CN108975022B - On-line automatic cutting device for superfine glass fiber storage battery separator and control method thereof - Google Patents
On-line automatic cutting device for superfine glass fiber storage battery separator and control method thereof Download PDFInfo
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- CN108975022B CN108975022B CN201810580485.4A CN201810580485A CN108975022B CN 108975022 B CN108975022 B CN 108975022B CN 201810580485 A CN201810580485 A CN 201810580485A CN 108975022 B CN108975022 B CN 108975022B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000003365 glass fiber Substances 0.000 title claims abstract description 19
- 238000003860 storage Methods 0.000 title claims abstract description 18
- 238000002788 crimping Methods 0.000 claims abstract description 53
- 238000005096 rolling process Methods 0.000 claims description 45
- 238000004804 winding Methods 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000000875 corresponding effect Effects 0.000 description 4
- 230000007306 turnover Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000002079 cooperative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/403—Manufacturing processes of separators, membranes or diaphragms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile; fibres
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
The invention relates to an on-line automatic cutting device for a superfine glass fiber storage battery separator, wherein a crimping roller is arranged above a frame through a bearing seat, two ends of the crimping roller are coaxially connected with a coil feeding arm through bearings, a reel is arranged on the coil feeding arm, and the separator rolled on the reel is tangent to the crimping roller; a rotary flange plate is arranged between the side end face of the crimping roller and the coil feeding arm, the rotary flange plates on the two sides are connected with a coil changing support frame together, a paper breaking device is arranged at the top of the coil changing support frame, and coil changing manipulator devices are respectively arranged at the two ends of the coil changing support frame; the bottom of the rotary flange plate is provided with a brake and reset device, and the brake and reset device drives the coil-changing support frame and the crimping roller to synchronously rotate. The on-line automatic cutting device for the ultrafine glass fiber storage battery separator and the control method thereof can realize paper breaking and simultaneously automatically replace a new scroll to realize automatic scrolling work, thereby saving labor force and improving working efficiency.
Description
Technical Field
The invention relates to an on-line automatic cutting device for a superfine glass fiber storage battery separator and a control method thereof, belonging to a full-automatic control device of an automatic production line.
Background
The superfine glass fiber storage battery separator needs to be rolled into a roll on a production line and then is subjected to subsequent process steps, but in the rolling process, whether the diameter of the rolled roll reaches the standard is manually monitored, and after the rolled roll is rolled, cutting and new reel replacement are needed, so that the production efficiency is affected, and a large amount of manpower and material resources are wasted.
Disclosure of Invention
The invention aims to solve the technical problem of providing the on-line automatic cutting device for the ultrafine glass fiber storage battery separator and the control method thereof, which can realize paper breaking and simultaneously automatically replace a new reel to realize automatic winding work, thereby saving labor force and improving work efficiency.
In order to solve the problems, the specific technical scheme of the invention is as follows: an on-line automatic cutting device for a superfine glass fiber storage battery separator is characterized in that a crimping roller is arranged above a frame through a bearing seat, two ends of the crimping roller are coaxially connected with a coil feeding arm through bearings, a scroll is arranged on the coil feeding arm, and the separator rolled on the scroll is tangent to the crimping roller; a rotary flange plate is arranged between the side end face of the crimping roller and the coil feeding arm, the rotary flange plates on the two sides are connected with a coil changing support frame together, a paper breaking device is arranged at the top of the coil changing support frame, and coil changing manipulator devices are respectively arranged at the two ends of the coil changing support frame; the bottom of the rotary flange plate is provided with a brake and reset device, and the brake and reset device drives the coil-changing support frame and the crimping roller to synchronously rotate.
The brake and reset device is characterized in that the bottoms of the rotary flanges on two sides are connected with a cross beam, a brake cylinder is arranged on the cross beam, a piston rod of the brake cylinder is connected with a brake block, and the position of the brake block corresponds to the outer circumferential position of the crimping roller; the frame is obliquely connected with the base of the reset cylinder, and the piston rod of the reset cylinder is connected with the cross beam.
