CN109013017A - A kind of automatic production line for abrasive material production - Google Patents
A kind of automatic production line for abrasive material production Download PDFInfo
- Publication number
- CN109013017A CN109013017A CN201811081374.5A CN201811081374A CN109013017A CN 109013017 A CN109013017 A CN 109013017A CN 201811081374 A CN201811081374 A CN 201811081374A CN 109013017 A CN109013017 A CN 109013017A
- Authority
- CN
- China
- Prior art keywords
- level
- screening machine
- conveyer
- abrasive material
- feed bin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The invention discloses a kind of automatic production lines for abrasive material production, including material screening machine, level-one crusher, the discharge end of material screening machine connects level-one crusher, level-one crusher is connected with feed bin by conveyer, the bottom of feed bin is equipped with the weight tester to detect abrasive material weight, pass through conveyer after feed bin and is connected with secondary breaker, pass through conveyer after secondary breaker and is connected with buffer unit, the discharge end of buffer unit is connected to level-one screening machine, the discharge end of level-one screening machine is communicated with magnetic separator by conveyer, magnetic separator is connected with second level screening machine by conveyer, the present invention carries out automation control to the entire production line that abrasive material produces using PID controller, be conducive to improve the production efficiency of abrasive material, shorten the production cycle, improve the economic benefit of enterprise.
Description
Technical field
The invention belongs to abrasive material production technical fields, and in particular to a kind of automatic production line for abrasive material production.
Background technique
Abrasive material is sharp keen, hard material, to be ground softer material surface.Abrasive material has natural abrasive and manufactured abrasive
Two major classes.According to hardness classification has super hard abrasive and conventional abrasive material two major classes, and the range of abrasive material is very wide, from softer household de-sludging
Agent, jewel abrasive material to most hard material diamond are the manufacture essential materials of each sophisticated product.
Abrasive material production is needed raw ore stone material by processes such as broken, screening, magnetic separation, and traditional production method is due to certainly
Dynamicization degree is lower, during abrasive material is operated from different equipment rooms, needs to consume staff's a large amount of time and essence
Power, and this working method is also easy to produce accident, brings unnecessary financial burden to enterprise.
Summary of the invention
In order to solve the above-mentioned technical problem the present invention, provides a kind of automatic production line for abrasive material production, can replace
For traditional abrasive material production method, the production efficiency of abrasive material is improved using automatic control system, reduces the quantity of worker, has
Conducive to the economic benefit for improving enterprise.
The technical scheme adopted by the invention is that: a kind of automatic production line for abrasive material production, including material screening
The discharge end of machine, level-one crusher, material screening machine connects level-one crusher, and level-one crusher is connected with material by conveyer
Storehouse, the bottom of feed bin are equipped with the weight tester to detect abrasive material weight, pass through conveyer after feed bin and be connected with second level
Crusher, secondary breaker pass through conveyer later and are connected with buffer unit, and the discharge end of buffer unit is connected to level-one screening machine,
The discharge end of level-one screening machine is communicated with magnetic separator by conveyer, and magnetic separator is connected with second level screening machine by conveyer, and two
The discharge end of grade screening machine is equipped with package metro-measuring device；
It further include the PID controller to be controlled entire automatic production line, PID controller is broken with level-one respectively
Machine, secondary breaker, weight tester, conveyer, buffer unit, level-one screening machine, magnetic separator, second level screening machine, packaging meter
Measure device electrical connection；
Weight tester is mounted on the bottom position of feed bin, and the taper middle section outside left of feed bin is equipped with electromagnetism and taps hammer, electricity
Magnetic taps hammer and is connected by theft-resistant link chain with the safety collar being arranged on feed bin, and the bottom of feed bin is welded with supporting leg, supporting leg
Lower section be arranged weight tester.
