CN108555764A - Magnetic conductive tube internal grinding burnishing device - Google Patents
Magnetic conductive tube internal grinding burnishing device Download PDFInfo
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- CN108555764A CN108555764A CN201810586814.6A CN201810586814A CN108555764A CN 108555764 A CN108555764 A CN 108555764A CN 201810586814 A CN201810586814 A CN 201810586814A CN 108555764 A CN108555764 A CN 108555764A
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- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- 230000006698 induction Effects 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 4
- 238000005498 polishing Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 4
- 230000005415 magnetization Effects 0.000 description 4
- 239000003082 abrasive agent Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 239000006061 abrasive grain Substances 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/04—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/005—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes using a magnetic polishing agent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本发明属于磁研磨技术领域,尤其是涉及一种导磁管内表面研磨抛光装置。The invention belongs to the technical field of magnetic grinding, and in particular relates to a grinding and polishing device for the inner surface of a magnetic tube.
背景技术Background technique
随着科学技术的不断进步,导磁性管件不断地被应用于各个领域,例如航空航天、食品行业、机械领域、化工设备、原子能行业领域,在这些领域中对其表面质量的需求也越来越高,传统的加工方法效率低且表面质量不理想,特别是内表面的抛光研磨更是受到管径、加工方法等客观因素的影响巨大。With the continuous advancement of science and technology, magnetic pipe fittings are constantly being used in various fields, such as aerospace, food industry, machinery field, chemical equipment, atomic energy industry, and the demand for their surface quality in these fields is also increasing. High, the traditional processing method is inefficient and the surface quality is not ideal, especially the polishing and grinding of the inner surface is greatly affected by objective factors such as pipe diameter and processing method.
利用磁研磨技术对导磁性管件的内表面进行研磨加工,其精度高,抛光效果好,能够解决导磁性管件的内表面加工困难的问题。磁力研磨加工的好坏取决于磁性磨粒与工件的挤压、刻画和磨料更新翻滚的速度,即磁感线就越稠密,磁感应越强,研磨压力越大,研磨效果越好。目前导磁性管内表面加工通常的做法是采用在导磁管内部设单个方形磁极N-S,导磁管内壁受磁极磁化影响,在导磁管内壁和磁极之间形成磁场,以满足磁研磨加工的条件。由于这种设置会受管内径和磁极大小的共同影响,管径过大或磁极过小都会造成磁极与待加工表面间距较大,N-S之间的距离长,使形成的外部磁感线较稀疏,有效磁化面积较小,从而使磁性磨料受到的磁场力较小。The magnetic grinding technology is used to grind the inner surface of the magnetic pipe fitting, which has high precision and good polishing effect, and can solve the problem of difficult processing of the inner surface of the magnetic pipe fitting. The quality of the magnetic grinding process depends on the extrusion and characterization of the magnetic abrasive grains and the workpiece and the speed of the abrasive renewing and rolling, that is, the denser the magnetic induction lines, the stronger the magnetic induction, the greater the grinding pressure, and the better the grinding effect. At present, the usual method of processing the inner surface of the magnetic tube is to set a single square magnetic pole N-S inside the magnetic tube. The inner wall of the magnetic tube is affected by the magnetization of the magnetic pole, and a magnetic field is formed between the inner wall of the magnetic tube and the magnetic pole to meet the conditions of magnetic grinding. . Since this setting will be affected by the inner diameter of the tube and the size of the magnetic pole, if the tube diameter is too large or the magnetic pole is too small, the distance between the magnetic pole and the surface to be processed will be large, and the distance between N-S will be long, so that the formed external magnetic induction lines will be sparse. , the effective magnetization area is small, so that the magnetic field force on the magnetic abrasive is small.
发明内容Contents of the invention
本发明的目的是提供一种结构简单、研磨效率高、表面抛光质量高的导磁管内表面研磨抛光装置。The object of the present invention is to provide a grinding and polishing device for the inner surface of a magnetic tube with simple structure, high grinding efficiency and high surface polishing quality.