The roll changing manipulator device is characterized in that the front end of the outer side wall of the roll changing support frame is connected with the manipulator through a rotating shaft, the rear end of the outer side wall of the roll changing support frame is obliquely provided with a roll changing cylinder, and a piston rod of the roll changing cylinder is supported in the middle of the manipulator.
The manipulator is of a hook structure at the front end, and the radian of the hook corresponds to the diameter of the scroll; the outer side of the coil feeding arm is connected with a pressure maintaining device through a pin shaft, the middle part of the pressure maintaining device is connected with a piston rod of a pressure maintaining cylinder, and the base of the pressure maintaining cylinder is movably connected with the outer side face of the coil feeding arm.
The paper breaking device is structurally characterized in that the roll changing support frames on two sides are respectively connected with a sliding block in a sliding manner through vertical sliding ways, a paper breaking cross beam is supported above the sliding blocks through supporting rods, the rear end of the paper breaking cross beam is connected with a piston rod of a cutter dropping cylinder, and the bottom of the cutter dropping cylinder is connected with the roll changing support frame; the front end of the paper breaking beam is connected with a paper breaking cylinder, and the bottom of the paper breaking cylinder is connected with a paper breaking knife.
The sliding blocks on two sides are jointly connected with an auxiliary roller, and the axis of the auxiliary roller is parallel to the axis of the crimping roller.
The rolling device is arranged below the crimping roller and is structurally characterized in that two ends of the crimping roller are coaxially connected with rotating frames, two support arms extend out of each rotating frame, one support arm is connected with a piston rod of a rotating cylinder, a base of the rotating cylinder is connected with a frame, the other support arm is connected with the middle part of a supporting half rotating frame through a pin shaft, the bottom of the supporting half rotating frame is connected with a rolling cylinder fixed on the corresponding support arm through a pin shaft, the tops of the supporting half rotating frames are movably connected with a rolling rotating turnover plate together, and the curvature of the inner surface of the rolling rotating turnover plate is consistent with the curvature of the outer surface of a scroll; the two sides of the outer surface of the rolling rotary turning plate are provided with connecting rod mechanisms which are connected with the rolling roller together, the rolling rotary turning plate is provided with a pushing cylinder, and the pushing cylinder controls the rolling roller to move up and down through the connecting rod structure.
The outer end part of the coil feeding arm is provided with a coil feeding device, the structure is that a base is arranged outside the frame, two ends of the base support a rotating shaft together through bearing seats, two ends of the rotating shaft are connected with a coil lifting bracket together, the side end surface of the coil lifting bracket is connected with a piston rod of a coil feeding cylinder, and the base of the coil feeding cylinder is obliquely connected with the frame; the upper end of the coil lifting support is provided with a coil lifting cylinder, the upper end of the coil lifting cylinder is connected with a support sliding plate, the support sliding plate is in sliding connection with the coil lifting support, and the top of the support sliding plate is provided with a groove corresponding to the diameter of the scroll.
The coil pushing device is structurally characterized in that a slideway is arranged on the upper end face of the coil feeding arm, a unidirectional deflection stop block is arranged on the slideway and connected with a piston rod of a coil pushing cylinder, and a base of the coil pushing cylinder is connected with the coil feeding arm in a positioning manner.