The package metro-measuring device includes the lower feed box being connected with the discharge end of second level screening machine, the lower surface of lower feed box
Feed opening is offered, the bottom of lower feed box is fixedly installed with a control shell, and control enclosure interior is provided with sleeve, sleeve weld
Control casing center position and the inner hole of sleeve and the feed opening diameter of lower feed box it is equal, control enclosure interior rotatably pacify
Equipped with rotation axis, a baffle is connected with by connection frame in rotation axis, baffle diameter is greater than the outer diameter of sleeve and baffle is rotating
When to highest point, baffle mutually obstructs the inner space of lower feed box and the inner passage of sleeve, is connected in rotation axis for driving
The motor of turn moving axis rotation, motor are electrically connected with PID controller, and the bottom for controlling shell is provided with picking-up container, splicing
Weight induction device is installed, weight induction device is connected with PID controller below case.
Described further includes defeated to the reflux that is connected to the oversize discharge end and secondary breaker feed end of level-one screening machine
Machine one is sent, is crushed automatically to return to the oversize of level-one screening machine to secondary breaker.
Described further includes conveying to be connected to the reflux of second level sifted feeding discharge end and level-one screening machine feed end
Machine two, automatically to return to the material of the not up to particle size requirements after second level sifted point in level-one screening machine
It is sieved again, reaches the material of particle size requirements after the gauge check of package metro-measuring device, complete storage.
Described further includes the dust-extraction unit being mounted on level-one screening machine, dust-extraction unit include with each equipment of the production line it
Between the dust removing tube that is connected, negative pressure is installed on dust removing tube and takes out dirt blower.
The buffer unit includes the material frame that a section is in " U " font, expects that the bottom of frame is equipped with vibrating motor, expects frame
Bottom end position is equipped with discharge port, and discharge port installs PID solenoid valve, controls the discharge quantity of discharge port.
The level-one crusher is jaw crusher, and secondary breaker is kibbler roll or Ba Make crusher.
When work, after raw material (Brown Alundum block) first passes through the screening of material screening machine, fine particle and fine impurities
Screened out, then the material of bulky grain enters in level-one crusher, by level-one crusher it is broken after, pass through conveyer will
Material send to feed bin and is mixed, and in feed bin after a certain number of materials of storage, the weight tester of bin bottom is able to detect
The weight of material is stored out, and weight amount is shown on the display screen of PID controller by PID controller, in feed bin
Material be admitted to secondary breaker during, also can using weight tester to be sent into secondary breaker inventory into
Row accurate measurement；Material enters buffer unit by conveyer after two-stage crushing, is sieved subsequently into level-one screening machine
Divide processing, the oversize (unqualified material) of level-one screening machine is back in secondary breaker to be crushed again, and minus mesh is (qualified
Material) after dedusting, magnetic separation, into second level screening machine, not up to the material auto-returned level-one screening of particle size requirements
Is sieved in machine again, reach particle size requirements material be packaged metering device after, through examining storage.
The bottom of the feed bin is equipped with the weight tester to detect abrasive material weight；The purpose being arranged in this way is: using
To be measured in real time to the weight of material in feed bin, so that the workload to staff counts.
Pass through conveyer after the secondary breaker and is connected with buffer unit, the discharge end connection level-one sieve of buffer unit
Extension set；The purpose being arranged in this way is: avoiding the excessive breakage for causing level-one screening machine of inventory using buffer unit, material is passed through
Even into subsequent processing after oscillatory type buffer gear.
The taper middle section outside left of the feed bin is equipped with electromagnetism and taps hammer, and electromagnetism taps hammer and passes through theft-resistant link chain and setting
Safety collar on feed bin is connected, and the bottom of feed bin is welded with supporting leg, and weight tester is arranged in the lower section of supporting leg；In this way
The purpose of setting is: gravity detection is carried out to the material in feed bin by weight tester, so as to the essence of worker workload
Really statistics；Feed bin realization can be beaten by tapping hammer by electromagnetism, be conducive to the fast blanking of material in feed bin, improved blanking
Rate.
The invention has the benefit that the present invention carries out automatically the entire production line that abrasive material produces using PID controller
Change control, is conducive to the production efficiency for improving abrasive material, shortens the production cycle, improve the economic benefit of enterprise.
Detailed description of the invention
Fig. 1 is work flow diagram of the invention；
Fig. 2 is the structural schematic diagram of feed bin of the present invention；
Fig. 3 is the structural schematic diagram of package metro-measuring device of the present invention;
Fig. 4 is the structure diagram of buffer unit of the present invention；
Fig. 5 is the operation schematic diagram of dispenser of the present invention.
