CN109016432A - A kind of production technology of cylinder guide ring - Google Patents
A kind of production technology of cylinder guide ring Download PDFInfo
- Publication number
- CN109016432A CN109016432A CN201810904704.XA CN201810904704A CN109016432A CN 109016432 A CN109016432 A CN 109016432A CN 201810904704 A CN201810904704 A CN 201810904704A CN 109016432 A CN109016432 A CN 109016432A
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- Prior art keywords
- guide ring
- fixture
- profile
- baking oven
- production technology
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The present invention relates to the guide ring of cylinder, have the effect of that production efficiency and precision are taken into account.The invention discloses a kind of production technologies of cylinder guide ring, comprising the following steps: raw material are produced the profile of strip by S1 by plastic extruder；S2, cutting continuous profile by cutting machine is one section one section, and the length of every segment type material is identical with the perimeter of guide ring；Every segment type material is individually positioned in fixture, makes shape bending at the shape of guide ring by S3；Fixture is put into baking oven and is heated to certain temperature by S4, removes original stress of profile, and profile is formed in fixture；Fixture is taken out out of baking oven, and is put into sink by S5；S6 after fixture is cooled to room temperature, takes out fixture and isolates guide ring；Guide ring is dried up and is examined by S7, and qualified guide ring is encapsulated and is put in storage.By the cooperation of plastic extruder, cutting machine, baking oven and fixture, the solid of guide ring is realized, is improved work efficiency.
Description
Technical field
The present invention relates to a kind of cylinder components, more specifically, it relates to a kind of production technology of cylinder guide ring.
Background technique
Cylinder is the pneumatic products such as cylinder, pneumatic actuator with guide ring (also referred to as support ring, bracing ring, support ring etc.)
In a kind of common element.The effects of mainly playing interval between cylinder body inner piston, axis and cylinder barrel, positioning, avoid piston,
Axis and cylinder barrel metal directly rub, to cause the damage of mechanical structure.
Main manufacture currently on the market has: the direct lathe process of 1. plastic rods, and vehicle goes out guide ring, this mode
Obtained guiding ring size is more accurate, but serious waste material, while lathe process efficiency is slow, and the surface of product is crude；
2. being processed using mold injection, this guide ring shaping speed is fast, and manufacturing cost is low, but Product Precision is inadequate；3. being exactly first
It is molded by guide ring, then is finished with lathe, it is slow to will lead to efficiency in this way.Therefore the production method of existing guide ring is all deposited
The problem of production efficiency and precision cannot be taken into account.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of production work of cylinder guide ring
Skill has the effect of that production efficiency and precision are taken into account.
To realize the above-mentioned technical purpose, the present invention provides the following technical scheme that a kind of production work of cylinder guide ring
Skill, comprising the following steps:
Raw material are produced the profile of strip, width and thickness and the guide ring phase of profile by S1 by plastic extruder
Together；
S2, cutting continuous profile by cutting machine is one section one section, the length of every segment type material and the perimeter of guide ring
It is identical；
Every segment type material is individually positioned in fixture, makes shape bending at the shape of guide ring by S3；
Fixture is put into baking oven and is heated to certain temperature by S4, removes original stress of profile, and profile is default in fixture
Type；
Fixture is taken out out of baking oven, and is put into sink by S5；
S6 after fixture is cooled to room temperature, takes out fixture and isolates guide ring；
Guide ring is dried up and is examined by S7, and qualified guide ring is encapsulated and is put in storage.
By using above-mentioned technical proposal, in production equipment it is most of can the multiple guide rings of simultaneous processing, the same to time-division
It cuts machine and also only cuts this movement, also do not need later period shaping deburring, realize the raising of working efficiency.Plastic extrusion
The strip section surface that machine squeezes out is smooth, and burr and pit is not present, heats after being bent by fixture, can't make profile
Melt, therefore profile will not be adhered to chucking surface, fixture will not be made to wear, and ensure that the machining accuracy of guide ring,
Therefore above-mentioned production technology realizes while guaranteeing machining accuracy and production efficiency.The strip section squeezed out by plastic extruder,
Different from the injection molding of injection mold, guide ring is by fixture come brake forming, therefore will not occur to generate regrinding-material, simultaneously
Lathe process is not needed, does not generate waste material, while power cost reduces, every guide ring power consumption about 0.00575KW is realized yet
The reduction of production cost.
Preferably, the raw material in the S1 are polyformaldehyde.