The control method of the on-line automatic cutting device for the superfine glass fiber storage battery separator comprises the following steps:
1) When the rolled scroll reaches the rolling diameter requirement and another new scroll needs to be replaced, starting a rolling pushing cylinder, and pushing the rolled scroll to reach the groove of the supporting sliding plate on the rolling lifting bracket by utilizing the unidirectional deflection stop block;
2) Then the braking and resetting device is started, namely a braking cylinder is started, a brake pad stretches out to be in contact with the crimping roller, and the rotary flange plate and the coil replacing support frame rotate downwards along with the crimping roller;
3) When the reel changing support frame rotates downwards, starting a cutter dropping cylinder, enabling the sliding block to move downwards to drive the auxiliary roller to be attached to the crimping roller, then starting a paper breaking cylinder, enabling the paper breaking cutter to move, and transversely cutting the partition plate materials;
4) When the partition plate materials are cut, a new scroll is placed on the scroll feeding arm, the pressure maintaining cylinder acts to drive the pressure maintaining device to rotate and be buckled with the mechanical arm, and the new scroll is guaranteed to be attached to the materials on the crimping roller;
5) The reel changing cylinder is started to drive the mechanical arm to retract, then the brake cylinder is started to drive the brake block to retract, and the reset cylinder pulls the cross beam to return to a reset state;
6) The rolling device is started, the rotary cylinder drives the rotary frame and the crimping roller to reversely rotate, the rolling rotary turning plate on the support semi-rotary frame pushes the baffle plate material sliding on the surface upwards to the position above the new scroll, the pushing cylinder is started again, and the rolling roller compresses the baffle plate material and the scroll and rolls the baffle plate material into a roll;
7) In the working process of the steps 4) to 6), the lower winding rotating shaft also operates simultaneously, the winding lifting cylinder drives the supporting sliding plate to move upwards, the winding completed winding shaft is lifted upwards and separated from the winding feeding arm, then the lower winding cylinder is started, and the winding lifting support drives the winding completed winding shaft to rotate by taking the rotating shaft as an axis, so that the winding completed winding shaft is placed at a specified position.
This superfine glass fiber battery baffle send a roll arm to support spool, applied brake and resetting means to adsorb whole book device on the crimping roller, make trade roll and cut and go on in step, saved the labour, improved work efficiency.
The brake and the resetting device are arranged on the cross beam at the bottom of the rotary flange plates at two sides, the space at the upper part is saved, the brake cylinder is used for controlling the expansion and the contraction of the brake block to be in contact with the outer circumference of the crimping roller, so that the common rotation is realized, the resetting cylinder is used for pulling the cross beam, and the coil changing support frame is reset after the brake block is retracted.
The mechanical arm adopts a roll changing cylinder to control the action, so that the up-and-down rotation is realized. The manipulator adopts a hook structure for supporting the scroll, and the scroll is tightly matched with the crimping roller through the action of the pressure maintaining device in the process of changing the scroll, so that the material is reeled on the new scroll again.
The paper breaking device utilizes the cutter dropping cylinder to control the paper breaking cylinder to move downwards to be close to the material, then the paper breaking cylinder drives the paper breaking cutter to move along the axis direction of the crimping roller to separate the material, and auxiliary rollers are arranged on two sides of the sliding block to ensure that the material and the crimping roller are still in a fitting state in the process of rotating and dropping the reel changing support.
The coiling device is arranged below the crimping roller obliquely, and the cut baffle material is rewound on a new scroll by utilizing the synergistic effect of the rotary cylinder, the overturning cylinder and the pushing cylinder.
The reel which is already rolled is pushed onto the supporting sliding plate through the rolling device, and the reel is transferred to a specified position through the actions of lifting and rotating to fall.
The pushing action of the lower reel is performed by the action of the unidirectional deflection stop, while the movement of the reel during the reeling is not affected.
The control method of the on-line automatic cutting device for the ultrafine glass fiber storage battery separator adopts the steps, so that the production line can automatically control the cooperative action to finish the actions of automatic cutting, winding up, winding down and winding down, thereby saving time, improving the production efficiency and saving labor force.
Drawings
Fig. 1 is a schematic structural view of an on-line automatic cutting device for an ultrafine glass fiber storage battery separator.
Fig. 2 is an enlarged view of a portion of the roll changing support frame.
FIG. 3 is a side view of the brake and reset system.
Fig. 4 is a schematic diagram of a winding device.
Fig. 5 is a schematic view of the structure of the rewinding device.
Detailed Description
As shown in figure 1, a device for automatically cutting a superfine glass fiber storage battery separator on line is characterized in that a crimping roller 2 is arranged above a frame 1 through a bearing seat, two ends of the crimping roller 2 are coaxially connected with a feeding roller arm 3 through bearings, a reel is arranged on the feeding roller arm 3, and the separator rolled on the reel is tangent to the crimping roller 2; a rotary flange 4 is arranged between the side end face of the crimping roller 2 and the coil feeding arm 3, the rotary flanges 4 on two sides are connected with a coil changing support frame 5 together, a paper breaking device is arranged at the top of the coil changing support frame 5, and coil changing manipulator devices are respectively arranged at two ends of the coil changing support frame 5; the bottom of the rotary flange plate 4 is provided with a brake and reset device which drives the coil-changing support frame 5 and the crimping rollers 2 to synchronously rotate.
