was continuously improved with the increase of the Ni content, and naphthalene was almost completely converted when the Ni/Mo loading ratio reached 8: 16; but the proper amount of Mo content can ensure the selectivity of the tetrahydronaphthalene, and the catalyst is the most suitable catalyst for preparing the tetrahydronaphthalene by naphthalene hydrogenation when the Ni/Mo loading ratio is 4: 20.
Examples 1, 11 and 12 are examples for examining the influence of the load mode
Example 1 4% NiO-20% MoO prepared for one-step impregnation3/γ-Al2O3A catalyst.
Example 11
The step-by-step impregnation method is divided into two methods, one method comprises the steps of firstly impregnating nickel nitrate and then impregnating ammonium molybdate according to the step of the embodiment 1; i.e. impregnation of Ni followed by impregnation of Mo.
Example 12
The other steps were not changed except that the impregnation sequence of nickel nitrate and ammonium molybdate was reversed. Namely, Mo is impregnated first and then Ni is impregnated.
The results of example 1, example 11 and example 12 are shown in FIG. 8. As can be seen from FIG. 8, the catalyst obtained by the one-step impregnation method is most suitable for a system for preparing tetrahydronaphthalene by naphthalene hydrogenation. In the catalytic result of the catalyst by the one-step impregnation method, the conversion rate of naphthalene and the selectivity of tetrahydronaphthalene are both high, the activity of the catalyst for impregnating Ni first and then Mo step by step is relatively low, and the hydrogenation activity of the catalyst for impregnating Mo first and then Ni step by step is high. This is probably because the hydrogenation activity of nickel is stronger and the activity of molybdenum is lower, and when molybdenum is loaded on the outer surface in the step-by-step impregnation, the reaction activity of the catalyst is reduced; when nickel is loaded on the outer surface, the hydrogenation activity of the catalyst is high, so that the naphthalene is easy to be deeply hydrogenated to generate decahydronaphthalene.
Example 13 reusability of catalyst
The oxidation state prepared in example 1 was from 4% NiO to 20% MoO3/γ-Al2O3The catalyst is reused at 200 ℃, 7MPa and 8 h. The results are shown in FIG. 9. As can be seen from fig. 9, as the number of times of repeated use increases, the conversion rate of naphthalene decreases first and then remains stable, the selectivity of tetrahydronaphthalene gradually increases to 100%, and the yield of tetrahydronaphthalene can be stabilized at 66% after three times of repeated use.
To find out Ni-Mo/gamma-Al2O3The variation of active components of the catalyst in the process of repeated use is carried out, XPS characterization is carried out on the catalyst after repeated use, the result is shown in figure 10, and as can be seen from figure 10, Mo has four forms which are respectively MoO2、MoO3、Mo+5、Al2(MOO4)3(ii) a The existence form of Ni is mainly NiO, Ni2O3And NiAl2O4. The XPS peak of the catalyst after repeated use shifts overall to a lower binding energy compared to the fresh catalyst, indicating that reduction of the valence state occurs during repeated use. The most obvious variation is Al2(MOO4)3Disappearance of the phases.
A TEM image of the catalyst after its repeated use is shown in fig. 11, and it can be seen from fig. 11 that the active metal shows a typical layered structure, has a size in the range of 4 to 12nm, and is uniformly dispersed on the catalyst support. The black dots in the figure represent the active metal in the catalyst channels. As the number of reuses increases, the black spots become less, indicating that the active sites decrease during the reuse, which may be the cause of the decrease in hydrogenation performance after the catalyst is reused.
Based on the characterization analysis and experimental results, the Ni-Mo bimetal has a synergistic effect, and can simultaneously exert the high activity of Ni and the high selectivity of Mo. Wherein NiO, Ni2O3And Al2(MoO4)3The phase mainly plays a role in hydrogenation activity, MoO2And MoO3The phase acts primarily as a selectivity for tetrahydronaphthalene.
