Splitting process for laser optical glass cutting
Technical Field
The invention belongs to the technical field of laser cutting application of optical glass, and particularly relates to a splitting process for cutting laser optical glass.
Background
In the microelectronics industry, optical applications are becoming more and more widespread. The precision and efficiency of the optical glass manufacturing and processing are continuously improved. The general optical glass process in the microelectronic industry comprises: 1. optical films with specific optical properties, such as antireflection films, infrared filters, etc., are coated on the substrate by a coating machine. 2. And processing the coated glass into the shape, specification and size required by construction. At present, CNC machine tool processing, laser cutting processing, mechanical linear cutting or blade cutting processes are mainly adopted in the optical glass forming processing. For smaller, round or square optical filters, conventional machining has the problem of low yield, although overall efficiency is high. The laser cutting processing is a novel processing means, and has the characteristics of simplifying the production flow and improving the yield of products. However, one problem of the current laser cutting process is that a plurality of small-sized optical glasses are cut from a large-sized optical glass by laser, because the cutting seam between the small-sized glass plate and the optical glass plate after laser cutting is only about five microns, the acting force between the sheets is large, the sheets cannot fall off freely, and a certain external force is needed to separate the sheets. In the prior art, for processing a square sheet, a bottom plastic film expanding process is usually adopted to separate the processed glass sheet and take out a finished product, but in the processing of the wafer, the wafer and a waste frame cannot be separated and taken out by the film expanding process due to the fact that the waste frame blocks the periphery of the wafer.
Disclosure of Invention
The invention aims to provide a splitting process for laser optical glass cutting, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a splitting process for laser optical glass cutting comprises the following steps:
the first step is as follows: laser cutting: placing the optical glass plate in a laser cutting machine for cutting to obtain a finished glass plate shape;
the second step is that: and (3) screen installation: placing the optical glass plate subjected to laser cutting processing in a fixture lifting basket;
the third step: immersion in infiltration permeate: completely immersing the clamp basket with the optical glass plate into the wetting penetrating fluid for 10-30 seconds;
the fourth step: air flow drying: slowly pulling the fixture lifting basket filled with the optical glass plate after being soaked out from the wetting penetrating fluid, and drying the optical glass plate and the wetting penetrating fluid on the fixture lifting basket by using clean air flow;
the fifth step: transferring to a plastic packaging box: placing the dried optical glass plate in a plastic packaging box;
and a sixth step: microwave irradiation: transferring the plastic packaging box with the optical glass plate to a microwave workstation, and performing microwave treatment until the cut finished glass plate is separated from the optical glass plate and falls into the plastic packaging box;
the seventh step: separating a finished product: taking out the finished glass plate and the frame waste products in the plastic packaging box;
eighth step: packaging and storing finished products: and packaging and storing the finished glass plate.
Preferably, the shape of the finished glass sheet can be any size shape.
Preferably, the wetting penetrating fluid is fatty alcohol-polyoxyethylene ether solution or mixed solution of fatty alcohol-polyoxyethylene ether and sodium hydroxide, and the concentration of the sodium hydroxide in the fatty alcohol-polyoxyethylene ether solution is controlled to be 0.2-3%.
Preferably, the velocity of the clean gas stream used in said fourth step is in the range of 0.1 to 0.3 meters per second.
Preferably, the laboratory requirement is a dust-free ultra-clean studio.
Preferably, the microwave frequency of the microwave workstation is 28-100KHz, and the power is 500-1000 w.
Preferably, the feeding mode of the microwave workstation adopts continuous automatic feeding or intermittent feeding.
Compared with the prior art, the invention has the beneficial effects that: the invention relates to a splitting process for cutting laser optical glass, which can simplify the traditional splitting process and subsequent processing of laser square sheet forming, provides a new splitting mode in principle, and changes the possibility that the prior wafer cannot be subjected to batch automatic splitting into possibility, thereby improving the splitting efficiency, reducing the process use cost, ensuring the cleanliness after splitting and reducing the laser splitting equipment cost of the similar process.
Drawings
FIG. 1 is a schematic flow diagram of the present invention;
FIG. 2 is a schematic diagram of a structure of an optical glass plate after laser cutting according to the present invention.
In the figure: 1 optical glass plate, 2 finished glass plates and 3 frame waste products.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: a splitting process for laser optical glass cutting comprises the following steps:
the first step is as follows: laser cutting: placing the optical glass plate 1 in a laser cutting machine for cutting, and cutting to obtain the shape of a finished glass plate 2, wherein the shape of the finished glass plate 2 can be any size and shape;
the second step is that: and (3) screen installation: placing the optical glass plate 1 subjected to laser cutting processing in a fixture lifting basket;
the third step: immersion in infiltration permeate: completely immersing the fixture basket with the optical glass plate 1 in wetting penetrating fluid for 10-30 seconds, wherein the wetting penetrating fluid is fatty alcohol-polyoxyethylene ether solution or mixed solution of fatty alcohol-polyoxyethylene ether and sodium hydroxide, and the concentration of the sodium hydroxide in the fatty alcohol-polyoxyethylene ether solution is controlled to be 0.2-3%;
the fourth step: air flow drying: slowly pulling and taking out the fixture basket with the optical glass plate 1 after being soaked from the wetting penetrating fluid, and drying the optical glass plate 1 and the wetting penetrating fluid on the fixture basket by using clean air flow, wherein the speed of the clean air flow is 0.1-0.3 meter per second;
the fifth step: transferring to a plastic packaging box: placing the dried optical glass plate 1 in a plastic packaging box;
and a sixth step: microwave irradiation: transferring the plastic packaging box with the optical glass plate 1 into a microwave workstation, and performing microwave treatment, wherein the microwave frequency of the microwave workstation is 28-100KHz, the power is 500-;
the seventh step: separating a finished product: taking out the finished glass plate 2 and the frame waste 3 in the plastic packaging box;
eighth step: packaging and storing finished products: and packaging and storing the finished glass plate 2, wherein the laboratory requires a dust-free ultra-clean working room.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.