As shown in fig. 2 and 3, the brake and reset device has a structure that the bottoms of the rotary flanges 4 at two sides are connected with a cross beam 11 together, a brake cylinder 12 is arranged on the cross beam 11, a piston rod of the brake cylinder 12 is connected with a brake block 13, and the position of the brake block 13 corresponds to the outer circumferential position of the crimping roller 2; the chassis of the reset cylinder 14 is obliquely connected to the frame 1, and a piston rod of the reset cylinder 14 is connected with the cross beam 11.
The roll changing manipulator device is characterized in that the front end of the outer side wall of the roll changing support frame 5 is connected with a manipulator 21 through a rotating shaft, the rear end of the outer side wall of the roll changing support frame 5 is obliquely provided with a roll changing cylinder 22, and a piston rod of the roll changing cylinder 22 is supported in the middle of the manipulator 21.
The manipulator 21 is of a hook structure at the front end, and the radian of the hook corresponds to the diameter of the scroll; the outer side of the coil feeding arm 3 is connected with a pressure maintaining device 24 through a pin shaft, the middle part of the pressure maintaining device 24 is connected with a piston rod of a pressure maintaining cylinder 23, and the base of the pressure maintaining cylinder 23 is movably connected with the outer side surface of the coil feeding arm 3.
The paper breaking device is structurally characterized in that a sliding block 31 is respectively connected to the reel changing support frames 5 on two sides in a sliding manner through vertical sliding ways, a paper breaking cross beam 32 is commonly supported above the sliding block 31 through a supporting rod, the rear end of the paper breaking cross beam 32 is connected with a piston rod of a cutter dropping cylinder 35, and the bottom of the cutter dropping cylinder 35 is connected with the reel changing support frames 5; the front end of the paper breaking beam 32 is connected with a paper breaking cylinder 33, and the bottom of the paper breaking cylinder 33 is connected with a paper breaking knife 34.
The sliders 31 on both sides are connected together with an auxiliary roller 36, and the axis of the auxiliary roller 36 is parallel to the axis of the crimping roller 2.
As shown in fig. 4, a rolling device is arranged below the crimping roller 2, and is structured in such a way that two ends of the crimping roller 2 are coaxially connected with rotating frames 41, each rotating frame 41 extends out of two support arms, one support arm is connected with a piston rod of a rotating air cylinder 42, a base of the rotating air cylinder 42 is connected with the frame 1, the other support arm is connected with the middle part of a supporting half rotating frame 43 through a pin shaft, the bottom of the supporting half rotating frame 43 is connected and fixed on a corresponding support arm through a pin shaft to form a rolling cylinder 44, the top of the supporting half rotating frame 43 is jointly and movably connected with a rolling rotating turning plate 45, and the curvature of the inner surface of the rolling rotating turning plate 45 is consistent with the curvature of the outer surface of the rolling shaft; the two sides of the outer surface of the rolling rotary turning plate 45 are provided with a connecting rod mechanism 46, the connecting rod mechanisms 46 are connected with the rolling roller 47 together, the rolling rotary turning plate 45 is provided with a pushing cylinder 48, and the pushing cylinder 48 controls the rolling roller 47 to move up and down through the connecting rod mechanism 46.
As shown in fig. 5, the outer end of the roll feeding arm 3 is provided with a roll-down device, the structure is that a base 51 is arranged outside the frame 1, two ends of the base 51 support a rotating shaft 52 together through a bearing seat, two ends of the rotating shaft 52 are connected with a roll lifting bracket 53 together, the side end surface of the roll lifting bracket 53 is connected with a piston rod of a roll-down cylinder 54, and the base of the roll-down cylinder 54 is obliquely connected with the frame 1; the upper end of the coil lifting support 53 is provided with a coil lifting cylinder 55, the upper end of the coil lifting cylinder 55 is connected with a support sliding plate 56, the support sliding plate 56 is in sliding connection with the coil lifting support 53, and the top of the support sliding plate 56 is provided with a groove corresponding to the diameter of the scroll.