本发明的目的是通过下述技术方案来实现的:The purpose of the present invention is achieved through the following technical solutions:
本发明的导磁管内表面研磨抛光装置,包括机床床身,设置在此机床床身上的主轴箱,设置在此主轴箱上的卡盘,设置在所述机床床身上的移动溜板箱,控制此移动溜板箱移动的丝杠和手轮,其特征在于在所述的移动溜板箱上设有固定座,在此固定座上通过挡板设置有电机,通过联轴器与所述电机的输出轴连接有十字形内表面抛光装置,The magnetic tube inner surface grinding and polishing device of the present invention comprises a machine bed, a spindle box arranged on the machine bed, a chuck arranged on the spindle box, a moving slide box arranged on the machine bed, and a control The screw and the handwheel that the mobile slide box moves are characterized in that a fixed seat is provided on the mobile slide box, and a motor is arranged on the fixed seat through a baffle plate, and the motor is connected with the motor through a coupling. The output shaft is connected with a cross-shaped inner surface polishing device,
所述的十字形内表面抛光装置包括磁极轴,设置在所述磁极轴端头处的十字形磁极架,分别设置在所述十字形磁极架四个端头处的磁极座,分别设置在每个磁极座上的磁极。The cross-shaped inner surface polishing device includes a magnetic pole shaft, a cross-shaped magnetic pole frame arranged at the end of the magnetic pole shaft, and magnetic pole seats respectively arranged at the four ends of the cross-shaped magnetic pole frame. poles on a pole holder.
所述的十字形磁极架上的磁极为上下对称设置和左右对称设置,上下对称设置的一对磁极互为异性磁极,左右对称设置的磁极互为异性磁极。The magnetic poles on the cross-shaped magnetic pole frame are symmetrically arranged up and down and symmetrically arranged left and right, a pair of magnetic poles arranged symmetrically up and down are mutually opposite magnetic poles, and the magnetic poles arranged left and right symmetrically are mutually opposite magnetic poles.
位于所述的十字形磁极架上的四个磁极的头部为圆弧形。The heads of the four magnetic poles on the cross-shaped magnetic pole frame are arc-shaped.
本发明的优点:Advantages of the present invention:
本发明的导磁管内表面研磨抛光装置结构简单,操作方便,采用在导磁管件的内表面设置十字形磁极,将磁极安装在四个磁极座上,四个磁极头为圆弧形磁极,会使磁极头距离管壁更近,磁极的磁感线分别都是从N极到S极,靠近管的四个磁极头的磁感线更加稠密,磁感应强度相对较大,且相邻异性磁极之间磁感线较单个磁极较稠密,即磁性磨料研磨压力较大,有效磁化面积较大,磁化效果更好;十字形磁极在电机的带动下做圆周旋转运动,再加上车床的轴向进给运动,从而使磁性磨料在导磁管件内做螺旋的线性运动,对工件原始表面波峰波谷的去处更均匀,加工后的工件表面形貌更加光整,显著提高加工效率。The magnetic tube inner surface grinding and polishing device of the present invention is simple in structure and easy to operate. The inner surface of the magnetic tube is provided with cross-shaped magnetic poles, and the magnetic poles are installed on four magnetic pole seats. The four magnetic pole heads are arc-shaped magnetic poles. Make the magnetic pole head closer to the tube wall, the magnetic induction lines of the magnetic poles are from the N pole to the S pole respectively, the magnetic induction lines of the four magnetic pole heads close to the tube are denser, the magnetic induction intensity is relatively large, and the distance between the adjacent opposite magnetic poles The magnetic induction lines between the magnetic poles are denser than that of a single magnetic pole, that is, the grinding pressure of the magnetic abrasive is greater, the effective magnetization area is larger, and the magnetization effect is better; Give the movement, so that the magnetic abrasive can make a spiral linear movement in the magnetic pipe, and the removal of the peaks and valleys on the original surface of the workpiece is more uniform, and the surface morphology of the processed workpiece is smoother, which significantly improves the processing efficiency.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明图1的俯视图。Fig. 2 is a top view of Fig. 1 of the present invention.
图3为本发明十字形内表面抛光装置的结构示意图。Fig. 3 is a schematic structural view of a cross-shaped inner surface polishing device of the present invention.
图4为本发明十字形内表面抛光装置在导磁管内的结构示意图。Fig. 4 is a schematic diagram of the structure of the cross-shaped inner surface polishing device of the present invention in the magnetic tube.
