CN108501077B - Variable inclination automatic feeding high-efficiency shredding and slicing machine with cleaning function - Google Patents
Variable inclination automatic feeding high-efficiency shredding and slicing machine with cleaning function Download PDFInfo
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- CN108501077B CN108501077B CN201810132099.9A CN201810132099A CN108501077B CN 108501077 B CN108501077 B CN 108501077B CN 201810132099 A CN201810132099 A CN 201810132099A CN 108501077 B CN108501077 B CN 108501077B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 25
- 238000005520 cutting process Methods 0.000 claims abstract description 85
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 23
- 235000013311 vegetables Nutrition 0.000 abstract description 15
- 230000033001 locomotion Effects 0.000 abstract description 6
- 230000005484 gravity Effects 0.000 abstract description 4
- 230000007246 mechanism Effects 0.000 abstract description 4
- 230000003670 easy-to-clean Effects 0.000 abstract 1
- 241000219112 Cucumis Species 0.000 description 7
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 7
- 241000220259 Raphanus Species 0.000 description 7
- 235000006140 Raphanus sativus var sativus Nutrition 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/46—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having an endless band-knife or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/083—Rack-and-pinion means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/088—Means for treating work or cutting member to facilitate cutting by cleaning or lubricating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明公开了带清洗功能的可变倾角自动喂入式高效切丝及切片机。根茎类蔬菜切丝或切片基本采用手工加工,现有切丝切片机内部不易清洗。本发明采用可变倾角的喂入筒,借助重力和摩擦力实现根茎类蔬菜的自动喂入;四根轴上的八个链轮组成环形双排链传动,链条上装有一系列切板,切板上固定有切刀,通过链条带动切板实现环形运动,从而实现连续切丝或切片;在最下排切板的正下方有抽屉式水槽,水槽两侧通过曲柄滑块机构实现上升和下降,从而对链条和切板进行自动清洗;在最下排切板的上方有滚动毛刷,在水槽里的水对切板进行清洗的同时毛刷在切板背面对其进行清扫,更有利于残渣的脱落。本发明实现链条和切板的自动清洗,减轻劳动强度。
The invention discloses a variable inclination automatic feeding type high-efficiency shredding and slicing machine with a cleaning function. Shredded or sliced rhizome vegetables are basically manually processed, and the inside of the existing shredded slicer is not easy to clean. The invention adopts a feeding cylinder with a variable inclination angle to realize automatic feeding of root vegetables by means of gravity and friction; eight sprockets on four shafts form an annular double-row chain transmission, and a series of cutting boards and cutting boards are installed on the chain. A cutter is fixed on the top, and the chain drives the cutting plate to realize circular motion, so as to realize continuous shredding or slicing; there is a drawer-type water tank directly below the bottom row of cutting plates, and the two sides of the water tank are raised and lowered by the crank slider mechanism. In this way, the chain and the cutting board are automatically cleaned; there is a rolling brush above the bottom row of cutting boards, and the water in the sink cleans the cutting boards while the brush cleans them on the back of the cutting boards, which is more conducive to residues of falling off. The invention realizes the automatic cleaning of the chain and the cutting board, and reduces the labor intensity.
Description
技术领域technical field
本发明属于根茎类蔬菜加工技术领域,具体涉及一种带清洗功能的可变倾角自动喂入式高效切丝及切片机。The invention belongs to the technical field of rhizome vegetable processing, and in particular relates to a variable-inclination automatic feeding type high-efficiency shredder and slicer with a cleaning function.
背景技术Background technique
调查结果显示国内萝卜、瓜类等根茎类蔬菜的年产量逐年递增,人们对其需求越来越多。目前将萝卜、瓜类等根茎类蔬菜切丝或切片基本采用的是菜刀或者刨子等工具,需要手工加工。当采用刨子时,需要人工推力喂入,当推到切板末端时,还需要重新将根茎类蔬菜移到切板前端进行下一次推力喂入,切完后切板上遗留的根茎类蔬菜残渣还需要手工清洗,这种常用的人工切丝、切片方法劳动强度较大、不能保证切丝、切片的连续性、费时费力、效率低而且不能保证安全卫生,不适合用于萝卜、瓜类等根茎类蔬菜需求量较大的场所。The survey results show that the annual output of domestic root vegetables such as radishes and melons is increasing year by year, and people's demand for them is increasing. At present, tools such as kitchen knives or planes are basically used to shred or slice root vegetables such as radishes and melons, which need manual processing. When the planer is used, manual thrust feeding is required. When it is pushed to the end of the cutting board, the root vegetables need to be moved to the front of the cutting board for the next thrust feeding. After cutting, the root vegetable residue left on the cutting board Manual cleaning is also required. This commonly used manual shredding and slicing method is labor-intensive, cannot guarantee the continuity of shredding and slicing, is time-consuming and laborious, has low efficiency, and cannot guarantee safety and sanitation. Places where root vegetables are in great demand.