Marked in the figure: 1, material screening machine；2, level-one crusher；3, feed bin；4, secondary breaker；5, buffer unit；6,
Level-one screening machine；7, magnetic separator；8, second level screening machine；9, package metro-measuring device；10, safety collar；11, theft-resistant link chain；12, electromagnetism strikes
Hammer；13, supporting leg；14, PID controller；15, weight tester；16, it covers；17, motor；18, lower feed box；19, blanking
Mouthful；20, shell is controlled；21, sleeve；22, rotation axis；23, baffle；24, picking-up container；25, gravity sensor；26, expect frame；27,
Vibrating motor；28, discharge port；29, dispenser.
Specific embodiment
A specific embodiment of the invention is described in further detail below in conjunction with attached drawing.
As shown, a kind of automatic production line for abrasive material production, including material screening machine 1, level-one crusher 2,
The discharge end of material screening machine 1 connects level-one crusher 2, and level-one crusher 2 is connected with feed bin 3, the bottom of feed bin 3 by conveyer
Portion is equipped with the weight tester 15 to detect abrasive material weight, and feed bin 3 is connected with secondary breaker 4 by conveyer later,
Buffer unit 5 is connected with by conveyer after secondary breaker 4, the discharge end connection level-one screening machine 6 of buffer unit 5, one
The discharge end of grade screening machine 6 is communicated with magnetic separator 7 by conveyer, and magnetic separator 7 is connected with second level screening machine 8 by conveyer,
The discharge end of second level screening machine 8 is equipped with package metro-measuring device 9；
It further include the PID controller 14 to be controlled entire automatic production line, PID controller 14 is broken with level-one respectively
Broken machine 2, secondary breaker 4, weight tester 15, conveyer, buffer unit 5, level-one screening machine 6, magnetic separator 7, second level screening
Machine 8, package metro-measuring device 9 are electrically connected；
Weight tester 15 is mounted on the bottom position of feed bin 3, and the taper middle section outside left of feed bin 3 is equipped with electromagnetism and taps hammer
12, electromagnetism taps hammer 12 and is connected by theft-resistant link chain 11 with the safety collar 10 being arranged on feed bin 3, and the bottom of feed bin 3 is welded with
Weight tester 15 is arranged in the lower section of supporting leg 13, supporting leg 13.
Wherein, buffer unit 5 includes a transition hopper, and PID bobbing machine is installed in the lower section of the transition hopper, transition hopper
Feed end is connected to 2 discharge end of level-one crusher, and the discharge end of transition hopper is connected to level-one screening machine 6, first by level-one crusher 2
Broken material imports in transition hopper, then provides vibration force by PID bobbing machine and the material in transition hopper is imported one
In grade screening machine 6, PID can change the discharge velocity of hopper by adjusting vibration frequency, can decline in this way to avoid material collection
Level-one screening machine 6 is damaged and is controlled the problem of level-one screening machine 6 sieves yield rate in 6 inside of level-one screening machine.
The package metro-measuring device 9 includes the lower feed box 18 being connected with the discharge end of second level screening machine 8, lower feed box 18
Lower surface offers feed opening 19, and the bottom of lower feed box 18 is fixedly installed with a control shell 20, controls and is arranged inside shell 20
There is sleeve 21, sleeve 21 is welded on the inner hole of control 20 center of shell and sleeve 21 and 19 diameter of feed opening of lower feed box 18
It is equal, it controls and rotation axis 22 is rotatably installed inside shell 20, a baffle 23 is connected with by connection frame in rotation axis 22,
23 diameter of baffle is greater than the outer diameter of sleeve 21 and baffle 23 is when rotation is to highest point, and baffle 23 is by the inner space of lower feed box 18
It is mutually obstructed with the inner passage of sleeve 21, the motor 17 for driving rotation axis 22 to rotate is connected in rotation axis 22, it is electronic
Machine 17 is electrically connected with PID controller 14, and the bottom of control shell 20 is provided with picking-up container 24, and the lower section of picking-up container 24 is equipped with weight
Inductor is measured, weight induction device is connected with PID controller 14.
