A kind of glass door and window serialization intelligence assembly line and its assembling production technology
Technical field
The present invention relates to door and window processing technique field, particularly a kind of glass door and window serialization intelligence assembly line and
It assembles production technology.
Technical background
Glass door and window is the important component in building maintenance structure, is being widely applied in China, is becoming and build
The essential important component in field is built, blanking, section combination, profile welding, end face are needed in glass door and window production
The processes such as milling is admittedly, wool top hardware is installed, glass is installed, press strip assembly, in large glass door and window manufacturing enterprise to realize mechanical connect
Continuousization batch production, but in small enterprise still manually operation, it needs manually to fix in glass frame and glass Butt Assembling,
Since glass belongs to fragile article, it is easy to be crushed because of operation error, while to need to produce different dimensions according to client
Product needs to be replaced frequently the glass and glass frame of different specification size, and glass frame arbitrary code is put, and different rulers are easy
Very little frame mixes, and glass and glass frame are easy to happen collision in docking operation, causes glass breakage or directly broken,
Operator is damaged sometimes, brings economic loss to enterprise, also results in the labour of staff in production process
Intensity is big, and working efficiency is low, automates the problems such as low with intelligence degree.
Summary of the invention
To solve the above-mentioned problems, the present invention provides a kind of glass door and window serialization intelligence assembly line and its assemblings
Production technology can solve and need manually to fix in glass frame and glass Butt Assembling, is crushed because of operation error, simultaneously
The glass and glass frame of different specification size are needed to be replaced frequently according to client, glass frame arbitrary code, which is put, leads to different rulers
Very little frame mixes, and glass and glass frame are easy to happen collision in docking operation, causes glass breakage or directly broken,
Operator is damaged, brings economic loss to enterprise, also results in the large labor intensity of staff in production process,
Working efficiency is low, automates the problems such as low with intelligence degree, and the accurate docking assembling glass of intelligent connection may be implemented in the present invention
The function of glass, without human intervention, can according to different specification size require be adjusted, effectively prevent in docking operation glass with
Glass frame collides, while reducing the labor intensity of staff, improves work efficiency, thus realize automation and
The advantages that intelligence work.
To achieve the goals above, the present invention is realized using following technical scheme: a kind of glass door and window serialization intelligence
Assembly line, including bottom plate, docking executive device and support device, installation is there are four docking executive device on bottom plate, and four
Docking executive device is symmetrically mounted on bottom plate, and there are four support device, four support devices are mutually right for installation on bottom plate middle part
Claim, glass is transported in support device when work, and support device fixes glass, then docks executive device to four sides of glass
It corresponds to two-by-two and installs glass frame additional, in docking operation without human intervention, avoiding leads to glass breaking because of operation error, drop
The low labor intensity of staff, improves work efficiency, to realize automation and intelligent operation.
The docking executive device includes walking mechanism, glass frame feed mechanism, position-limit mechanism and docking feeding machine
Structure, the glass frame feed mechanism are mounted on bottom plate by sliding matching mode, and the lower end of glass frame feed mechanism is left
Right two sides are symmetrically installed with walking mechanism, and limited position mechanism is installed in the rear side upper end of glass frame feed mechanism, glass frame into
Docking feed mechanism is installed to the front side upper end of mechanism;The walking mechanism includes walking rack, walking gear and walking electricity
Machine, the walking rack are fixed on bottom plate, and walking rack is connect by way of engagement with walking gear, and walking gear passes through
The output axis connection of shaft coupling and movable motor, movable motor are fixed on glass frame feed mechanism by motor cabinet;It is described
Glass frame feed mechanism includes frame placing basket, lifting motor, elevating screw, lifting slider, lifting fixed plate, frame placement
The upper end of frame, lift connection plate, the frame placing basket is hatch frame, and the rear upper side of frame placing basket is provided with frame and goes out
Hopper, frame placing basket front end are provided with lifting sliding slot, are provided with frame driver slot on the upside of the front end of frame placing basket, frame is put
It sets and lifting motor is equipped with by motor cabinet on the downside of the front end of basket, pass through shaft coupling and elevating screw on the output shaft of lifting motor