目前市场上存在的切丝、切片机,基本上是依靠刀片的高速旋转完成切丝切片,切完后需要将刀片卸下进行手工清洗;由于刀片的高速旋转,容易将刀片上残留的汁水甩到机器内壁,长时间会加速壳体的腐蚀,出现异味,不卫生,并且市场上的切丝、切片机体积大、振动噪声大、不易拆装、内部不易清洗。The shredding and slicing machines currently on the market basically rely on the high-speed rotation of the blade to complete the shredding and slicing. After cutting, the blade needs to be removed for manual cleaning; If it reaches the inner wall of the machine, it will accelerate the corrosion of the shell for a long time, produce peculiar smell, and be unhygienic. Moreover, the shredding and slicing machines on the market are large in size, loud in vibration and noise, difficult to disassemble and assemble, and difficult to clean inside.
发明内容Contents of the invention
本发明的目的是克服现有技术的不足,提供带清洗功能的可变倾角自动喂入式高效切丝及切片机,采用可变倾角的喂入筒,借助重力和摩擦力实现萝卜、瓜类等根茎类蔬菜的自动喂入。四根轴上的八个链轮组成一个环形双排链传动,链条上装有一系列连续的切板,切板上固定有切刀,通过链条带动切板实现环形运动,从而实现连续切丝或切片;在最下排切板的正下方有一抽屉式水槽,水槽两侧通过曲柄滑块机构可实现上升和下降,从而对链条和切板进行自动清洗。在最下排切板的上方有一滚动毛刷,在水槽里的水对切板进行清洗的同时毛刷在切板背面对其进行清扫,更有利于残渣的脱落。本发明具有自动化程度高、体积小、成本低、效率高、操作简单等特点。The purpose of the present invention is to overcome the deficiencies of the prior art, to provide a variable inclination automatic feeding type high-efficiency shredding and slicing machine with a cleaning function, and to use a variable inclination feeding cylinder to achieve radishes and melons with the help of gravity and friction. Automatic feeding of root vegetables etc. Eight sprockets on four shafts form a ring-shaped double-row chain transmission. A series of continuous cutting plates are installed on the chain, and a cutter is fixed on the cutting plate. The chain drives the cutting plate to realize circular motion, thereby realizing continuous shredding or slicing. ; There is a drawer-type water tank directly below the bottom row of cutting boards, and the two sides of the water tank can be raised and lowered through the crank slider mechanism, so as to automatically clean the chain and cutting boards. There is a rolling brush above the bottom row of cutting boards. When the water in the sink cleans the cutting boards, the brush cleans them on the back of the cutting boards, which is more conducive to the coming off of residues. The invention has the characteristics of high degree of automation, small size, low cost, high efficiency, simple operation and the like.
本发明采用的技术方案是:The technical scheme adopted in the present invention is:
本发明包括喂入口组件、传动切割组件、清洗组件、箱体和箱盖。所述的喂入口组件包括喂入口支架、喂入筒、第一喂入筒固定杆、第二喂入筒固定杆、第一扣夹、第二扣夹和螺母。所述喂入口支架相对的两块侧板上均开设有沿竖直方向间距布置的两个槽口,且该两块侧板上的槽口位置一一对应;第一喂入筒固定杆及第二喂入筒固定杆两端均加工有螺纹;第一喂入筒固定杆两端分别穿过喂入口支架的两块侧板上处于较低高度的两个槽口,且分别通过螺母压紧在喂入口支架上;第二喂入筒固定杆两端分别穿过喂入口支架的两块侧板上处于较高高度的另外两个槽口,且分别通过螺母压紧在喂入口支架上;第一喂入筒固定杆和第二喂入筒固定杆之间设有水平间距;所述的喂入筒呈倾斜的筒状,且外侧面加工有相互平行的两个平面;喂入筒的一个平面下端通过第一扣夹固定在第一喂入筒固定杆上,另一个平面上端通过第二扣夹固定在第二喂入筒固定杆上;所述的喂入筒顶部伸出喂入口支架外。The invention includes a feeding port assembly, a transmission cutting assembly, a cleaning assembly, a box body and a box cover. The feeding inlet assembly includes a feeding inlet bracket, a feeding cylinder, a first feeding cylinder fixing rod, a second feeding cylinder fixing rod, a first buckle clip, a second buckle clip and a nut. The two side plates opposite to the feed inlet bracket are provided with two notches spaced apart along the vertical direction, and the positions of the notches on the two side plates correspond to each other; the first feeding cylinder fixing rod and Both ends of the fixing rod of the second feeding tube are processed with threads; the two ends of the fixing rod of the first feeding tube respectively pass through the two notches at a lower height on the two side plates of the feeding inlet bracket, and are pressed by nuts respectively. Tightly on the feeding inlet bracket; the two ends of the second feeding cylinder fixing rod respectively pass through the other two notches at a higher height on the two side plates of the feeding inlet bracket, and are respectively pressed on the feeding inlet bracket by nuts ; There is a horizontal distance between the fixed rod of the first feeding cylinder and the fixed rod of the second feeding cylinder; The lower end of one plane is fixed on the fixing bar of the first feeding tube through the first clip, and the upper end of the other plane is fixed on the fixing bar of the second feeding tube through the second clip; the top of the feeding tube protrudes from the feeding tube outside the entrance bracket.
