CN108895237A - A kind of electric-heating belt is placed in the combustible ice Primordial Qi standpipe device in standpipe - Google Patents
A kind of electric-heating belt is placed in the combustible ice Primordial Qi standpipe device in standpipe Download PDFInfo
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- CN108895237A CN108895237A CN201810646734.5A CN201810646734A CN108895237A CN 108895237 A CN108895237 A CN 108895237A CN 201810646734 A CN201810646734 A CN 201810646734A CN 108895237 A CN108895237 A CN 108895237A
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- standpipe
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- 238000005485 electric heating Methods 0.000 title claims abstract description 40
- 238000009413 insulation Methods 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 239000012530 fluid Substances 0.000 claims abstract description 10
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 239000010410 layer Substances 0.000 claims description 46
- 239000011810 insulating material Substances 0.000 claims description 36
- 239000004020 conductor Substances 0.000 claims description 33
- 229920000642 polymer Polymers 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 13
- 238000005260 corrosion Methods 0.000 claims description 11
- 239000002861 polymer material Substances 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- -1 polyethylene Polymers 0.000 claims description 6
- 239000002344 surface layer Substances 0.000 claims description 6
- 239000012774 insulation material Substances 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 238000010292 electrical insulation Methods 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims 1
- 238000005065 mining Methods 0.000 abstract description 11
- 238000004891 communication Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 9
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- NMJORVOYSJLJGU-UHFFFAOYSA-N methane clathrate Chemical compound C.C.C.C.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O NMJORVOYSJLJGU-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L53/00—Heating of pipes or pipe systems; Cooling of pipes or pipe systems
- F16L53/30—Heating of pipes or pipe systems
- F16L53/35—Ohmic-resistance heating
- F16L53/38—Ohmic-resistance heating using elongate electric heating elements, e.g. wires or ribbons
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Thermal Insulation (AREA)
Abstract
本发明提供了一种电伴热带置于立管内的可燃冰原气立管装置,该装置集成了一层缠绕于立管内的电伴热带、一保温隔热层和一套立管间电源连通系统,该系统保证了立管接头和伴热带接头一次性连接完成;伴热带电触点设置在螺纹密封面外,不与立管内的可燃流体接触,使得可燃冰立管具有安全的电伴热功能;且电伴热带位于生产套管内部,从而大幅度提高了热效率,降低了立管伴热所需要的电力负荷,从而解决可燃冰开采过程中管道易于堵塞的技术难题。
The invention provides a combustible ice raw gas standpipe device in which the electric heating cable is placed in the standpipe. The device integrates a layer of electric heating cable wound in the standpipe, a thermal insulation layer and a set of power supply communication system between the standpipes , the system ensures that the riser joint and the heating cable joint are connected at one time; the heating heating contact is set outside the thread sealing surface, and does not contact the flammable fluid in the riser, so that the flammable ice riser has a safe electric heating function ; and the electric heating cable is located inside the production casing, which greatly improves the thermal efficiency and reduces the power load required for the heat tracing of the standpipe, thus solving the technical problem that the pipeline is easy to be blocked during the mining of combustible ice.
Description
技术领域technical field
本发明属于海洋能源开采制造业,是一种电伴热带置于立管内的可燃冰原气传输立管装置。The invention belongs to the marine energy mining manufacturing industry, and relates to a combustible ice-formed gas transmission standpipe device in which an electric heating cable is placed in the standpipe.