Described further includes the reflux of 4 feed end of the oversize discharge end to be connected to level-one screening machine 6 and secondary breaker
Conveyer one is crushed automatically to return to the oversize of level-one screening machine 6 to secondary breaker 4.
Described further includes defeated to be connected to the reflux of 8 oversize discharge end of second level screening machine and 6 feed end of level-one screening machine
Machine two is sent, the material to the not up to particle size requirements after automatically sieving second level screening machine 8 is sieved back to level-one
Is sieved in machine 6 again, reaches the material of particle size requirements after the gauge check of package metro-measuring device 9, complete into
Library.
Described further includes the dust-extraction unit being mounted on level-one screening machine 6, and dust-extraction unit includes and each equipment of the production line
Between the dust removing tube that is connected, negative pressure is installed on dust removing tube and takes out dirt blower, negative pressure takes out dirt blower and is electrically connected with PID controller 14
It connects.
The buffer unit 5 includes the material frame 26 that a section is in " U " font, and the bottom of material frame 26 is equipped with vibrating motor
27, the bottom end position of material frame 26 is equipped with discharge port 28, discharge port 28 installs PID solenoid valve, controls the blanking of discharge port
Amount.
The level-one crusher 2 is jaw crusher, and secondary breaker 4 is kibbler roll or Ba Make crusher.
In addition, reaching rationally control later period screening in order to enable the inventory into secondary breaker 4 can be controlled
Efficiency and accuracy, between feed bin 3 and secondary breaker 4 be arranged dispenser 29, wherein dispenser 29 be oscillatory type be fed
Device 29 or spiral dispenser 29 control the feeding work of dispenser 29 by PID controller 14, be conducive to avoid into
The inventory entered in secondary breaker 4 is excessive or very few, has both prevented the overload operation of secondary breaker 4, and it is broken to extend second level
The service life of broken machine 4 also can be improved the screening efficiency of later period level-one screening machine 6 Yu second level screening machine 8.
When work, after raw material (Brown Alundum block) first passes through the screening of material screening machine 1, fine particle and fine impurities
Screened out, then the material of bulky grain enters in level-one crusher 2, by level-one crusher 2 it is broken after, pass through conveyer
Material is sent to feed bin 3 and is mixed, in feed bin 3 after a certain number of materials of storage, 15 energy of weight tester of 3 bottom of feed bin
It enough detects the weight of storage material, and weight amount is passed through into the display of PID controller 14 in the display screen of PID controller 14
On, during the material in feed bin 3 is admitted to secondary breaker 4, it can also utilize 15 pairs of feeding second levels of weight tester
The inventory of crusher 4 carries out accurate measurement；Material enters buffer unit 5 by conveyer after two-stage crushing, then into
Enter level-one screening machine 6 and carry out screening process, the oversize (unqualified material) of level-one screening machine 6 is back in secondary breaker 4 again
It is secondary broken, and minus mesh (qualification material) is after dedusting, magnetic separation, into second level screening machine 8, not up to particle size requirements
It is sieved again in material auto-returned level-one screening machine 6, the material for reaching particle size requirements is packaged metering device 9
Afterwards, it is put in storage through examining.
Claims (7)
1. a kind of automatic production line for abrasive material production, it is characterised in that: former including material screening machine, level-one crusher
The discharge end of material screen extension set connects level-one crusher, and level-one crusher is connected with feed bin, the bottom installation of feed bin by conveyer
There is the weight tester to detect abrasive material weight, passes through conveyer after feed bin and be connected with secondary breaker, secondary breaker
Buffer unit is connected with by conveyer later, the discharge end of buffer unit is connected to level-one screening machine, the discharging of level-one screening machine
End is communicated with magnetic separator by conveyer, and magnetic separator is connected with second level screening machine, the discharge end of second level screening machine by conveyer
Equipped with package metro-measuring device；
It further include the PID controller to be controlled entire automatic production line, PID controller is broken with level-one respectively
Machine, secondary breaker, weight tester, conveyer, buffer unit, level-one screening machine, magnetic separator, second level screening machine, packaging meter
Measure device electrical connection；
Weight tester is mounted on the bottom position of feed bin, and the taper middle section outside left of feed bin is equipped with electromagnetism and taps hammer, electricity
Magnetic taps hammer and is connected by theft-resistant link chain with the safety collar being arranged on feed bin, and the bottom of feed bin is welded with supporting leg, supporting leg
Lower section be arranged weight tester.