The coil pushing device is structurally characterized in that a slideway is arranged on the upper end face of the coil feeding arm 2, a unidirectional deflection stop block 58 is arranged on the slideway, the unidirectional deflection stop block 58 is connected with a piston rod of a coil pushing cylinder 57, and a base of the coil pushing cylinder 57 is in positioning connection with the coil feeding arm 2.
The control method of the on-line automatic cutting device for the superfine glass fiber storage battery separator comprises the following steps:
1) When the rolled reel reaches the rolling diameter requirement and another new reel needs to be replaced, the rolling cylinder 57 is started, and the rolled reel is pushed to reach the groove of the supporting sliding plate 56 on the rolling support 53 by the unidirectional deflection stop block 58;
2) Then the braking and resetting device is started, namely the braking cylinder 12 is started, the brake pad 13 stretches out to be in contact with the crimping roller 2, and the rotary flange 4 and the reel changing support frame 5 together rotate downwards along with the crimping roller 2;
3) When the roll changing support frame 5 rotates downwards, a cutter dropping cylinder 35 is started, the sliding block 31 moves downwards to drive the auxiliary roller 36 to be attached to the crimping roller 2, then a paper breaking cylinder 33 is started, and the paper breaking cutter 34 moves to transversely cut the partition plate materials;
4) When the partition plate materials are cut, a new scroll is seated on the scroll feeding arm 3, and the pressure maintaining cylinder 23 acts to drive the pressure maintaining device 24 to rotate and be buckled with the manipulator 21, so that the new scroll is attached to the materials on the crimping roller 2;
5) The reel changing cylinder 22 is started to drive the mechanical arm to retract, then the brake cylinder 12 is started to drive the brake pad 13 to retract, and the reset cylinder 14 pulls the cross beam 11 to return to a reset state;
6) The rolling device is started, the rotary cylinder 42 drives the rotary frame 41 and the crimping roller 2 to reversely rotate, the rolling rotary turning plate 45 on the supporting semi-rotary frame 43 pushes the baffle plate material sliding to the surface upwards to the position above the new scroll, the pushing cylinder 48 is started again, and the rolling roller 47 compresses the baffle plate material and the scroll and rolls the baffle plate material into a roll;
7) In the working process from step 4 to step 6, the lower winding shaft also runs simultaneously, the winding lifting cylinder 55 drives the supporting sliding plate 56 to move upwards to lift the wound reel upwards to be separated from the winding feeding arm 3, then the lower winding cylinder 54 is started, the winding lifting bracket 53 drives the wound reel to rotate by taking the shaft 52 as the shaft center, and accordingly the wound reel is placed at a specified position.
Claims (4)
1. A control method of an on-line automatic cutting device for a superfine glass fiber storage battery separator is characterized by comprising the following steps:
1) When the rolled reel reaches the rolling diameter requirement and another new reel needs to be replaced, a rolling pushing cylinder (57) is started, and the rolled reel is pushed to reach the groove of a supporting sliding plate (56) on a rolling lifting bracket (53) by a unidirectional deflection stop block (58);
2) Then the braking and resetting device is started, namely a braking cylinder (12) is started, a brake block (13) stretches out to be in contact with the crimping roller (2), and the rotary flange plate (4) and the reel changing support frame (5) together rotate downwards along with the crimping roller (2);
3) When the reel changing support frame (5) rotates downwards, a cutter dropping cylinder (35) is started, the sliding block (31) moves downwards to drive the auxiliary roller (36) to be attached to the crimping roller (2), then a paper breaking cylinder (33) is started, and a paper breaking cutter (34) moves to transversely cut the partition plate materials;
4) When the separator material is cut, a new scroll is seated on the scroll feeding arm (3), and the pressure maintaining cylinder (23) acts to drive the pressure maintaining device (24) to rotate and be buckled with the mechanical arm (21) and ensure that the new scroll is attached to the material on the crimping roller (2);
5) The reel changing cylinder (22) is started to drive the mechanical arm to retract, then the brake cylinder (12) is started to drive the brake pad (13) to retract, and the reset cylinder (14) pulls the cross beam (11) to return to a reset state;
6) The rolling device is started, a rotary cylinder (42) drives a rotary frame (41) and a crimping roller (2) to reversely rotate, a rolling rotary turning plate (45) on a supporting semi-rotary frame (43) pushes baffle materials sliding to the surface upwards to be above a new scroll, a pushing cylinder (48) is started again, and a rolling roller (47) compresses the baffle materials and the scroll and rolls the baffle materials into a roll;