By using above-mentioned technical proposal, polyformaldehyde material has good comprehensive performance, including mechanical property, heat-resisting
Property, wear resistance, chemical resistance and self-lubrication, and coefficient of friction is low, there is certain anti-flammability, it is easy to process, it can protect
It is smooth to demonstrate,prove the strip section surface processed.
Preferably, baking oven is heated to 130-260 DEG C in the S4.
By using above-mentioned technical proposal, guarantee that guide ring softens completely, but will not melt again, avoids leading-becoming to ring
Shape.After guide ring keeps curved form, the bending stress generated when curved guide ring before can fade away, final curved
Guide ring becomes the normal morphology of profile.
Preferably, the heating time of baking oven is 30-60min in the S4.
By using above-mentioned technical proposal, baking oven is preheating to after maximum temperature maintains a period of time again, guarantees guide ring
Stress bending is eliminated, while also avoiding guide ring heating time too long, leads to energy waste.
Preferably, the direction of motion shape angle at 45 ° of the cutter and profile of the cutting machine.
By using above-mentioned technical proposal, after cutter cuts off profile, the both ends of profile are the end angle for tilting 45 °, are increased
The serious forgiveness of guide ring avoids the scale error due to guide ring, causes profile that can not be formed by bending annulus.
Preferably, the sink opens up on the ground in the S5, the sink is directed toward being provided on one side for baking oven and leads
Xiang Po, the guiding slope are located in sink.
By using above-mentioned technical proposal, can be directly pushed into sink after transfer cart is taken out out of baking oven, in sink
Water by the heat absorption on fixture and guide ring, accelerate the cooling velocity of guide ring, improve production efficiency.Staff can
Transfer cart to be pushed into sink along guiding slope, when taking out transfer cart, transfer cart can also be pulled out along guiding slope, be improved
Operation convenience.
Preferably, offering circular groove, the diameter of the circular groove and the outer diameter phase of guide ring on the fixture in the S3
Together.
It by using above-mentioned technical proposal, will be placed in the circular groove on fixture after the shape bending cut, profile is certainly
Under the action of body bending stress, the inner sidewall of the lateral wall fitting circular groove of profile guarantees that the concentricity of profile complies with standard.
Preferably, being extended with cylindrical limited post, the gap width of the limited post and circular groove among the fixture
It is identical as the thickness of guide ring.
By using above-mentioned technical proposal, shape bending is at circular ring shape and is put into the gap between limited post and circular groove,
Since gap is identical with guiding ring-shaped, if the size of profile is not right, it just can not be put into gap, realize the sieve to profile
Choosing, waste material is taken out in advance, improves processing efficiency.Profile is limited column and circular groove clamping, and profile is avoided to generate due to bending
Bending stress and displacement, lead to the not formed guide ring of profile, improve machining accuracy.
In conclusion the present invention achieves following effect:
1. realizing the solid of guide ring by the cooperation of plastic extruder, cutting machine, baking oven and fixture, improving work
Make efficiency；
2. realizing the rapid cooling of guide ring by the cooperation of transfer cart and sink, improving work efficiency.
Detailed description of the invention
Fig. 1 is in the present embodiment for showing integrally-built schematic diagram；
Fig. 2 is in the present embodiment for showing the schematic diagram of fixture specific structure.
In figure, 1, plastic extruder；2, intermediate station；21, sliding slot；3, cutting machine；31, cutter；32, hydraulic cylinder；4, it shifts
Vehicle；41, fixture；42, circular groove；43, limited post；5, baking oven；6, sink；61, it is oriented to slope.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Embodiment: a kind of production technology of cylinder guide ring, as shown in Figure 1, including the modeling for producing strip section
Expect extruder 1,1 side of plastic extruder is provided with the cutting machine 3 for cutting strip section.Plastic extruder in the present embodiment
The SJ series single screw extrusion machine of 1 model Wuxi City Lan Ling molding machine Co., Ltd production, is provided in plastic extruder 1
Mold with square hole, the strip section for guaranteeing that plastic extruder 1 is produced are identical with width, the thickness of guide ring.
As shown in Figure 1, cutting machine 3 includes rack, it is provided with the cutter 31 for cutting strip section in rack, in rack
It is provided with the hydraulic cylinder 32 of driving 31 oscilaltion of cutter, rack side is provided with the infrared sensor positioned at 31 front of cutter
(being blocked in Fig. 1 by hydraulic cylinder 32, can not see) is provided with the control being electrically connected with infrared sensor, hydraulic cylinder 32 in rack
Device.When strip section is moved to 31 underface of cutter, infrared sensor can perceive strip section, and controller receives at this time
After to the signal of infrared sensor will the mobile distance of start recording strip section, when strip section mobile distance and guiding
When ring perimeter is identical, controller will drive cutter 31 to move downward and cut strip section, and hydraulic cylinder 32 resets after incision,
Strip section moves forward, and realizes the cutting of strip section.