背景技术Background technique
随着海洋能源的勘探,用于开采海洋可燃冰能源的设备也越来越受到世界各大海工装备制造厂的青睐,其中用于可燃冰原气传输的立管装置是可燃冰开采的关键部件之一,可燃冰的开采四种基本方法:降压开采法、热激开采法、化学药剂注入开采法、二氧化碳置换法,或这四种方法的组合,这些方法均是使得可燃冰分解生成甲烷和水,再将甲烷和水的混合物通过立管输送到海面,可燃冰流体在立管内向海面输送的过程中存在以下风险:1、可燃冰开采时,油层立管中的大部分流体是甲烷和水的混合物,当流体通过立管向海面输送的过程中,由于与外界的换热,温度会逐渐降低,可能会再次形成天然气水合物(可燃冰),堵塞管道;2、在计划内或者计划外的停产期间,由于油层立管道内的流体温度会逐渐下降至环境温度(水温),形成天然气水合物堵塞管道的风险;3、由于深海开发水深较深,要将流体输送至海面,需要使用下潜泵对井下流体进行增压,克服静水压和管道阻力,增高的压力加上流体温度的逐渐下降也可能会导致天然气水合物的再次形成,堵塞立管。With the exploration of marine energy, the equipment used to exploit marine combustible ice energy is also more and more favored by major marine equipment manufacturers in the world. Among them, the riser device used for the transmission of combustible ice raw gas is one of the key components for combustible ice mining. 1. Four basic methods of mining combustible ice: decompression mining method, heat shock mining method, chemical agent injection mining method, carbon dioxide replacement method, or a combination of these four methods, all of which make combustible ice decompose to generate methane and Water, and then the mixture of methane and water is transported to the sea surface through the riser, and the following risks exist in the process of transporting the combustible ice fluid to the sea surface in the riser: 1. When the combustible ice is mined, most of the fluid in the oil reservoir riser is methane and The mixture of water, when the fluid is transported to the sea surface through the riser, the temperature will gradually decrease due to heat exchange with the outside world, and natural gas hydrate (combustible ice) may be formed again to block the pipeline; 2. In the plan or plan During the outage period, because the temperature of the fluid in the vertical pipeline of the oil layer will gradually drop to the ambient temperature (water temperature), the risk of natural gas hydrate blocking the pipeline will be formed; 3. Due to the deep water depth of deep sea development, it is necessary to use The submersible pump pressurizes the downhole fluid to overcome hydrostatic pressure and pipeline resistance. The increased pressure and the gradual drop in fluid temperature may also lead to the re-formation of gas hydrates and block the standpipe.
上述风险是可燃冰开采过程中的瓶颈问题之一,需要找到一种经济性较好的方案,降低可燃冰开采过程中的立管堵塞风险,为可燃冰资源实现商业化开采铺平道路,石油行业最常用的伴热方式是利用高电压使管道本身发热或采用管外缠绕伴热带,前者需要在多层套管间建立有效的绝缘,技术难度大,后者虽然技术可行,但是常因防腐、防冲蚀等设置较厚的内衬层,这种方式会导致传热慢,伴热效率低,如将电伴热带置于立管内部,仅通过防腐防磨层与介质隔离,就能提高伴热效率,解决管外缠绕伴热带引起的伴热效率降低的问题。The above risks are one of the bottleneck problems in the mining process of combustible ice. It is necessary to find an economical solution to reduce the risk of standpipe blockage in the mining process of combustible ice and pave the way for the commercial exploitation of combustible ice resources. Petroleum The most commonly used heat tracing method in the industry is to use high voltage to heat the pipe itself or to use externally wound heating tape. The former needs to establish effective insulation between multi-layer casings, which is technically difficult. Although the latter is technically feasible, it is often due to corrosion , anti-erosion, etc. to set a thicker lining layer, this method will lead to slow heat transfer and low heat tracing efficiency, such as placing the electric heating cable inside the standpipe, only by isolating the anti-corrosion and anti-wear layer from the medium, it can improve Heat tracing efficiency, to solve the problem of heat tracing efficiency reduction caused by winding the heating tape outside the pipe.
发明内容Contents of the invention
本发明提出的一种电伴热带置于立管内的可燃冰原气传输立管装置,目的在于降低可燃冰开采过程中的立管堵塞风险,为可燃冰资源实现商业化开采铺平道路。The present invention proposes a combustible ice raw gas transmission riser device with an electric heating cable placed in the riser, with the purpose of reducing the risk of riser blockage during the mining of combustible ice and paving the way for the commercial exploitation of combustible ice resources.