7) In the working process of the steps 4) to 6), the lower winding rotating shaft also runs simultaneously, the winding lifting cylinder (55) drives the supporting sliding plate (56) to move upwards, the wound winding shaft is lifted upwards and separated from the winding feeding arm (3), then the lower winding cylinder (54) is started, and the winding lifting bracket (53) drives the wound winding shaft to rotate by taking the rotating shaft (52) as the axis, so that the winding shaft finished by the winding shaft is placed at a specified position;
The on-line automatic cutting device for the superfine glass fiber storage battery separator has the structure that: a crimping roller (2) is arranged above the frame (1) through a bearing seat, two ends of the crimping roller (2) are coaxially connected with a coil feeding arm (3) through bearings, a scroll is arranged on the coil feeding arm (3), and a baffle plate coiled on the scroll is tangent to the crimping roller (2); a rotary flange plate (4) is arranged between the side end surface of the crimping roller (2) and the coil feeding arm (3), the rotary flange plates (4) on two sides are jointly connected with a coil changing support frame (5), the top of the coil changing support frame (5) is provided with a paper breaking device, the paper breaking device is structurally characterized in that the coil changing support frames (5) on two sides are respectively connected with a sliding block (31) through a vertical slideway in a sliding manner, a paper breaking cross beam (32) is jointly supported above the sliding blocks (31) through a supporting rod, the rear end of the paper breaking cross beam (32) is connected with a piston rod of a cutter dropping cylinder (35), and the bottom of the cutter dropping cylinder (35) is connected with the coil changing support frame (5); the front end of the paper breaking beam (32) is connected with a paper breaking cylinder (33), the bottom of the paper breaking cylinder (33) is connected with a paper breaking knife (34), the sliding blocks (31) on two sides are jointly connected with an auxiliary roller (36), and the axis of the auxiliary roller (36) is parallel to the axis of the crimping roller (2); the two ends of the coil changing support frame (5) are respectively provided with a coil changing manipulator device, the coil changing manipulator device is structurally characterized in that the front end of the outer side wall of the coil changing support frame (5) is connected with a manipulator (21) through a rotating shaft, the rear end of the outer side wall of the coil changing support frame (5) is obliquely provided with a coil changing cylinder (22), and a piston rod of the coil changing cylinder (22) is supported in the middle of the manipulator (21); a brake and reset device is arranged at the bottom of the rotary flange plate (4) and drives the coil-changing support frame (5) and the crimping roller (2) to synchronously rotate;
The structure of the braking and resetting device is that the bottoms of the rotary flanges (4) at two sides are connected with a cross beam (11), a braking cylinder (12) is arranged on the cross beam (11), a piston rod of the braking cylinder (12) is connected with a braking block (13), and the position of the braking block (13) corresponds to the outer circumferential position of the crimping roller (2); a base of a reset cylinder (14) is obliquely connected to the frame (1), and a piston rod of the reset cylinder (14) is connected with the cross beam (11);
The rolling device is arranged below the crimping roller (2), and is structurally characterized in that two ends of the crimping roller (2) are coaxially connected with rotating frames (41), two support arms extend out of each rotating frame (41), one support arm is connected with a piston rod of a rotating air cylinder (42), a base of the rotating air cylinder (42) is connected with a frame (1), the other support arm is connected with the middle part of a supporting half rotating frame (43) through a pin shaft, the bottom of the supporting half rotating frame (43) is connected and fixed with a rolling air cylinder (44) on the corresponding support arm through a pin shaft, the tops of the supporting half rotating frames (43) are movably connected with a rolling rotating turning plate (45) together, and the curvature of the inner surface of the rolling rotating turning plate (45) is consistent with the curvature of the outer surface of a scroll; the two sides of the outer surface of the rolling rotary turning plate (45) are provided with a connecting rod mechanism (46), the connecting rod mechanism (46) is connected with a rolling roller (47) together, the rolling rotary turning plate (45) is provided with a pushing cylinder (48), and the pushing cylinder (48) controls the rolling roller (47) to move in a fluctuating mode through the connecting rod mechanism (46).