2. a kind of automatic production line for abrasive material production according to claim 1, it is characterised in that: package metro-measuring dress
The lower feed box including being connected with the discharge end of second level screening machine is set, the lower surface of lower feed box offers feed opening, lower feed box
Bottom is fixedly installed with a control shell, and control enclosure interior is provided with sleeve, sleeve weld in control casing center position and
The inner hole of sleeve is equal with the feed opening diameter of lower feed box, and control enclosure interior is rotatably equipped with rotation axis, in rotation axis
Be connected with a baffle by connection frame, baffle diameter is greater than the outer diameter of sleeve and baffle is at rotation to highest point, baffle will under
The inner space of hopper and the inner passage of sleeve mutually obstruct, and are connected in rotation axis electronic for driving rotation axis to rotate
Machine, motor are electrically connected with PID controller, and the bottom for controlling shell is provided with picking-up container, are equipped with weight below picking-up container
Inductor, weight induction device are connected with PID controller.
3. it is according to claim 1 it is a kind of for abrasive material production automatic production line, it is characterised in that: further include to
It is connected to the oversize discharge end of level-one screening machine and the reflux conveyer one of secondary breaker feed end.
4. it is according to claim 1 it is a kind of for abrasive material production automatic production line, it is characterised in that: further include to
It is connected to the reflux conveyer two of second level sifted feeding discharge end and level-one screening machine feed end.
5. a kind of automatic production line for abrasive material production according to claim 1, it is characterised in that: further include installation
Dust-extraction unit on level-one screening machine, dust-extraction unit include the dust removing tube being connected between each equipment of the production line, dedusting
Negative pressure is installed on pipe and takes out dirt blower.
6. a kind of automatic production line for abrasive material production according to claim 1, it is characterised in that: buffer unit packet
The material frame that a section is in " U " font is included, expects that the bottom of frame is equipped with vibrating motor, expects that the bottom end position of frame is equipped with discharging
Mouthful, discharge port installs PID solenoid valve, controls the discharge quantity of discharge port.
7. a kind of automatic production line for abrasive material production according to claim 1, it is characterised in that: level-one crusher
For jaw crusher, secondary breaker is kibbler roll or Ba Make crusher.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811081374.5A CN109013017A (en) | 2018-09-17 | 2018-09-17 | A kind of automatic production line for abrasive material production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811081374.5A CN109013017A (en) | 2018-09-17 | 2018-09-17 | A kind of automatic production line for abrasive material production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109013017A true CN109013017A (en) | 2018-12-18 |
Family
ID=64622011
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811081374.5A Withdrawn CN109013017A (en) | 2018-09-17 | 2018-09-17 | A kind of automatic production line for abrasive material production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109013017A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112403644A (en) * | 2020-10-10 | 2021-02-26 | 郑州亿川复合新材料研究所有限公司 | Zirconia recycling system |
| CN115090396A (en) * | 2022-07-05 | 2022-09-23 | 鄂尔多斯市海川能源科技有限公司 | Fracturing sand vibrations screening system |
-
2018
- 2018-09-17 CN CN201811081374.5A patent/CN109013017A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112403644A (en) * | 2020-10-10 | 2021-02-26 | 郑州亿川复合新材料研究所有限公司 | Zirconia recycling system |
| CN112403644B (en) * | 2020-10-10 | 2023-02-28 | 郑州方铭高温陶瓷新材料有限公司 | Zirconia recycling system |
| CN115090396A (en) * | 2022-07-05 | 2022-09-23 | 鄂尔多斯市海川能源科技有限公司 | Fracturing sand vibrations screening system |
| CN115090396B (en) * | 2022-07-05 | 2024-03-15 | 鄂尔多斯市海川能源科技有限公司 | Fracturing sand shakes screening system |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20181218 |
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| WW01 | Invention patent application withdrawn after publication |