Lower end be connected, the upper end of elevating screw is mounted on by bearing and is gone up and down in fixed plate, lifting slider is provided on elevating screw,
Lift connection plate is installed, lift connection plate is located in lifting sliding slot, is equipped in lift connection plate on the side wall of lifting slider
Frame rack, frame rack are mounted on the inner wall of frame placing basket;The position-limit mechanism include limit electric pushrod and
The quantity of limit plate, the limit electric pushrod is two, and the bottom end for limiting electric pushrod is fixed on glass frame feed mechanism
On outer wall, and the two sides up and down that electric pushrod is arranged symmetrically in frame blow tank are limited, the top for limiting electric pushrod passes through method
Orchid is equipped with limit plate, and limit plate is the inclined L-type structure of arc-shaped upwards from front to back;The docking feed mechanism includes sliding
Slot support frame, straight-line feed sliding slot, straight-line feed sliding block, docking push rod, docking follower lever, docking interlocking bar, docking drive rod,
Dock runner, docking executes driving motor, motor support frame and docking auxiliary rod, the chute supported frame are fixed on lifting and fix
On plate, chute supported frame top is equipped with straight-line feed sliding slot, is equipped with directly in straight-line feed sliding slot by sliding matching mode
Line feeds sliding block, and the rear end of straight-line feed sliding block is equipped with docking push rod, and docking push rod is equipped with U-shaped structure, and straight-line feed is sliding
The front end of block is connect by pin shaft with docking follower lever, and docking follower lever is connect by pin shaft with docking interlocking bar, docking linkage
Bar is connect by pin shaft with docking drive rod, and docking drive rod is mounted on docking runner by bearing, and docking runner is mounted on
Docking executes on the output shaft of driving motor, and docking executes driving motor and is mounted in lifting fixed plate by motor support frame;
The docking interlocking bar is connect by pin shaft with docking auxiliary rod, and docking auxiliary rod is connect by pin shaft with straight-line feed sliding slot;
The width of the docking push rod is less than the width of frame driver slot;In the course of work, walking mechanism passes through walking rack and walking
The engagement system of gear drives frame placing basket to move on sliding block, is moved to designated position, the limit in position-limit mechanism is electronic
Push rod drives limit plate to be moved to designated position, the face contact up and down of limit plate and glass, by limit plate in the upper surface of glass
Or following active force, so that glass sideline is leveled off to exact position, lifting motor is by driving elevating screw, to drive lifting
Sliding block moves up and down, and lifting slider drives the movement for being connected to the lift connection plate of frame rack lower end, makes frame rack
Middle glass edge frame is moved to designated position, and docking feed mechanism is started to work, and docking executes driving motor and docking runner is driven to turn
Dynamic, the rotation of docking driven by rotating wheel docking drive rod, docking drive rod drives docking interlocking bar to pump, docking linkage
Bar, which drives, docks follower lever and docking auxiliary rod movement, before docking follower lever drive straight-line feed sliding block is in straight-line feed sliding slot
After reciprocatingly slide, thus drive docking push rod clamping glass edge frame docked with glass, limit plate enters glass in docking operation
In frame, guiding glass frame is docked with glass, and when docking is completed, limit plate exits glass under the drive of limit electric pushrod
Frame, while being separated with glass, whole process without human intervention, improves work efficiency, and reduces the labour of staff
Intensity realizes automation, intelligent operation.
As a preferred technical solution of the present invention, the support device includes telescopic cylinder, support board and true
The lower end of suction disk, the telescopic cylinder is fixed on bottom plate, and the top of telescopic cylinder is mounted on support board by flange,
It is uniformly installed along its circumferential direction there are four vacuum chuck on support board, vacuum chuck and existing straight empty pump connect, work
When glass be transported in support device, vacuum pump startup, drive vacuum chuck adsorb glass, so that glass is fixed on vacuum chuck
On, telescopic cylinder control is flexible, makes glass motion to designated position, without human intervention, improves work efficiency, reduce work
The labor intensity for making personnel, realizes automatic operation.
As a preferred technical solution of the present invention, the frame rack is provided with layer at equal intervals from top to bottom
Plate, and it is provided with feed slot on the side wall of frame rack at equal intervals from top to bottom, in the course of work, glass frame is placed on
On the laminate of frame rack, when glass frame is docked with glass, docking push rod is passed through from feed slot, and clamping glass frame carries out
Docking, whole process without human intervention, improve work efficiency, and reduce the labor intensity of staff, realize automatic
Change operation.