本发明采用的技术方案是:一种电伴热带置于立管内的可燃冰原气立管装置,该装置包括以下内容:一连接海底井口到水上生产树的立管,立管的一端为外螺纹接头,另一端为内螺纹接头;一置于立管内的防腐耐磨内衬管,该防腐耐磨内衬管为高分子材料;一层缠绕于防腐耐磨内衬管外面的电伴热带;在已缠绕电伴热带的内衬管与立管的间隙内,浇注内部衬里底层材料;一保温隔热层,置于立管外;一套立管管段间的电源连接系统,在外螺纹接头的外表面加工一凹槽,凹槽内填注绝缘材料,绝缘材料中心内嵌导体,导体延至立管端头并与一电源接触头相连;两相邻立管管段通过螺纹连接后,两电源接触头最终停在同一位置,相互接触,电源联通;底层内衬位于内衬管和立管之间,采用高分子材料浇注成型,用于粘接内衬管和立管,具有保温性能好、电绝缘、有较强的粘接能力,不与电伴热带的包覆层发生化学反应。The technical solution adopted in the present invention is: a combustible ice-formed gas standpipe device with an electric heating cable placed in the standpipe, the device includes the following content: a riser connecting the subsea wellhead to the production tree on the water, one end of the standpipe is an external thread Joint, the other end is an internal threaded joint; an anti-corrosion and wear-resistant lining pipe placed in the standpipe, the anti-corrosion and wear-resistant lining pipe is made of polymer material; a layer of electric heating cable wound outside the anti-corrosion and wear-resistant lining pipe; In the gap between the inner liner pipe and the standpipe that has been wound with the electric heating cable, pour the inner lining bottom material; a thermal insulation layer, placed outside the standpipe; a set of power connection system between the riser pipe sections, in the external threaded joint A groove is processed on the outer surface, and insulating material is filled in the groove, and a conductor is embedded in the center of the insulating material. The conductor extends to the end of the standpipe and is connected with a power contact; The head finally stops at the same position, touches each other, and the power supply is connected; the bottom lining is located between the lining pipe and the standpipe, and is molded by polymer material, which is used for bonding the lining pipe and the standpipe. Insulation, strong bonding ability, no chemical reaction with the covering layer of the electric heating cable.
作为优选,保温隔热层为聚乙烯或聚丙烯材料。Preferably, the thermal insulation layer is polyethylene or polypropylene material.
作为优选,立管装置包括油层立管108、底层内衬106、电伴热带107、表层内衬管105、外螺纹接头101A以及多个伴热带导线触点;依据保温隔热层要求,还可添加一套外层保护管110和立管外保温隔热层109,保温隔热层可以是保温隔热材料,也可以是真空层,在立管的一端为外螺纹接头101A,在管段的另一端为内螺纹接头101B,表层内衬管105由高分子材料经过挤压成型制备,其外径小于油层立管108的内径;电伴热带107缠绕在内衬管105外表面,而后将缠绕好电伴热带107的内衬管105安装在油层立管108内;在表层内衬管105和油层立管108的间隙内浇注底层内衬材料106,实现生产套管108和内衬管105的可靠连接,并对电伴热带107形成保护;表层内衬材料105不仅要有良好的耐磨性,而且还应具备良好的导热性,以保证电伴热带107所产生的大部分热量被可燃冰原气吸收,底层内衬106如兼具保温功能,则不需要保温绝热层109和外套管110。As a preference, the riser device includes an oil layer riser 108, a bottom lining 106, an electric heating cable 107, a surface layer lining pipe 105, an external threaded joint 101A, and a plurality of heating cable wire contacts; according to the requirements of the thermal insulation layer, it can also be Add a set of outer protection pipe 110 and the outer thermal insulation layer 109 of the standpipe. The thermal insulation layer can be a thermal insulation material or a vacuum layer. One end of the standpipe is an external threaded joint 101A, and the other end of the pipe section One end is an internally threaded joint 101B, and the surface lining pipe 105 is made of polymer material through extrusion molding, and its outer diameter is smaller than the inner diameter of the oil layer riser 108; the electric heating cable 107 is wound on the outer surface of the lining pipe 105, and then wound The lining pipe 105 of the electric heating cable 107 is installed in the oil layer riser 108; the bottom lining material 106 is poured in the gap between the surface layer lining pipe 105 and the oil layer riser 108, so as to realize the reliable production of the casing pipe 108 and the inner liner pipe 105. Connect and protect the electric heating cable 107; the surface lining material 105 should not only have good wear resistance, but also have good thermal conductivity, so as to ensure that most of the heat generated by the electric heating cable 107 is absorbed by the combustible ice Absorption, if the bottom liner 106 has the function of heat preservation, the heat insulation layer 109 and the outer sleeve 110 are not needed.
作为优选,在外螺纹接头101A处,侧向钻有多个孔,先在孔中填注高分子绝缘材料104,再在高分子绝缘材料104内部钻一孔,内部填充导体103,伴热带的每根线在接头处与填充导体103连接,形成与触点电导通。As a preference, at the externally threaded joint 101A, a plurality of holes are drilled laterally, and the polymer insulating material 104 is filled in the holes first, and then a hole is drilled inside the polymer insulating material 104, and the conductor 103 is filled inside, and each heating cable The root wire is connected to the filled conductor 103 at the joint to form electrical conduction with the contact.