Example 14Al2O3Preparation of the support
Al in the invention2O3The support is prepared by the following precipitation method or by a sol-gel method:
precipitation method for preparing Al2O3: separately weighing AlCl by using an analytical balance3·6H2Putting O powder and NaOH solid (the mass ratio is 2:1) into a beaker, and adding a proper amount of deionized water to completely dissolve the O powder and the NaOH solid. Slowly add the NaOH solution to the AlCl along the glass rod3Stirring the solution to obtain white precipitate Al (OH)3Vacuum filtering the obtained precipitate, washing with hot deionized water for 3 times to obtain block precipitate, drying the precipitate in a 120 deg.C oven for 4 hr, and roasting in a muffle furnace at 600 deg.C, 700 deg.C, 800 deg.C and 900 deg.C for 4 hr to obtain white powder Al2O3. The powder is ground, tableted to shape the carrier, to increase its mechanical strength, and screened with a standard sieve of 80-120 mesh.
Preparation of Al by sol-gel method2O3: respectively preparing 0.2mol/L Al (NO)3)3Solution 300mL, 2mol/L (NH)4)2CO3200mL of solution in prepared Al (NO)3)360 drops of Triton X-100 dispersant are added dropwise to the solution and stirred, during which time (NH) is slowly added4)2CO3Stirring the solution until the pH is 9 (about 60mL of ammonium carbonate solution is added), aging for half an hour, aging for two hours, filtering the obtained solution in a vacuum filter flask, washing the solution with hot distilled water for 3 times, drying the obtained massive precipitate, refluxing the dried massive precipitate in n-butanol for 2 hours (mass ratio of 1:20), drying the dried massive precipitate in a 120 ℃ oven for 4 hours after refluxing, and roasting the dried massive precipitate in a muffle furnace at 800 ℃, 900 ℃, 1000 ℃ and 1100 ℃ for 4 hours respectively to obtain white particles of gamma-Al2O3. The granules are ground, tableted to shape the carrier, to increase its mechanical strength, and screened through a standard sieve of 80-120 mesh.
Prepared Al2O3The XRD pattern of the carrier is shown in fig. 12, and it can be seen from fig. 12 that Al appears at 37 °, 39 °, 46 ° and 69 ° 2 θ ═ c2O3Characteristic peak of (2). With Al synthesized by precipitation2O3Compared with Al prepared by a sol-gel method2O3The XRD pattern of (a) shows relatively sharp and intense peaks, indicating high crystallinity and large grain size, consistent with BET results. When the roasting temperature is more than 1000 ℃, Al prepared by a precipitation method2O3alpha-Al appears2O3(2 θ 35 °,36 °,43 °,57 °,69 °) and θ -Al2O3(2 θ ═ 37 °,53 °,68 °). Indicating that the carriers had different crystalline phases resulting in differences in their catalytic hydrogenation properties.
4% NiO and 20% MoO3In the Al prepared above2O3On a support, the preparation is described in example 1. The prepared catalyst is subjected to naphthalene hydrogenation experiments at 200 ℃, 6MPa and 8 h. The results are shown in tables 1 and 2, respectively.
TABLE 1 precipitation method of Al2O3Effect of vector on naphthalene conversion and Tetrahydronaphthalene selection
As can be seen from Table 1, it is compatible with commercial Al2O3Al prepared by precipitation method compared with carrier2O3The hydrogenation performance of the catalyst used as a carrier is very low. The weaker activity is associated with the total acid content and less medium-weak acid distribution, with too large pore size and low specific surface area, as indicated by TPD, BET characterization.
TABLE 2 Sol-gel method Al2O3Effect of vector on naphthalene conversion and Tetrahydronaphthalene selection
As can be seen from Table 2, it is compatible with commercial Al2O3Compared with a carrier, the Al prepared by adopting a sol-gel method2O3The catalyst used as the carrier has better hydrogenation performance, and the highest yield can reach 98.99.
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