In addition, the present invention also provides a kind of assembling production technology of glass door and window serialization intelligence assembly line, packet
Include following steps:
1, glass is transported in support device, vacuum pump startup, is driven vacuum chuck to adsorb glass, is fixed on glass very
On suction disk, telescopic cylinder control is flexible, makes glass motion to designated position;
2, walking mechanism drives frame placing basket to move on sliding block by the engagement system of walking rack and walking gear,
When being moved to designated position, the limit electric pushrod in position-limit mechanism drives limit plate to be moved to designated position, limit plate and glass
The face contact up and down of glass makes glass sideline level off to exact position by limit plate in the upper surface of glass or following active force;
3, lifting motor drives elevating screw, so that lifting slider be driven to move up and down, lifting slider drive is connected to side
The movement of the lift connection plate of frame rack lower end makes glass edge frame in frame rack be moved to designated position, glass frame
It is placed on the laminate of frame rack, when glass frame is docked with glass, docking push rod is passed through from feed slot, clamps glass edge
Frame is docked;
4, when docking feed mechanism is started to work, docking executes driving motor and drives docking runner rotation, docks runner band
The rotation of dynamic docking drive rod, docking drive rod drive docking interlocking bar to pump, docking interlocking bar drive docking from
Lever and docking auxiliary rod are mobile, and docking follower lever drives straight-line feed sliding block front and back in straight-line feed sliding slot to reciprocatingly slide,
To drive docking push rod clamping glass edge frame to dock with glass, limit plate enters in glass frame in docking operation, guiding
Glass frame is docked with glass;
5, when docking is completed, limit plate exits glass frame under the drive of limit electric pushrod, while separating with glass,
Walking mechanism drives glass frame feed mechanism to return to origin-location, and whole process without human intervention, improves work efficiency,
The intelligent accurate glazing function of docking group of connection may be implemented in the labor intensity for reducing staff.
The beneficial effects of the present invention are:
1, the present invention, which can solve, needs manually to fix in glass frame and glass Butt Assembling, breaks because of operation error
It is broken, while the glass and glass frame of different specification size are needed to be replaced frequently according to client, glass frame arbitrary code, which is put, to be led
Cause various sizes of frame to mix, glass and glass frame are easy to happen collision in docking operation, cause glass breakage or
It is directly broken, operator is damaged, brings economic loss to enterprise, also results in the labor of staff in production process
Fatigue resistance is big, and working efficiency is low, automates the problems such as low with intelligence degree, and the accurate docking assembling of intelligent connection may be implemented
The function of glass can require to be adjusted, glass is effectively prevent in docking operation according to different specification size without human intervention
It collides with glass frame, while reducing the labor intensity of staff, improve work efficiency, to realize automation
The advantages that with intelligence work.
2, the present invention devises docking executive device, walking mechanism band by way of walking gear and walking rack engagement
Dynamic glass frame feed mechanism is moved forward and backward, and docking feed mechanism clamping glass frame is docked with glass, and position-limit mechanism is to glass
Limit is played the role of in docking with glass frame, in whole work process without human intervention, improves work efficiency, and reduces
The labor intensity of staff, realizes automation, intelligent operation.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is bottom plate of the present invention and dock the structural schematic diagram between executive device;
Fig. 3 is bottom plate of the present invention and the schematic diagram of the section structure of docking executive device;
Fig. 4 is the structural schematic diagram of present invention docking feed mechanism (removal chute supported frame, motor support frame);
Fig. 5 is the schematic diagram of the section structure of bottom plate of the present invention and support device.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Fig. 1 to Fig. 5, a kind of glass door and window serialization intelligence assembly line, including held including bottom plate 1, docking
Luggage sets 2, support device 3, and there are four executive device 2 is docked, four docking executive devices 2 are symmetrical for installation on the bottom plate 1
It is mounted on bottom plate 1, there are four support devices 3 for upper installation in the middle part of bottom plate 1, and four support devices 3 are symmetrical, support device 3
Absorption fixation carried out to glass, docking executive device 2 carries out clamping installation to glass frame, whole process without human intervention,
It improves work efficiency, reduces the labor intensity of staff, realize automation, intelligent operation.
The support device 3 includes telescopic cylinder 31, support board 32 and vacuum chuck 33, the telescopic cylinder 31
Lower end is fixed on bottom plate 1, and the top of telescopic cylinder 31 is mounted on support board 32 by flange, along it on support board 32
Circumferential direction is uniformly installed there are four vacuum chuck 33, and when work on glass conveying supporting device 3, vacuum pump startup is driven true
Suction disk 33 adsorbs glass, is fixed on glass on vacuum chuck 33, and telescopic cylinder 31 is flexible by solenoid valve control, makes glass
Designated position is moved to, without human intervention, is improved work efficiency, the labor intensity of staff is reduced, is realized certainly
Dynamicization operation.