作为优选,在外螺纹接头的外表面加工一凹槽,向其中填注高分子绝缘材料104,并使之与侧孔中的绝缘材料相连;再在绝缘材料104上加工一凹槽,内嵌导体103,延伸至触点102,然后再用高分子绝缘材料覆盖在导体103上方。As a preference, process a groove on the outer surface of the externally threaded joint, fill the polymer insulating material 104 into it, and make it connect with the insulating material in the side hole; process a groove on the insulating material 104, and embed the conductor 103, extending to the contact 102, and then covering the conductor 103 with polymer insulating material.
作为优选,对应外螺纹接头101A,在内螺纹接头101B上做对应的触点,当外螺纹接头和内螺纹接头耦合时,既能保证螺纹密封面的连接,又能使得各立管管段间电伴热带导通。As a preference, corresponding to the externally threaded joint 101A, a corresponding contact is made on the internally threaded joint 101B. When the externally threaded joint and the internally threaded joint are coupled, the connection of the thread sealing surface can be ensured, and the electrical connection between the riser pipe sections can be ensured. The heating cable is turned on.
作为优选,油层立管间的接头可采用法兰型式,在法兰接头101C处,侧向钻有多个孔,先在孔中填注高分子绝缘材料104,再在104内部钻一孔,内部填充导体103,伴热带的所有导线均在接头处与导体103连接,实现与触点导通,除了良好的耐磨性,表层内衬还应具备良好的导热性,以保证电伴热带107所产生的热量全部被流体吸收。As a preference, the joints between the oil layer risers can be in the form of flanges. At the flange joint 101C, a plurality of holes are drilled laterally. First, the polymer insulating material 104 is filled in the holes, and then a hole is drilled inside 104. The interior is filled with a conductor 103, and all wires of the heating cable are connected to the conductor 103 at the joint to achieve conduction with the contact. In addition to good wear resistance, the surface lining should also have good thermal conductivity to ensure that the electric heating cable 107 All the heat generated is absorbed by the fluid.
作为优选,在法兰接头的外表面开槽,向其中填注高分子绝缘材料104,使之与侧孔中的绝缘材料相连,以保证导体103与生产套管的绝缘,随后在绝缘材料104上开槽,内嵌导体103,延伸至触点102C处,然后再用绝缘材料覆盖在导体103的上方。As preferably, slots are made on the outer surface of the flange joint, and the polymer insulating material 104 is filled therein so that it is connected with the insulating material in the side hole, so as to ensure the insulation of the conductor 103 and the production bushing, and then the insulating material 104 Slots are made on the top, the conductor 103 is embedded, and extends to the contact 102C, and then the insulating material is used to cover the conductor 103 .
本发明的有益效果是:这种设计可以使立管连接一次完成,提高现场的施工效率,且有高可靠性。本装置能保证伴热带的电流导通,降低可燃冰开采过程中的立管堵塞风险。The beneficial effects of the invention are: the design can complete the riser connection at one time, improve the construction efficiency on site, and have high reliability. The device can ensure the current conduction of the heating cable and reduce the risk of standpipe blockage during the mining of combustible ice.
附图说明Description of drawings
图1是电伴热带置于立管内的可燃冰原气立管装置及立管外螺纹接头端示意图;Figure 1 is a schematic diagram of a combustible ice raw gas standpipe device with an electric heating cable placed in the standpipe and the external threaded joint end of the standpipe;
图2是图1的A向视图;Fig. 2 is the A direction view of Fig. 1;
图3是伴立管内螺纹接头端结构示意图;Fig. 3 is a schematic diagram of the structure of the internally threaded joint end of the riser;
图4是图3立管内螺纹接头B向视图;Fig. 4 is a B-direction view of the internally threaded joint of the riser in Fig. 3;
图5是电伴热带置于立管内的可燃冰原气立管装置及立管法兰密封接头示意图;Fig. 5 is a schematic diagram of a combustible ice raw gas standpipe device and a standpipe flange sealing joint in which the electric heating cable is placed in the standpipe;
图6是图5立管法兰接头C向视图。Fig. 6 is a C-direction view of the riser flange joint in Fig. 5 .
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
在本发明的描述中,除非另有规定和限定,需要说明的是,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be mechanical connection or electrical connection, or two The internal communication of a component can be directly connected or indirectly connected through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations.