所述的传动切割组件包括主动轴、第一从动轴、第二从动轴、第三从动轴、第二链条、第三链条、第三链轮、第四链轮、第五链轮、第六链轮、第七链轮、第八链轮、第九链轮、第十链轮、切板、切丝刀片、切板支撑板、长销轴、抽屉式落料箱和外侧挡板。两块外侧挡板与喂入口支架开设有槽口的两块侧板分别通过螺栓固定;主动轴、第一从动轴、第二从动轴和第三从动轴阵列排布,且主动轴、第一从动轴、第二从动轴和第三从动轴穿过两块外侧挡板的两端分别通过轴承支承在箱体和箱盖内壁上;所述的箱盖与箱体可拆卸连接。所述的主动轴上固定有第三链轮和第四链轮,第一从动轴上固定有第五链轮和第六链轮,第二从动轴上固定有第七链轮和第八链轮,第三从动轴上固定有第九链轮和第十链轮。第二链条套在第三链轮、第五链轮、第七链轮及第九链轮上,第三链条套在第四链轮、第六链轮、第八链轮及第十链轮上。第二链条和第三链条相互平行且间距设置;第三链轮、第四链轮、第五链轮、第六链轮、第七链轮、第八链轮、第九链轮和第十链轮的结构及尺寸完全相同;第二链条和第三链条的外侧链板上均固定有若干切板支撑板,每块切板支撑板开设的两个销孔与链条上相邻的两个销轴配合连接;第二链条和第三链条对应位置处的每一对切板支撑板两端与一块切板两端分别通过长销轴固定,切板中间位置开设的底部开放的通槽上可拆卸连接有切丝刀片;切丝刀片上阵列排布的各个圆孔处均加工成切丝刀。落料箱支撑板穿过两块外侧挡板,由两块外侧挡板支撑;抽屉式落料箱放置在落料箱支撑板上,且位于喂入筒口的正下方。The transmission cutting assembly includes a drive shaft, a first driven shaft, a second driven shaft, a third driven shaft, a second chain, a third chain, a third sprocket, a fourth sprocket, and a fifth sprocket , sixth sprocket, seventh sprocket, eighth sprocket, ninth sprocket, tenth sprocket, cutting board, shredding blade, cutting board support plate, long pin shaft, drawer type blanking box and outer stop plate. The two outer baffles and the two side plates with notches on the feeding inlet bracket are respectively fixed by bolts; the driving shaft, the first driven shaft, the second driven shaft and the third driven shaft are arranged in an array, and the driving shaft 1. The two ends of the first driven shaft, the second driven shaft and the third driven shaft passing through the two outer baffles are respectively supported on the box body and the inner wall of the box cover through bearings; the box cover and the box body can be Disconnect the connection. The drive shaft is fixed with a third sprocket and a fourth sprocket, the first driven shaft is fixed with a fifth sprocket and a sixth sprocket, and the second driven shaft is fixed with a seventh sprocket and a fourth sprocket. Eight sprockets, the ninth sprocket and the tenth sprocket are fixed on the third driven shaft. The second chain is put on the third sprocket, the fifth sprocket, the seventh sprocket and the ninth sprocket, and the third chain is put on the fourth sprocket, the sixth sprocket, the eighth sprocket and the tenth sprocket superior. The second chain and the third chain are parallel to each other and arranged at intervals; the third sprocket, the fourth sprocket, the fifth sprocket, the sixth sprocket, the seventh sprocket, the eighth sprocket, the ninth sprocket and the tenth sprocket The structure and size of the sprockets are exactly the same; there are several cutting plate support plates fixed on the outer chain plates of the second chain and the third chain, and the two pin holes opened by each cutting plate support plate are the same as the two adjacent pin holes on the chain. The pin shafts are fitted and connected; the two ends of each pair of cutting plate support plates at the corresponding positions of the second chain and the third chain are respectively fixed with the two ends of a cutting plate through long pin shafts, and the bottom open through slot opened in the middle of the cutting plate A shredding blade is detachably connected; each circular hole arranged in an array on the shredding blade is processed into a shredding knife. The supporting plate of the blanking box passes through two outer baffles and is supported by the two outer baffles; the drawer-type blanking box is placed on the supporting plate of the blanking box and is located directly below the mouth of the feeding cylinder.