The docking executive device 2 includes walking mechanism 21, glass frame feed mechanism 22, position-limit mechanism 23 and docking
Feed mechanism 24, the glass frame feed mechanism 22 are mounted on bottom plate 1 by sliding matching mode, and glass frame feeds machine
It is symmetrically installed with walking mechanism 21 at left and right sides of the lower end of structure 22, the rear side upper end of glass frame feed mechanism 22 is equipped with limit
Mechanism 23, the front side upper end of glass frame feed mechanism 22, which is equipped with, docks feed mechanism 24, in the course of work, walking mechanism 21
Glass frame feed mechanism 22 is driven to be moved forward and backward in such a way that walking gear 212 and walking rack 211 engage, docking feeding
Mechanism 24 clamps glass frame and docks with glass, and position-limit mechanism 23 plays the role of limit to the docking of glass and glass frame,
In whole work process without human intervention, it improves work efficiency, reduces the labor intensity of staff, realize automatic
Change, intelligent operation.
The walking mechanism 21 includes walking rack 211, walking gear 212 and movable motor 213, the walking rack
211 are fixed on bottom plate 1, and walking rack 211 is connect by way of engagement with walking gear 212, and walking gear 212 passes through connection
The output axis connection of axis device and movable motor 213, movable motor 213 are fixed on glass frame feed mechanism 22 by motor cabinet
On, in the course of work, walking mechanism 21 drives frame placing basket by the engagement system of walking rack 211 and walking gear 212
221 move on sliding block, are moved to designated position, and whole process without human intervention, improves work efficiency, and reduce work
The labor intensity of personnel, realizes automation and intelligent operation.
The glass frame feed mechanism 22 includes frame placing basket 221, lifting motor 222, elevating screw 223, lifting
Sliding block 224, lifting fixed plate 225, frame rack 226, lift connection plate 227, the upper end of the frame placing basket 221 are to open
Mouth structure, the rear upper side of frame placing basket 221 are provided with frame blow tank, and 221 front end of frame placing basket is provided with lifting and slides
The front end upside of slot, frame placing basket 221 is provided with frame driver slot, passes through motor cabinet on the downside of the front end of frame placing basket 221
Lifting motor 222 is installed, is connected by shaft coupling with the lower end of elevating screw 223 on the output shaft of lifting motor 222, is gone up and down
The upper end of lead screw 223 is mounted in lifting fixed plate 225 by bearing, and lifting slider 224 is provided on elevating screw 223, is risen
It drops and lift connection plate 227 is installed on the side wall of sliding block 224, lift connection plate 227 is located in lifting sliding slot, lift connection plate
Frame rack 226 is installed on 227, frame rack 226 is mounted on the inner wall of frame placing basket 221, in the course of work,
Lifting motor 222 drives lifting slider 224 to move up and down by lead screw 223, and the drive of lifting slider 224 is connected to frame rack
The movement of the lift connection plate 227 of 226 lower ends makes the glass edge frame in frame rack 226 be moved to designated position, entire mistake
Journey without human intervention, improves work efficiency, and reduces the labor intensity of staff, realizes automatic operation.
The position-limit mechanism 23 includes limit electric pushrod 231 and limit plate 232, the number of the limit electric pushrod 231
Amount is two, and the bottom end of limit electric pushrod 231 is fixed on the outer wall of glass frame feed mechanism 22, and limits electric pushrod
231 are arranged symmetrically in the two sides up and down of frame blow tank, and the top of limit electric pushrod 231 is equipped with limit plate by flange
232, limit plate 232 is upwards from front to back the inclined L-type structure of arc-shaped, in the course of work, the limit in position-limit mechanism 23
The control of electric pushrod 231 is flexible, so that limit plate 232 be driven to be moved to designated position, limit plate 232 and the top and bottom of glass are connect
Touching makes glass sideline level off to exact position by limit plate 232 in the upper surface of glass or following active force, to taking over
Limit plate 232 enters in glass frame in journey, and guiding glass frame is docked with glass, and when docking is completed, limit plate 232 is being limited
Glass frame is exited under the drive of electric pushrod 231, while being separated with glass, and whole process without human intervention, improves work
Make efficiency, reduce the labor intensity of staff, realizes automation, intelligent operation.