本发明描述的一种电伴热带置于立管内的可燃冰原气立管装置,该装置包括以下内容:一连接海底井口到水上生产树的立管,立管的一端为外螺纹接头,另一端为内螺纹接头;一置于立管内的防腐耐磨内衬管,该防腐耐磨内衬管为高分子材料;一层缠绕于防腐耐磨内衬管外面的电伴热带;在已缠绕电伴热带的内衬管与立管的间隙内,浇注内部衬里底层材料;一保温隔热层,置于立管外;一套立管管段间的电源连接系统,在外螺纹接头的外表面加工一凹槽,凹槽内填注绝缘材料,绝缘材料中心内嵌导体,导体延至立管端头并与一电源接触头相连;两相邻立管管段通过螺纹连接后,两电源接触头最终停在同一位置,相互接触,电源联通;底层内衬位于内衬管和立管之间,采用高分子材料浇注成型,用于粘接内衬管和立管,具有保温性能好、电绝缘、有较强的粘接能力,不与电伴热带的包覆层发生化学反应。The present invention describes a combustible ice raw gas standpipe device in which the electric heating cable is placed in the standpipe. The device includes the following contents: a riser connecting the subsea wellhead to the production tree on the water. One end of the standpipe is an external threaded joint, and the other end It is an internal threaded joint; an anti-corrosion and wear-resistant lining pipe placed in the standpipe, the anti-corrosion and wear-resistant lining pipe is made of polymer material; a layer of electric heating cable wound outside the anti-corrosion and wear-resistant lining pipe; In the gap between the inner liner pipe and the standpipe of the heating cable, pour the inner lining bottom material; a thermal insulation layer, placed outside the standpipe; a set of power connection system between the riser pipe sections, processed on the outer surface of the external threaded joint The groove is filled with insulating material, and the conductor is embedded in the center of the insulating material. The conductor is extended to the end of the riser and connected with a power contact; after two adjacent riser pipe sections are connected by threads, the two power contacts finally stop at At the same position, they are in contact with each other, and the power supply is connected; the bottom lining is located between the lining pipe and the standpipe, and is cast and formed with polymer materials, which is used to bond the lining pipe and the standpipe. It has good thermal insulation performance, electrical insulation, and relatively Strong adhesive ability, no chemical reaction with the covering layer of the electric heating cable.
作为优选,保温隔热层为聚乙烯或聚丙烯材料。Preferably, the thermal insulation layer is polyethylene or polypropylene material.
图1是油层立管外螺纹接头示意图,在该实施例中包括油层立管108,底层内衬106,电伴热带107,表层内衬管105,外螺纹接头101A,以及多个伴热带导线触点;依据保温隔热层要求,还可添加一套外层保护管110和立管外保温隔热层109,保温隔热层可以是保温隔热材料,也可以是真空层;在立管的一端为外螺纹接头101A,在管段的另一端为内螺纹接头101B(图3),表层内衬管105由高分子材料经过挤压成型制备,其外径小于油层立管108的内径;电伴热带107缠绕在内衬管105外表面,而后将缠绕好电伴热带107的内衬管105安装在油层立管108内,在表层内衬管105和油层立管108的间隙内浇注底层内衬材料106,实现生产套管108和内衬管105的可靠连接,并对电伴热带107形成保护,表层内衬材料105不仅要有良好的耐磨性,而且还应具备良好的导热性,以保证电伴热带107所产生的大部分热量被可燃冰原气吸收,在本实施例中,底层内衬106如兼具保温功能,则不需要保温绝热层109和外套管110。Fig. 1 is a schematic diagram of an external thread joint of an oil layer riser, which includes an oil layer riser 108, a bottom lining 106, an electric heating cable 107, a surface layer inner liner 105, an external thread joint 101A, and a plurality of heating cable wire contacts in this embodiment point; according to the requirements of the heat insulation layer, a set of outer protection pipe 110 and the outer heat insulation layer 109 of the standpipe can also be added, and the heat insulation layer can be a heat insulation material or a vacuum layer; One end is an externally threaded joint 101A, and the other end of the pipe section is an internally threaded joint 101B (Fig. 3). The surface lining pipe 105 is made of polymer material through extrusion molding, and its outer diameter is smaller than the inner diameter of the oil reservoir riser 108; Wrap the heating cable 107 on the outer surface of the liner pipe 105, then install the liner pipe 105 wrapped with the electric heating cable 107 in the oil layer riser 108, and pour the bottom liner in the gap between the surface layer liner pipe 105 and the oil layer riser 108 material 106, to realize the reliable connection between the production sleeve 108 and the inner liner 105, and to protect the electric heating cable 107. The surface lining material 105 should not only have good wear resistance, but also have good thermal conductivity, to It is ensured that most of the heat generated by the electric heating cable 107 is absorbed by the combustible ice raw gas. In this embodiment, if the bottom lining 106 also has the function of heat preservation, the heat insulation layer 109 and the outer casing 110 are not required.