所述的清洗组件包括毛刷滚轴、毛刷、第一偏心轮、第二偏心轮、第三偏心轮、第四偏心轮、第十一链轮、第四链条、第一连杆、第二连杆、第三连杆、第四连杆、抽屉式水槽和水槽底盒。第一偏心轮和第三偏心轮固定在主动轴两端;第二偏心轮和第四偏心轮固定在第一从动轴两端;第一连杆的顶端与第一偏心轮铰接,第二连杆的顶端与第二偏心轮铰接,第三连杆的顶端与第三偏心轮铰接,第四连杆的顶端与第四偏心轮铰接;第一连杆、第二连杆、第三连杆和第四连杆的底端分别通过一根短销轴与水槽底盒对应的侧面铰接。第一偏心轮、第二偏心轮、第三偏心轮、第四偏心轮结构和尺寸完全相同,第一连杆、第二连杆、第三连杆和第四连杆的结构和尺寸完全相同,第一连杆、第二连杆、第三连杆和第四连杆顶端的铰接孔中心轴线位于同一高度,第一连杆、第二连杆、第三连杆和第四连杆底端的铰接孔中心轴线也位于同一高度。所述的毛刷滚轴两端固定在前后两块外侧挡板上,且其中一端固定第十一链轮;所述的第十一链轮与内端链轮通过第四链条连接;第一链轮固定在电机的输出轴上,并与固定在外端链轮通过第一链条连接;所述的内端链轮和外端链轮构成第二链轮,第二链轮固定在主动轴上;电机的底座固定在固定板上,固定板固定在箱体内壁上;滚动毛刷尾部固定套置在毛刷滚轴上,头部位于最底部切板上方并与切丝刀片背面接触;抽屉式水槽由水槽底盒未设置侧板的一侧嵌入水槽底盒中。The cleaning assembly includes a brush roller, a brush, a first eccentric wheel, a second eccentric wheel, a third eccentric wheel, a fourth eccentric wheel, an eleventh sprocket, a fourth chain, a first connecting rod, a second Two link, third link, fourth link, drawer type sink and sink bottom box. The first eccentric wheel and the third eccentric wheel are fixed at both ends of the drive shaft; the second eccentric wheel and the fourth eccentric wheel are fixed at both ends of the first driven shaft; the top of the first connecting rod is hinged with the first eccentric wheel, and the second The top of the connecting rod is hinged with the second eccentric, the top of the third connecting rod is hinged with the third eccentric, and the top of the fourth connecting rod is hinged with the fourth eccentric; the first connecting rod, the second connecting rod, the third connecting rod The bottom ends of the rod and the fourth connecting rod are respectively hinged with the corresponding sides of the tank bottom box through a short pin shaft. The structure and size of the first eccentric wheel, the second eccentric wheel, the third eccentric wheel and the fourth eccentric wheel are exactly the same, and the structure and size of the first connecting rod, the second connecting rod, the third connecting rod and the fourth connecting rod are exactly the same , the central axis of the hinge hole at the top of the first connecting rod, the second connecting rod, the third connecting rod and the fourth connecting rod is at the same height, and the bottom of the first connecting rod, the second connecting rod, the third connecting rod and the fourth connecting rod The central axis of the hinge hole at the end is also at the same height. The two ends of the brush roller shaft are fixed on the front and rear two outer baffle plates, and one end is fixed to the eleventh sprocket; the eleventh sprocket is connected to the inner end sprocket through the fourth chain; the first The sprocket is fixed on the output shaft of the motor, and is connected with the sprocket fixed at the outer end through the first chain; the sprocket at the inner end and the sprocket at the outer end constitute the second sprocket, and the second sprocket is fixed on the drive shaft ;The base of the motor is fixed on the fixed plate, and the fixed plate is fixed on the inner wall of the box; the tail of the rolling brush is fixedly sleeved on the brush roller, and the head is located above the bottom cutting board and contacts the back of the shredding blade; the drawer The type water tank is embedded in the bottom box of the water tank by the side of the bottom box of the water tank that is not provided with a side plate.
所述槽口的槽宽为8mm,同一块侧板上的两个槽口中心相距50mm。The slot width of the notch is 8mm, and the centers of the two notches on the same side plate are 50mm apart.
所述第一喂入筒固定杆及第二喂入筒固定杆两端的螺纹长度均为15mm。The thread lengths at both ends of the first feeding tube fixing rod and the second feeding tube fixing rod are both 15mm.
所述第二链条和第三链条的间距为150mm。The distance between the second chain and the third chain is 150mm.
所述切板支撑板的长度等于六个链节的长度之和。The length of the cutting board support plate is equal to the sum of the lengths of the six chain links.
所述的第二链条和第三链条展开状态下,切板支撑板和切板布满第二链条和第三链条,且切板支撑板和切板的两端均倒有圆弧。When the second chain and the third chain are unfolded, the cutting board supporting board and the cutting board are covered with the second chain and the third chain, and both ends of the cutting board supporting board and the cutting board are rounded.
所述的传动切割组件还包括切片刀片,切片刀片开设的长条形切槽处设有切片刀。The transmission cutting assembly also includes a slicing blade, and a slicing knife is provided at the elongated groove formed by the slicing blade.
所述毛刷的宽度比切板的宽度小1~2mm。The width of the brush is 1-2 mm smaller than that of the cutting board.