2. The control method of the on-line automatic cutting device for the ultrafine glass fiber storage battery separator as claimed in claim 1, wherein the control method comprises the following steps: the manipulator (21) is of a hook structure at the front end, and the radian of the hook corresponds to the diameter of the scroll; the outer side of the coil feeding arm (3) is connected with a pressure maintaining device (24) through a pin shaft, the middle part of the pressure maintaining device (24) is connected with a piston rod of a pressure maintaining cylinder (23), and the base of the pressure maintaining cylinder (23) is movably connected with the outer side surface of the coil feeding arm (3).
3. The control method of the on-line automatic cutting device for the ultrafine glass fiber storage battery separator as claimed in claim 2, wherein: the outer end part of the coil feeding arm (3) is provided with a coil feeding device, the structure is that a base (51) is arranged outside the frame (1), two ends of the base (51) support a rotating shaft (52) together through bearing seats, two ends of the rotating shaft (52) are connected with a coil lifting bracket (53) together, the side end surface of the coil lifting bracket (53) is connected with a piston rod of a coil feeding cylinder (54), and the base of the coil feeding cylinder (54) is obliquely connected with the frame (1); the upper end of the coil lifting support (53) is provided with a coil lifting cylinder (55), the upper end of the coil lifting cylinder (55) is connected with a support sliding plate (56), the support sliding plate (56) is in sliding connection with the coil lifting support (53), and the top of the support sliding plate (56) is provided with a groove corresponding to the diameter of the scroll.
4. The control method of the on-line automatic cutting device for the ultrafine glass fiber storage battery separator according to claim 3, wherein the control method comprises the following steps: the inner side of the coil feeding arm (3) is provided with a coil pushing device, the coil feeding arm is structurally characterized in that a slideway is arranged on the upper end face of the coil feeding arm (3), a unidirectional deflection stop block (58) is arranged on the slideway, the unidirectional deflection stop block (58) is connected with a piston rod of a coil pushing cylinder (57), and a base of the coil pushing cylinder (57) is connected with the coil feeding arm (3) in a positioning mode.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810580485.4A CN108975022B (en) | 2018-06-07 | 2018-06-07 | On-line automatic cutting device for superfine glass fiber storage battery separator and control method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810580485.4A CN108975022B (en) | 2018-06-07 | 2018-06-07 | On-line automatic cutting device for superfine glass fiber storage battery separator and control method thereof |
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Publication Number | Publication Date |
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CN108975022A CN108975022A (en) | 2018-12-11 |
CN108975022B true CN108975022B (en) | 2024-06-11 |
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Application Number | Title | Priority Date | Filing Date |
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CN201810580485.4A Active CN108975022B (en) | 2018-06-07 | 2018-06-07 | On-line automatic cutting device for superfine glass fiber storage battery separator and control method thereof |
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CN114014065B (en) * | 2021-11-25 | 2024-03-01 | 安徽华烨特种材料有限公司 | Cloth winding shaft filling method of gum dipping reinforced material winding device |
CN114535319A (en) * | 2022-01-11 | 2022-05-27 | 喆烯新材(北京)科技有限公司 | System and method for regulating and monitoring position of upper roller of fluid surface micro-modeling roller press |
CN114314091B (en) * | 2022-01-24 | 2024-11-08 | 重庆文理学院 | Glass fiber winding and cutting equipment for battery diaphragm production |
CN115215141B (en) * | 2022-09-20 | 2022-12-09 | 张家港市天磊玻纤有限公司 | Online automatic cutting device and method for superfine glass fiber storage battery separator |
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