在外螺纹接头101A处,侧向钻有多个孔(根据伴热线数量确定,本实施例为2个),先在孔中填注高分子绝缘材料104,再在高分子绝缘材料104内部钻一孔,内部填充导体103,伴热带的每根线在接头处与填充导体103连接,形成与触点102A1和102A2电导通。At the externally threaded joint 101A, there are multiple holes drilled laterally (determined according to the number of heating wires, in this embodiment, there are 2 holes). First, fill the holes with polymer insulating material 104, and then drill a The hole is filled with a conductor 103 inside, and each wire of the heating cable is connected with the filled conductor 103 at the joint to form electrical conduction with the contacts 102A1 and 102A2.
图2是外螺纹接头101A的A向视图,在外螺纹接头的外表面加工一凹槽,向其中填注高分子绝缘材料104,并使之与侧孔中的绝缘材料相连;再在绝缘材料104上加工一凹槽,内嵌导体103,延伸至触点102,然后再用高分子绝缘材料覆盖在导体103上方。Fig. 2 is an A-direction view of the externally threaded joint 101A, a groove is processed on the outer surface of the externally threaded joint, a polymer insulating material 104 is filled therein, and it is connected with the insulating material in the side hole; A groove is processed on the top, the conductor 103 is embedded, and extends to the contact 102, and then the polymer insulating material is used to cover the conductor 103.
图3是螺纹式内电伴热立管结构内螺纹接头101B的示意图,对应外螺纹接头101A,在内螺纹接头101B上做对应的触点,当外螺纹接头和内螺纹接头耦合时,既能保证螺纹密封面的连接,又能使得各立管管段间电伴热带导通。Fig. 3 is a schematic diagram of an internally threaded joint 101B of a threaded internal electric heating riser structure, corresponding to the externally threaded joint 101A, and corresponding contacts are made on the internally threaded joint 101B, when the externally threaded joint and the internally threaded joint are coupled, both can To ensure the connection of the thread sealing surface, and to make the electric heating cables conduction between the riser pipe sections.
在另一实施例中(见图5),油层立管间的接头采用法兰型式,在法兰接头101C处,侧向钻有多个孔(根据伴热线数量确定,本实施例为2个),先在孔中填注高分子绝缘材料104,再在104内部钻一孔,内部填充导体103,伴热带的所有导线均在接头处与导体103连接,实现与触点102C1和102C2导通。除了良好的耐磨性,表层内衬还应具备良好的导热性,以保证电伴热带107所产生的热量全部被流体吸收。In another embodiment (see Figure 5), the joints between the risers in the oil layer adopt flange type, and at the flange joint 101C, there are multiple holes drilled laterally (determined according to the number of heating wires, in this embodiment, there are 2 holes) ), first fill the hole with polymer insulating material 104, then drill a hole inside 104, fill the inside with conductor 103, and all the wires of the heating cable are connected to the conductor 103 at the joint to achieve conduction with the contacts 102C1 and 102C2 . In addition to good wear resistance, the surface lining should also have good thermal conductivity to ensure that all the heat generated by the electric heating cable 107 is absorbed by the fluid.
图6是法兰式内电伴热立管的法兰接头C向视图,在法兰接头的外表面开槽,向其中填注高分子绝缘材料104,使之与侧孔中的绝缘材料相连,以保证导体103与生产套管的绝缘,随后在绝缘材料104上开槽,内嵌导体103,延伸至触点102C处,然后再用绝缘材料覆盖在导体103的上方。Figure 6 is a C-direction view of the flange joint of the flanged internal electric heat tracing riser. Grooves are made on the outer surface of the flange joint, and polymer insulating material 104 is filled into it to connect it with the insulating material in the side hole , so as to ensure the insulation between the conductor 103 and the production sleeve, and then slot the insulating material 104, insert the conductor 103, extend to the contact 102C, and then cover the conductor 103 with the insulating material.
在本说明书的描述中,参考术语“一个实施例”、“示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to terms such as "one embodiment", "example", or "some examples" mean that specific features, structures, materials or characteristics described in connection with the embodiment or examples are included in the scope of the present invention. In at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.
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