本发明的有益效果是:The beneficial effects of the present invention are:
1、采用环形链传动方式实现连续切丝或切片,相比较旋转运动和手工往复运动式切丝或切片,具有振动小、效率高、操作更方便的优点;1. Continuous shredding or slicing is realized by means of ring chain transmission. Compared with rotary motion and manual reciprocating motion shredding or slicing, it has the advantages of small vibration, high efficiency and more convenient operation;
2、通过抽屉式水槽的上升与下降,结合切板上方的滚动毛刷,实现链条和切板的自动清洗,较卫生且大大减少厨师的清洗工作量,减轻劳动强度;2. Through the rise and fall of the drawer-type sink, combined with the rolling brush above the cutting board, the automatic cleaning of the chain and the cutting board is realized, which is more hygienic and greatly reduces the cleaning workload of the chef and reduces labor intensity;
3、采用可变倾角的喂入筒,借助重力和摩擦力,实现萝卜、瓜类等不同根茎类蔬菜的自动喂入,免去人工推力喂入,省时省力;3. The feeding cylinder with variable inclination angle is used to realize the automatic feeding of different root vegetables such as radishes and melons with the help of gravity and friction, eliminating the need for manual thrust feeding, saving time and effort;
4、本发明自动化程度高,只需按下开关便可自动切丝或切片,并自动清洗,易于操作,体积小,成本低,易维护。4. The invention has a high degree of automation, and can automatically cut into shreds or slices by pressing a switch, and can be cleaned automatically. It is easy to operate, small in size, low in cost, and easy to maintain.
附图说明Description of drawings
图1为本发明的整体结构立体图。Figure 1 is a perspective view of the overall structure of the present invention.
图2为本发明去除箱体和箱盖后的一个侧视立体图。Fig. 2 is a side perspective view of the present invention after removing the box body and the box cover.
图3为本发明中喂入口组件的结构立体图。Fig. 3 is a structural perspective view of the feeding port assembly in the present invention.
图4为本发明中传动切割组件的结构立体图。Fig. 4 is a structural perspective view of the transmission cutting assembly in the present invention.
图5为本发明去除箱体和箱盖后的另一个侧视立体图。Fig. 5 is another side perspective view of the present invention after removing the box body and the box cover.
具体实施方式Detailed ways
以下结合附图所示对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1和2所示,带清洗功能的可变倾角自动喂入式高效切丝及切片机,包括喂入口组件、传动切割组件、清洗组件、箱体1和箱盖2。As shown in Figures 1 and 2, the variable inclination automatic feeding high-efficiency shredding and slicing machine with cleaning function includes a feeding inlet assembly, a transmission cutting assembly, a cleaning assembly, a box body 1 and a box cover 2.
如图2和3所示,喂入口组件包括喂入口支架4、喂入筒7、第一喂入筒固定杆5、第二喂入筒固定杆6、第一扣夹8、第二扣夹9和螺母10。喂入口支架4相对的两块侧板上均开设有沿竖直方向间距布置的两个槽口,且该两块侧板上的槽口位置一一对应;槽口的槽宽为8mm,同一块侧板上的两个槽口中心相距50mm;第一喂入筒固定杆5及第二喂入筒固定杆6两端均加工有15mm的螺纹;第一喂入筒固定杆5两端分别穿过喂入口支架4的两块侧板上处于较低高度的两个槽口,且分别通过螺母10压紧在喂入口支架4上;第二喂入筒固定杆6两端分别穿过喂入口支架4的两块侧板上处于较高高度的另外两个槽口,且分别通过螺母10压紧在喂入口支架4上;第一喂入筒固定杆5和第二喂入筒固定杆6之间设有水平间距;喂入筒7呈倾斜的筒状,且外侧面加工有相互平行的两个平面;喂入筒7的一个平面下端通过第一扣夹8固定在第一喂入筒固定杆5上,另一个平面上端通过第二扣夹9固定在第二喂入筒固定杆6上;喂入筒7顶部伸出喂入口支架4外;通过第一喂入筒固定杆5和第二喂入筒固定杆6在各自槽口内的平移实现喂入筒7倾角的调整。As shown in Figures 2 and 3, the feeding inlet assembly includes a feeding inlet bracket 4, a feeding cylinder 7, a first feeding cylinder fixing rod 5, a second feeding cylinder fixing rod 6, a first buckle clip 8, a second buckle clip 9 and nut 10. The opposite two side plates of the feeding port support 4 are provided with two notches spaced along the vertical direction, and the positions of the notches on the two side plates correspond one by one; the slot width of the notch is 8mm, the same as The distance between the centers of the two slots on one side plate is 50 mm; both ends of the first feeding tube fixing rod 5 and the second feeding tube fixing rod 6 are processed with 15 mm threads; the two ends of the first feeding tube fixing rod 5 are respectively Pass through the two notches at a lower height on the two side plates of the feeding port bracket 4, and press them on the feeding port bracket 4 through nuts 10 respectively; the two ends of the second feeding tube fixing rod 6 pass through the feeding port The other two notches on the two side plates of the inlet bracket 4 are at a higher height, and are respectively pressed on the feeding inlet bracket 4 by nuts 10; the first feeding cylinder fixing rod 5 and the second feeding cylinder fixing rod There is a horizontal distance between 6; the feeding cylinder 7 is in the shape of an inclined cylinder, and the outer surface is processed with two planes parallel to each other; the lower end of a plane of the feeding cylinder 7 is fixed on the first feeding On the tube fixing rod 5, the upper end of the other plane is fixed on the second feeding tube fixing rod 6 through the second clip 9; the top of the feeding tube 7 protrudes outside the feeding port bracket 4; And the translation of the second feeding cylinder fixed rod 6 in the respective notches realizes the adjustment of the feeding cylinder 7 inclination angles.