具体实施方式Detailed ways
下面结合附图进一步说明本发明的具体实施方式。The specific implementation manner of the present invention will be further described below in conjunction with the accompanying drawings.
如图1-4所示,本发明的导磁管内表面研磨抛光装置,包括机床床身11,设置在此机床床身11上的主轴箱12,设置在此主轴箱12上的卡盘1,设置在所述机床床身11上的移动溜板箱9,控制此移动溜板箱9移动的丝杠8和手轮10,其特征在于在所述的移动溜板箱9上设有固定座7,在此固定座7上通过挡板5设置有电机6,通过联轴器3与所述电机6的输出轴4连接有十字形内表面抛光装置,As shown in Figures 1-4, the grinding and polishing device for the magnetic tube inner surface of the present invention includes a machine bed 11, a spindle box 12 arranged on the machine bed 11, a chuck 1 arranged on the spindle box 12, The mobile slide box 9 arranged on the bed 11 of the machine tool, the screw 8 and the hand wheel 10 that control the movement of the mobile slide box 9 are characterized in that a fixed seat is provided on the mobile slide box 9 7. A motor 6 is provided on the fixed seat 7 through a baffle plate 5, and a cross-shaped inner surface polishing device is connected to the output shaft 4 of the motor 6 through a coupling 3,
所述的十字形内表面抛光装置包括磁极轴16,设置在所述磁极轴16端头处的十字形磁极架15,分别设置在所述十字形磁极架15四个端头处的磁极座14,分别设置在每个磁极座14上的磁极13。The cross-shaped inner surface polishing device includes a magnetic pole shaft 16, a cross-shaped magnetic pole frame 15 arranged at the ends of the magnetic pole shaft 16, and magnetic pole holders 14 respectively arranged at the four ends of the cross-shaped magnetic pole frame 15 , the magnetic poles 13 respectively arranged on each magnetic pole base 14 .
所述的十字形磁极架15上的磁极13为上下对称设置和左右对称设置,上下对称设置的一对磁极13互为异性磁极,左右对称设置的磁极13互为异性磁极。The magnetic poles 13 on the cross-shaped magnetic pole frame 15 are symmetrically arranged up and down and symmetrically arranged left and right, a pair of magnetic poles 13 arranged symmetrically up and down are mutually opposite magnetic poles, and the magnetic poles 13 arranged symmetrically left and right are mutually opposite magnetic poles.
位于所述的十字形磁极架上的四个磁极13的头部为圆弧形。The heads of the four magnetic poles 13 located on the cross-shaped magnetic pole frame are arc-shaped.
导磁管2固定在主轴箱12的卡盘1上,随机床主轴做高速旋转运动,十字形磁极架15上的磁极13由移动溜板箱9上的电机6驱动并延伸至导磁管2的内部,摇动手轮10使导磁管2在机床主轴的旋转下同轴度较好,不发生偏心现象,以便对导磁管2内表面有较好的光整加工效果。十字形磁极架18四个端头处的四个磁极13与导磁管2内壁之间留有3mm-5mm的间隙用于填充磁性磨料17和水性研磨液,磁极13磁化导磁管2,从而使磁极13与导磁管2之间产生闭合的磁场区域,相邻异性磁极13之间也会形成弱的闭合的磁场,磁性磨料17在磁场力的作用下压附到工件表面从而形成具有切削能力的磁力刷,机床主轴带动导磁管2做旋转运动,十字形磁极架15上的磁极13在电机6的带动下做圆周旋转运动,再加上机床的轴向进给运动,从而使磁性磨料17做螺旋的线性运动,从而使导磁管2内表面波峰、波谷得到很好的去除,表面形貌更加光整、细密,表面粗糙度更低。The magnetic tube 2 is fixed on the chuck 1 of the headstock 12 and rotates at high speed with the spindle of the machine tool. The magnetic pole 13 on the cross-shaped magnetic pole frame 15 is driven by the motor 6 on the moving slide box 9 and extends to the magnetic tube 2 Inside, shake the handwheel 10 so that the coaxiality of the magnetic tube 2 is better under the rotation of the machine tool spindle, and no eccentric phenomenon occurs, so that the inner surface of the magnetic tube 2 has a better finishing effect. There is a gap of 3mm-5mm between the four magnetic poles 13 at the four ends of the cross-shaped magnetic pole frame 18 and the inner wall of the permeable tube 2 for filling magnetic abrasives 17 and water-based grinding liquid, and the magnetic poles 13 magnetize the permeable tube 2, thereby A closed magnetic field area is generated between the magnetic pole 13 and the magnetic tube 2, and a weak closed magnetic field is also formed between the adjacent opposite magnetic poles 13, and the magnetic abrasive 17 is pressed onto the surface of the workpiece under the action of the magnetic field force to form a cutting surface. Magnetic brush with high capacity, the main shaft of the machine tool drives the magnetic tube 2 to rotate, and the magnetic pole 13 on the cross-shaped magnetic pole frame 15 performs circular rotation under the drive of the motor 6, coupled with the axial feed motion of the machine tool, so that the magnetic The abrasive material 17 performs a spiral linear movement, so that the crests and troughs on the inner surface of the magnetic tube 2 are well removed, and the surface morphology is smoother and finer, and the surface roughness is lower.