The docking feed mechanism 24 include chute supported frame 241, straight-line feed sliding slot 242, straight-line feed sliding block 243,
Docking push rod 244, docking follower lever 245, docking interlocking bar 246, docking drive rod 247, docking runner 248, docking execute drive
Dynamic motor 249, motor support frame 2410 and docking auxiliary rod 2411, the chute supported frame 241 are fixed on lifting fixed plate 225
On, 241 top of chute supported frame is equipped with straight-line feed sliding slot 242, is pacified in straight-line feed sliding slot 242 by sliding matching mode
Equipped with straight-line feed sliding block 243, the rear end of straight-line feed sliding block 243 is equipped with docking push rod 244, and docking push rod 244 is equipped with U
Type structure, the width of docking push rod 244 are less than the width of frame driver slot, the front end of straight-line feed sliding block 243 by pin shaft with
It docks follower lever 245 to connect, docking follower lever 245 is connect by pin shaft with docking interlocking bar 246, and docking interlocking bar 246 passes through
Pin shaft is connect with docking drive rod 247, and docking drive rod 247 is mounted on docking runner 248 by bearing, docks runner 248
It is mounted on docking to execute on the output shaft of driving motor 249, docking executes driving motor 249 and installs by motor support frame 2410
In lifting fixed plate 225;The docking interlocking bar 246 is connect by pin shaft with docking auxiliary rod 2411, and auxiliary rod is docked
2411 are connect by pin shaft with straight-line feed sliding slot 242, and in the course of work, docking executes driving motor 249 and drives docking runner
248 rotations, docking runner 248 drive the rotation of docking drive rod 247, and docking drive rod 247 drives about 246 interlocking bar of docking
It moves back and forth, docking interlocking bar 246 drives docking follower lever 245 and docking auxiliary rod 2411 mobile, and docking follower lever 245 drives
The front and back in straight-line feed sliding slot 242 of straight-line feed sliding block 243 reciprocatingly slides, so that docking push rod 244 be driven to clamp glass edge
Frame is docked with glass, and whole process without human intervention, improves work efficiency, and reduces the labor intensity of staff, real
Automation, intelligent operation are showed.
The frame rack 226 is provided with laminate at equal intervals from top to bottom, and on the side wall of frame rack 226 from
On be provided with feed slot at equal intervals down.In the course of work, glass frame is placed on the laminate of frame rack 226, glass
When glass frame is docked with glass, docking push rod 244 is passed through from feed slot, and clamping glass frame is docked, and whole process is not necessarily to
Manual operation improves work efficiency, and reduces the labor intensity of staff, realizes automatic operation.
In addition, the present invention also provides a kind of assembling production technology of glass door and window serialization intelligence assembly line, packet
Include following steps:
1, glass is transported in support device 3, vacuum pump startup, is driven vacuum chuck 33 to adsorb glass, is fixed glass
On vacuum chuck 33, telescopic cylinder 31 is flexible by control, makes glass motion to designated position;
2, walking mechanism 21 drives frame placing basket 221 to exist by the engagement system of walking rack 211 and walking gear 212
Designated position is moved on sliding block, the limit electric pushrod 231 in position-limit mechanism 23 drives limit plate 232 to be moved to specific bit
It sets, the face contact up and down of limit plate 232 and glass makes glass by limit plate 232 in the upper surface of glass or following active force
Sideline levels off to exact position;
3, lifting motor 222 drives lifting slider 224 to move up and down by elevating screw 223, and lifting slider 224, which drives, to be connected
The movement in the lift connection plate 227 of 226 lower end of frame rack is connect, glass edge frame in frame rack 226 is made to be moved to finger
Positioning is set, and glass frame is placed on the laminate of frame rack 227, when glass frame is docked with glass, docking push rod 244 from
Feed slot passes through, and clamping glass frame is docked;
4, when docking feed mechanism 24 is started to work, docking executes driving motor 249 and docking runner 248 is driven to rotate, right
Switching through the rotation that wheel 248 drives docking drive rod 247, docking drive rod 247 drives docking interlocking bar 246 to pump,
It docks interlocking bar 246 and drives docking follower lever 245 and docking auxiliary rod mobile 2411, docking follower lever 245 drives straight-line feed
The front and back in straight-line feed sliding slot 242 of sliding block 246 reciprocatingly slides, so that docking push rod 244 be driven to clamp glass frame and glass
Docking, limit plate 232 enters in glass frame in docking operation, and guiding glass frame is docked with glass;
5, when docking is completed, limit plate 232 exits glass frame, while and glass under the drive of limit electric pushrod 231
Glass separation, walking mechanism 21 drive glass frame feed mechanism 22 to return to origin-location, and whole process without human intervention, is realized
The intelligent accurate docking group glazing function of connection, solve needed in glass frame and glass Butt Assembling it is artificial solid
It is fixed, it is crushed because of operation error, while the glass and glass frame of different specification size, glass are needed to be replaced frequently according to client
Glass frame, which is arbitrarily piled up, causes various sizes of frame to mix, and glass is easy to happen with glass frame and touches in docking operation
It hits, causes glass breakage or directly broken, operator is damaged, brings economic loss to enterprise, also results in production
The large labor intensity of staff in the process, working efficiency is low, automates the problems such as low with intelligence degree.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.