如图2和4所示,传动切割组件包括主动轴13、第一从动轴14、第二从动轴15、第三从动轴16、第二链条25、第三链条26、第三链轮17、第四链轮18、第五链轮19、第六链轮20、第七链轮21、第八链轮22、第九链轮23、第十链轮24、切板28、切丝刀片29、切板支撑板27、长销轴30、抽屉式落料箱12和外侧挡板11。两块外侧挡板11与喂入口支架4开设有槽口的两块侧板分别通过螺栓固定;主动轴13、第一从动轴14、第二从动轴15和第三从动轴16阵列排布,且主动轴13、第一从动轴14、第二从动轴15和第三从动轴16穿过两块外侧挡板11的两端分别通过轴承支承在箱体1和箱盖2内壁上;箱盖2与箱体1可拆卸连接。主动轴13上固定有第三链轮17和第四链轮18,第一从动轴14上固定有第五链轮19和第六链轮20,第二从动轴15上固定有第七链轮21和第八链轮22,第三从动轴16上固定有第九链轮23和第十链轮24。第二链条25套在第三链轮17、第五链轮19、第七链轮21及第九链轮23上,第三链条26套在第四链轮18、第六链轮20、第八链轮22及第十链轮24上。第二链条25和第三链条26相互平行且间距为150mm;第三链轮17、第四链轮18、第五链轮19、第六链轮20、第七链轮21、第八链轮22、第九链轮23和第十链轮24的结构及尺寸完全相同;第二链条25和第三链条26的外侧链板上均固定有若干切板支撑板27,每块切板支撑板27开设的两个销孔与链条上相邻的两个销轴配合连接;切板支撑板27的长度等于六个链节的长度之和;第二链条25和第三链条26对应位置处的每一对切板支撑板两端与一块切板28两端分别通过长销轴30固定,切板28中间位置开设的底部开放的通槽上可拆卸连接有切丝刀片29;切丝刀片29上阵列排布的各个圆孔处均设有一把切丝刀。第二链条25和第三链条26展开状态下,切板支撑板和切板布满第二链条25和第三链条26,且切板支撑板27和切板的两端均倒有圆弧,使得相邻切板支撑板27或切板在第二链条25和第三链条26的弯折处运动时不会发生干涉。落料箱支撑板穿过两块外侧挡板11,由两块外侧挡板11支撑;抽屉式落料箱12放置在落料箱支撑板上,且位于喂入筒口7的正下方。传动切割组件还包括切片刀片,切片刀片开设的长条形切槽处设有切片刀;切丝刀片和切片刀片可更换,用于实现蔬菜的切丝或切片功能。As shown in Figures 2 and 4, the drive cutting assembly includes a drive shaft 13, a first driven shaft 14, a second driven shaft 15, a third driven shaft 16, a second chain 25, a third chain 26, a third chain Wheel 17, fourth sprocket 18, fifth sprocket 19, sixth sprocket 20, seventh sprocket 21, eighth sprocket 22, ninth sprocket 23, tenth sprocket 24, cutting plate 28, cutting Wire blade 29, cutting board support plate 27, long pin shaft 30, drawer type blanking box 12 and outside baffle plate 11. The two outer baffles 11 and the two side plates provided with notches in the feeding inlet bracket 4 are respectively fixed by bolts; the driving shaft 13, the first driven shaft 14, the second driven shaft 15 and the third driven shaft 16 array Arranged, and the drive shaft 13, the first driven shaft 14, the second driven shaft 15 and the third driven shaft 16 pass through the two outer baffles 11, and the two ends are respectively supported on the box body 1 and the box cover by bearings 2 on the inner wall; the box cover 2 is detachably connected with the box body 1. A third sprocket 17 and a fourth sprocket 18 are fixed on the drive shaft 13, a fifth sprocket 19 and a sixth sprocket 20 are fixed on the first driven shaft 14, and the seventh sprocket 15 is fixed on the second driven shaft 15. The sprocket 21 and the eighth sprocket 22 , the ninth sprocket 23 and the tenth sprocket 24 are fixed on the third driven shaft 16 . The second chain 25 is set on the third sprocket 17, the fifth sprocket 19, the seventh sprocket 21 and the ninth sprocket 23, and the third chain 26 is set on the fourth sprocket 18, the sixth sprocket 20, the On the eighth sprocket 22 and the tenth sprocket 24. The second chain 25 and the third chain 26 are parallel to each other and the distance is 150mm; the third sprocket 17, the fourth sprocket 18, the fifth sprocket 19, the sixth sprocket 20, the seventh sprocket 21, the eighth sprocket 22. The structure and size of the ninth sprocket 23 and the tenth sprocket 24 are exactly the same; the outer chain plates of the second chain 25 and the third chain 26 are fixed with some cutting board support plates 27, each cutting board support plate The two pin holes provided by 27 are matched with the two adjacent pin shafts on the chain; the length of the cutting plate support plate 27 is equal to the sum of the lengths of the six chain links; the corresponding positions of the second chain 25 and the third chain 26 Each pair of cutting board support plate two ends and a cutting board 28 two ends are respectively fixed by long pin shaft 30, and the bottom opening channel that the cutting board 28 middle position offers is detachably connected with shredded blade 29; Shredded blade 29 Each round hole arranged in an array is provided with a shredding knife. Under the unfolded state of the second chain 25 and the third chain 26, the cutting plate supporting plate and the cutting plate are covered with the second chain 25 and the third chain 26, and the two ends of the cutting plate supporting plate 27 and the cutting plate are rounded, This prevents interference between adjacent cutting board support plates 27 or cutting boards when they move at the bends of the second chain 25 and the third chain 26 . The blanking box support plate passes through two outer baffles 11 and is supported by the two outer baffles 11; the drawer-type blanking box 12 is placed on the blanking box support plate and is positioned directly below the feeding cylinder mouth 7. The transmission cutting assembly also includes a slicing blade, and a slicing knife is arranged at the elongated groove of the slicing blade; the shredding blade and the slicing blade are replaceable, and are used for shredding or slicing vegetables.