As shown in Figure 1, the side of cutting machine 3 is provided with transfer cart 4, each end angle of 4 bottom of transfer cart is separately installed with ten thousand
To wheel, it is provided with multiple fixtures 41 for being used to fix profile on transfer cart 4, ordered series of numbers is installed for placing clamp on transfer cart 4
41 plate, fixture 41 are set as cylindrical, and the upper surface recess of fixture 41 has a circular groove 42, the diameter of circular groove 42 and guide ring it is outer
Diameter is identical, will be caught in circular groove 42 after the shape bending cut into chunks.
As shown in Figure 1, production line further includes baking oven 5, transfer cart 4 can be directly pushed into baking oven 5, and baking oven 5 can will be bent
Profile in bending stress eliminate, make sections shaping annulus, realize the processing of guide ring.The heating time of baking oven 5 is arranged
For 45min, the heating temperature of baking oven 5 maintains the position more slightly lower than raw material fusing point, guarantees that profile does not melt, baking oven 5 preheats
A period of time is maintained after to maximum temperature again, guarantees that the stress bending of guide ring is eliminated, while also avoiding guide ring heating time
It is too long, lead to energy waste.The present embodiment chinese raw materials uses polyformaldehyde, and baking oven is heated to 180 DEG C.
As shown in Figure 1, winding and transporting next procedure for the profile that plastic extruder 1 is produced using winder, mould
Intermediate station 2 is provided between material extruder 1 and cutting machine 3, the upper surface of intermediate station 2 has along length direction recess for profile
It is bonded the sliding slot 21 of sliding, the sliding slot 21 of intermediate station 2 is concordant with the notch of cutting machine 3.The profile that plastic extruder 1 processes
It is moved on cutting machine 3 along sliding slot 21 again after winding, ensure that the position angle of profile and cutting machine 3 is constant, avoid cutting
When machine 3 cuts off profile, due to the shaking of profile, causes the both ends of guide ring not parallel, can not be bonded to form circular ring shape.
As shown in Figure 1, the direction of motion shape angle at 45 ° of the cutter and profile of cutting machine 3.After cutter cuts off profile, type
The both ends of material are the end angle for tilting 45 °, increase the serious forgiveness of guide ring, avoid the scale error due to guide ring, lead to type
Material can not be formed by bending annulus.
As shown in Fig. 2, being extended with cylindrical limited post 43, the gap width of limited post 43 and circular groove 42 among fixture 41
It is identical as the thickness of guide ring, the tip edge rounded corner of limited post 43.Shape bending is at circular ring shape and is put into 43 He of limited post
In gap between circular groove 42, since gap is identical with guiding ring-shaped, if the size of profile is not right, it just can not be put into sky
Gap realizes the screening to profile, and waste material is taken out in advance, improves processing efficiency.Profile is limited column 43 and circular groove 42 blocks
Tightly, avoid profile due to bending generate bending stress and displacement, lead to the not formed guide ring of profile.
As shown in Figure 1,5 side of baking oven is provided with the sink 6 for water, sink 6 is opened up on the ground.By transfer cart 4
It can be directly pushed into sink 6 after being taken out out of baking oven 5, the water in sink 6 adds the heat absorption on fixture 41 and guide ring
The cooling velocity of fast guide ring, improves production efficiency.
As shown in Figure 1, sink 6, which is directed toward being provided on one side for baking oven 5, is oriented to slope 61, guiding slope 61 is located in sink 6.Work
Transfer cart 4 can be pushed into sink 6 by personnel along guiding slope 61, when taking out transfer cart 4, can also will be turned along guiding slope 61
It moves vehicle 4 to pull out, improves operation convenience.
The course of work: after raw material are processed profile into strips by plastic extruder 1, profile is directly cut by cutting machine 3
One section one section, the length of every segment type material is identical with the perimeter of guide ring, will be placed on the holder 41 after the shape bending cut
In circular groove 42, so that the lateral wall of profile is bonded the inner sidewall of circular groove 42, fixture 41 is placed sequentially on transfer cart 4, will be shifted
Vehicle 4 is pushed into baking oven 5, starts after baking oven 5 and to be arranged heating temperature more slightly lower than the fusing point of raw material, softens profile but constant
Shape, the stress generated when being bent before eliminating profile.