本发明的十字形磁极架15上的磁极13为上下对称设置和左右对称设置,上下对称设置的一对磁极13互为异性磁极,左右对称设置的磁极13互为异性磁极。十字形磁极架15上的磁极13的磁力线分别都是从N极到S极,靠近导磁管2的四个磁极头的磁感线更加稠密,磁感应强度相对较大,相邻异性磁极13之间也会形成弱的闭合的磁场,磁极13在电机6的带动下做圆周旋转运动,再加上机床的轴向进给运动,从而使磁性磨料17做螺旋的线性运动,对工件原始表面波峰波谷的去处更均匀,加工后的工件表面形貌更加光整,而且能够显著的提高加工效率,从而节省成本。The magnetic poles 13 on the cross-shaped magnetic pole frame 15 of the present invention are symmetrically arranged up and down and symmetrically arranged left and right. The magnetic force lines of the magnetic poles 13 on the cross-shaped magnetic pole frame 15 are respectively from the N pole to the S pole, and the magnetic induction lines of the four magnetic pole heads near the magnetic conduction tube 2 are denser, and the magnetic induction intensity is relatively large. A weak closed magnetic field will also be formed between them. The magnetic pole 13 is driven by the motor 6 to perform a circular rotation motion, coupled with the axial feed motion of the machine tool, so that the magnetic abrasive material 17 performs a spiral linear motion, and the original surface wave peak of the workpiece The troughs are more evenly removed, the surface of the processed workpiece is smoother, and the processing efficiency can be significantly improved, thereby saving costs.
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CN109848833A (en) * | 2019-01-25 | 2019-06-07 | 辽宁科技大学 | A kind of electromagnetism-wriggling multiple grinding polishes the method and device of long straight tube inner surface |
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CN109848833A (en) * | 2019-01-25 | 2019-06-07 | 辽宁科技大学 | A kind of electromagnetism-wriggling multiple grinding polishes the method and device of long straight tube inner surface |
CN110834261A (en) * | 2019-11-27 | 2020-02-25 | 辽宁科技大学 | Magnetic particle grinding device for polishing plate coil and using method |
CN110834261B (en) * | 2019-11-27 | 2024-05-03 | 辽宁科技大学 | Magnetic particle grinding device for plate coil polishing and use method |
CN111136524A (en) * | 2020-02-05 | 2020-05-12 | 辽宁科技大学 | A magnetic grinding device capable of processing different pipe diameters |
CN112264914A (en) * | 2020-11-11 | 2021-01-26 | 辽宁科技大学 | A compound motion adjustable permanent magnet magnetic particle grinding device and grinding method |
CN112276777A (en) * | 2020-11-19 | 2021-01-29 | 辽宁科技大学 | Device for simultaneously grinding inner surface and outer surface of pipe fitting and machining method |
CN112405127A (en) * | 2020-11-27 | 2021-02-26 | 辽宁科技大学 | Ultrasonic-assisted low-frequency alternating-current electromagnetic particle grinding device and method |
CN113635212A (en) * | 2021-08-30 | 2021-11-12 | 兰州兰石能源装备工程研究院有限公司 | Magnetic grinder |
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Application publication date: 20180921 |