如图2和5所示,清洗组件包括毛刷滚轴36、毛刷35、第一偏心轮37、第二偏心轮38、第三偏心轮39、第四偏心轮40、第十一链轮41、第四链条42、第一连杆43、第二连杆44、第三连杆45、第四连杆46、抽屉式水槽48和水槽底盒47。第一偏心轮37和第三偏心轮39固定在主动轴13两端;第二偏心轮38和第四偏心轮40固定在第一从动轴14两端;第一连杆43的顶端与第一偏心轮37铰接,第二连杆44的顶端与第二偏心轮38铰接,第三连杆45的顶端与第三偏心轮39铰接,第四连杆46的顶端与第四偏心轮40铰接;第一连杆43、第二连杆44、第三连杆45和第四连杆46的底端分别通过一根短销轴与水槽底盒47对应的侧面铰接。第一偏心轮37、第二偏心轮38、第三偏心轮39、第四偏心轮40结构和尺寸完全相同,第一连杆43、第二连杆44、第三连杆45和第四连杆46的结构和尺寸完全相同,第一连杆43、第二连杆44、第三连杆45和第四连杆46顶端的铰接孔中心轴线位于同一高度,第一连杆43、第二连杆44、第三连杆45和第四连杆46底端的铰接孔中心轴线也位于同一高度,形成四个同步的曲柄滑块机构,保证机构运动的一致性。毛刷滚轴36两端固定在前后两块外侧挡板11上,且其中一端固定第十一链轮41;第十一链轮41与内端链轮通过第四链条42连接;第一链轮32固定在电机31的输出轴上,并与固定在外端链轮通过第一链条33连接;内端链轮和外端链轮构成第二链轮34,第二链轮34采用并联结构固定在主动轴13上;电机的底座固定在固定板上,固定板固定在箱体1内壁上;滚动毛刷35尾部固定套置在毛刷滚轴36上,头部位于最底部切板28上方并与切丝刀片29背面接触;毛刷35的宽度比切板28的宽度小1~2mm。抽屉式水槽48由水槽底盒47未设置侧板的一侧嵌入水槽底盒47中。As shown in Figures 2 and 5, the cleaning assembly includes a brush roller 36, a brush 35, a first eccentric wheel 37, a second eccentric wheel 38, a third eccentric wheel 39, a fourth eccentric wheel 40, and an eleventh sprocket 41, the fourth chain 42, the first connecting rod 43, the second connecting rod 44, the third connecting rod 45, the fourth connecting rod 46, the drawer type water tank 48 and the water tank bottom box 47. The first eccentric wheel 37 and the third eccentric wheel 39 are fixed on the two ends of the driving shaft 13; the second eccentric wheel 38 and the fourth eccentric wheel 40 are fixed on the first driven shaft 14 two ends; An eccentric 37 is hinged, the top of the second connecting rod 44 is hinged with the second eccentric 38, the top of the third connecting rod 45 is hinged with the third eccentric 39, and the top of the fourth connecting rod 46 is hinged with the fourth eccentric 40 ; The bottom ends of the first connecting rod 43, the second connecting rod 44, the third connecting rod 45 and the fourth connecting rod 46 are hinged to the corresponding sides of the tank bottom box 47 through a short pin respectively. The first eccentric wheel 37, the second eccentric wheel 38, the third eccentric wheel 39, and the fourth eccentric wheel 40 are identical in structure and size, and the first connecting rod 43, the second connecting rod 44, the third connecting rod 45 and the fourth connecting rod The structure and size of the rod 46 are exactly the same, the central axis of the hinged hole at the top of the first connecting rod 43, the second connecting rod 44, the third connecting rod 45 and the fourth connecting rod 46 is at the same height, the first connecting rod 43, the second connecting rod 43 The central axes of the hinged holes at the bottom ends of the connecting rod 44, the third connecting rod 45 and the fourth connecting rod 46 are also located at the same height, forming four synchronous slider crank mechanisms to ensure the consistency of the mechanism movement. The two ends of the brush roller 36 are fixed on the front and back two outer baffle plates 11, and one end is fixed on the eleventh sprocket 41; the eleventh sprocket 41 is connected with the inner end sprocket by the fourth chain 42; the first chain The wheel 32 is fixed on the output shaft of the motor 31, and is connected with the sprocket wheel fixed on the outer end through the first chain 33; the inner end sprocket wheel and the outer end sprocket wheel constitute the second sprocket wheel 34, and the second sprocket wheel 34 is fixed in a parallel structure On the drive shaft 13; the base of the motor is fixed on the fixed plate, and the fixed plate is fixed on the inner wall of the box body 1; the tail of the rolling brush 35 is fixedly sleeved on the brush roller shaft 36, and the head is located above the bottom cutting plate 28 And contact with shredding blade 29 back sides; The drawer-type water tank 48 is embedded in the water tank bottom box 47 by the side of the water tank bottom box 47 that is not provided with a side plate.