After heating a period of time, by transfer cart 4 from releasing and being sent into sink 6 in baking oven 5, the water in sink 6 will be oriented to
Heat absorption on ring and fixture 41, staff can take out guide ring after cooling, will be oriented to circular blow by hair dryer
Dry doubling is examined, and guide ring is encapsulated and is put in storage.
Claims (8)
1. a kind of production technology of cylinder guide ring, which comprises the following steps:
Raw material are produced the profile of strip, width and thickness and the guide ring phase of profile by S1 by plastic extruder (1)
Together, the profile produced is wound using winder and transports next procedure；
S2, cutting continuous profile by cutting machine (3) is one section one section, the length of every segment type material and the Zhou Changxiang of guide ring
Together；
Every segment type material is individually positioned in fixture (41), makes shape bending at the shape of guide ring by S3；
Fixture (41) is put into baking oven (5) and is heated to certain temperature, removes original stress of profile, profile is in fixture by S4
(41) sizing in；
Fixture (41) is taken out out of baking oven (5), and is put into sink (6) by S5；
S6 after fixture (41) is cooled to room temperature, takes out fixture (41) and isolates guide ring；
Guide ring is dried up and is examined by S7, and qualified guide ring is encapsulated and is put in storage.
2. a kind of production technology of cylinder guide ring according to claim 1, it is characterised in that: the former material in the S1
Material is polyformaldehyde.
3. a kind of production technology of cylinder guide ring according to claim 2, it is characterised in that: in the S4, baking oven
(5) it is heated to 130-260 DEG C.
4. a kind of production technology of cylinder guide ring according to claim 3, it is characterised in that: in the S4, baking oven
(5) heating time is 30-60min.
5. a kind of production technology of cylinder guide ring according to claim 4, it is characterised in that: the cutting machine (3)
Cutter (31) and profile direction of motion shape angle at 45 °.
6. a kind of production technology of cylinder guide ring according to claim 5, it is characterised in that: described in the S5
Sink (6) opens up on the ground, and the sink (6) is directed toward being provided on one side for baking oven (5) and is oriented to slope (61), the guiding slope
(61) it is located in sink (6).
7. a kind of production technology of cylinder guide ring according to claim 6, it is characterised in that: described in the S3
It is offered on fixture (41) circular groove (42), the diameter of the circular groove (42) is identical with the outer diameter of guide ring.
8. a kind of production technology of cylinder guide ring according to claim 7, it is characterised in that: in the fixture (41)
Between be extended with cylindrical limited post (43), the gap width and the thickness phase of guide ring of the limited post (43) and circular groove (42)
Together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810904704.XA CN109016432A (en) | 2018-08-09 | 2018-08-09 | A kind of production technology of cylinder guide ring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810904704.XA CN109016432A (en) | 2018-08-09 | 2018-08-09 | A kind of production technology of cylinder guide ring |
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| Publication Number | Publication Date |
|---|---|
| CN109016432A true CN109016432A (en) | 2018-12-18 |
Family
ID=64632637
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810904704.XA Pending CN109016432A (en) | 2018-08-09 | 2018-08-09 | A kind of production technology of cylinder guide ring |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1360526A (en) * | 1999-05-18 | 2002-07-24 | 株式会社安川电机 | Wire bending machine and bending method |
| CN1404422A (en) * | 2000-02-17 | 2003-03-19 | 三樱工业株式会社 | Bending machine |
| CN102947092A (en) * | 2010-04-15 | 2013-02-27 | 维尔克工业有限公司 | Methods of forming composite materials |
| CN103013117A (en) * | 2012-12-26 | 2013-04-03 | 上海唯万密封科技有限公司 | Guide ring and manufacturing method thereof |
| CN106414012A (en) * | 2014-05-29 | 2017-02-15 | 萨克米伊莫拉机械合作社合作公司 | Method and apparatus for applying annular doses |
-
2018
- 2018-08-09 CN CN201810904704.XA patent/CN109016432A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1360526A (en) * | 1999-05-18 | 2002-07-24 | 株式会社安川电机 | Wire bending machine and bending method |
| CN1404422A (en) * | 2000-02-17 | 2003-03-19 | 三樱工业株式会社 | Bending machine |
| CN102947092A (en) * | 2010-04-15 | 2013-02-27 | 维尔克工业有限公司 | Methods of forming composite materials |
| CN103013117A (en) * | 2012-12-26 | 2013-04-03 | 上海唯万密封科技有限公司 | Guide ring and manufacturing method thereof |
| CN106414012A (en) * | 2014-05-29 | 2017-02-15 | 萨克米伊莫拉机械合作社合作公司 | Method and apparatus for applying annular doses |
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Application publication date: 20181218 |