该带清洗功能的可变倾角自动喂入式高效切丝及切片机的操作方法,具体如下:The operation method of the variable inclination automatic feeding high-efficiency shredder and slicer with cleaning function is as follows:
1、拧松第一喂入筒固定杆5和第二喂入筒固定杆6两端的螺母10,调整好喂入筒7倾斜角度后再拧紧螺母10;将萝卜、瓜类等根茎类蔬菜放入喂入筒7内,萝卜、瓜类等不同的根茎类蔬菜借助重力和摩擦力实现自动喂入。1. Loosen the nuts 10 on both ends of the first feeding tube fixing rod 5 and the second feeding tube fixing rod 6, adjust the inclination angle of the feeding tube 7, and then tighten the nuts 10; put radishes, melons and other root vegetables In the feeding tube 7, different root vegetables such as radishes and melons are automatically fed by gravity and friction.
2、按下开关3,电机31启动,带动主动轴13转动;主动轴13一部分动力经第二链条25、第三链条26、第三链轮17、第四链轮18、第五链轮19、第六链轮20、第七链轮21、第八链轮22、第九链轮23和第十链轮24带动切板28作环形运动,实现萝卜、瓜类等根茎类蔬菜的自动切丝或切片,切完后掉落在抽屉式落料箱12内;主动轴13另一部分动力经第二链轮34、第四链条42和第十一链轮41带动毛刷滚轴36转动,毛刷滚轴36再带动毛刷35运动。2. Press the switch 3, the motor 31 starts, and drives the drive shaft 13 to rotate; part of the power of the drive shaft 13 passes through the second chain 25, the third chain 26, the third sprocket 17, the fourth sprocket 18, and the fifth sprocket 19 , the sixth sprocket 20, the seventh sprocket 21, the eighth sprocket 22, the ninth sprocket 23 and the tenth sprocket 24 drive the cutting plate 28 to do circular motion, so as to realize the automatic cutting of root vegetables such as radish and melon Silk or slices, after cutting, drop in the drawer type blanking box 12; the other part of the power of the drive shaft 13 drives the brush roller 36 to rotate through the second sprocket 34, the fourth chain 42 and the eleventh sprocket 41, The hairbrush roller 36 drives the hairbrush 35 to move again.
3、切丝或切片结束后,电机31停转,取出抽屉式落料箱12和抽屉式水槽48,往抽屉式水槽48中注入三分之二左右容积的水,将抽屉式水槽48重新塞到水槽底盒47中;再次启动电机31,继续工作一到两分钟对切板和各链条进行自动清洗,随后电机31停转,取出抽屉式水槽48,将抽屉式水槽48中的水倒出;抽屉式落料箱12中的材料收集后对抽屉式落料箱12进行清洗;清洗结束后,将抽屉式水槽48和抽屉式落料箱12装回原处。3. After shredding or slicing is finished, the motor 31 stops, take out the drawer-type blanking box 12 and the drawer-type water tank 48, inject about two-thirds of the volume of water into the drawer-type water tank 48, and plug the drawer-type water tank 48 again In the bottom box 47 of the water tank; start the motor 31 again, continue to work for one to two minutes to automatically clean the cutting board and each chain, then the motor 31 stops, take out the drawer-type water tank 48, and pour out the water in the drawer-type water tank 48 After the material in the drawer-type blanking box 12 is collected, the drawer-type blanking box 12 is cleaned; after cleaning, the drawer-type water tank 48 and the drawer-type blanking box 12 are put back in place.
其中,在切丝刀片和切片刀片之间更换时,只需卸下箱盖2,就可在切板28上进行更换,从而达到不同的切割效果,用于实现蔬菜的切丝或切片功能。Wherein, when changing between the shredding blade and the slicing blade, only need to unload the case cover 2, just can be replaced on the cutting board 28, thereby reach different cutting effects, be used to realize shredding or slicing function of vegetables.
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CN112179701B (en) * | 2020-10-20 | 2023-11-14 | 内蒙古民族大学附属医院 | Sampling device special for Mongolian medicine inspection and detection |
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